The document provides instructions for disassembling and assembling the piston pump (hydrostatic) of a 242D Skid Steer Loader. It lists the required tools and outlines 37 steps to fully disassemble the pump by removing components like valves, cartridges, seals, and housings. The 29 steps of assembly instruct to reinstall these parts in reverse order and include details like torque specifications for fasteners. Diagrams illustrate each step of both processes.
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11. 31. Remove O-ring seal (45).
32. Remove seal (44) and shaft assembly (41).
33. Use Tooling (D) to remove retaining ring (43).
34. Use Tooling (B) and a suitable press to remove bearing (42).
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12. Shutdown SIS
Previous Screen
Product: SKID STEER LOADER
Model: 242D SKID STEER LOADER DZT
Configuration: 242D Skid Steer Loader DZT00001-UP (MACHINE)
Disassembly and Assembly
259D, 279D, 289D, 299D and 299D XHP Compact Track Loaders, 257D, 277D, 287D,
297D and 297D XHP Multi Terrain Loaders and 236D, 242D, 246D, 262D, 272D and
272D XHP Skid Steer Loaders Power Train
Media Number -UENR3730-09 Publication Date -01/05/2015 Date Updated -13/08/2018
i06660138
Piston Pump (Hydrostatic) - Assemble
SMCS - 5070-016-H7
Assembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
D 1P-1859 Retaining Ring Pliers 1
E 9S-3263 Thread Lock Compound 1
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13. Illustration 1 g06063261
1. Raise the temperature of bearing (42).
2. Install bearing (42).
3. Use Tooling (D) to install retaining ring (43).
4. Install shaft assembly (40) and seal (44).
5. Install O-ring seal (45).
6. Install plate (46).
7. Install retaining ring (47).
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16. 15. Install set screw (23). Apply slight pressure to the piston assembly.
16. Repeat Step 15 for the opposite side.
17. Use a suitable measuring device to center the swashplate. Measure the distance that is from
the machined face of the housing to both sides of the swashplate. Adjust setscrews (23) to
achieve the same distance to the swashplate.
18. Install retainer (24), and bolts (25).
Illustration 9 g06063253
19. Install barrel assembly (40).
Illustration 10 g06063248
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18. Illustration 11 g06063242
20. Install bearings (39).
21. Install port plate (36) and gasket (35).
22. Install head (38).
23. Install coupling (37).
Illustration 12 g01325564
24. Repeat Steps16 through Steps 23 for barrel assembly (34).
25. Install barrel assembly (34).
Illustration 13 g01325541
26. Install housing (22) and bolts (21). Tighten bolts (21) to a torque of 110 ± 10 N·m
(81 ± 7 lb ft).
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19. Illustration 14 g01377507
Illustration 15 g01377504
27. Install crossover relief valves (14B), backup ring (14D), O-ring seal (14C), O-ring seal
(14E) and plugs (14A) into the head.
Illustration 16 g01325540
28. Install O-ring seal (20), backup ring (19), and O-ring seal (18).
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20. Illustration 17 g01325538
29. Install O-ring seals (17), backup rings (16), and O-ring seal (15).
Illustration 18 g01325536
30. Install valve (11). Tighten valve (11) to a torque of 44 ± 3 N·m (32 ± 2 lb ft).
31. Install cartridge (14), coil (12), and nut (13). Tighten nut (13) to a torque of 80 ± 10 N·m
(59 ± 7 lb ft).
32. Install the cross over relief valves and the plugs into the head. Tighten plugs (21) to a torque
of 110 ± 10 N·m (81 ± 7 lb ft).
Illustration 19 g01377500
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21. 33. Install screen (6A).
Illustration 20 g01325526
34. Install cartridge (6), bolts (5), coil (4), the O-ring seal, and nut (3). Tighten bolts (5) to a
torque of 5.5 ± 0.1 N·m (49 ± 0.9 lb in).
Illustration 21 g01325527
35. Install control arm (8) and gasket (7).
36. Apply Tooling (E) to control arm (8).
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