This document provides installation instructions for installing an engine and pumps into a 301.5, 301.6, or 301.8 Mini Hydraulic Excavator. It describes 42 steps to install various components like bolts, hoses, electrical parts, and covers. Personal safety warnings are provided regarding hydraulic pressure, hot fluids, and releasing pressure before working on systems.
What Exactly Is The Common Rail Direct Injection System & How Does It WorkMotor Cars International
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Why Is Your BMW X3 Hood Not Responding To Release CommandsDart Auto
Experiencing difficulty opening your BMW X3's hood? This guide explores potential issues like mechanical obstruction, hood release mechanism failure, electrical problems, and emergency release malfunctions. Troubleshooting tips include basic checks, clearing obstructions, applying pressure, and using the emergency release.
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Learn about Common Rail Direct Injection (CRDi) - the revolutionary technology that has made diesel engines more efficient. Explore its workings, advantages like enhanced fuel efficiency and increased power output, along with drawbacks such as complexity and higher initial cost. Compare CRDi with traditional diesel engines and discover why it's the preferred choice for modern engines.
Why Is Your BMW X3 Hood Not Responding To Release CommandsDart Auto
Experiencing difficulty opening your BMW X3's hood? This guide explores potential issues like mechanical obstruction, hood release mechanism failure, electrical problems, and emergency release malfunctions. Troubleshooting tips include basic checks, clearing obstructions, applying pressure, and using the emergency release.
Core technology of Hyundai Motor Group's EV platform 'E-GMP'Hyundai Motor Group
What’s the force behind Hyundai Motor Group's EV performance and quality?
Maximized driving performance and quick charging time through high-density battery pack and fast charging technology and applicable to various vehicle types!
Discover more about Hyundai Motor Group’s EV platform ‘E-GMP’!
In this presentation, we have discussed a very important feature of BMW X5 cars… the Comfort Access. Things that can significantly limit its functionality. And things that you can try to restore the functionality of such a convenient feature of your vehicle.
What Does the PARKTRONIC Inoperative, See Owner's Manual Message Mean for You...Autohaus Service and Sales
Learn what "PARKTRONIC Inoperative, See Owner's Manual" means for your Mercedes-Benz. This message indicates a malfunction in the parking assistance system, potentially due to sensor issues or electrical faults. Prompt attention is crucial to ensure safety and functionality. Follow steps outlined for diagnosis and repair in the owner's manual.
Comprehensive program for Agricultural Finance, the Automotive Sector, and Empowerment . We will define the full scope and provide a detailed two-week plan for identifying strategic partners in each area within Limpopo, including target areas.:
1. Agricultural : Supporting Primary and Secondary Agriculture
• Scope: Provide support solutions to enhance agricultural productivity and sustainability.
• Target Areas: Polokwane, Tzaneen, Thohoyandou, Makhado, and Giyani.
2. Automotive Sector: Partnerships with Mechanics and Panel Beater Shops
• Scope: Develop collaborations with automotive service providers to improve service quality and business operations.
• Target Areas: Polokwane, Lephalale, Mokopane, Phalaborwa, and Bela-Bela.
3. Empowerment : Focusing on Women Empowerment
• Scope: Provide business support support and training to women-owned businesses, promoting economic inclusion.
• Target Areas: Polokwane, Thohoyandou, Musina, Burgersfort, and Louis Trichardt.
We will also prioritize Industrial Economic Zone areas and their priorities.
Sign up on https://profilesmes.online/welcome/
To be eligible:
1. You must have a registered business and operate in Limpopo
2. Generate revenue
3. Sectors : Agriculture ( primary and secondary) and Automative
Women and Youth are encouraged to apply even if you don't fall in those sectors.
"Trans Failsafe Prog" on your BMW X5 indicates potential transmission issues requiring immediate action. This safety feature activates in response to abnormalities like low fluid levels, leaks, faulty sensors, electrical or mechanical failures, and overheating.
Things to remember while upgrading the brakes of your carjennifermiller8137
Upgrading the brakes of your car? Keep these things in mind before doing so. Additionally, start using an OBD 2 GPS tracker so that you never miss a vehicle maintenance appointment. On top of this, a car GPS tracker will also let you master good driving habits that will let you increase the operational life of your car’s brakes.
5 Warning Signs Your BMW's Intelligent Battery Sensor Needs AttentionBertini's German Motors
IBS monitors and manages your BMW’s battery performance. If it malfunctions, you will have to deal with an array of electrical issues in your vehicle. Recognize warning signs like dimming headlights, frequent battery replacements, and electrical malfunctions to address potential IBS issues promptly.
𝘼𝙣𝙩𝙞𝙦𝙪𝙚 𝙋𝙡𝙖𝙨𝙩𝙞𝙘 𝙏𝙧𝙖𝙙𝙚𝙧𝙨 𝙞𝙨 𝙫𝙚𝙧𝙮 𝙛𝙖𝙢𝙤𝙪𝙨 𝙛𝙤𝙧 𝙢𝙖𝙣𝙪𝙛𝙖𝙘𝙩𝙪𝙧𝙞𝙣𝙜 𝙩𝙝𝙚𝙞𝙧 𝙥𝙧𝙤𝙙𝙪𝙘𝙩𝙨. 𝙒𝙚 𝙝𝙖𝙫𝙚 𝙖𝙡𝙡 𝙩𝙝𝙚 𝙥𝙡𝙖𝙨𝙩𝙞𝙘 𝙜𝙧𝙖𝙣𝙪𝙡𝙚𝙨 𝙪𝙨𝙚𝙙 𝙞𝙣 𝙖𝙪𝙩𝙤𝙢𝙤𝙩𝙞𝙫𝙚 𝙖𝙣𝙙 𝙖𝙪𝙩𝙤 𝙥𝙖𝙧𝙩𝙨 𝙖𝙣𝙙 𝙖𝙡𝙡 𝙩𝙝𝙚 𝙛𝙖𝙢𝙤𝙪𝙨 𝙘𝙤𝙢𝙥𝙖𝙣𝙞𝙚𝙨 𝙗𝙪𝙮 𝙩𝙝𝙚 𝙜𝙧𝙖𝙣𝙪𝙡𝙚𝙨 𝙛𝙧𝙤𝙢 𝙪𝙨.
Over the 10 years, we have gained a strong foothold in the market due to our range's high quality, competitive prices, and time-lined delivery schedules.
Symptoms like intermittent starting and key recognition errors signal potential problems with your Mercedes’ EIS. Use diagnostic steps like error code checks and spare key tests. Professional diagnosis and solutions like EIS replacement ensure safe driving. Consult a qualified technician for accurate diagnosis and repair.
What Does the Active Steering Malfunction Warning Mean for Your BMWTanner Motors
Discover the reasons why your BMW’s Active Steering malfunction warning might come on. From electrical glitches to mechanical failures and software anomalies, addressing these promptly with professional inspection and maintenance ensures continued safety and performance on the road, maintaining the integrity of your driving experience.
2. Shutdown SIS
Previous Screen
Product: MINI HYD EXCAVATOR
Model: 301.5 MINI HYD EXCAVATOR 3YW
Configuration: 301.5 301.6 301.8 Mini Hydraulic Excavator 3YW00001-UP (MACHINE) POWERED BY 3003 Engine
Disassembly and Assembly
301.5, 301.6 and 301.8 Mini-Hydraulic Excavator Engine Supplement
Media Number -RENR2803-01 Publication Date -01/05/2005 Date Updated -11/05/2005
i00914441
Engine and Pumps - Install
SMCS - 1017-012; 1024-012
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 6V-2157 Link Bracket 2
Personal injury can result from hydraulic oil pressure and hot oil.
Hydraulic oil pressure can remain in the hydraulic system after the
engine has been stopped. Serious injury can be caused if this pressure is
not released before any service is done on the hydraulic system.
Make sure all of the attachments have been lowered, oil is cool before
removing any components or lines. Remove the oil filler cap only when
the engine is stopped, and the filler cap is cool enough to touch with
your bare hand.
At operating temperature, the engine coolant is hot and under pressure.
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3. Steam can cause personal injury.
Check the coolant level only after the engine has been stopped and the
fill cap is cool enough to touch with your bare hand.
Remove the fill cap slowly to relieve pressure.
Cooling system conditioner contains alkali. Avoid contact with the skin
and eyes to prevent personal injury.
Illustration 1 g00489663
1. Apply suitable lifting chains to the lifting points on the engine. Apply enough tension on the
chains in order to support the weight of the engine.
2. Lower the engine and pumps into position in the engine compartment. The weight of the
engine and pumps is 125 kg (275 lb) .
Illustration 2 g00489665
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4. 3. Install six bolts and washers (44) . The other three bolts are located on the rear of the
engine.
Illustration 3 g00489661
4. Install two nuts and two washers (43) .
Illustration 4 g00489579
5. Install electrical clip (42) .
6. Install the bolt and washer (41) .
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5. Illustration 5 g00489577
7. Install the exhaust manifold and install four nuts (40) .
Illustration 6 g00489569
8. Install ground cable (39) .
9. Install clip (38) .
10. Install the bolt and washer (37) .
11. Install nut (36) .
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6. Illustration 7 g00489511
12. Install hose (35) and tighten the hose clamp.
13. Install two hoses (34) .
Illustration 8 g00489455
14. Install two electrical clips (33) .
15. Install the two bolts and washers (32) .
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7. Illustration 9 g00489449
16. Install plate assembly (31) .
17. Install the wires. Install two bolts and washers (30) .
18. Install two bolts and washers (29) .
Illustration 10 g00489391
19. Install electrical reset (28) and install two bolts.
20. Install battery (27) .
21. Install battery bracket (26) .
22. Install the bolt and washer (25) .
23. Connect the battery cables.
Illustration 11 g00489387
24. Install hose (24) .
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8. Illustration 12 g00489386
25. Install hose (23) .
26. Tighten hose clamp (22) .
Illustration 13 g00489385
27. Place the engine throttle cable in position and tighten nut (21) .
28. Install pin (20) and install clip (19) .
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9. Illustration 14 g00489383
29. Install wire (18) and install nut (17) .
Illustration 15 g00489382
30. Install wire (16) and install bolt (15) .
Illustration 16 g00489381
31. Install two hoses (14) and tighten two hose clamps (13) .
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10. Illustration 17 g00489258
Note: The seat is removed for photographic purposes.
32. Install tooling (A) and apply suitable lifting straps.
33. Install wall plate assembly (12) .
Illustration 18 g00489256
34. Install two bolts and washers (11) .
35. Install three bolts and washers (10) .
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11. Illustration 19 g00489254
36. Install two bolts and washers (9) .
37. Install three bolts and washers (8) .
Illustration 20 g00489253
38. Remove fuel tank cap (4) and install side panel (7) .
39. Install the bolt and washer (6) .
40. Install bolt (5) .
41. Install fuel tank cap (4) .
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12. Illustration 21 g00465682
42. Install left side corner protector (3) .
43. Tighten two bolts (2) .
44. Install the two bolts and washers (1) .
,,,,,
End By:
a. Install the cab. Refer to Disassembly and AssemblyRENR2808, "Cab - Install" .
b. Install the alternator. Refer to Disassembly and AssemblyRENR2803, "Alternator - Remove
and Install" .
c. Install the electric starting motor. Refer to Disassembly and AssemblyRENR2803, "Electric
Starting Motor - Remove and Install" .
d. Install the radiator. Refer to Disassembly and AssemblyRENR2803, "Radiator and Fan -
Remove and Install" .
e. Install the hood. Refer to Disassembly and AssemblyRENR2803, "Hood - Remove and
Install" .
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Sun Apr 19 18:58:12 UTC+0800 2020
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13. Shutdown SIS
Previous Screen
Product: MINI HYD EXCAVATOR
Model: 301.5 MINI HYD EXCAVATOR 3YW
Configuration: 301.5 301.6 301.8 Mini Hydraulic Excavator 3YW00001-UP (MACHINE) POWERED BY 3003 Engine
Disassembly and Assembly
3003, 3013, 3014 and 3024 Engines for Caterpillar Built Machines
Media Number -SENR5027-05 Publication Date -01/05/2005 Date Updated -16/05/2005
i01783524
Fuel Filter Base - Remove
SMCS - 1262-011
Removal Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop
Products Guide" for tools and supplies suitable to collect and contain
fluids on Caterpillar products.
Dispose of all fluids according to local regulations and mandates.
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14. Illustration 1 g00767792
Typical example
1. Remove fuel filter (5) from the fuel filter base, as follows:
a. Remove the collar and cap (1) from the top of fuel filter base (2). This will help
prevent spillage of fuel from the fuel filter.
b. Hold fuel filter (5) while locking collar (4) is turned in the counterclockwise
direction.
c. Pull fuel filter (5) from fuel filter base (2) and remove locking collar (4) .
2. Disconnect fuel line (3) from fuel filter base (2). Plug all openings or cap all openings
immediately in order to help prevent contamination.
Illustration 2 g00767793
Typical example
3. Remove two bolts (6) that fasten fuel filter base (2) to the mounting bracket.
4. Remove fuel filter base (2) from the mounting bracket.
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15. Note: Some engines may have a hand priming pump on the fuel filter base. Refer to the
Disassembly and Assembly, "Fuel Filter Base - Disassemble" topic for information on
removing the hand priming pump.
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Sun Apr 19 18:59:31 UTC+0800 2020
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16. Shutdown SIS
Previous Screen
Product: MINI HYD EXCAVATOR
Model: 301.5 MINI HYD EXCAVATOR 3YW
Configuration: 301.5 301.6 301.8 Mini Hydraulic Excavator 3YW00001-UP (MACHINE) POWERED BY 3003 Engine
Disassembly and Assembly
3003, 3013, 3014 and 3024 Engines for Caterpillar Built Machines
Media Number -SENR5027-05 Publication Date -01/05/2005 Date Updated -16/05/2005
i01783533
Fuel Filter Base - Disassemble
SMCS - 1262-015
Disassembly Procedure
Hand Priming Pump (if equipped)
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17. Illustration 1 g00732631
Hand Priming Pump
(1) Cap ring
(2) Priming button
(3) Diaphragm
(4) Spring cap
(5) Spring
(6) Valve plate
(7) O-ring seal
(8) Fuel filter base
1. Unscrew cap ring (1) from fuel filter base (8).
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18. Personal injury can result from being struck by parts propelled by a
released spring force.
Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended tooling to
release the spring force.
2. Remove priming button (2) and diaphragm (3) from spring cap (4). Inspect the rubber
diaphragm (3) for cracks or for wear. If the diaphragm is worn or damaged, use a new part
for replacement.
3. Remove spring cap (4) and spring (5) from valve plate (6) .
4. Remove valve plate (6) from fuel filter base (8).
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Sun Apr 19 19:00:28 UTC+0800 2020
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19. Shutdown SIS
Previous Screen
Product: MINI HYD EXCAVATOR
Model: 301.5 MINI HYD EXCAVATOR 3YW
Configuration: 301.5 301.6 301.8 Mini Hydraulic Excavator 3YW00001-UP (MACHINE) POWERED BY 3003 Engine
Disassembly and Assembly
3003, 3013, 3014 and 3024 Engines for Caterpillar Built Machines
Media Number -SENR5027-05 Publication Date -01/05/2005 Date Updated -16/05/2005
i01783534
Fuel Filter Base - Assemble
SMCS - 1262-016
Assembly Procedure
Hand Priming Pump (if equipped)
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20. Illustration 1 g00732631
Hand Priming Pump
(1) Cap ring
(2) Priming button
(3) Diaphragm
(4) Spring cap
(5) Spring
(6) Valve plate
(7) O-ring seal
(8) Fuel filter base
1. Apply a thin film of clean engine oil to O-ring seal (7) and to valve plate (6) .
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21. 2. Insert valve plate (6) into fuel filter base (8). The valve plate must be installed with the O-
ring (7) first. Ensure that the rubber valve extends through the center hole of fuel filter base
(8). Push valve plate (6) firmly into the correct position.
Improper assembly of parts that are spring loaded can cause bodily
injury.
To prevent possible injury, follow the established assembly procedure
and wear protective equipment.
3. Install spring (5) into valve plate (6) and place spring cap (4) on top of the spring.
4. Install rubber diaphragm (3) into priming button (2). Ensure that diaphragm (3) fits firmly
into the correct position. Place the assembly over spring cap (4) .
5. Install cap ring (1) over priming button (2). Depress priming button (2) until diaphragm (3)
is seated firmly onto fuel filter base (8). Tighten cap ring (1) hand tight while the priming
button (2) is depressed.
6. Prime the fuel system. Refer to Testing and Adjusting, "Fuel System - Prime" for more
information.
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
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22. Shutdown SIS
Previous Screen
Product: MINI HYD EXCAVATOR
Model: 301.5 MINI HYD EXCAVATOR 3YW
Configuration: 301.5 301.6 301.8 Mini Hydraulic Excavator 3YW00001-UP (MACHINE) POWERED BY 3003 Engine
Disassembly and Assembly
3003, 3013, 3014 and 3024 Engines for Caterpillar Built Machines
Media Number -SENR5027-05 Publication Date -01/05/2005 Date Updated -16/05/2005
i01783535
Fuel Filter Base - Install
SMCS - 1262-012
Installation Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Illustration 1 g00767793
Typical example
1. Put fuel filter base (2) in position on the mounting bracket.
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23. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
24. 2. Install two bolts (6) that fasten the fuel filter base to the mounting bracket.
Illustration 2 g00767792
Typical example
3. Remove the cap or the plug and connect fuel line (3) to fuel filter base (2) .
4. Install fuel filter (5) on fuel filter base (2), as follows:
a. Replace the seal on fuel filter base (2) .
b. Insert fuel filter (5) in fuel filter base (2) .
c. Install collar (4) on the fuel filter and turn the collar in the clockwise direction in
order to lock fuel filter (5) on the fuel filter base. The locking collar is hand tightened
only.
d. Insert cap (1) into the top of fuel filter base (2). Install the collar that holds the cap
into position.
Note: Some engines may have a hand priming pump on the fuel filter base. Refer to the
Disassembly and Assembly Module, "Fuel Filter Base - Assemble" topic for information on
installing the hand priming pump.
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
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Sun Apr 19 19:02:21 UTC+0800 2020
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25. Shutdown SIS
Previous Screen
Product: MINI HYD EXCAVATOR
Model: 301.5 MINI HYD EXCAVATOR 3YW
Configuration: 301.5 301.6 301.8 Mini Hydraulic Excavator 3YW00001-UP (MACHINE) POWERED BY 3003 Engine
Disassembly and Assembly
3003, 3013, 3014 and 3024 Engines for Caterpillar Built Machines
Media Number -SENR5027-05 Publication Date -01/05/2005 Date Updated -16/05/2005
i01590349
Fuel Transfer Pump - Remove
SMCS - 1256-011
Removal Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop
Products Guide" for tools and supplies suitable to collect and contain
fluids on Caterpillar products.
Dispose of all fluids according to local regulations and mandates.
1/2
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26. Illustration 1 g00824616
1. Loosen hose clamps and remove the two fuel lines from fuel transfer pump (1) .
2. Remove two bolts (4) that fasten fuel transfer pump (1) to the cylinder block.
Note: Before removing the fuel transfer pump (1) from the cylinder block, note the position
of the flange (2) of the fuel transfer pump (1) for assembly.
3. Remove fuel transfer pump (1) and O-ring (3). Replace the O-ring when you install the fuel
transfer pump.
Note: In order to remove the fuel transfer pump from the engine, it may be necessary to
rotate the crankshaft until the rocker arm of the fuel transfer pump is not under pressure.
Copyright 1993 - 2020 Caterpillar Inc.
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