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Service Repair Manual
Models
Caterpillar Cat 257B3 MULTI
TERRAIN LOADER
Shutdown SIS
Previous Screen
Product: MULTI TERRAIN LOADER
Model: 257B3 MULTI TERRAIN LOADER B7H
Configuration: 257B3 Multi Terrain Loader B7H00001-UP (MACHINE) POWERED BY C3.4 IND Engine
Disassembly and Assembly
259B3 Compact Track Loader, 247B3 and 257B3 Multi Terrain Loaders and 216B3,
226B3, 236B3, 242B3 and 252B3 Skid Steer Loaders Power Train
Media Number -UENR0251-07 Publication Date -01/07/2018 Date Updated -11/07/2018
i05308829
Piston Motor (Hydrostatic) - Disassemble
SMCS - 4351-015
S/N - B7H1-UP
S/N - DXZ1-UP
S/N - HR21-UP
S/N - PWK1-UP
S/N - TSL1-UP
Disassembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1P-1861 Retaining Ring Pliers 1
B 136-1452 Retaining Ring Pliers As 1
C
1P-0074 Slide Hammer Puller Gp 1
5F-7340 Adapter 1
5F-7342 Adapter 1
D 1P-1859 Retaining Ring Pliers 1
E 5P-5197 Retaining Ring Pliers As 1
F FT-3081 Adapter Plate 1
1/15257B3 Multi Terrain Loader B7H00001-UP (MACHINE) POWERED BY C3.4 IND ...
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G 127-8458 Final Drive Bench Ar 1
H
308-5676 Spanner Wrench Assembly (1)
1
329-1669 Spanner Wrench Assembly (2)
308-5675 Adapter
J 1H-3110 Bearing Puller Gp 1
K 5F-7343 Bearing Puller Gp 1
( 1 )
6 Pin
( 2 )
7 Pin
Start By:
A. Remove the piston motor.
Illustration 1 g01397283
Personal injury can result from being struck by parts propelled by a
released spring force.
Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended tooling to
release the spring force.
1. Remove bolts (1) and head (2) .
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Illustration 2 g01397317
2. Remove O-ring seals (3) , port plate (4) , and bearing (5) .
Illustration 3 g01397322
Personal injury can result from being struck by parts propelled by a
released spring force.
Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended tooling to
release the spring force.
3. Remove plug (6) .
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Illustration 4 g01397325
4. Remove O-ring seal (9) from plug (6) .
5. Remove spring (8) and piston (7) .
6. Repeat Step 4 for the opposite side.
Illustration 5 g01397328
Personal injury can result from being struck by parts propelled by a
released spring force.
Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended tooling to
release the spring force.
7. Remove plug (10) , the O-ring seal, and spring (11) .
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8. Remove plug (14) , the O-ring seal, spring (13) , and spool (12) .
Illustration 6 g01397331
9. Nut (12A) is preset buy supplier, do not remove.
10. Remove plug (12B) , O-ring seal (12C) , O-ring seal (12D) , retainer (12E) , spring (12F) ,
and valve (12G) .
Illustration 7 g01397333
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11. Remove lip seal (15) .
Illustration 8 g01397334
12. Remove springs (16) , springs (17) , O-ring seal (20) , bearing race (20A) , barrel (19) , and
piston (18) .
13. Remove the O-ring seals from piston (18) .
Illustration 9 g01397336
14. Remove pins (21) .
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Illustration 10 g01397339
Personal injury can result from being struck by parts propelled by a
released spring force.
Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended tooling to
release the spring force.
15. Use Tooling (A) and a suitable press in order to remove retaining ring (22) from barrel
(19) .
Illustration 11 g01397345
16. Remove washers (23) and spring (24) from barrel (19) .
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Illustration 12 g01397350
17. Remove piston (25) and the O-ring seal.
Illustration 13 g01397353
18. Remove discs (26) and plates (27) .
Illustration 14 g01397355
19. Remove retainer (28) , bearing (30) , and pistons (29) .
8/15257B3 Multi Terrain Loader B7H00001-UP (MACHINE) POWERED BY C3.4 IND ...
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Illustration 15 g01397358
20. Remove swashplate (31) .
Illustration 16 g01397360
Personal injury can result from being struck by parts propelled by a
released spring force.
Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended tooling to
release the spring force.
21. Remove pistons (33) and shaft (32) .
22. Use a suitable press in order to remove bearing race (33A) .
9/15257B3 Multi Terrain Loader B7H00001-UP (MACHINE) POWERED BY C3.4 IND ...
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Illustration 17 g01397363
23. Remove balls (34) , bearing (35) , and springs (36) .
Illustration 18 g01397364
24. Use Tooling (B) in order to remove retaining ring (37) .
25. Remove plugs (39) and the O-ring seals.
26. Use Tooling (C) in order to remove cover (38) .
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Illustration 19 g01397367
27. Remove O-ring seal (40) and carrier assembly (41) .
Illustration 20 g01397369
28. Use Tooling (D) in order to remove retaining rings (43) .
29. Remove gears (42) and gear (44) .
Illustration 21 g01397370
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30. Use Tooling (E) in order to remove retaining ring (45) .
31. Remove gear (46) .
Illustration 22 g01397371
32. Use Tooling (D) in order to remove retaining rings (47) .
33. Remove gears (48) .
Illustration 23 g01397375
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Illustration 24 g01397376
Illustration 25 g01397377
34. Drill the stakes from nut (49) .
35. Install spindle (51) and housing (50) onto Tooling (F) . Install Tooling (F) onto the bottom
half of Tooling (G) .
36. Install Tooling (H) and Tooling (J) .
37. Install the remaining pieces of Tooling (G) .
38. Remove nut (49) .
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Illustration 26 g01397378
39. Use Tooling (H) and a suitable press in order to remove spindle (51) from housing (50) .
Illustration 27 g01397380
40. Remove Dou-Cone seals (53) and (52) .
Illustration 28 g01397382
41. Use Tooling (J) in order to remove bearing race (54) .
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Illustration 29 g01397384
42. Remove bearing assemblies (55) and bearing race (56) .
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Sat Nov 9 23:38:09 UTC+0800 2019
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Shutdown SIS
Previous Screen
Product: MULTI TERRAIN LOADER
Model: 257B3 MULTI TERRAIN LOADER B7H
Configuration: 257B3 Multi Terrain Loader B7H00001-UP (MACHINE) POWERED BY C3.4 IND Engine
Disassembly and Assembly
259B3 Compact Track Loader, 247B3 and 257B3 Multi Terrain Loaders and 216B3,
226B3, 236B3, 242B3 and 252B3 Skid Steer Loaders Power Train
Media Number -UENR0251-07 Publication Date -01/07/2018 Date Updated -11/07/2018
i05308830
Piston Motor (Hydrostatic) - Assemble
SMCS - 4351-016
S/N - B7H1-UP
S/N - DXZ1-UP
S/N - HR21-UP
S/N - PWK1-UP
S/N - TSL1-UP
Assembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1P-1861 Retaining Ring Pliers 1
B 136-1452 Retaining Ring Pliers As 1
D 1P-1859 Retaining Ring Pliers 1
E 5P-5197 Retaining Ring Pliers As 1
F FT-3081 Adapter Plate 1
G 127-8458 Final Drive Bench Ar 1
H 308-5676 Spanner Wrench Assembly (1)
1
329-1669 Spanner Wrench Assembly (2)
1/15257B3 Multi Terrain Loader B7H00001-UP (MACHINE) POWERED BY C3.4 IND ...
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308-5675 Adapter
L 312-0202 Seal Installer 1
M 1U-9895 Crossblock 1
( 1 )
6 Pin
( 2 )
7 Pin
Illustration 1 g01397384
1. Install bearing assemblies (55) and bearing race (56) .
Illustration 2 g01397517
2. Install bearing race (54) .
Note: Refer to Special Instructions, SEHS8364-03 for Dou-Cone seal installation
information.
3. Use Tooling (L) in order to install Dou-Cone seal (53) .
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Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
Illustration 3 g01397518
4. Use Tooling (L) in order to install Dou-Cone seal (52) .
Illustration 4 g01397520
5. Use Tooling (M) and a suitable press in order to install housing (50) onto spindle (51) .
Illustration 5 g01397526
6. Use Tooling (M) , Tooling (H) , and a suitable press in order to position bearing race (56) .
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Illustration 6 g01397375
Illustration 7 g01397376
Illustration 8 g01397377
7. Install nut (49) .
8. Install spindle (51) and housing (50) onto Tooling (F) . Install Tooling (F) onto the bottom
half of Tooling (G) .
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9. Install Tooling (H) and Tooling (J) .
10. Install the remaining pieces of Tooling (G) .
11. Tighten nut (49) to a torque of 3900 � 100 N�m (2876 � 74 lb ft).
12. Stake nut (49) .
Illustration 9 g01397371
13. Install gears (48) .
14. Use Tooling (D) in order to install retaining rings (47) .
Illustration 10 g01397370
15. Install gear (46) .
16. Use Tooling (E) in order to install retaining ring (45) .
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Illustration 11 g01397369
17. Install gears (42) and gear (44) .
18. Use Tooling (D) in order to install retaining rings (43) .
Illustration 12 g01397367
19. Install O-ring seal (40) and carrier assembly (41) .
Illustration 13 g01397364
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Caterpillar cat 257 b3 multi terrain loader (prefix b7h) service repair manual (b7h00001 and up)

  • 1. Service Repair Manual Models Caterpillar Cat 257B3 MULTI TERRAIN LOADER
  • 2. Shutdown SIS Previous Screen Product: MULTI TERRAIN LOADER Model: 257B3 MULTI TERRAIN LOADER B7H Configuration: 257B3 Multi Terrain Loader B7H00001-UP (MACHINE) POWERED BY C3.4 IND Engine Disassembly and Assembly 259B3 Compact Track Loader, 247B3 and 257B3 Multi Terrain Loaders and 216B3, 226B3, 236B3, 242B3 and 252B3 Skid Steer Loaders Power Train Media Number -UENR0251-07 Publication Date -01/07/2018 Date Updated -11/07/2018 i05308829 Piston Motor (Hydrostatic) - Disassemble SMCS - 4351-015 S/N - B7H1-UP S/N - DXZ1-UP S/N - HR21-UP S/N - PWK1-UP S/N - TSL1-UP Disassembly Procedure Table 1 Required Tools Tool Part Number Part Description Qty A 1P-1861 Retaining Ring Pliers 1 B 136-1452 Retaining Ring Pliers As 1 C 1P-0074 Slide Hammer Puller Gp 1 5F-7340 Adapter 1 5F-7342 Adapter 1 D 1P-1859 Retaining Ring Pliers 1 E 5P-5197 Retaining Ring Pliers As 1 F FT-3081 Adapter Plate 1 1/15257B3 Multi Terrain Loader B7H00001-UP (MACHINE) POWERED BY C3.4 IND ... 2019/11/9https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 3. G 127-8458 Final Drive Bench Ar 1 H 308-5676 Spanner Wrench Assembly (1) 1 329-1669 Spanner Wrench Assembly (2) 308-5675 Adapter J 1H-3110 Bearing Puller Gp 1 K 5F-7343 Bearing Puller Gp 1 ( 1 ) 6 Pin ( 2 ) 7 Pin Start By: A. Remove the piston motor. Illustration 1 g01397283 Personal injury can result from being struck by parts propelled by a released spring force. Make sure to wear all necessary protective equipment. Follow the recommended procedure and use all recommended tooling to release the spring force. 1. Remove bolts (1) and head (2) . 2/15257B3 Multi Terrain Loader B7H00001-UP (MACHINE) POWERED BY C3.4 IND ... 2019/11/9https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 4. Illustration 2 g01397317 2. Remove O-ring seals (3) , port plate (4) , and bearing (5) . Illustration 3 g01397322 Personal injury can result from being struck by parts propelled by a released spring force. Make sure to wear all necessary protective equipment. Follow the recommended procedure and use all recommended tooling to release the spring force. 3. Remove plug (6) . 3/15257B3 Multi Terrain Loader B7H00001-UP (MACHINE) POWERED BY C3.4 IND ... 2019/11/9https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 5. Illustration 4 g01397325 4. Remove O-ring seal (9) from plug (6) . 5. Remove spring (8) and piston (7) . 6. Repeat Step 4 for the opposite side. Illustration 5 g01397328 Personal injury can result from being struck by parts propelled by a released spring force. Make sure to wear all necessary protective equipment. Follow the recommended procedure and use all recommended tooling to release the spring force. 7. Remove plug (10) , the O-ring seal, and spring (11) . 4/15257B3 Multi Terrain Loader B7H00001-UP (MACHINE) POWERED BY C3.4 IND ... 2019/11/9https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 6. 8. Remove plug (14) , the O-ring seal, spring (13) , and spool (12) . Illustration 6 g01397331 9. Nut (12A) is preset buy supplier, do not remove. 10. Remove plug (12B) , O-ring seal (12C) , O-ring seal (12D) , retainer (12E) , spring (12F) , and valve (12G) . Illustration 7 g01397333 5/15257B3 Multi Terrain Loader B7H00001-UP (MACHINE) POWERED BY C3.4 IND ... 2019/11/9https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 7. 11. Remove lip seal (15) . Illustration 8 g01397334 12. Remove springs (16) , springs (17) , O-ring seal (20) , bearing race (20A) , barrel (19) , and piston (18) . 13. Remove the O-ring seals from piston (18) . Illustration 9 g01397336 14. Remove pins (21) . 6/15257B3 Multi Terrain Loader B7H00001-UP (MACHINE) POWERED BY C3.4 IND ... 2019/11/9https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 8. Illustration 10 g01397339 Personal injury can result from being struck by parts propelled by a released spring force. Make sure to wear all necessary protective equipment. Follow the recommended procedure and use all recommended tooling to release the spring force. 15. Use Tooling (A) and a suitable press in order to remove retaining ring (22) from barrel (19) . Illustration 11 g01397345 16. Remove washers (23) and spring (24) from barrel (19) . 7/15257B3 Multi Terrain Loader B7H00001-UP (MACHINE) POWERED BY C3.4 IND ... 2019/11/9https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 9. Illustration 12 g01397350 17. Remove piston (25) and the O-ring seal. Illustration 13 g01397353 18. Remove discs (26) and plates (27) . Illustration 14 g01397355 19. Remove retainer (28) , bearing (30) , and pistons (29) . 8/15257B3 Multi Terrain Loader B7H00001-UP (MACHINE) POWERED BY C3.4 IND ... 2019/11/9https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 10. Illustration 15 g01397358 20. Remove swashplate (31) . Illustration 16 g01397360 Personal injury can result from being struck by parts propelled by a released spring force. Make sure to wear all necessary protective equipment. Follow the recommended procedure and use all recommended tooling to release the spring force. 21. Remove pistons (33) and shaft (32) . 22. Use a suitable press in order to remove bearing race (33A) . 9/15257B3 Multi Terrain Loader B7H00001-UP (MACHINE) POWERED BY C3.4 IND ... 2019/11/9https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 11. Illustration 17 g01397363 23. Remove balls (34) , bearing (35) , and springs (36) . Illustration 18 g01397364 24. Use Tooling (B) in order to remove retaining ring (37) . 25. Remove plugs (39) and the O-ring seals. 26. Use Tooling (C) in order to remove cover (38) . 10/15257B3 Multi Terrain Loader B7H00001-UP (MACHINE) POWERED BY C3.4 IN... 2019/11/9https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 12. Illustration 19 g01397367 27. Remove O-ring seal (40) and carrier assembly (41) . Illustration 20 g01397369 28. Use Tooling (D) in order to remove retaining rings (43) . 29. Remove gears (42) and gear (44) . Illustration 21 g01397370 11/15257B3 Multi Terrain Loader B7H00001-UP (MACHINE) POWERED BY C3.4 IN... 2019/11/9https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 13. 30. Use Tooling (E) in order to remove retaining ring (45) . 31. Remove gear (46) . Illustration 22 g01397371 32. Use Tooling (D) in order to remove retaining rings (47) . 33. Remove gears (48) . Illustration 23 g01397375 12/15257B3 Multi Terrain Loader B7H00001-UP (MACHINE) POWERED BY C3.4 IN... 2019/11/9https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 14. Illustration 24 g01397376 Illustration 25 g01397377 34. Drill the stakes from nut (49) . 35. Install spindle (51) and housing (50) onto Tooling (F) . Install Tooling (F) onto the bottom half of Tooling (G) . 36. Install Tooling (H) and Tooling (J) . 37. Install the remaining pieces of Tooling (G) . 38. Remove nut (49) . 13/15257B3 Multi Terrain Loader B7H00001-UP (MACHINE) POWERED BY C3.4 IN... 2019/11/9https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 15. Illustration 26 g01397378 39. Use Tooling (H) and a suitable press in order to remove spindle (51) from housing (50) . Illustration 27 g01397380 40. Remove Dou-Cone seals (53) and (52) . Illustration 28 g01397382 41. Use Tooling (J) in order to remove bearing race (54) . 14/15257B3 Multi Terrain Loader B7H00001-UP (MACHINE) POWERED BY C3.4 IN... 2019/11/9https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 16. Illustration 29 g01397384 42. Remove bearing assemblies (55) and bearing race (56) . Copyright 1993 - 2019 Caterpillar Inc. All Rights Reserved. Private Network For SIS Licensees. Sat Nov 9 23:38:09 UTC+0800 2019 15/15257B3 Multi Terrain Loader B7H00001-UP (MACHINE) POWERED BY C3.4 IN... 2019/11/9https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 17. Shutdown SIS Previous Screen Product: MULTI TERRAIN LOADER Model: 257B3 MULTI TERRAIN LOADER B7H Configuration: 257B3 Multi Terrain Loader B7H00001-UP (MACHINE) POWERED BY C3.4 IND Engine Disassembly and Assembly 259B3 Compact Track Loader, 247B3 and 257B3 Multi Terrain Loaders and 216B3, 226B3, 236B3, 242B3 and 252B3 Skid Steer Loaders Power Train Media Number -UENR0251-07 Publication Date -01/07/2018 Date Updated -11/07/2018 i05308830 Piston Motor (Hydrostatic) - Assemble SMCS - 4351-016 S/N - B7H1-UP S/N - DXZ1-UP S/N - HR21-UP S/N - PWK1-UP S/N - TSL1-UP Assembly Procedure Table 1 Required Tools Tool Part Number Part Description Qty A 1P-1861 Retaining Ring Pliers 1 B 136-1452 Retaining Ring Pliers As 1 D 1P-1859 Retaining Ring Pliers 1 E 5P-5197 Retaining Ring Pliers As 1 F FT-3081 Adapter Plate 1 G 127-8458 Final Drive Bench Ar 1 H 308-5676 Spanner Wrench Assembly (1) 1 329-1669 Spanner Wrench Assembly (2) 1/15257B3 Multi Terrain Loader B7H00001-UP (MACHINE) POWERED BY C3.4 IND ... 2019/11/9https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 18. 308-5675 Adapter L 312-0202 Seal Installer 1 M 1U-9895 Crossblock 1 ( 1 ) 6 Pin ( 2 ) 7 Pin Illustration 1 g01397384 1. Install bearing assemblies (55) and bearing race (56) . Illustration 2 g01397517 2. Install bearing race (54) . Note: Refer to Special Instructions, SEHS8364-03 for Dou-Cone seal installation information. 3. Use Tooling (L) in order to install Dou-Cone seal (53) . 2/15257B3 Multi Terrain Loader B7H00001-UP (MACHINE) POWERED BY C3.4 IND ... 2019/11/9https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 19. Thank you very much for your reading. Please Click Here. Then Get COMPLETE MANUAL. NO WAITING NOTE: If there is no response to click on the link above, please download the PDF document first and then click on it.
  • 20. Illustration 3 g01397518 4. Use Tooling (L) in order to install Dou-Cone seal (52) . Illustration 4 g01397520 5. Use Tooling (M) and a suitable press in order to install housing (50) onto spindle (51) . Illustration 5 g01397526 6. Use Tooling (M) , Tooling (H) , and a suitable press in order to position bearing race (56) . 3/15257B3 Multi Terrain Loader B7H00001-UP (MACHINE) POWERED BY C3.4 IND ... 2019/11/9https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 21. Illustration 6 g01397375 Illustration 7 g01397376 Illustration 8 g01397377 7. Install nut (49) . 8. Install spindle (51) and housing (50) onto Tooling (F) . Install Tooling (F) onto the bottom half of Tooling (G) . 4/15257B3 Multi Terrain Loader B7H00001-UP (MACHINE) POWERED BY C3.4 IND ... 2019/11/9https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 22. 9. Install Tooling (H) and Tooling (J) . 10. Install the remaining pieces of Tooling (G) . 11. Tighten nut (49) to a torque of 3900 � 100 N�m (2876 � 74 lb ft). 12. Stake nut (49) . Illustration 9 g01397371 13. Install gears (48) . 14. Use Tooling (D) in order to install retaining rings (47) . Illustration 10 g01397370 15. Install gear (46) . 16. Use Tooling (E) in order to install retaining ring (45) . 5/15257B3 Multi Terrain Loader B7H00001-UP (MACHINE) POWERED BY C3.4 IND ... 2019/11/9https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 23. Illustration 11 g01397369 17. Install gears (42) and gear (44) . 18. Use Tooling (D) in order to install retaining rings (43) . Illustration 12 g01397367 19. Install O-ring seal (40) and carrier assembly (41) . Illustration 13 g01397364 6/15257B3 Multi Terrain Loader B7H00001-UP (MACHINE) POWERED BY C3.4 IND ... 2019/11/9https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...