This document provides installation instructions for installing an engine and pumps into a 301.5, 301.6, or 301.8 mini hydraulic excavator. It outlines 42 steps to install various components like bolts, hoses, wires, and panels. It directs the user to other documents for installing additional parts like the cab, alternator, and radiator once the engine and pumps are installed. Safety warnings are provided about potential injuries from hot or pressurized fluids.
Caterpillar cat 301.8 mini hydraulic excavator (prefix 3 yw) service repair m...dfujdjkskekmmd
This document provides installation instructions for installing an engine and pumps into a 301.5, 301.6, or 301.8 mini hydraulic excavator. It outlines 42 steps to install various engine components like hoses, wires, brackets, and covers. It also provides removal and assembly instructions for a fuel filter base, including any hand priming pump components. Safety warnings are provided throughout regarding potential hazards.
Caterpillar cat 301.5 mini hydraulic excavator (prefix mnh) service repair ma...fjsjjekdkme
1. The document provides instructions for releasing pressure from the hydraulic and cooling systems of a 301.5 Mini Hydraulic Excavator before performing maintenance or repairs.
2. It describes lowering work tools, turning the key, and moving control levers to relieve pressure from the hydraulic system, then loosening the filler cap slowly.
3. Instructions are given for disassembling a blade cylinder, including removing seals and mounting the cylinder in a repair bench to access internal components.
Caterpillar cat 235 c excavator (prefix 5af) service repair manual (5af00001 ...uudfjjjskkemmd
1) The document provides instructions for removing and installing a fuel filter base and removing a fuel transfer pump from a Caterpillar 235C excavator.
2) The fuel filter base removal instructions include disconnecting fuel lines and removing bolts and the base. Installation is the reverse.
3) Removing the fuel transfer pump involves turning off fuel supply, disconnecting lines, and removing bolts to access the pump.
Caterpillar cat 302.4 d mini hydraulic excavator (prefix ljn) service repair ...fjsjekdmmeme
The document provides instructions for removing and installing various components on a 302.4D Mini Hydraulic Excavator, including the final drive, travel motor, swivel, swing motor, swing drive, ball valve for the adjustable undercarriage, and undercarriage cylinder. The procedures note removing bolts, plugs, and hoses and lifting components out after draining hydraulic oil. Safety precautions are highlighted regarding contained fluids, pressurized cylinders, and spring forces.
Caterpillar cat 305 cr mini hydraulic excavator (prefix dsa) service repair m...fjskekfseik
The document provides instructions for removing and disassembling the travel motor from a 305CR Mini Hydraulic Excavator. The removal process involves releasing hydraulic pressure, removing the track and final drive sprocket. Disassembly involves marking parts, draining oil, removing plates, barrels and pistons. Multiple gears, shafts, seals and other internal components are then dismantled from the travel motor housing.
Caterpillar cat 301.8 c mini hydraulic excavator (prefix jbb) service repair ...dfujdjkskekmmd
This document provides instructions for removing and installing various components of 301.6C and 301.8C mini hydraulic excavators, including:
- Recoil spring removal and installation, which requires compressing the spring using a spacer and releasing it slowly.
- Front idler removal and installation using thread lock compound on the bolts.
- Hydraulic track adjuster removal and installation, which requires cleaning parts to prevent damage from contaminants.
- Sprocket removal and installation using thread lock compound on the bolts.
Caterpillar cat 303.5 e 2cr mini hydraulic excavator (prefix bg8) service rep...fjsjekdmmeme
This document provides instructions for removing and installing a fuel injection pump on a Caterpillar 303.5E 2CR Mini Hydraulic Excavator engine. The removal process involves disconnecting fuel lines and electrical connections, removing mounting hardware, and cleaning components. The installation involves installing mounting hardware and gasket shims, positioning the fuel injection pump, and reconnecting fuel and electrical lines. Proper cleanliness of fuel system components is emphasized.
Caterpillar cat 305.5 e mini hydraulic excavator (prefix fky) service repair ...fusefjskekkmem
The document provides instructions for removing and installing various track components on a 305.5E Mini Hydraulic Excavator, including the front idler, recoil spring, hydraulic track adjuster, and sprocket. The procedures involve using lifting devices to handle heavy components, compressing recoil springs with special tools, and installing/removing seals, bolts, and brackets. Personal protective equipment is recommended when working with compressed springs.
Caterpillar cat 301.8 mini hydraulic excavator (prefix 3 yw) service repair m...dfujdjkskekmmd
This document provides installation instructions for installing an engine and pumps into a 301.5, 301.6, or 301.8 mini hydraulic excavator. It outlines 42 steps to install various engine components like hoses, wires, brackets, and covers. It also provides removal and assembly instructions for a fuel filter base, including any hand priming pump components. Safety warnings are provided throughout regarding potential hazards.
Caterpillar cat 301.5 mini hydraulic excavator (prefix mnh) service repair ma...fjsjjekdkme
1. The document provides instructions for releasing pressure from the hydraulic and cooling systems of a 301.5 Mini Hydraulic Excavator before performing maintenance or repairs.
2. It describes lowering work tools, turning the key, and moving control levers to relieve pressure from the hydraulic system, then loosening the filler cap slowly.
3. Instructions are given for disassembling a blade cylinder, including removing seals and mounting the cylinder in a repair bench to access internal components.
Caterpillar cat 235 c excavator (prefix 5af) service repair manual (5af00001 ...uudfjjjskkemmd
1) The document provides instructions for removing and installing a fuel filter base and removing a fuel transfer pump from a Caterpillar 235C excavator.
2) The fuel filter base removal instructions include disconnecting fuel lines and removing bolts and the base. Installation is the reverse.
3) Removing the fuel transfer pump involves turning off fuel supply, disconnecting lines, and removing bolts to access the pump.
Caterpillar cat 302.4 d mini hydraulic excavator (prefix ljn) service repair ...fjsjekdmmeme
The document provides instructions for removing and installing various components on a 302.4D Mini Hydraulic Excavator, including the final drive, travel motor, swivel, swing motor, swing drive, ball valve for the adjustable undercarriage, and undercarriage cylinder. The procedures note removing bolts, plugs, and hoses and lifting components out after draining hydraulic oil. Safety precautions are highlighted regarding contained fluids, pressurized cylinders, and spring forces.
Caterpillar cat 305 cr mini hydraulic excavator (prefix dsa) service repair m...fjskekfseik
The document provides instructions for removing and disassembling the travel motor from a 305CR Mini Hydraulic Excavator. The removal process involves releasing hydraulic pressure, removing the track and final drive sprocket. Disassembly involves marking parts, draining oil, removing plates, barrels and pistons. Multiple gears, shafts, seals and other internal components are then dismantled from the travel motor housing.
Caterpillar cat 301.8 c mini hydraulic excavator (prefix jbb) service repair ...dfujdjkskekmmd
This document provides instructions for removing and installing various components of 301.6C and 301.8C mini hydraulic excavators, including:
- Recoil spring removal and installation, which requires compressing the spring using a spacer and releasing it slowly.
- Front idler removal and installation using thread lock compound on the bolts.
- Hydraulic track adjuster removal and installation, which requires cleaning parts to prevent damage from contaminants.
- Sprocket removal and installation using thread lock compound on the bolts.
Caterpillar cat 303.5 e 2cr mini hydraulic excavator (prefix bg8) service rep...fjsjekdmmeme
This document provides instructions for removing and installing a fuel injection pump on a Caterpillar 303.5E 2CR Mini Hydraulic Excavator engine. The removal process involves disconnecting fuel lines and electrical connections, removing mounting hardware, and cleaning components. The installation involves installing mounting hardware and gasket shims, positioning the fuel injection pump, and reconnecting fuel and electrical lines. Proper cleanliness of fuel system components is emphasized.
Caterpillar cat 305.5 e mini hydraulic excavator (prefix fky) service repair ...fusefjskekkmem
The document provides instructions for removing and installing various track components on a 305.5E Mini Hydraulic Excavator, including the front idler, recoil spring, hydraulic track adjuster, and sprocket. The procedures involve using lifting devices to handle heavy components, compressing recoil springs with special tools, and installing/removing seals, bolts, and brackets. Personal protective equipment is recommended when working with compressed springs.
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This document provides installation instructions for installing an engine and pumps into a 301.5, 301.6, or 301.8 mini hydraulic excavator. It outlines 44 steps to install various components like bolts, hoses, electrical parts, and covers. Safety precautions are provided around hydraulic pressure, hot fluids, and releasing spring pressure. The document also references removing and installing additional components like the cab, alternator, and radiator.
Caterpillar cat 301.6 c mini hydraulic excavator (prefix jsb) service repair ...fjskkksmemm
This document provides installation instructions for installing an engine and pumps into a 301.5, 301.6, or 301.8 mini hydraulic excavator. It outlines 44 steps to install various components like bolts, hoses, electrical parts, and covers. Safety precautions are provided around hydraulic pressure, hot fluids, and releasing spring pressure. The document also references removing and installing additional components like the cab, alternator, and radiator.
Caterpillar cat 301.5 mini hydraulic excavator (prefix 3 yw) service repair m...fjsekksmemm
This document provides installation instructions for installing an engine and pumps into a 301.5, 301.6, or 301.8 mini hydraulic excavator. It outlines 44 steps to install various components like bolts, hoses, electrical parts, and covers. Safety precautions are provided around hydraulic pressure, hot fluids, and releasing spring pressure. The document also references removing and installing additional components like the cab, alternator, and radiator.
Caterpillar Cat 301.5 Mini Hydraulic Excavator (Prefix 3YW) Service Repair Ma...jkdkkdsmmd
The document provides installation instructions for installing an engine and pumps into a mini hydraulic excavator. It describes 42 installation steps involving bolts, hoses, wires and other components. Safety precautions are provided at the beginning regarding risks from hydraulic pressure, hot fluids and moving parts.
Caterpillar Cat 301.8 Mini Hydraulic Excavator (Prefix 3YW) Service Repair Ma...udjkdksmmd
This document provides installation instructions for installing an engine and pumps into a 301.5, 301.6, or 301.8 Mini Hydraulic Excavator. It describes 42 steps to install various components like bolts, hoses, electrical parts, and covers. Personal safety warnings are provided regarding hydraulic pressure, hot fluids, and releasing pressure before working on systems.
Caterpillar Cat 301.5 Mini Hydraulic Excavator (Prefix 3YW) Service Repair Ma...udjkdksmmd
This document provides installation instructions for installing an engine and pumps into a 301.5, 301.6, or 301.8 Mini Hydraulic Excavator. It describes 42 steps to install various components like bolts, hoses, electrical parts, and covers. Personal injury warnings are provided regarding hot or pressurized fluids. The installation ends by connecting remaining components like the cab, alternator, and radiator according to other service manuals.
Caterpillar Cat 301.6 Mini Hydraulic Excavator (Prefix 3YW) Service Repair Ma...udjkdksmmd
The document provides installation instructions for installing an engine and pumps into a mini hydraulic excavator. It describes 42 installation steps involving bolts, hoses, wires and other components. Safety precautions are provided at the beginning regarding risks from hydraulic pressure, hot fluids and moving parts.
Caterpillar Cat 301.8 Mini Hydraulic Excavator (Prefix 3YW) Service Repair Ma...jkdkkdsmmd
This document provides installation instructions for installing an engine and pumps into a 301.5, 301.6, or 301.8 mini hydraulic excavator. It outlines 44 steps to install various components like bolts, hoses, electrical parts, and covers. Safety precautions are provided around hydraulic pressure, hot fluids, and releasing pressure before servicing. The document also provides instructions for installing a fuel filter base and hand priming pump if equipped.
Caterpillar Cat 301.6 Mini Hydraulic Excavator (Prefix 3YW) Service Repair Ma...jkdkkdsmmd
This document provides installation instructions for installing an engine and pumps into a 301.5, 301.6, or 301.8 Mini Hydraulic Excavator. It describes 42 steps to install various components like bolts, hoses, electrical parts, and covers. Safety warnings are provided regarding potential injuries from hydraulic pressure, hot oil, pressurized coolant, and alkali coolant conditioner.
Caterpillar Cat 301.5 Mini Hydraulic Excavator (Prefix 3YW) Service Repair Ma...idksmmdmdm
This document provides installation instructions for installing an engine and pumps into a 301.5, 301.6, or 301.8 mini hydraulic excavator. It outlines 44 steps to install various components like bolts, hoses, electrical parts, and covers. Safety precautions are provided around hydraulic pressure, hot fluids, and releasing spring pressure. The document also includes removal and assembly instructions for a fuel filter base, including any hand priming pump components.
Caterpillar Cat 301.6 Mini Hydraulic Excavator (Prefix 3YW) Service Repair Ma...idksmmdmdm
The document provides installation instructions for installing an engine and pumps into a mini hydraulic excavator. It describes 42 installation steps involving bolts, hoses, wires and other components. Safety precautions are provided at the beginning regarding hydraulic pressure, hot fluids and moving parts. The installation is to be completed by installing the cab, alternator, electric starter motor, radiator and hood.
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This document provides specifications and component information for drive motors and pump motors used in Toyota forklifts. It includes specifications for drive motors used in 16-35 and 40-50 model forklifts such as nominal voltage, rated output, dimensions, and weight. Diagrams show the components of the drive motor and procedures for removal, installation, disassembly, inspection, and reassembly are provided. Specifications and components are also provided for the pump motor, and procedures for removal, installation, disassembly, inspection, and reassembly of the pump motor are described.
Toyota 7 fbmf45 forklift service repair manualufjsjekfksemm
This document provides an index and overview of sections for a service manual on a Toyota 7FBMF 16-50 forklift. The General section includes exterior views of models, vehicle specifications, frame numbers, operational tips, component weights, lubrication charts, and maintenance schedules. Sections cover the drive motor, pump motor, power steering motor, and other components. The manual explains procedures for removal, installation, disassembly, inspection and reassembly of parts.
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This document provides an index and overview of sections for a service manual on a Toyota 7FBMF 16-50 forklift. The General section includes exterior views of models, vehicle specifications, frame numbers, instructions for using the manual, terminology, jack-up points, and maintenance schedules. Individual sections cover the battery, controller, display functions, troubleshooting, motor, drive unit, front and rear axles, steering, brakes, body, material handling system, mast, cylinder, oil pump, and SAS functions.
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This document provides an index and overview of sections for a service manual on a Toyota 7FBMF 16-50 forklift. The General section includes exterior views of models, vehicle specifications, frame numbers, instructions for using the manual, terminology, jack-up points, and maintenance schedules. Individual sections cover the battery, controller, display functions, troubleshooting, motor, drive unit, front and rear axles, steering, brakes, body, material handling system, mast, cylinder, oil pump, and SAS functions.
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This document provides an index and overview of sections for a service manual on a Toyota 7FBMF 16-50 forklift. The General section includes exterior views of models, vehicle specifications, frame numbers, instructions for using the manual, terminology, jack-up points, and maintenance schedules. Individual sections cover the battery, controller, display functions, troubleshooting, motor, drive unit, front and rear axles, steering, brakes, body, material handling system, mast, cylinder, oil pump, and SAS functions.
Toyota 7 fbmf25 forklift service repair manualufjsjekfksemm
This document provides specifications and component information for drive motors and pump motors used in Toyota forklifts. It includes specifications for drive motors used in 16-35 and 40-50 model forklifts such as nominal voltage, rated output, dimensions, and weight. Diagrams show the components of the drive motor and procedures for removal, installation, disassembly, inspection, and reassembly are provided. Specifications and components are also provided for the pump motor, and procedures for removal, installation, disassembly, inspection, and reassembly of the pump motor are described.
Toyota 7 fbmf20 forklift service repair manualufjsjekfksemm
This document provides an index and overview of sections for a service manual on a Toyota 7FBMF 16-50 forklift. The General section includes exterior views of models, vehicle specifications, frame numbers, instructions for using the manual, terminology, jack-up points, and maintenance schedules. Individual sections cover the battery, controller, display functions, troubleshooting, motor, drive unit, front and rear axles, steering, brakes, body, material handling system, mast, cylinder, oil pump, and SAS functions.
Toyota 7 fbmf18 forklift service repair manualufjsjekfksemm
This document provides specifications and component information for drive motors and pump motors used in Toyota forklifts. It includes specifications for drive motors used in 16-35 and 40-50 model forklifts such as nominal voltage, rated output, dimensions, and weight. Diagrams show the components of the drive motor and procedures for removal, installation, disassembly, inspection, and reassembly are provided. Specifications and components are also provided for the pump motor, and procedures for removal, installation, disassembly, inspection, and reassembly of the pump motor are described.
Toyota 7 fbmf16 forklift service repair manualufjsjekfksemm
This document provides specifications and component information for drive motors and pump motors used in Toyota forklifts. It includes specifications for drive motors used in 16-35 and 40-50 model forklifts such as nominal voltage, rated output, dimensions, and weight. Diagrams show the components of the drive motor and procedures for removal, installation, disassembly, inspection, and reassembly are provided. Specifications and components are also provided for the pump motor, and procedures for removal, installation, disassembly, inspection, and reassembly of the pump motor are described.
Toyota 7 fbmf 50 electric forklift truck service repair manualufjsjekfksemm
The document summarizes the key details of Toyota electric forklift trucks models 7FBMF 16-50. It outlines the development objectives of improving performance and expanding capacity offerings. The new models feature AC induction motors, SAS active stability system, and increased capacities up to 5 tons. Comfort and serviceability were also improved through measures like under-floor batteries and eliminating motor brushes.
Toyota 7 fbmf 45 electric forklift truck service repair manualufjsjekfksemm
The document provides details on new Toyota electric forklift truck models 7FBMF16-50, including:
- The models were developed to improve performance, comfort, and serviceability while introducing larger capacity trucks over 3.5 tons.
- Key features include an AC induction motor system, SAS active stability system, wet brake system, improved comfort, and ease of serviceability.
- The trucks have increased capacity ranging from 1.6 to 5 tons, with larger wheelbases and overhead guards compared to previous models.
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- Model specifications, component upgrades, selling points and design differences from prior models are described for the new 1.6-5 ton electric forklift range.
Toyota 7 fbmf 18 electric forklift truck service repair manualufjsjekfksemm
The document summarizes the key details of Toyota electric forklift trucks models 7FBMF 16-50:
- It outlines the new AC induction motor drive system, larger capacity models up to 5 tons, and improved stability system SAS.
- The trucks have improved performance, operator comfort, serviceability and safety features compared to previous models. These include a power keep function, adjustable power modes, easier entry/exit, wet brake system and active mast control.
- Model specifications, component upgrades, selling points and design differences from prior models are described for the new 1.6-5 ton electric forklift range.
Toyota 7 fbmf 16 electric forklift truck service repair manualufjsjekfksemm
The document summarizes the key details of Toyota electric forklift trucks models 7FBMF 16-50. It outlines the development objectives of improving performance and expanding capacity offerings. The new models feature AC induction motors, SAS active stability system, and increased capacity options up to 5.0 tons. Comfort and serviceability were also improved through measures like under-floor batteries and eliminating motor brushes.
Massey ferguson mf 3455 c crawler type tractor parts catalogue manualufjsjekfksemm
This document provides part numbers and descriptions for components of a Massey Ferguson MF 3455 C/CF/CM crawler-type tractor engine. It includes listings for the engine assembly, short engine, cylinder block, camshaft, pistons and connecting rods, end cover, cylinder head, rocker shaft, and fuel injection equipment. The listings provide item numbers, part numbers, quantities, descriptions, and in some cases additional details like replacement information.
Massey ferguson mf 3455 c crawler tractors (tier 3) parts catalogue manualufjsjekfksemm
This document provides part numbers and descriptions for components of a Massey Ferguson MF 3455 C/CF/CFM crawler tractor engine. It includes listings of parts for the engine assembly, short engine, cylinder block, camshaft, pistons/connecting rods, end cover, cylinder head, and rocker shaft. Each item lists the part number, quantity, description, and notes whether it is a component of a larger assembly.
Fleet management these days is next to impossible without connected vehicle solutions. Why? Well, fleet trackers and accompanying connected vehicle management solutions tend to offer quite a few hard-to-ignore benefits to fleet managers and businesses alike. Let’s check them out!
Implementing ELDs or Electronic Logging Devices is slowly but surely becoming the norm in fleet management. Why? Well, integrating ELDs and associated connected vehicle solutions like fleet tracking devices lets businesses and their in-house fleet managers reap several benefits. Check out the post below to learn more.
The Octavia range embodies the design trend of the Škoda brand: a fusion of
aesthetics, safety and practicality. Whether you see the car as a whole or step
closer and explore its unique features, the Octavia range radiates with the
harmony of functionality and emotion
Welcome to ASP Cranes, your trusted partner for crane solutions in Raipur, Chhattisgarh! With years of experience and a commitment to excellence, we offer a comprehensive range of crane services tailored to meet your lifting and material handling needs.
At ASP Cranes, we understand the importance of reliable and efficient crane operations in various industries, from construction and manufacturing to logistics and infrastructure development. That's why we strive to deliver top-notch solutions that enhance productivity, safety, and cost-effectiveness for our clients.
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What Could Be Behind Your Mercedes Sprinter's Power Loss on Uphill RoadsSprinter Gurus
Unlock the secrets behind your Mercedes Sprinter's uphill power loss with our comprehensive presentation. From fuel filter blockages to turbocharger troubles, we uncover the culprits and empower you to reclaim your vehicle's peak performance. Conquer every ascent with confidence and ensure a thrilling journey every time.
Ever been troubled by the blinking sign and didn’t know what to do?
Here’s a handy guide to dashboard symbols so that you’ll never be confused again!
Save them for later and save the trouble!
2. Shutdown SIS
Previous Screen
Product: MINI HYD EXCAVATOR
Model: 301.5 MINI HYD EXCAVATOR 3YW
Configuration: 301.5 301.6 301.8 Mini Hydraulic Excavator 3YW00001-UP (MACHINE) POWERED BY 3003 Engine
Disassembly and Assembly
301.5, 301.6 and 301.8 Mini-Hydraulic Excavator Engine Supplement
Media Number -RENR2803-01 Publication Date -01/05/2005 Date Updated -11/05/2005
i00914441
Engine and Pumps - Install
SMCS - 1017-012; 1024-012
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 6V-2157 Link Bracket 2
Personal injury can result from hydraulic oil pressure and hot oil.
Hydraulic oil pressure can remain in the hydraulic system after the
engine has been stopped. Serious injury can be caused if this pressure is
not released before any service is done on the hydraulic system.
Make sure all of the attachments have been lowered, oil is cool before
removing any components or lines. Remove the oil filler cap only when
the engine is stopped, and the filler cap is cool enough to touch with
your bare hand.
At operating temperature, the engine coolant is hot and under pressure.
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3. Steam can cause personal injury.
Check the coolant level only after the engine has been stopped and the
fill cap is cool enough to touch with your bare hand.
Remove the fill cap slowly to relieve pressure.
Cooling system conditioner contains alkali. Avoid contact with the skin
and eyes to prevent personal injury.
Illustration 1 g00489663
1. Apply suitable lifting chains to the lifting points on the engine. Apply enough tension on the
chains in order to support the weight of the engine.
2. Lower the engine and pumps into position in the engine compartment. The weight of the
engine and pumps is 125 kg (275 lb) .
Illustration 2 g00489665
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4. 3. Install six bolts and washers (44) . The other three bolts are located on the rear of the
engine.
Illustration 3 g00489661
4. Install two nuts and two washers (43) .
Illustration 4 g00489579
5. Install electrical clip (42) .
6. Install the bolt and washer (41) .
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5. Illustration 5 g00489577
7. Install the exhaust manifold and install four nuts (40) .
Illustration 6 g00489569
8. Install ground cable (39) .
9. Install clip (38) .
10. Install the bolt and washer (37) .
11. Install nut (36) .
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6. Illustration 7 g00489511
12. Install hose (35) and tighten the hose clamp.
13. Install two hoses (34) .
Illustration 8 g00489455
14. Install two electrical clips (33) .
15. Install the two bolts and washers (32) .
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7. Illustration 9 g00489449
16. Install plate assembly (31) .
17. Install the wires. Install two bolts and washers (30) .
18. Install two bolts and washers (29) .
Illustration 10 g00489391
19. Install electrical reset (28) and install two bolts.
20. Install battery (27) .
21. Install battery bracket (26) .
22. Install the bolt and washer (25) .
23. Connect the battery cables.
Illustration 11 g00489387
24. Install hose (24) .
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8. Illustration 12 g00489386
25. Install hose (23) .
26. Tighten hose clamp (22) .
Illustration 13 g00489385
27. Place the engine throttle cable in position and tighten nut (21) .
28. Install pin (20) and install clip (19) .
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9. Illustration 14 g00489383
29. Install wire (18) and install nut (17) .
Illustration 15 g00489382
30. Install wire (16) and install bolt (15) .
Illustration 16 g00489381
31. Install two hoses (14) and tighten two hose clamps (13) .
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10. Illustration 17 g00489258
Note: The seat is removed for photographic purposes.
32. Install tooling (A) and apply suitable lifting straps.
33. Install wall plate assembly (12) .
Illustration 18 g00489256
34. Install two bolts and washers (11) .
35. Install three bolts and washers (10) .
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11. Illustration 19 g00489254
36. Install two bolts and washers (9) .
37. Install three bolts and washers (8) .
Illustration 20 g00489253
38. Remove fuel tank cap (4) and install side panel (7) .
39. Install the bolt and washer (6) .
40. Install bolt (5) .
41. Install fuel tank cap (4) .
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12. Illustration 21 g00465682
42. Install left side corner protector (3) .
43. Tighten two bolts (2) .
44. Install the two bolts and washers (1) .
,,,,,
End By:
a. Install the cab. Refer to Disassembly and AssemblyRENR2808, "Cab - Install" .
b. Install the alternator. Refer to Disassembly and AssemblyRENR2803, "Alternator - Remove
and Install" .
c. Install the electric starting motor. Refer to Disassembly and AssemblyRENR2803, "Electric
Starting Motor - Remove and Install" .
d. Install the radiator. Refer to Disassembly and AssemblyRENR2803, "Radiator and Fan -
Remove and Install" .
e. Install the hood. Refer to Disassembly and AssemblyRENR2803, "Hood - Remove and
Install" .
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Sun Apr 19 18:58:12 UTC+0800 2020
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13. Shutdown SIS
Previous Screen
Product: MINI HYD EXCAVATOR
Model: 301.5 MINI HYD EXCAVATOR 3YW
Configuration: 301.5 301.6 301.8 Mini Hydraulic Excavator 3YW00001-UP (MACHINE) POWERED BY 3003 Engine
Disassembly and Assembly
3003, 3013, 3014 and 3024 Engines for Caterpillar Built Machines
Media Number -SENR5027-05 Publication Date -01/05/2005 Date Updated -16/05/2005
i01783524
Fuel Filter Base - Remove
SMCS - 1262-011
Removal Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop
Products Guide" for tools and supplies suitable to collect and contain
fluids on Caterpillar products.
Dispose of all fluids according to local regulations and mandates.
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14. Illustration 1 g00767792
Typical example
1. Remove fuel filter (5) from the fuel filter base, as follows:
a. Remove the collar and cap (1) from the top of fuel filter base (2). This will help
prevent spillage of fuel from the fuel filter.
b. Hold fuel filter (5) while locking collar (4) is turned in the counterclockwise
direction.
c. Pull fuel filter (5) from fuel filter base (2) and remove locking collar (4) .
2. Disconnect fuel line (3) from fuel filter base (2). Plug all openings or cap all openings
immediately in order to help prevent contamination.
Illustration 2 g00767793
Typical example
3. Remove two bolts (6) that fasten fuel filter base (2) to the mounting bracket.
4. Remove fuel filter base (2) from the mounting bracket.
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15. Note: Some engines may have a hand priming pump on the fuel filter base. Refer to the
Disassembly and Assembly, "Fuel Filter Base - Disassemble" topic for information on
removing the hand priming pump.
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Sun Apr 19 18:59:31 UTC+0800 2020
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16. Shutdown SIS
Previous Screen
Product: MINI HYD EXCAVATOR
Model: 301.5 MINI HYD EXCAVATOR 3YW
Configuration: 301.5 301.6 301.8 Mini Hydraulic Excavator 3YW00001-UP (MACHINE) POWERED BY 3003 Engine
Disassembly and Assembly
3003, 3013, 3014 and 3024 Engines for Caterpillar Built Machines
Media Number -SENR5027-05 Publication Date -01/05/2005 Date Updated -16/05/2005
i01783533
Fuel Filter Base - Disassemble
SMCS - 1262-015
Disassembly Procedure
Hand Priming Pump (if equipped)
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17. Illustration 1 g00732631
Hand Priming Pump
(1) Cap ring
(2) Priming button
(3) Diaphragm
(4) Spring cap
(5) Spring
(6) Valve plate
(7) O-ring seal
(8) Fuel filter base
1. Unscrew cap ring (1) from fuel filter base (8).
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18. Personal injury can result from being struck by parts propelled by a
released spring force.
Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended tooling to
release the spring force.
2. Remove priming button (2) and diaphragm (3) from spring cap (4). Inspect the rubber
diaphragm (3) for cracks or for wear. If the diaphragm is worn or damaged, use a new part
for replacement.
3. Remove spring cap (4) and spring (5) from valve plate (6) .
4. Remove valve plate (6) from fuel filter base (8).
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
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19. Shutdown SIS
Previous Screen
Product: MINI HYD EXCAVATOR
Model: 301.5 MINI HYD EXCAVATOR 3YW
Configuration: 301.5 301.6 301.8 Mini Hydraulic Excavator 3YW00001-UP (MACHINE) POWERED BY 3003 Engine
Disassembly and Assembly
3003, 3013, 3014 and 3024 Engines for Caterpillar Built Machines
Media Number -SENR5027-05 Publication Date -01/05/2005 Date Updated -16/05/2005
i01783534
Fuel Filter Base - Assemble
SMCS - 1262-016
Assembly Procedure
Hand Priming Pump (if equipped)
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20. Illustration 1 g00732631
Hand Priming Pump
(1) Cap ring
(2) Priming button
(3) Diaphragm
(4) Spring cap
(5) Spring
(6) Valve plate
(7) O-ring seal
(8) Fuel filter base
1. Apply a thin film of clean engine oil to O-ring seal (7) and to valve plate (6) .
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21. 2. Insert valve plate (6) into fuel filter base (8). The valve plate must be installed with the O-
ring (7) first. Ensure that the rubber valve extends through the center hole of fuel filter base
(8). Push valve plate (6) firmly into the correct position.
Improper assembly of parts that are spring loaded can cause bodily
injury.
To prevent possible injury, follow the established assembly procedure
and wear protective equipment.
3. Install spring (5) into valve plate (6) and place spring cap (4) on top of the spring.
4. Install rubber diaphragm (3) into priming button (2). Ensure that diaphragm (3) fits firmly
into the correct position. Place the assembly over spring cap (4) .
5. Install cap ring (1) over priming button (2). Depress priming button (2) until diaphragm (3)
is seated firmly onto fuel filter base (8). Tighten cap ring (1) hand tight while the priming
button (2) is depressed.
6. Prime the fuel system. Refer to Testing and Adjusting, "Fuel System - Prime" for more
information.
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
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22. Shutdown SIS
Previous Screen
Product: MINI HYD EXCAVATOR
Model: 301.5 MINI HYD EXCAVATOR 3YW
Configuration: 301.5 301.6 301.8 Mini Hydraulic Excavator 3YW00001-UP (MACHINE) POWERED BY 3003 Engine
Disassembly and Assembly
3003, 3013, 3014 and 3024 Engines for Caterpillar Built Machines
Media Number -SENR5027-05 Publication Date -01/05/2005 Date Updated -16/05/2005
i01783535
Fuel Filter Base - Install
SMCS - 1262-012
Installation Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Illustration 1 g00767793
Typical example
1. Put fuel filter base (2) in position on the mounting bracket.
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23. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
24. 2. Install two bolts (6) that fasten the fuel filter base to the mounting bracket.
Illustration 2 g00767792
Typical example
3. Remove the cap or the plug and connect fuel line (3) to fuel filter base (2) .
4. Install fuel filter (5) on fuel filter base (2), as follows:
a. Replace the seal on fuel filter base (2) .
b. Insert fuel filter (5) in fuel filter base (2) .
c. Install collar (4) on the fuel filter and turn the collar in the clockwise direction in
order to lock fuel filter (5) on the fuel filter base. The locking collar is hand tightened
only.
d. Insert cap (1) into the top of fuel filter base (2). Install the collar that holds the cap
into position.
Note: Some engines may have a hand priming pump on the fuel filter base. Refer to the
Disassembly and Assembly Module, "Fuel Filter Base - Assemble" topic for information on
installing the hand priming pump.
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
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25. Shutdown SIS
Previous Screen
Product: MINI HYD EXCAVATOR
Model: 301.5 MINI HYD EXCAVATOR 3YW
Configuration: 301.5 301.6 301.8 Mini Hydraulic Excavator 3YW00001-UP (MACHINE) POWERED BY 3003 Engine
Disassembly and Assembly
3003, 3013, 3014 and 3024 Engines for Caterpillar Built Machines
Media Number -SENR5027-05 Publication Date -01/05/2005 Date Updated -16/05/2005
i01590349
Fuel Transfer Pump - Remove
SMCS - 1256-011
Removal Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop
Products Guide" for tools and supplies suitable to collect and contain
fluids on Caterpillar products.
Dispose of all fluids according to local regulations and mandates.
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26. Illustration 1 g00824616
1. Loosen hose clamps and remove the two fuel lines from fuel transfer pump (1) .
2. Remove two bolts (4) that fasten fuel transfer pump (1) to the cylinder block.
Note: Before removing the fuel transfer pump (1) from the cylinder block, note the position
of the flange (2) of the fuel transfer pump (1) for assembly.
3. Remove fuel transfer pump (1) and O-ring (3). Replace the O-ring when you install the fuel
transfer pump.
Note: In order to remove the fuel transfer pump from the engine, it may be necessary to
rotate the crankshaft until the rocker arm of the fuel transfer pump is not under pressure.
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
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