This document provides instructions for removing and installing various parts on a Caterpillar 236 Skid Steer Loader engine, including:
1. Removing and installing the idler gear, which involves using pullers and ensuring timing marks are aligned.
2. Removing and installing the front housing, which requires disconnecting other components and reattaching with bolts in the proper locations.
3. Instructions for removing and installing the crankcase breather and valve mechanism cover, including cleaning parts and using the correct bolts and torque.
This document provides instructions for removing and installing various parts on a Caterpillar 236 Skid Steer Loader engine, including:
1. Removing and installing the idler gear, which involves using pullers and ensuring timing marks are aligned.
2. Removing and installing the front housing, which requires disconnecting various components and reconnecting the throttle lever spring.
3. Procedures for removing and installing the crankcase breather and valve mechanism cover.
This document provides instructions for removing and installing the idler gear and front housing on a 246 Skid Steer Loader with a 3034 engine. It describes:
- Removing the idler gear by using a puller tool and removing its shaft with a slide hammer puller.
- Installing the idler gear shaft using installation tools and ensuring timing marks are aligned.
- Removing the front housing by disconnecting connecting components and removing mounting bolts and nuts.
- Installing the front housing by cleaning surfaces, installing mounting hardware, and reconnecting components.
The document describes Pulnikov EC's new IE5+ series of asynchronous motors that achieve the IE5 efficiency class. It provides an overview of the development of the IE5+ series, including the design strategies used to reach IE5 efficiency while maintaining normal starting torque, acceptable motor mass, and conventional manufacturing techniques. Motor data is presented for 2-pole, 4-pole, 6-pole, and 8-pole IE5+ motor designs ranging from 0.09 kW to 355 kW, including efficiency levels, power factors, torque characteristics, and materials usage. The economic benefits of replacing conventional IE3 motors with IE5+ motors are also discussed.
Caterpillar cat 966 d wheel loader (prefix 94x) service repair manual (94x000...fjjskkemsmee
This document provides instructions for disassembling and assembling the fuel injection pump housing and governor of a Caterpillar 3306 engine. It describes:
1) Removing the fuel injection pump housing and governor as an assembly from the engine block.
2) Disassembling the fuel injection pump housing by removing components like the camshaft, bearings, lifters, and fuel rack.
3) Assembling the fuel injection pump housing by installing bearings, camshaft, washer, snap ring, and fuel rack in the proper order and orientation.
Caterpillar cat 428 b backhoe loader (prefix 7ej) service repair manual (7ej0...fujjdfjkksekmem
This document provides instructions for removing and installing a camshaft on a Caterpillar 3054 diesel engine. The removal procedure involves removing components like the rocker shaft and pushrods. The camshaft is then carefully removed from the engine. For installation, the camshaft is lubricated and carefully installed back into the engine. Thrust washers and dowels must be aligned properly. Removed components are then reinstalled in the reverse order. Instructions are also provided for removing and installing camshaft bearings and the engine oil pan.
Caterpillar cat 312 b excavator (prefix 6sw) service repair manual (6sw00001 ...fjsekksmemm
This document provides instructions for removing and installing the camshaft and camshaft gear on a 3054 engine. It describes:
1) Removing the rocker shaft, pushrods, fuel transfer pump, and front housing before removing the camshaft.
2) Using a puller tool to remove the camshaft gear after aligning timing marks.
3) Lubricating and carefully installing the camshaft, making sure not to damage lobes or bearings.
4) Cleaning and aligning the camshaft bearings before pressing them into place.
Caterpillar cat 994 d wheel loader (prefix 3tz) service repair manual (3tz000...ufjkskemfseol
This document provides instructions for removing the engine oil pump from a Caterpillar 994D wheel loader. It describes draining the coolant, disconnecting electrical connections, and removing mounting bolts and brackets. Special tools are required to lift the oil pump, which weighs approximately 45 kg, away from the drive mechanism.
Caterpillar cat 312 b excavator (prefix 3es) service repair manual (3es00001 ...fjsekksmemm
This document provides instructions for removing and installing the engine oil bypass valve on a 312B excavator. It describes removing the engine oil pan, threaded plug, shim, spring, and spring seat from the cylinder block. It then details installing the spring seat, spring, shim, and threaded plug in the cylinder block and tightening to the specified torque. The summary also notes to test the opening pressure of the relief valve and make adjustments if needed.
This document provides instructions for removing and installing various parts on a Caterpillar 236 Skid Steer Loader engine, including:
1. Removing and installing the idler gear, which involves using pullers and ensuring timing marks are aligned.
2. Removing and installing the front housing, which requires disconnecting various components and reconnecting the throttle lever spring.
3. Procedures for removing and installing the crankcase breather and valve mechanism cover.
This document provides instructions for removing and installing the idler gear and front housing on a 246 Skid Steer Loader with a 3034 engine. It describes:
- Removing the idler gear by using a puller tool and removing its shaft with a slide hammer puller.
- Installing the idler gear shaft using installation tools and ensuring timing marks are aligned.
- Removing the front housing by disconnecting connecting components and removing mounting bolts and nuts.
- Installing the front housing by cleaning surfaces, installing mounting hardware, and reconnecting components.
The document describes Pulnikov EC's new IE5+ series of asynchronous motors that achieve the IE5 efficiency class. It provides an overview of the development of the IE5+ series, including the design strategies used to reach IE5 efficiency while maintaining normal starting torque, acceptable motor mass, and conventional manufacturing techniques. Motor data is presented for 2-pole, 4-pole, 6-pole, and 8-pole IE5+ motor designs ranging from 0.09 kW to 355 kW, including efficiency levels, power factors, torque characteristics, and materials usage. The economic benefits of replacing conventional IE3 motors with IE5+ motors are also discussed.
Caterpillar cat 966 d wheel loader (prefix 94x) service repair manual (94x000...fjjskkemsmee
This document provides instructions for disassembling and assembling the fuel injection pump housing and governor of a Caterpillar 3306 engine. It describes:
1) Removing the fuel injection pump housing and governor as an assembly from the engine block.
2) Disassembling the fuel injection pump housing by removing components like the camshaft, bearings, lifters, and fuel rack.
3) Assembling the fuel injection pump housing by installing bearings, camshaft, washer, snap ring, and fuel rack in the proper order and orientation.
Caterpillar cat 428 b backhoe loader (prefix 7ej) service repair manual (7ej0...fujjdfjkksekmem
This document provides instructions for removing and installing a camshaft on a Caterpillar 3054 diesel engine. The removal procedure involves removing components like the rocker shaft and pushrods. The camshaft is then carefully removed from the engine. For installation, the camshaft is lubricated and carefully installed back into the engine. Thrust washers and dowels must be aligned properly. Removed components are then reinstalled in the reverse order. Instructions are also provided for removing and installing camshaft bearings and the engine oil pan.
Caterpillar cat 312 b excavator (prefix 6sw) service repair manual (6sw00001 ...fjsekksmemm
This document provides instructions for removing and installing the camshaft and camshaft gear on a 3054 engine. It describes:
1) Removing the rocker shaft, pushrods, fuel transfer pump, and front housing before removing the camshaft.
2) Using a puller tool to remove the camshaft gear after aligning timing marks.
3) Lubricating and carefully installing the camshaft, making sure not to damage lobes or bearings.
4) Cleaning and aligning the camshaft bearings before pressing them into place.
Caterpillar cat 994 d wheel loader (prefix 3tz) service repair manual (3tz000...ufjkskemfseol
This document provides instructions for removing the engine oil pump from a Caterpillar 994D wheel loader. It describes draining the coolant, disconnecting electrical connections, and removing mounting bolts and brackets. Special tools are required to lift the oil pump, which weighs approximately 45 kg, away from the drive mechanism.
Caterpillar cat 312 b excavator (prefix 3es) service repair manual (3es00001 ...fjsekksmemm
This document provides instructions for removing and installing the engine oil bypass valve on a 312B excavator. It describes removing the engine oil pan, threaded plug, shim, spring, and spring seat from the cylinder block. It then details installing the spring seat, spring, shim, and threaded plug in the cylinder block and tightening to the specified torque. The summary also notes to test the opening pressure of the relief valve and make adjustments if needed.
Caterpillar cat 966 c wheel loader (prefix 76j) service repair manual (76j096...fjsjjekdkme
The document provides instructions for removing and installing various components of the front differential and carrier assembly of a Caterpillar 966C wheel loader, including removing the front differential and carrier unit from the axle housing using tooling and forcing screws. It also describes removing components like the axles, spider and bearing assembly, yoke, and disconnecting air lines. Reinstallation involves reversing these steps and includes installing the differential and carrier unit back into the axle housing.
Caterpillar cat 302.5 mini hydraulic excavator (prefix 4 az) service repair m...fjsjekdmmeme
1) The document provides instructions for removing and installing the fuel injection pump, exhaust manifold, and inlet manifold on a 302.5 Mini Hydraulic Excavator powered by a 3013 engine.
2) To remove the fuel injection pump, disconnect lines and solenoids, remove mounting bolts and nuts, and record shim thickness. To install, position shims and pump, reconnect links, and tighten bolts.
3) Exhaust manifold removal involves removing nuts, bolts and gasket. Installation requires cleaning surfaces, installing new gasket, and tightening bolts.
4) Inlet manifold removal requires removing bolts, gaskets and spacer plate. Installation involves cleaning
Caterpillar cat 330 b l excavator (prefix 5lr) service repair manual (5lr0000...fjskefkemms
This document provides instructions for removing and installing various engine components on Caterpillar 330B L and 330B LN excavator models, including the cylinder head, spacer plate, water directors, lifter group, and camshaft. The procedures describe cleaning parts, applying lubricants, and tightening bolts to specified torques. Detailed illustrations show the components and steps in the process.
Caterpillar cat 312 c excavator (prefix fds) service repair manual (fds00301 ...fjsjjekdkme
1. The document provides instructions for removing and installing the front housing of a 312C excavator engine.
2. To remove the front housing, several other components must first be removed, including the alternator, water pump, and crankshaft pulley. Bolts securing the front housing to other parts are then loosened and removed.
3. Installation involves cleaning surfaces, installing new seals if needed, and securing the front housing with bolts to the cylinder block, oil pan, and other parts. Timing gear alignment must also be checked during installation.
This document provides instructions for removing a crankshaft from a Caterpillar 3116 engine. The steps include removing the cylinder head, crankshaft rear seal carrier, front gear group, and crankshaft main bearings. With the main bearings removed, the crankshaft can then be lifted out of the engine block. Proper cleaning and inspection of removed parts is emphasized.
Caterpillar cat 426 b backhoe loader (prefix 6kl) service repair manual (6kl0...fjjsefkskemmm
The document provides instructions for removing and installing the valve mechanism cover on a Caterpillar 3054 diesel engine. The removal procedure involves removing 12 bolts to detach the cover. The installation procedure specifies applying a thread locking compound to the bolts and tightening them to the specified torque in a particular sequence. Proper cleaning of parts to prevent contamination is emphasized.
Caterpillar cat 312 b excavator (prefix 2kw) service repair manual (2kw00001 ...fjsekksmemm
The document provides instructions for removing and installing the valve mechanism cover on a 3054 engine. The key steps are:
1. Remove all bolts securing the valve mechanism cover to the cylinder head.
2. Remove the valve mechanism cover and gasket.
3. Install a new gasket and valve mechanism cover, securing it with the bolts. Tighten the bolts to the specified torque.
The instructions emphasize keeping parts clean and containing fluids to prevent contamination.
Caterpillar cat 304 d cr mini excavator (prefix tyk) service repair manual (t...fikskkdmmd1
This document provides instructions for disassembling and inspecting various engine components of a 304D CR Mini Excavator including the timing gear, camshaft, oil pan, piston, connecting rod, crankshaft, and cylinder block. The 10-page document outlines the disassembly sequence and provides illustrations to remove each component. Technicians are instructed to inspect parts for wear and damage, measure component clearances, and replace worn parts.
Caterpillar cat 438 d backhoe loader (prefix bpn) service repair manual (bpn0...ujdjfjjskekmm
This document provides instructions for removing and installing the engine oil pump and water pump on a Caterpillar 3054 engine.
The summary is:
1) The engine oil pump removal instructions include removing the oil pan, front housing, idler gear, retaining ring, and bolts to access and remove the pump.
2) The engine oil pump installation involves cleaning parts, applying threadlocker, installing the idler gear and retaining ring, and torquing bolts to spec.
3) Water pump removal requires draining coolant and removing bolts and nuts to access the pump.
4) Water pump disassembly for Type 1 engines involves removing bolts, seals, gears,
Caterpillar cat 966 e wheel loader (prefix 99y) service repair manual (99y053...fjsjfjskeksmem
This document provides instructions for disassembling and assembling the fuel injection pump housing of a Caterpillar 3306 engine. The disassembly procedure involves removing the fuel rack, lifters, camshaft, bearings and other components. The assembly procedure describes installing these components in reverse order and adjusting the camshaft end play. Instructions are also provided for installing the fuel injection pump housing and governor while aligning the timing.
Caterpillar cat 219 d excavator (prefix 5xg) service repair manual (5xg00001 ...fjskekdmjekm
The document provides instructions for removing and installing various engine components of a 219D Excavator, including the cylinder head, spacer plate, and water directors. It describes removing components like bolts, gaskets and seals in a specific order. Installation is the reverse of removal, applying new gaskets and torquing bolts to the specified values. Precautions are given to keep components clean and contain fluids.
This document provides instructions for removing and installing the idler gear and front housing on a 246 Skid Steer Loader with a 3034 engine. It describes:
- Removing the idler gear by using a puller tool and removing its shaft with a slide hammer puller.
- Installing the idler gear shaft using installation tools and ensuring timing marks are aligned.
- Removing the front housing by disconnecting connecting components and removing mounting bolts and nuts.
- Installing the front housing by cleaning surfaces, installing mounting hardware, and reconnecting components.
Caterpillar cat 428 b backhoe loader (prefix 7ej) service repair manual (7ej0...fuekdksmemm
This document provides instructions for removing and installing a camshaft and camshaft gear on a Caterpillar 3054 diesel engine. The removal process involves turning the engine upside down, removing the thrust washer and carefully extracting the camshaft. Installation requires cleaning and lubricating the camshaft, aligning the thrust washer dowel, and ensuring the lobes and bearings are not damaged. Camshaft gear removal requires aligning timing marks and using a puller tool, while installation aligns the timing marks and checks backlash on a new gear.
Caterpillar cat 428 b backhoe loader (prefix 7ej) service repair manual (7ej0...fujskekfksmem
This document provides instructions for removing and installing a camshaft on a Caterpillar 3054 diesel engine. The removal procedure involves removing components like the rocker shaft and pushrods. The camshaft is then carefully removed from the engine. For installation, the camshaft is lubricated and carefully installed back into the engine. Thrust washers and dowels must be aligned properly. Removed components are then reinstalled in the reverse order. Instructions are also provided for removing and installing camshaft bearings and the engine oil pan.
This document provides instructions for removing and installing components on a Caterpillar 3034 engine, including:
- Removing the fuel injection pump by disconnecting linkages, removing mounting bolts and shims, and ensuring openings are covered.
- Installing the fuel injection pump by cleaning surfaces, positioning shims, installing mounting bolts and linkages.
- Removing the turbocharger by disconnecting hoses and lines, removing mounting nuts, and plugging openings.
- Installing the turbocharger by positioning the gasket and turbocharger, installing mounting nuts, and connecting hoses and lines.
- Removing the exhaust manifold by removing mounting bolts and gasket.
- Installing
This document provides instructions for removing and installing components on a Caterpillar 3034 engine, including:
- Removing the fuel injection pump by disconnecting linkages, removing mounting bolts and shims, and ensuring dowels and pins are not damaged.
- Installing the fuel injection pump by cleaning surfaces, positioning shims, aligning dowels and pins, and tightening mounting bolts.
- Removing the turbocharger by disconnecting hoses, removing mounting nuts and bolts, and removing it and the gasket.
- Installing the turbocharger by positioning the gasket and turbocharger, tightening mounting nuts, and reconnecting hoses.
- Removing the exhaust manifold
The document provides instructions for removing and installing various engine components, including:
1) Lifter group removal which requires removing the camshaft first. Mark lifters for correct installation.
2) Camshaft removal requiring removal of other components first. Carefully remove camshaft while avoiding damage.
3) Engine oil pan removal requiring keeping parts clean to avoid contamination and containing fluids for proper disposal.
The document provides instructions for removing and installing camshaft bearings on a 3054 engine. It lists the required tools which include a camshaft bearing tool group and a ratchet wrench. The removal procedure involves first removing the camshaft according to separate instructions. To remove each bearing, a camshaft bearing tool is inserted and the bearing is pressed off the front housing. New bearings are pressed into place during installation. The camshaft and any other removed components are then reinstalled.
The document provides instructions for removing and installing camshaft bearings on a 3054 engine. It lists the required tools which include a camshaft bearing tool group and a ratchet wrench. The removal procedure involves first removing the camshaft according to separate instructions. To remove each bearing, a camshaft bearing tool is inserted and the bearing is pulled out. For installation, each bearing is pressed into place using the camshaft bearing tool.
Caterpillar cat 312 b l excavator (prefix 6sw) service repair manual (6sw0000...fjsekkxszdmmem
This document provides instructions for removing and installing a camshaft and camshaft gear on a Caterpillar 3054 engine. The removal procedure involves removing components like the rocker shaft, pushrods and front housing to access the camshaft. Tools are listed that may be required. The camshaft and camshaft gear can then be removed following the step-by-step instructions. The installation procedure provides instructions for cleaning, lubricating and correctly positioning parts before tightening to the specified torques.
Caterpillar cat 312 b l excavator (prefix 6sw) service repair manual (6sw0000...fjsekdhjenmdn
This document provides instructions for removing and installing a camshaft and camshaft gear on a Caterpillar 3054 engine. The removal procedure involves removing components like the rocker shaft, pushrods and front housing to access the camshaft. Tools are listed that may be required. The camshaft and camshaft gear can then be removed following the step-by-step instructions provided. The installation procedure provides the reverse steps to reinstall these components, making sure to align timing marks as specified. Precautions are given to keep parts clean and ensure proper alignment of parts.
Caterpillar cat 312 b excavator (prefix 6sw) service repair manual (6sw00001 ...fjsekkxszdmmem
This document provides instructions for removing and installing a camshaft and camshaft gear on a Caterpillar 3054 engine. The removal procedure involves removing components like the rocker shaft, pushrods and front housing to access the camshaft. Tools are listed that may be required. The camshaft and camshaft gear can then be removed following the step-by-step instructions. The installation procedure outlines cleaning and lubricating parts before reversing the removal steps to reinstall the camshaft and camshaft gear, ensuring proper alignment of timing marks.
Caterpillar cat 966 c wheel loader (prefix 76j) service repair manual (76j096...fjsjjekdkme
The document provides instructions for removing and installing various components of the front differential and carrier assembly of a Caterpillar 966C wheel loader, including removing the front differential and carrier unit from the axle housing using tooling and forcing screws. It also describes removing components like the axles, spider and bearing assembly, yoke, and disconnecting air lines. Reinstallation involves reversing these steps and includes installing the differential and carrier unit back into the axle housing.
Caterpillar cat 302.5 mini hydraulic excavator (prefix 4 az) service repair m...fjsjekdmmeme
1) The document provides instructions for removing and installing the fuel injection pump, exhaust manifold, and inlet manifold on a 302.5 Mini Hydraulic Excavator powered by a 3013 engine.
2) To remove the fuel injection pump, disconnect lines and solenoids, remove mounting bolts and nuts, and record shim thickness. To install, position shims and pump, reconnect links, and tighten bolts.
3) Exhaust manifold removal involves removing nuts, bolts and gasket. Installation requires cleaning surfaces, installing new gasket, and tightening bolts.
4) Inlet manifold removal requires removing bolts, gaskets and spacer plate. Installation involves cleaning
Caterpillar cat 330 b l excavator (prefix 5lr) service repair manual (5lr0000...fjskefkemms
This document provides instructions for removing and installing various engine components on Caterpillar 330B L and 330B LN excavator models, including the cylinder head, spacer plate, water directors, lifter group, and camshaft. The procedures describe cleaning parts, applying lubricants, and tightening bolts to specified torques. Detailed illustrations show the components and steps in the process.
Caterpillar cat 312 c excavator (prefix fds) service repair manual (fds00301 ...fjsjjekdkme
1. The document provides instructions for removing and installing the front housing of a 312C excavator engine.
2. To remove the front housing, several other components must first be removed, including the alternator, water pump, and crankshaft pulley. Bolts securing the front housing to other parts are then loosened and removed.
3. Installation involves cleaning surfaces, installing new seals if needed, and securing the front housing with bolts to the cylinder block, oil pan, and other parts. Timing gear alignment must also be checked during installation.
This document provides instructions for removing a crankshaft from a Caterpillar 3116 engine. The steps include removing the cylinder head, crankshaft rear seal carrier, front gear group, and crankshaft main bearings. With the main bearings removed, the crankshaft can then be lifted out of the engine block. Proper cleaning and inspection of removed parts is emphasized.
Caterpillar cat 426 b backhoe loader (prefix 6kl) service repair manual (6kl0...fjjsefkskemmm
The document provides instructions for removing and installing the valve mechanism cover on a Caterpillar 3054 diesel engine. The removal procedure involves removing 12 bolts to detach the cover. The installation procedure specifies applying a thread locking compound to the bolts and tightening them to the specified torque in a particular sequence. Proper cleaning of parts to prevent contamination is emphasized.
Caterpillar cat 312 b excavator (prefix 2kw) service repair manual (2kw00001 ...fjsekksmemm
The document provides instructions for removing and installing the valve mechanism cover on a 3054 engine. The key steps are:
1. Remove all bolts securing the valve mechanism cover to the cylinder head.
2. Remove the valve mechanism cover and gasket.
3. Install a new gasket and valve mechanism cover, securing it with the bolts. Tighten the bolts to the specified torque.
The instructions emphasize keeping parts clean and containing fluids to prevent contamination.
Caterpillar cat 304 d cr mini excavator (prefix tyk) service repair manual (t...fikskkdmmd1
This document provides instructions for disassembling and inspecting various engine components of a 304D CR Mini Excavator including the timing gear, camshaft, oil pan, piston, connecting rod, crankshaft, and cylinder block. The 10-page document outlines the disassembly sequence and provides illustrations to remove each component. Technicians are instructed to inspect parts for wear and damage, measure component clearances, and replace worn parts.
Caterpillar cat 438 d backhoe loader (prefix bpn) service repair manual (bpn0...ujdjfjjskekmm
This document provides instructions for removing and installing the engine oil pump and water pump on a Caterpillar 3054 engine.
The summary is:
1) The engine oil pump removal instructions include removing the oil pan, front housing, idler gear, retaining ring, and bolts to access and remove the pump.
2) The engine oil pump installation involves cleaning parts, applying threadlocker, installing the idler gear and retaining ring, and torquing bolts to spec.
3) Water pump removal requires draining coolant and removing bolts and nuts to access the pump.
4) Water pump disassembly for Type 1 engines involves removing bolts, seals, gears,
Caterpillar cat 966 e wheel loader (prefix 99y) service repair manual (99y053...fjsjfjskeksmem
This document provides instructions for disassembling and assembling the fuel injection pump housing of a Caterpillar 3306 engine. The disassembly procedure involves removing the fuel rack, lifters, camshaft, bearings and other components. The assembly procedure describes installing these components in reverse order and adjusting the camshaft end play. Instructions are also provided for installing the fuel injection pump housing and governor while aligning the timing.
Caterpillar cat 219 d excavator (prefix 5xg) service repair manual (5xg00001 ...fjskekdmjekm
The document provides instructions for removing and installing various engine components of a 219D Excavator, including the cylinder head, spacer plate, and water directors. It describes removing components like bolts, gaskets and seals in a specific order. Installation is the reverse of removal, applying new gaskets and torquing bolts to the specified values. Precautions are given to keep components clean and contain fluids.
This document provides instructions for removing and installing the idler gear and front housing on a 246 Skid Steer Loader with a 3034 engine. It describes:
- Removing the idler gear by using a puller tool and removing its shaft with a slide hammer puller.
- Installing the idler gear shaft using installation tools and ensuring timing marks are aligned.
- Removing the front housing by disconnecting connecting components and removing mounting bolts and nuts.
- Installing the front housing by cleaning surfaces, installing mounting hardware, and reconnecting components.
Caterpillar cat 428 b backhoe loader (prefix 7ej) service repair manual (7ej0...fuekdksmemm
This document provides instructions for removing and installing a camshaft and camshaft gear on a Caterpillar 3054 diesel engine. The removal process involves turning the engine upside down, removing the thrust washer and carefully extracting the camshaft. Installation requires cleaning and lubricating the camshaft, aligning the thrust washer dowel, and ensuring the lobes and bearings are not damaged. Camshaft gear removal requires aligning timing marks and using a puller tool, while installation aligns the timing marks and checks backlash on a new gear.
Caterpillar cat 428 b backhoe loader (prefix 7ej) service repair manual (7ej0...fujskekfksmem
This document provides instructions for removing and installing a camshaft on a Caterpillar 3054 diesel engine. The removal procedure involves removing components like the rocker shaft and pushrods. The camshaft is then carefully removed from the engine. For installation, the camshaft is lubricated and carefully installed back into the engine. Thrust washers and dowels must be aligned properly. Removed components are then reinstalled in the reverse order. Instructions are also provided for removing and installing camshaft bearings and the engine oil pan.
This document provides instructions for removing and installing components on a Caterpillar 3034 engine, including:
- Removing the fuel injection pump by disconnecting linkages, removing mounting bolts and shims, and ensuring openings are covered.
- Installing the fuel injection pump by cleaning surfaces, positioning shims, installing mounting bolts and linkages.
- Removing the turbocharger by disconnecting hoses and lines, removing mounting nuts, and plugging openings.
- Installing the turbocharger by positioning the gasket and turbocharger, installing mounting nuts, and connecting hoses and lines.
- Removing the exhaust manifold by removing mounting bolts and gasket.
- Installing
This document provides instructions for removing and installing components on a Caterpillar 3034 engine, including:
- Removing the fuel injection pump by disconnecting linkages, removing mounting bolts and shims, and ensuring dowels and pins are not damaged.
- Installing the fuel injection pump by cleaning surfaces, positioning shims, aligning dowels and pins, and tightening mounting bolts.
- Removing the turbocharger by disconnecting hoses, removing mounting nuts and bolts, and removing it and the gasket.
- Installing the turbocharger by positioning the gasket and turbocharger, tightening mounting nuts, and reconnecting hoses.
- Removing the exhaust manifold
The document provides instructions for removing and installing various engine components, including:
1) Lifter group removal which requires removing the camshaft first. Mark lifters for correct installation.
2) Camshaft removal requiring removal of other components first. Carefully remove camshaft while avoiding damage.
3) Engine oil pan removal requiring keeping parts clean to avoid contamination and containing fluids for proper disposal.
The document provides instructions for removing and installing camshaft bearings on a 3054 engine. It lists the required tools which include a camshaft bearing tool group and a ratchet wrench. The removal procedure involves first removing the camshaft according to separate instructions. To remove each bearing, a camshaft bearing tool is inserted and the bearing is pressed off the front housing. New bearings are pressed into place during installation. The camshaft and any other removed components are then reinstalled.
The document provides instructions for removing and installing camshaft bearings on a 3054 engine. It lists the required tools which include a camshaft bearing tool group and a ratchet wrench. The removal procedure involves first removing the camshaft according to separate instructions. To remove each bearing, a camshaft bearing tool is inserted and the bearing is pulled out. For installation, each bearing is pressed into place using the camshaft bearing tool.
Caterpillar cat 312 b l excavator (prefix 6sw) service repair manual (6sw0000...fjsekkxszdmmem
This document provides instructions for removing and installing a camshaft and camshaft gear on a Caterpillar 3054 engine. The removal procedure involves removing components like the rocker shaft, pushrods and front housing to access the camshaft. Tools are listed that may be required. The camshaft and camshaft gear can then be removed following the step-by-step instructions. The installation procedure provides instructions for cleaning, lubricating and correctly positioning parts before tightening to the specified torques.
Caterpillar cat 312 b l excavator (prefix 6sw) service repair manual (6sw0000...fjsekdhjenmdn
This document provides instructions for removing and installing a camshaft and camshaft gear on a Caterpillar 3054 engine. The removal procedure involves removing components like the rocker shaft, pushrods and front housing to access the camshaft. Tools are listed that may be required. The camshaft and camshaft gear can then be removed following the step-by-step instructions provided. The installation procedure provides the reverse steps to reinstall these components, making sure to align timing marks as specified. Precautions are given to keep parts clean and ensure proper alignment of parts.
Caterpillar cat 312 b excavator (prefix 6sw) service repair manual (6sw00001 ...fjsekkxszdmmem
This document provides instructions for removing and installing a camshaft and camshaft gear on a Caterpillar 3054 engine. The removal procedure involves removing components like the rocker shaft, pushrods and front housing to access the camshaft. Tools are listed that may be required. The camshaft and camshaft gear can then be removed following the step-by-step instructions. The installation procedure outlines cleaning and lubricating parts before reversing the removal steps to reinstall the camshaft and camshaft gear, ensuring proper alignment of timing marks.
Caterpillar cat 312 b excavator (prefix 6sw) service repair manual (6sw00001 ...fjsekdhjenmdn
This document provides instructions for removing and installing a camshaft and camshaft gear on a Caterpillar 3054 engine. The removal procedure involves removing components like the rocker shaft, pushrods and front housing to access the camshaft. Tools are required to remove the camshaft gear. Camshaft bearings are removed using a special tool and care must be taken to align oil holes during installation. The document also details removing an engine oil pan, which requires draining the oil first.
Caterpillar Cat 312B L Excavator (Prefix 6SW) Service Repair Manual (6SW00001...jdkskmdmdm
This document provides instructions for removing and installing a camshaft and camshaft gear on a Caterpillar 3054 engine. The summary is:
1) The procedure begins by removing components like the rocker shaft, pushrods, and front housing to access the camshaft.
2) To remove the camshaft, the thrust washer is taken off and the camshaft is carefully pulled from the engine.
3) Camshaft installation involves cleaning and lubricating the camshaft before carefully placing it back in the engine and replacing the thrust washer.
Caterpillar Cat 312B and 312B L Excavator (Prefix 6SW) Service Repair Manual ...fujkskemdmdm4r
This document provides instructions for removing and installing various engine components on a Caterpillar 3054 engine, including the camshaft, camshaft bearings, camshaft gear, and engine oil pan. The procedures describe draining fluids, using required tools, cleaning parts, and torquing bolts to specification. Cautions are provided regarding containing fluids and preventing contamination.
Caterpillar Cat 312B and 312B L Excavator (Prefix 6SW) Service Repair Manual ...fskekkdmdmdm3e
This document provides instructions for removing and installing a camshaft and camshaft gear on a Caterpillar 3054 engine. The removal procedure involves removing other components like the rocker shaft and pushrods first. For the camshaft, the thrust washer is removed and the camshaft is carefully taken out. For installing, the camshaft is lubricated and positioned ensuring alignment. For the camshaft gear, timing marks are aligned and the gear is removed using a puller. Installation involves aligning the timing marks and ensuring proper backlash. Removal and installation of camshaft bearings and the engine oil pan are also described.
Caterpillar Cat 312B L Excavator (Prefix 6SW) Service Repair Manual (6SW00001...f8usejkddmmd
This document provides instructions for removing and installing a camshaft and camshaft gear on a Caterpillar 3054 engine. The removal procedure involves removing other components like the rocker shaft and pushrods first. For the camshaft, the thrust washer is removed and the camshaft is carefully taken out. For installing, the camshaft is lubricated and positioned ensuring alignment. For the camshaft gear, timing marks are aligned and the gear is removed using a puller. Installation involves aligning the timing marks and ensuring proper backlash. Removal and installation of camshaft bearings and the engine oil pan are also described.
Caterpillar Cat 312B L Excavator (Prefix 6SW) Service Repair Manual (6SW00001...8ufjsekddm8u
This document provides instructions for removing and installing a camshaft and camshaft gear on a Caterpillar 3054 engine. The summary is:
1) The procedure begins by removing components like the rocker shaft, pushrods, and front housing to access the camshaft.
2) To remove the camshaft, the thrust washer is taken off and the camshaft is carefully pulled from the engine.
3) Camshaft installation involves cleaning and lubricating the camshaft before carefully placing it back in the engine and replacing the thrust washer.
Similar to Caterpillar cat 236 skid steer loader (prefix 4 yz) service repair manual (4yz00001 03999) (17)
New holland c227 stage iv compact track loader service repair manual [ndm4718...uufjdjdkkksmem
The document is a service manual that provides maintenance and repair instructions for CNH Industrial 200 Series skid steer loaders and compact track loaders with Tier 4B and Stage IV engines. It contains sections on the engine, power coupling, front and rear axle systems, hydrostatic drive, brakes and controls, hydraulic systems, frames and ballasting, wheels, tracks and track suspension, cab climate control, electrical systems, front loader and bucket, and the platform, cab, bodywork and decals. The manual provides detailed procedures and diagrams for servicing and repairing components of the machines.
Caterpillar cat el240 b excavator (prefix 5wg) service repair manual (5wg0000...uufjdjdkkksmem
The document provides instructions for removing and installing an engine oil cooler on an excavator model EL240B. It describes removing the oil filter base, then removing the oil cooler and its gasket and O-ring seals. For installation, it describes installing new O-ring seals and gasket on the oil cooler before installing it along with the gasket and tightening bolts, then reinstalling the oil filter base.
Caterpillar cat el200 b excavator (prefix 7df) service repair manual (7df0000...uufjdjdkkksmem
This document provides instructions for removing and disassembling the engine oil pump and installing the water pump on a Caterpillar EL200B excavator. It begins by describing safety procedures and provides detailed steps and illustrations for removing the engine oil pump, disassembling it, and assembling the parts. It then provides the procedure for installing the water pump, which includes draining coolant, loosening bolts, and removing hoses and belts.
Caterpillar cat e300 b excavator (prefix 1wj) service repair manual (1wj00001...uufjdjdkkksmem
The document provides instructions for removing the automatic timing advance from an excavator engine. It describes:
1) Removing the front housing, electric starting motor, and plugs to access the timing advance.
2) Using tools to turn the crankshaft and check piston positions for timing purposes.
3) Removing the bolt and washer securing the timing advance, and using a spacer to loosen the drive gear.
4) Removing the timing advance unit from the engine.
Caterpillar cat e240 c excavator (prefix 2rl) service repair manual (2rl00001...uufjdjdkkksmem
This document provides instructions for removing and installing the front cover on an excavator engine. It begins by listing the required tools. The removal procedure instructs the technician to remove the bolts from the front cover and remove the cover and gasket. The installation procedure instructs the technician to install a new gasket on the front cover and then install the gasket and cover on the front of the engine.
Caterpillar cat e240 b excavator (prefix 8sf) service repair manual (8sf00001...uufjdjdkkksmem
1) The document provides instructions for removing and installing the fuel filter base, fuel priming pump, primary fuel filter, and fuel transfer pump on an E240B excavator.
2) The removal procedures describe disconnecting fuel lines and removing mounting bolts, filters, bases, and other components.
3) The installation procedures describe inspecting parts, lubricating with oil, and reversing the removal steps to mount components with new seals or gaskets if needed. Special care is required when installing spring-loaded parts.
Caterpillar cat e120 b excavator (prefix 6jf) service repair manual (6jf00001...uufjdjdkkksmem
This document provides instructions for disassembling and assembling the travel drives of an E120B excavator. It describes removing and disassembling the travel drive and travel motor components. It then describes cleaning and inspecting the parts and reassembling the travel drive, which involves determining shim thicknesses, installing seals and gears, and torquing bolts to the specified values. The overall process is described in 22 steps for disassembly and 46 steps for reassembly.
Caterpillar cat e70 b track excavator (prefix 6ak) service repair manual (6ak...uufjdjdkkksmem
The document is a service manual that provides specifications and operating instructions for the travel drive and motor of an E70B excavator. It describes the main components of the travel drive and motor system, including the axial plunger motor, counter-balance valve, parking brake, and reduction gears. It explains how each component functions and interacts with the others to convert hydraulic pressure into rotational force to power the tracks and provide braking functions when needed.
Caterpillar cat 320 c excavator (prefix mab) service repair manual (mab00001 ...uufjdjdkkksmem
The document provides instructions for removing and disassembling the track, front idler, recoil spring, and hydraulic track adjuster on an excavator model 320C. Key steps include using tools to separate the track, remove the master pin, and separate the track links. Additional steps describe removing the front idler, recoil spring and hydraulic track adjuster as a single unit from the track roller frame, then separating these components. The recoil spring disassembly process utilizes a special tooling bench and hydraulic cylinder to compress the recoil spring for disassembly.
This document provides instructions for servicing various components of a 245 Excavator, including:
- Removing and installing the bucket and boom pilot control valve by removing hoses, covers, and mounting bolts.
- Removing and installing the stick and swing pilot control valve using similar steps.
- Disassembling and assembling pilot control valves by removing plugs, guides, springs, and valve stems and replacing them.
- Removing and installing the speed and direction pilot control valve which is mounted as a unit weighing 70 pounds.
- Disassembling and assembling the speed and direction pilot control valve by removing pedals, levers, covers, springs, and valve stems.
- Removing and installing line relief
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The document provides instructions for removing and installing inlet and exhaust valve springs on a Caterpillar 236D Skid Steer Loader. It describes using a valve spring compressor tool to compress the springs and remove the valve keepers and springs. When installing new springs, the document specifies installing them with the smaller pitch end downward. Safety precautions are provided to avoid injury from parts propelled by spring force.
This document provides instructions for disassembling the piston pump of a Caterpillar 236B3 skid steer loader. It outlines 53 steps to remove components like covers, springs, seals, studs, nuts, plates and assemblies. Special tools are required and safety precautions mentioned, like wearing protective equipment when removing parts with spring forces. Components must be marked for correct reassembly.
Caterpillar cat 236 b skid steer loader (prefix hen) service repair manual (h...uufjdjdkkksmem
This document provides instructions for removing the cylinder head from a Caterpillar 236B Skid Steer Loader engine. The procedure involves draining coolant, removing ancillary components like manifolds and hoses, and then loosening and removing cylinder head bolts in a specified sequence. The cylinder head is then lifted off using lifting brackets attached to the head. Ensure surfaces are protected and dowel positions are noted for reinstallation.
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The document provides instructions for removing and installing various engine components on a Caterpillar 236B skid steer loader, including:
- Removing and installing the flywheel housing
- Removing and installing the crankshaft pulley
- Removing and installing the crankshaft front seal
- Removing and installing the front cover
- Instructions for removing the idler gear are provided but the start by steps are missing.
This document provides instructions for removing and installing various engine components on a Caterpillar 3034 engine, including:
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- Installing the fuel injection pump by cleaning surfaces, positioning shims, and reattaching linkages and mounting components.
- Removing the turbocharger by detaching hoses, lines, and removing mounting nuts.
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What Could Be Behind Your Mercedes Sprinter's Power Loss on Uphill RoadsSprinter Gurus
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Parking Strategies: Tips on where and how to park your vehicle to reduce the risk of theft, such as parking in well-lit areas or secure garages.
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Theft Rates by Borough: Analysis of data to determine which borough in NYC experiences the highest rate of catalytic converter thefts.
Recent Trends: Current trends and patterns in catalytic converter thefts to help you stay aware of emerging hotspots and tactics used by thieves.
Benefits of This Presentation:
Awareness: Increase your awareness about catalytic converter theft and its impact on vehicle owners.
Practical Tips: Gain actionable insights and tips to effectively prevent catalytic converter theft.
Local Insights: Understand the specific risks in different NYC boroughs, helping you take targeted preventive measures.
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Welcome to ASP Cranes, your trusted partner for crane solutions in Raipur, Chhattisgarh! With years of experience and a commitment to excellence, we offer a comprehensive range of crane services tailored to meet your lifting and material handling needs.
At ASP Cranes, we understand the importance of reliable and efficient crane operations in various industries, from construction and manufacturing to logistics and infrastructure development. That's why we strive to deliver top-notch solutions that enhance productivity, safety, and cost-effectiveness for our clients.
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Crane Rental: Whether you need a crawler crane for heavy lifting or a hydraulic crane for versatile operations, we have a diverse fleet of well-maintained cranes available for rent. Our rental options are flexible and can be customized to suit your project requirements.
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Implementing ELDs or Electronic Logging Devices is slowly but surely becoming the norm in fleet management. Why? Well, integrating ELDs and associated connected vehicle solutions like fleet tracking devices lets businesses and their in-house fleet managers reap several benefits. Check out the post below to learn more.
2. Shutdown SIS
Previous Screen
Product: SKID STEER LOADER
Model: 236 SKID STEER LOADER 4YZ
Configuration: 236, 246, 248 Skid Steer Loader 4YZ00001-03999 (MACHINE) POWERED BY 3034 Engine
Disassembly and Assembly
3034 Engine for Caterpillar Built Machines
Media Number -SENR5013-08 Publication Date -01/11/2008 Date Updated -14/11/2008
i01368091
Idler Gear - Remove and Install
SMCS - 1206
Removal Procedure
Start By:
A. Remove the fan. Refer to Disassembly and Assembly, "Fan - Remove and Install".
B. Remove the front cover. Refer to Disassembly and Assembly, "Housing (Front) - Remove".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop
Products Guide" for tools and supplies suitable to collect and contain
fluids on Caterpillar products.
Dispose of all fluids according to local regulations and mandates.
1/5236, 246, 248 Skid Steer Loader 4YZ00001-03999 (MACHINE) POWERED BY 3034...
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3. Illustration 1 g00721939
Note: Rotate the crankshaft until the timing marks on the following gears are aligned:
crankshaft gear, camshaft gear, fuel injection pump gear and idler gear (1) .
1. Remove outer washer (3) from the idler gear shaft.
2. Use a suitable puller to remove idler gear (2) .
Note: Do not rotate the crankshaft once the idler gear has been removed. If the crankshaft is
rotated, the number 1 piston must be set to the top center position. Refer to Testing and
Adjusting, "Finding Top Center Position for No. 1 Piston".
3. Remove the inner washer from the idler gear shaft (not shown). The inner washer is located
behind the idler gear.
Remove the Idler Gear Shaft
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1P-0074 Slide Hammer Puller Gp 1
B 4C-5651 Threaded Adapter 1
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4. Illustration 2 g00721895
(4) Idler gear shaft
(5) Oil hole
(6) O-ring seal
Illustration 3 g00721904
1. Remove O-ring seal (6) .
2. Thread tool (B) onto tool (A) .
3. Use tool (A) to remove idler gear shaft (4) .
Install the Idler Gear Shaft
Table 2
Required Tools
Tool Part Number Part Description Qty
C Installation Tool 1
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5. D 159-9076 Seal Installer Handle 1
Illustration 4 g00721922
1. Ensure that oil hole (5) is in the up position.
2. Use a soft hammer (8) to start the idler gear shaft into the cylinder block.
Illustration 5 g00721925
3. Use tool (C) and tool (D) to install the idler gear shaft.
4. Drive the idler gear shaft with the installation tool until the installation tool makes contact
with the machined surface of the cylinder block.
Installation Procedure
1. Install O-ring seal (6) .
2. Install the inner washer onto the idler gear shaft.
3. Install idler gear (2) .
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6. Note: Ensure that the timing marks on the crankshaft gear, the camshaft gear, and the fuel
injection pump gear are aligned with the timing marks on the idler gear (1) .
4. Install the outer washer (3) onto the idler gear shaft.
End By:
a. Install the front cover. Refer to Disassembly and Assembly, "Housing (Front) - Install".
b. Install the fan. Refer to Disassembly and Assembly, "Fan - Remove and Install".
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Mon Oct 21 22:35:31 UTC+0800 2019
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7. Shutdown SIS
Previous Screen
Product: SKID STEER LOADER
Model: 236 SKID STEER LOADER 4YZ
Configuration: 236, 246, 248 Skid Steer Loader 4YZ00001-03999 (MACHINE) POWERED BY 3034 Engine
Disassembly and Assembly
3034 Engine for Caterpillar Built Machines
Media Number -SENR5013-08 Publication Date -01/11/2008 Date Updated -14/11/2008
i01354640
Housing (Front) - Remove
SMCS - 1151-011
Removal Procedure
Start By:
A. Remove the alternator. Refer to Disassembly and Assembly, "Alternator - Remove and
Install".
B. Remove the crankshaft pulley. Refer to Disassembly and Assembly, "Crankshaft Pulley -
Remove and Install".
C. Remove the fuel injection pump. Refer to Disassembly and Assembly, "Fuel Injection Pump
- Remove".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
1/3236, 246, 248 Skid Steer Loader 4YZ00001-03999 (MACHINE) POWERED BY 3034...
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8. Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop
Products Guide" for tools and supplies suitable to collect and contain
fluids on Caterpillar products.
Dispose of all fluids according to local regulations and mandates.
Illustration 1 g00594914
1. Disconnect return spring (1) from the throttle lever on the front housing.
Note: It is necessary to get a reference for the maximum fuel setting in order to remove the
front housing. This setting must be taken from the original front housing before the front
housing is removed.
2. Establish a reference for the maximum fuel setting. Refer to the Testing and Adjusting
Module, "Fuel Setting - Adjust" topic for more information.
Illustration 2 g00595216
3. Remove four nuts (3), bolt (2), and plate (4) from the back side of the front housing.
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9. Illustration 3 g00598941
4. Remove bolts (5) from the back side of the front housing.
Illustration 4 g00598948
Note: Mark the location of the bolts for the front housing. The bolts for the front housing
are different lengths and the bolts must be installed in the original location.
5. Remove bolts (6) and two nuts (7) that fasten the front housing to the cylinder block.
6. Remove front housing (8) and the gasket from the cylinder block. Inspect the gasket and the
front housing for damage. If the gasket or the front housing is damaged, use new parts for
replacement.
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Mon Oct 21 22:36:30 UTC+0800 2019
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10. Shutdown SIS
Previous Screen
Product: SKID STEER LOADER
Model: 236 SKID STEER LOADER 4YZ
Configuration: 236, 246, 248 Skid Steer Loader 4YZ00001-03999 (MACHINE) POWERED BY 3034 Engine
Disassembly and Assembly
3034 Engine for Caterpillar Built Machines
Media Number -SENR5013-08 Publication Date -01/11/2008 Date Updated -14/11/2008
i01354651
Housing (Front) - Install
SMCS - 1151-012
Installation Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
1. Make sure that the mating surfaces of the front housing and the cylinder block are clean and
free from damage.
Illustration 1 g00598948
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11. 2. Put the gasket and front housing (8) in position on the engine.
Note: The bolts for the front housing are different lengths and the bolts must be installed in
the original location.
3. Install two nuts (7) and bolts (6) that fasten the front housing to the engine.
Illustration 2 g00598941
4. Install bolts (5) in the back side of the front housing.
Illustration 3 g00595216
5. Put plate (4) in position on the engine and install bolt (2) and four nuts (3) .
6. Set the maximum fuel adjustment. Refer to the Testing and Adjusting Module, "Fuel Setting
- Adjust" topic for more information.
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12. Illustration 4 g00594914
7. Connect return spring (1) to the throttle lever on the front housing.
End By:
a. Install the fuel injection pump. Refer to Disassembly and Assembly, "Fuel Injection Pump -
Install".
b. Install the crankshaft pulley. Refer to Disassembly and Assembly, "Crankshaft Pulley -
Remove and Install".
c. Install the alternator. Refer to Disassembly and Assembly, "Alternator - Remove and
Install".
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Mon Oct 21 22:37:29 UTC+0800 2019
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13. Shutdown SIS
Previous Screen
Product: SKID STEER LOADER
Model: 236 SKID STEER LOADER 4YZ
Configuration: 236, 246, 248 Skid Steer Loader 4YZ00001-03999 (MACHINE) POWERED BY 3034 Engine
Disassembly and Assembly
3034 Engine for Caterpillar Built Machines
Media Number -SENR5013-08 Publication Date -01/11/2008 Date Updated -14/11/2008
i01150784
Crankcase Breather - Remove and Install
SMCS - 1317-010
Removal Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop
Products Guide" for tools and supplies suitable to collect and contain
fluids on Caterpillar products.
Dispose of all fluids according to local regulations and mandates.
1/3236, 246, 248 Skid Steer Loader 4YZ00001-03999 (MACHINE) POWERED BY 3034...
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14. Illustration 1 g00610373
1. Loosen bolts (3) and remove breather cover (6) from the valve mechanism cover.
2. Remove the diaphragm and plate (4). Remove spring (5) .
3. Clean vent hole (2) and breather tube (1). Clean cavity (7) for the breather assembly in the
valve mechanism cover.
Installation Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Make sure that the components of the breather assembly are installed
correctly. Engine damage may occur if the breather assembly is not
working properly.
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15. Illustration 2 g00610373
1. Install a new spring (5) in cavity (7) for the breather assembly.
2. Install a new diaphragm and plate (4) on top of spring (5) .
3. Install breather cover (6) and four bolts (3). Tighten the bolts to a torque of 9 N·m (80 lb
in).
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Mon Oct 21 22:38:28 UTC+0800 2019
3/3236, 246, 248 Skid Steer Loader 4YZ00001-03999 (MACHINE) POWERED BY 3034...
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16. Shutdown SIS
Previous Screen
Product: SKID STEER LOADER
Model: 236 SKID STEER LOADER 4YZ
Configuration: 236, 246, 248 Skid Steer Loader 4YZ00001-03999 (MACHINE) POWERED BY 3034 Engine
Disassembly and Assembly
3034 Engine for Caterpillar Built Machines
Media Number -SENR5013-08 Publication Date -01/11/2008 Date Updated -14/11/2008
i01317371
Valve Mechanism Cover - Remove and Install
SMCS - 1107-010
Removal Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop
Products Guide" for tools and supplies suitable to collect and contain
fluids on Caterpillar products.
Dispose of all fluids according to local regulations and mandates.
1/3236, 246, 248 Skid Steer Loader 4YZ00001-03999 (MACHINE) POWERED BY 3034...
2019/10/21https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
17. Illustration 1 g00583098
1. Loosen hose clamps (1) and remove breather tube (2) from the engine.
Illustration 2 g00583101
2. Remove three cap nuts (3), the washers and the rubber seals.
3. Remove valve mechanism cover (4) and the gasket from the engine.
Installation Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
1. Check the condition of the gasket and the rubber seals. If the gasket or the rubber seals are
worn or damaged, use new parts for replacement.
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18. Illustration 3 g00583101
2. Put the gasket and valve mechanism cover (4) in position on the engine.
3. Lubricate cap nuts (3) with clean engine oil. Install the rubber seals, the washers and cap
nuts (3) .
Note: Do not overtighten the cap nuts on the valve mechanism cover.
4. Tighten cap nuts (3) to a torque of 11 N·m (8 lb ft).
Illustration 4 g00583098
5. Put breather tube (2) in position on the engine and tighten hose clamps (1) .
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
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19. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
20. Shutdown SIS
Previous Screen
Product: SKID STEER LOADER
Model: 236 SKID STEER LOADER 4YZ
Configuration: 236, 246, 248 Skid Steer Loader 4YZ00001-03999 (MACHINE) POWERED BY 3034 Engine
Disassembly and Assembly
3034 Engine for Caterpillar Built Machines
Media Number -SENR5013-08 Publication Date -01/11/2008 Date Updated -14/11/2008
i01318486
Rocker Shaft and Pushrod - Remove
SMCS - 1102-011; 1208-011
Removal Procedure
Start By:
A. Remove the valve mechanism cover. Refer to Disassembly and Assembly, "Valve
Mechanism Cover - Remove and Install".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop
Products Guide" for tools and supplies suitable to collect and contain
fluids on Caterpillar products.
Dispose of all fluids according to local regulations and mandates.
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21. Illustration 1 g00698000
1. Loosen eight bolts (1) that fasten the brackets for the rocker shaft (4) to the cylinder head.
Begin with the inner bolts and work toward the outer bolts.
2. Loosen four nuts (3). Begin with the inner nuts and work toward the outer nuts.
Note: Rocker shaft brackets (4) contain three plates (2) that include the studs for the valve
mechanism cover. The plates must be installed in the original location in order to install the
valve mechanism cover.
3. Remove bolts (1) and nuts (3) from the brackets for the rocker shaft (4) .
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22. Illustration 2 g00590103
4. Remove rocker shaft assembly (4) from the cylinder head.
Note: Roll pins (5) are installed in the brackets of rocker shaft (4) in order to align rocker
shaft assembly (4) with oil holes (7) in the cylinder head. Oil holes (7) provide lubrication
to rocker shaft assembly (4) .
5. Place an identification mark on each pushrod (6) in order to locate the pushrods for
installation. Remove eight pushrods (6) from the engine.
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
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23. Shutdown SIS
Previous Screen
Product: SKID STEER LOADER
Model: 236 SKID STEER LOADER 4YZ
Configuration: 236, 246, 248 Skid Steer Loader 4YZ00001-03999 (MACHINE) POWERED BY 3034 Engine
Disassembly and Assembly
3034 Engine for Caterpillar Built Machines
Media Number -SENR5013-08 Publication Date -01/11/2008 Date Updated -14/11/2008
i01511617
Rocker Shaft - Disassemble
SMCS - 1102-015
Disassembly Procedure
Start By:
A. Remove the rocker shaft assembly. Refer to Disassembly and Assembly, "Rocker Shaft and
Pushrod - Remove".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop
Products Guide" for tools and supplies suitable to collect and contain
fluids on Caterpillar products.
Dispose of all fluids according to local regulations and mandates.
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24. Illustration 1 g00705531
1. Use a screwdriver or a similar tool to remove retaining ring (6) from both ends of the rocker
shaft assembly.
2. Remove rocker lever (5) from the rocker shaft.
3. Remove rocker shaft bracket (4) from the rocker shaft.
4. Remove spacer (3) and spring (2) from the rocker shaft (1) .
Note: Place an identification mark on each of the components for installation.
Note: The rocker shaft bracket (4) on newer engines is a split assembly.
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