This document provides instructions for assembling the governor assembly and installing the fuel injection pump on a Caterpillar 3034 engine. It describes assembling the governor control lever and fuel control lever, installing the governor weight assembly and speed control lever. It then details installing the fuel injection pump, ensuring proper shim thickness and attaching linkages and springs. The goal is to assemble the governor components in the engine housing and correctly install the fuel injection pump.
This document provides instructions for removing the fuel injection pump from a Caterpillar 3034 engine. It describes:
1) Disconnecting fuel lines and removing cover bolts and cover from the engine
2) Disconnecting springs from the governor control pin and linkage
3) Removing bolts and nuts to separate the fuel injection pump from the engine mounting face
4) Recording shim thickness and numbers for reassembly, and inspecting dowels for damage
Caterpillar cat 235 d excavator (prefix 8tj) service repair manual (8tj00001 ...uudfjjjskkemmd
The document provides instructions for installing the cylinder head on a Caterpillar 3306 engine. It describes 16 steps for the installation, including cleaning and preparing surfaces, positioning the cylinder head and installing bolts in a specific sequence and torque pattern. It also describes installing related components like the pushrods, rocker arms and intake/exhaust parts after securing the cylinder head. Proper cleaning and torque specifications are emphasized to ensure correct installation.
Caterpillar cat 130 g motor grader (prefix 74v) service repair manual (74v005...fjsekdmmeed
1. The document provides instructions for removing and installing a camshaft on a Caterpillar 3304B or 3306B engine.
2. Key steps include using a lifting device to remove the camshaft, checking camshaft journals for wear, and installing the camshaft ensuring proper alignment of timing marks.
3. Lubrication and cleaning of parts is emphasized to prevent contamination and wear during reassembly.
Caterpillar cat 135 h na motor grader (prefix 3yk) service repair manual (3yk...udfjjsjekdkdmm
This document provides instructions for removing and installing various components of the brake and drivetrain systems on a Caterpillar 135H motor grader, including:
- Removing and installing brake and wheel spindle housings.
- Removing and installing the differential drive shaft.
- Removing the parking brake by draining transmission oil, removing guards and joints, releasing air pressure, and removing mounting bolts.
Caterpillar cat 16 h na motor grader (prefix 6zj) service repair manual (6zj0...fjskefkemms
This document provides instructions for removing and installing various engine components on a 16H NA Motor Grader with a 3406C engine, including:
1. Timing gears and plate removal and installation.
2. Camshaft removal and installation.
3. Camshaft bearing removal and installation.
4. Connecting rod bearing removal and installation.
5. Crankshaft main bearing removal and installation.
The instructions describe the individual steps for removing and installing each component, including the use of any necessary tools. Safety notices and additional notes are also provided throughout.
This document provides instructions for removing and installing engine balancer shaft bearings on 3304B and 3306B engines for Caterpillar built machines:
1. The removal procedure includes using a special tool to pull the six balancer shaft bearings out toward the flywheel end of the engine after removing components like the oil pan and balancer shaft.
2. The installation procedure specifies using the same special tool to install the bearings at precise depths in the cylinder block and checking the bore size after installation.
3. Reinstalling components like the flywheel housing, balancer shaft, and oil pan completes the process.
Caterpillar cat 330 c fm excavator (prefix b4n) service repair manual (b4n000...fjsjekdmmeme
This document provides instructions for servicing components of a Caterpillar 330C FM Excavator engine, including:
- Installing the cylinder head, which involves positioning a new gasket, attaching lifting tools to the head, applying anti-seize compound, and tightening bolts in a specific sequence.
- Removing and installing the camshaft, which requires removing other parts first like the rocker arm and front cover, then using hooks to position lifters and removing/installing the camshaft.
- Removing and installing the camshaft gear by first removing the camshaft, pressing it off the gear, heating the gear, and pressing it back onto the camshaft
Caterpillar cat 330 b l excavator (prefix 3yr) service repair manual (3yr0000...fjskefkemms
The document provides instructions for servicing components of a 330B L excavator including:
1. Installing a compression brake on the engine and connecting wires.
2. Removing and assembling the rocker shaft and pushrods, including disassembling the rocker shaft into individual components.
3. Removing the cylinder head from the engine which involves removing manifold, pushrods, and bolts holding the head in place. Proper lifting equipment is needed due to the head's weight.
This document provides instructions for removing the fuel injection pump from a Caterpillar 3034 engine. It describes:
1) Disconnecting fuel lines and removing cover bolts and cover from the engine
2) Disconnecting springs from the governor control pin and linkage
3) Removing bolts and nuts to separate the fuel injection pump from the engine mounting face
4) Recording shim thickness and numbers for reassembly, and inspecting dowels for damage
Caterpillar cat 235 d excavator (prefix 8tj) service repair manual (8tj00001 ...uudfjjjskkemmd
The document provides instructions for installing the cylinder head on a Caterpillar 3306 engine. It describes 16 steps for the installation, including cleaning and preparing surfaces, positioning the cylinder head and installing bolts in a specific sequence and torque pattern. It also describes installing related components like the pushrods, rocker arms and intake/exhaust parts after securing the cylinder head. Proper cleaning and torque specifications are emphasized to ensure correct installation.
Caterpillar cat 130 g motor grader (prefix 74v) service repair manual (74v005...fjsekdmmeed
1. The document provides instructions for removing and installing a camshaft on a Caterpillar 3304B or 3306B engine.
2. Key steps include using a lifting device to remove the camshaft, checking camshaft journals for wear, and installing the camshaft ensuring proper alignment of timing marks.
3. Lubrication and cleaning of parts is emphasized to prevent contamination and wear during reassembly.
Caterpillar cat 135 h na motor grader (prefix 3yk) service repair manual (3yk...udfjjsjekdkdmm
This document provides instructions for removing and installing various components of the brake and drivetrain systems on a Caterpillar 135H motor grader, including:
- Removing and installing brake and wheel spindle housings.
- Removing and installing the differential drive shaft.
- Removing the parking brake by draining transmission oil, removing guards and joints, releasing air pressure, and removing mounting bolts.
Caterpillar cat 16 h na motor grader (prefix 6zj) service repair manual (6zj0...fjskefkemms
This document provides instructions for removing and installing various engine components on a 16H NA Motor Grader with a 3406C engine, including:
1. Timing gears and plate removal and installation.
2. Camshaft removal and installation.
3. Camshaft bearing removal and installation.
4. Connecting rod bearing removal and installation.
5. Crankshaft main bearing removal and installation.
The instructions describe the individual steps for removing and installing each component, including the use of any necessary tools. Safety notices and additional notes are also provided throughout.
This document provides instructions for removing and installing engine balancer shaft bearings on 3304B and 3306B engines for Caterpillar built machines:
1. The removal procedure includes using a special tool to pull the six balancer shaft bearings out toward the flywheel end of the engine after removing components like the oil pan and balancer shaft.
2. The installation procedure specifies using the same special tool to install the bearings at precise depths in the cylinder block and checking the bore size after installation.
3. Reinstalling components like the flywheel housing, balancer shaft, and oil pan completes the process.
Caterpillar cat 330 c fm excavator (prefix b4n) service repair manual (b4n000...fjsjekdmmeme
This document provides instructions for servicing components of a Caterpillar 330C FM Excavator engine, including:
- Installing the cylinder head, which involves positioning a new gasket, attaching lifting tools to the head, applying anti-seize compound, and tightening bolts in a specific sequence.
- Removing and installing the camshaft, which requires removing other parts first like the rocker arm and front cover, then using hooks to position lifters and removing/installing the camshaft.
- Removing and installing the camshaft gear by first removing the camshaft, pressing it off the gear, heating the gear, and pressing it back onto the camshaft
Caterpillar cat 330 b l excavator (prefix 3yr) service repair manual (3yr0000...fjskefkemms
The document provides instructions for servicing components of a 330B L excavator including:
1. Installing a compression brake on the engine and connecting wires.
2. Removing and assembling the rocker shaft and pushrods, including disassembling the rocker shaft into individual components.
3. Removing the cylinder head from the engine which involves removing manifold, pushrods, and bolts holding the head in place. Proper lifting equipment is needed due to the head's weight.
Caterpillar cat 330 a l excavator (prefix 5 ym) service repair manual (5ym000...fjskefkemms
The document provides instructions for installing a cylinder head on a Caterpillar 330 excavator engine. It describes:
1. Removing the fuel injection lines, exhaust manifold, and rocker shaft/pushrods before removing the cylinder head.
2. Removing the water pump elbow, inlet manifold, and air inlet pipe to access the cylinder head bolts.
3. Using a lifting device to safely remove the 95 kg cylinder head from the engine block.
4. Cleaning all parts to prevent contamination before reinstallation.
Caterpillar cat 160 h motor grader (prefix 9jm) service repair manual (9jm000...fujsjefjwekskemm
This document provides instructions for assembling and installing a piston pump on a Caterpillar 160H motor grader. It lists the required tools and parts, and provides 29 detailed steps for assembling the pump components in the proper order. These include installing bearings, seals, pistons, springs, plates and bolts. The final section provides 6 steps for installing the assembled pump on the grader frame, including positioning it with a lifting device and securing it with brackets, bolts, nuts and rubber mounts.
Caterpillar cat 120 h motor grader (prefix 2an) service repair manual (2an000...fujsjefjskekmem
This document provides instructions for disassembling and assembling the brake and wheel spindle housings, and removing and installing the differential drive shaft, on a 120H Motor Grader. It describes removing components like guards, bolts, washers, universal joint groups, yokes, and seals. It then describes assembling components in reverse order and provides torque specifications for bolts. The overall document provides a technical service repair manual for work on specific power train components of the 120H Motor Grader.
Caterpillar cat 312 d excavator (prefix hjx) service repair manual (hjx00001 ...fksjksmmde
The document provides instructions for removing the rocker shaft and pushrods from a Caterpillar C4.2 engine used in a 312D excavator. It describes:
1) Loosening the harness assembly nuts and disconnecting the harnesses from the electronic unit injectors.
2) Loosening and removing bolts to detach the rocker shaft assembly and pushrods.
3) Disconnecting additional harness assemblies.
The goal is to properly remove the rocker shaft and pushrod components while keeping parts clean to prevent damage and premature wear.
Caterpillar cat 330 b l excavator (prefix 6dr) service repair manual (6dr0000...fjskefkemms
The documents provide instructions for servicing the valve train components of a Caterpillar 3306 engine. The documents describe how to remove and install the rocker shaft and pushrods, disassemble and assemble the rocker shaft, and remove and install the cylinder head. The procedures note to keep parts clean, identify pushrod locations, torque fasteners correctly, and lift the cylinder head carefully due to its weight.
Caterpillar cat 966 c wheel loader (prefix 76j) service repair manual (76j063...fjsjjekdkme
The document provides instructions for disassembling and assembling components of the power train on a Caterpillar 966C wheel loader, including removing and installing axles, final drive planet carriers, and final drive ring gears and hubs. The procedures include draining oil, using hoists and tools to remove heavy components, checking parts for wear, and properly tightening bolts during reassembly.
Caterpillar cat 130 g motor grader (prefix 74v) service repair manual (74v020...fjsekdmmeed
1. The document provides instructions for removing and installing a camshaft on a Caterpillar 3304B or 3306B engine.
2. Key steps include using a lifting device to remove the camshaft, checking camshaft journals for wear, and installing the camshaft ensuring proper alignment of timing marks.
3. Lubrication and cleaning of parts is emphasized to prevent contamination and wear during reassembly.
Caterpillar cat 966 c wheel loader (prefix 78g) service repair manual (78g028...fjsjjekdkme
The document provides instructions for removing and installing wheel spindles on a 966C wheel loader. It describes removing the brake shoes, brake camshaft, washers, air lines, and bracket assembly. It then instructs using a hoist and puller to remove the spindle from the axle housing. The installation steps describe pressing the new spindle into the axle housing and reinstalling the removed components in reverse order.
This document provides instructions for assembling and disassembling components of the governor assembly and fuel injection pump on a 3034 engine for Caterpillar built machines. It describes how to assemble the governor control lever and fuel control lever, install the governor weight assembly and speed control lever. It also provides instructions for removing and installing the fuel injection pump, including cleaning surfaces, installing shims and dowels, and connecting linkages and springs.
Caterpillar cat 219 d excavator (prefix 5xg) service repair manual (5xg00001 ...fjskekdmjekm
The document provides instructions for removing and installing various engine components of a 219D Excavator, including the cylinder head, spacer plate, and water directors. It describes removing components like bolts, gaskets and seals in a specific order. Installation is the reverse of removal, applying new gaskets and torquing bolts to the specified values. Precautions are given to keep components clean and contain fluids.
Caterpillar cat 219 d excavator (prefix 5xg) service repair manual (5xg00001 ...f9oseikkdks
This document provides instructions for removing and installing the cylinder head on a 3304 engine. The key steps are:
1. Remove components like the fuel lines, exhaust manifold, and rocker shaft before removing the cylinder head.
2. Remove all bolts securing the cylinder head, then lift it off using a lifting device due to its weight of approximately 95 kg.
3. To install the cylinder head, position a new gasket and the cylinder head on the engine. Install bolts and tighten them in a specific sequence to the correct torques.
Caterpillar Cat 12H Motor Grader (Prefix 5ZM) Service Repair Manual Instant D...hean57759707
The document provides instructions for installing a cylinder head on a 12H Motor Grader with a 3306 engine. It describes cleaning the cylinder head and block mating surfaces, installing a new gasket and tightening the head bolts in a specific sequence. It also covers installing pushrods, rocker arms, inlet and outlet components before adjusting the valves. The process is completed by installing covers and connecting lines.
Caterpillar cat 235 d excavator (prefix 8tj) service repair manual (8tj00001 ...fujsekfksmemer
The document provides instructions for installing a cylinder head on a Caterpillar 3306 engine. It describes 16 steps for the installation, including cleaning and preparing surfaces, installing gaskets and seals, positioning the cylinder head, tightening bolts in a specific sequence, adjusting valves, and attaching related components like intake pipes and water lines. Proper torque specifications and sequences are listed to ensure correct installation.
Caterpillar cat 120 g motor grader (prefix 87v) service repair manual (87v083...fjsjjekdkme
The document provides instructions for installing a cylinder head on a 120G motor grader with a 3304 engine. It involves 16 steps: cleaning and preparing surfaces, installing gaskets and bolts, tightening bolts in a specific sequence, adjusting valves, and installing related components like intake pipes and hoses. The instructions emphasize keeping parts clean to prevent wear and include illustrations to clarify steps.
Caterpillar cat 120 g motor grader (prefix 87v) service repair manual (87v083...fjsekkdmmmse
1. The document provides instructions for removing and installing a camshaft on a 3304 engine. It describes using lifting devices and magnets to remove the camshaft and install a new one, being careful to keep parts clean from contaminants.
2. Specific steps include removing the valve lifters, loosening camshaft bolts, lifting out the camshaft, cleaning surfaces, applying lubricant to the camshaft, and lowering it back into place.
3. Proper torque values are given for tightening camshaft bolts during installation.
Caterpillar cat 120 g motor grader (prefix 87v) service repair manual (87v083...fjjsekdmmme
The document provides instructions for installing a cylinder head on a 120G motor grader with a 3304 engine. It describes 16 steps for the installation including cleaning surfaces, installing gaskets and bolts, tightening bolts in a specific sequence, adjusting valves, and attaching related components like intake pipes and water pumps. The instructions are accompanied by illustrations showing the assembly details.
Caterpillar cat 330 l excavator (prefix 8fk) service repair manual (8fk00001 ...fjsjekdmmeme
This document provides instructions for removing and installing a cylinder head on a 330L excavator with a 3306 engine. The key steps are:
1. Remove components attached to the cylinder head like the exhaust manifold, fuel lines, and rocker shaft.
2. Remove the cylinder head bolts and lifting the heavy cylinder head off the engine.
3. Clean the mating surfaces and install a new gasket before reinstalling the cylinder head and torquing the bolts in the specified sequence.
4. Reinstall the removed components like the rocker shaft after installing the new cylinder head.
Caterpillar cat 235 d excavator (prefix 8tj) service repair manual (8tj00001 ...fujsjefkksekmme
The document provides instructions for installing the camshaft on a Caterpillar 3306B engine. It describes cleaning the camshaft and camshaft bearing surfaces before installation. It then details positioning the camshaft, checking end play, and installing retaining caps. Finally, it specifies applying a locking compound to the camshaft gear bolts and tightening them to the specified torque.
Caterpillar cat 235 d excavator (prefix 8tj) service repair manual (8tj00001 ...fujsfskekem
The document provides instructions for installing the camshaft on a Caterpillar 3306B engine. It describes cleaning the camshaft and camshaft bearing surfaces before installation. It then details inserting camshaft dowels, applying lubricant to the camshaft, and inserting the camshaft into the cylinder head. Finally, it specifies checking camshaft endplay and runout after installation.
Caterpillar cat 235 d excavator (prefix 8tj) service repair manual (8tj00001 ...ujjfdjkjskkmdm
The document provides instructions for installing the cylinder head on a Caterpillar 3306 engine. It describes 16 steps for the installation, which include cleaning and preparing the cylinder head and mating surfaces, installing various gaskets and seals, positioning the cylinder head on the engine, tightening the head bolts in a specific sequence, adjusting the valves, and installing related components like the air inlet pipe and water pump elbow. The instructions are accompanied by illustrations showing the parts and their positions.
Caterpillar cat 130 g motor grader (prefix 74v) service repair manual (74v000...fjsekdmmeed
This document provides instructions for removing and installing various engine components on a Caterpillar 130G motor grader, including the cylinder head, spacer plate, and water directors. The removal process involves disconnecting related components like fuel lines, exhaust manifolds, and pushrods. Installation requires cleaning surfaces, applying new seals and gaskets, and torquing bolts to specified values. Precautions are outlined to prevent contamination and damage to parts.
Caterpillar cat 130 g motor grader (prefix 74v) service repair manual (74v000...fjjsekkdmme
This document provides instructions for removing and installing the cylinder head and spacer plate on a 130G motor grader with 3304B and 3306B engines. The removal process involves disconnecting various components like fuel injection lines, exhaust manifolds, and pushrods before removing cylinder head bolts. For installation, the instructions specify cleaning surfaces, installing gaskets and bolts in the proper sequence and torque, adjusting valves, and reconnecting removed components. Replacing the spacer plate gasket is also noted when removing the cylinder head.
Caterpillar cat 330 a l excavator (prefix 5 ym) service repair manual (5ym000...fjskefkemms
The document provides instructions for installing a cylinder head on a Caterpillar 330 excavator engine. It describes:
1. Removing the fuel injection lines, exhaust manifold, and rocker shaft/pushrods before removing the cylinder head.
2. Removing the water pump elbow, inlet manifold, and air inlet pipe to access the cylinder head bolts.
3. Using a lifting device to safely remove the 95 kg cylinder head from the engine block.
4. Cleaning all parts to prevent contamination before reinstallation.
Caterpillar cat 160 h motor grader (prefix 9jm) service repair manual (9jm000...fujsjefjwekskemm
This document provides instructions for assembling and installing a piston pump on a Caterpillar 160H motor grader. It lists the required tools and parts, and provides 29 detailed steps for assembling the pump components in the proper order. These include installing bearings, seals, pistons, springs, plates and bolts. The final section provides 6 steps for installing the assembled pump on the grader frame, including positioning it with a lifting device and securing it with brackets, bolts, nuts and rubber mounts.
Caterpillar cat 120 h motor grader (prefix 2an) service repair manual (2an000...fujsjefjskekmem
This document provides instructions for disassembling and assembling the brake and wheel spindle housings, and removing and installing the differential drive shaft, on a 120H Motor Grader. It describes removing components like guards, bolts, washers, universal joint groups, yokes, and seals. It then describes assembling components in reverse order and provides torque specifications for bolts. The overall document provides a technical service repair manual for work on specific power train components of the 120H Motor Grader.
Caterpillar cat 312 d excavator (prefix hjx) service repair manual (hjx00001 ...fksjksmmde
The document provides instructions for removing the rocker shaft and pushrods from a Caterpillar C4.2 engine used in a 312D excavator. It describes:
1) Loosening the harness assembly nuts and disconnecting the harnesses from the electronic unit injectors.
2) Loosening and removing bolts to detach the rocker shaft assembly and pushrods.
3) Disconnecting additional harness assemblies.
The goal is to properly remove the rocker shaft and pushrod components while keeping parts clean to prevent damage and premature wear.
Caterpillar cat 330 b l excavator (prefix 6dr) service repair manual (6dr0000...fjskefkemms
The documents provide instructions for servicing the valve train components of a Caterpillar 3306 engine. The documents describe how to remove and install the rocker shaft and pushrods, disassemble and assemble the rocker shaft, and remove and install the cylinder head. The procedures note to keep parts clean, identify pushrod locations, torque fasteners correctly, and lift the cylinder head carefully due to its weight.
Caterpillar cat 966 c wheel loader (prefix 76j) service repair manual (76j063...fjsjjekdkme
The document provides instructions for disassembling and assembling components of the power train on a Caterpillar 966C wheel loader, including removing and installing axles, final drive planet carriers, and final drive ring gears and hubs. The procedures include draining oil, using hoists and tools to remove heavy components, checking parts for wear, and properly tightening bolts during reassembly.
Caterpillar cat 130 g motor grader (prefix 74v) service repair manual (74v020...fjsekdmmeed
1. The document provides instructions for removing and installing a camshaft on a Caterpillar 3304B or 3306B engine.
2. Key steps include using a lifting device to remove the camshaft, checking camshaft journals for wear, and installing the camshaft ensuring proper alignment of timing marks.
3. Lubrication and cleaning of parts is emphasized to prevent contamination and wear during reassembly.
Caterpillar cat 966 c wheel loader (prefix 78g) service repair manual (78g028...fjsjjekdkme
The document provides instructions for removing and installing wheel spindles on a 966C wheel loader. It describes removing the brake shoes, brake camshaft, washers, air lines, and bracket assembly. It then instructs using a hoist and puller to remove the spindle from the axle housing. The installation steps describe pressing the new spindle into the axle housing and reinstalling the removed components in reverse order.
This document provides instructions for assembling and disassembling components of the governor assembly and fuel injection pump on a 3034 engine for Caterpillar built machines. It describes how to assemble the governor control lever and fuel control lever, install the governor weight assembly and speed control lever. It also provides instructions for removing and installing the fuel injection pump, including cleaning surfaces, installing shims and dowels, and connecting linkages and springs.
Caterpillar cat 219 d excavator (prefix 5xg) service repair manual (5xg00001 ...fjskekdmjekm
The document provides instructions for removing and installing various engine components of a 219D Excavator, including the cylinder head, spacer plate, and water directors. It describes removing components like bolts, gaskets and seals in a specific order. Installation is the reverse of removal, applying new gaskets and torquing bolts to the specified values. Precautions are given to keep components clean and contain fluids.
Caterpillar cat 219 d excavator (prefix 5xg) service repair manual (5xg00001 ...f9oseikkdks
This document provides instructions for removing and installing the cylinder head on a 3304 engine. The key steps are:
1. Remove components like the fuel lines, exhaust manifold, and rocker shaft before removing the cylinder head.
2. Remove all bolts securing the cylinder head, then lift it off using a lifting device due to its weight of approximately 95 kg.
3. To install the cylinder head, position a new gasket and the cylinder head on the engine. Install bolts and tighten them in a specific sequence to the correct torques.
Caterpillar Cat 12H Motor Grader (Prefix 5ZM) Service Repair Manual Instant D...hean57759707
The document provides instructions for installing a cylinder head on a 12H Motor Grader with a 3306 engine. It describes cleaning the cylinder head and block mating surfaces, installing a new gasket and tightening the head bolts in a specific sequence. It also covers installing pushrods, rocker arms, inlet and outlet components before adjusting the valves. The process is completed by installing covers and connecting lines.
Caterpillar cat 235 d excavator (prefix 8tj) service repair manual (8tj00001 ...fujsekfksmemer
The document provides instructions for installing a cylinder head on a Caterpillar 3306 engine. It describes 16 steps for the installation, including cleaning and preparing surfaces, installing gaskets and seals, positioning the cylinder head, tightening bolts in a specific sequence, adjusting valves, and attaching related components like intake pipes and water lines. Proper torque specifications and sequences are listed to ensure correct installation.
Caterpillar cat 120 g motor grader (prefix 87v) service repair manual (87v083...fjsjjekdkme
The document provides instructions for installing a cylinder head on a 120G motor grader with a 3304 engine. It involves 16 steps: cleaning and preparing surfaces, installing gaskets and bolts, tightening bolts in a specific sequence, adjusting valves, and installing related components like intake pipes and hoses. The instructions emphasize keeping parts clean to prevent wear and include illustrations to clarify steps.
Caterpillar cat 120 g motor grader (prefix 87v) service repair manual (87v083...fjsekkdmmmse
1. The document provides instructions for removing and installing a camshaft on a 3304 engine. It describes using lifting devices and magnets to remove the camshaft and install a new one, being careful to keep parts clean from contaminants.
2. Specific steps include removing the valve lifters, loosening camshaft bolts, lifting out the camshaft, cleaning surfaces, applying lubricant to the camshaft, and lowering it back into place.
3. Proper torque values are given for tightening camshaft bolts during installation.
Caterpillar cat 120 g motor grader (prefix 87v) service repair manual (87v083...fjjsekdmmme
The document provides instructions for installing a cylinder head on a 120G motor grader with a 3304 engine. It describes 16 steps for the installation including cleaning surfaces, installing gaskets and bolts, tightening bolts in a specific sequence, adjusting valves, and attaching related components like intake pipes and water pumps. The instructions are accompanied by illustrations showing the assembly details.
Caterpillar cat 330 l excavator (prefix 8fk) service repair manual (8fk00001 ...fjsjekdmmeme
This document provides instructions for removing and installing a cylinder head on a 330L excavator with a 3306 engine. The key steps are:
1. Remove components attached to the cylinder head like the exhaust manifold, fuel lines, and rocker shaft.
2. Remove the cylinder head bolts and lifting the heavy cylinder head off the engine.
3. Clean the mating surfaces and install a new gasket before reinstalling the cylinder head and torquing the bolts in the specified sequence.
4. Reinstall the removed components like the rocker shaft after installing the new cylinder head.
Caterpillar cat 235 d excavator (prefix 8tj) service repair manual (8tj00001 ...fujsjefkksekmme
The document provides instructions for installing the camshaft on a Caterpillar 3306B engine. It describes cleaning the camshaft and camshaft bearing surfaces before installation. It then details positioning the camshaft, checking end play, and installing retaining caps. Finally, it specifies applying a locking compound to the camshaft gear bolts and tightening them to the specified torque.
Caterpillar cat 235 d excavator (prefix 8tj) service repair manual (8tj00001 ...fujsfskekem
The document provides instructions for installing the camshaft on a Caterpillar 3306B engine. It describes cleaning the camshaft and camshaft bearing surfaces before installation. It then details inserting camshaft dowels, applying lubricant to the camshaft, and inserting the camshaft into the cylinder head. Finally, it specifies checking camshaft endplay and runout after installation.
Caterpillar cat 235 d excavator (prefix 8tj) service repair manual (8tj00001 ...ujjfdjkjskkmdm
The document provides instructions for installing the cylinder head on a Caterpillar 3306 engine. It describes 16 steps for the installation, which include cleaning and preparing the cylinder head and mating surfaces, installing various gaskets and seals, positioning the cylinder head on the engine, tightening the head bolts in a specific sequence, adjusting the valves, and installing related components like the air inlet pipe and water pump elbow. The instructions are accompanied by illustrations showing the parts and their positions.
Caterpillar cat 130 g motor grader (prefix 74v) service repair manual (74v000...fjsekdmmeed
This document provides instructions for removing and installing various engine components on a Caterpillar 130G motor grader, including the cylinder head, spacer plate, and water directors. The removal process involves disconnecting related components like fuel lines, exhaust manifolds, and pushrods. Installation requires cleaning surfaces, applying new seals and gaskets, and torquing bolts to specified values. Precautions are outlined to prevent contamination and damage to parts.
Caterpillar cat 130 g motor grader (prefix 74v) service repair manual (74v000...fjjsekkdmme
This document provides instructions for removing and installing the cylinder head and spacer plate on a 130G motor grader with 3304B and 3306B engines. The removal process involves disconnecting various components like fuel injection lines, exhaust manifolds, and pushrods before removing cylinder head bolts. For installation, the instructions specify cleaning surfaces, installing gaskets and bolts in the proper sequence and torque, adjusting valves, and reconnecting removed components. Replacing the spacer plate gasket is also noted when removing the cylinder head.
Similar to Caterpillar cat 228 skid steer loader (prefix 6 bz) service repair manual (6bz00001 00699) (14)
Caterpillar cat 320 d l excavator (prefix a9f) service repair manual (a9f0000...fjskekfseik
This document provides instructions for removing and installing inlet and exhaust valve springs on a Caterpillar 320D L excavator engine. The removal process involves using specialized tools to compress the valve springs so the valves can be serviced while keeping the piston at top dead center. Installation requires cleaning components, lubricating the valves, and using tools to carefully compress the springs into place. Proper assembly procedure and safety precautions are emphasized to avoid injury from released spring forces.
Caterpillar cat 320 d excavator (prefix kzf) service repair manual (kzf00001 ...fjskekfseik
The document provides instructions for disassembling and assembling a final drive for excavator models 320D and 320D L. It describes 33 steps to disassemble the final drive components including removing bolts, pins, gears, seals, and other parts. It then describes 32 steps for reassembling the final drive, applying sealant and lubricant, installing seals and pins, and reinstalling the gears and other components in the reverse order of disassembly. Precision is required and cleanliness is emphasized throughout the process.
Caterpillar cat 320 d excavator (prefix kgf) service repair manual (kgf00001 ...fjskekfseik
This document provides instructions for disassembling and assembling the travel motor of a 320D L excavator. The disassembly process includes 27 steps to remove components like the head, fittings, seals, brake piston, plates, and barrel assembly. The assembly section outlines 13 steps including installing seals, keys, cam plate, springs, and piston shoe assemblies back into the barrel assembly and body of the travel motor. Special care must be taken to align parts properly and not allow other components to come apart during the process.
Caterpillar cat 320 d excavator (prefix dhk) service repair manual (dhk00001 ...fjskekfseik
This document provides instructions for removing and installing the boom cylinder on a 320D and 320D L excavator. It outlines the required tools and safety precautions. The removal process involves releasing hydraulic pressure, removing attachment points, and lifting the cylinder out of place. Reinstallation is the reverse of removal. Torque specifications are provided for correct assembly.
Caterpillar cat 320 track type excavator (prefix 2 dl) service repair manual ...fjskekfseik
This document provides instructions for servicing components on Caterpillar 320, 320L, and 320N track-type excavators, including:
1. Removing and installing inlet and exhaust valve seals from the engine cylinders.
2. Removing the engine oil filter base and checking gaskets and seals.
3. Installing the engine oil filter base and replacing any worn gaskets or seals.
4. Removing the engine oil cooler and checking gaskets and seals.
The document includes illustrations and step-by-step instructions for servicing these components while maintaining cleanliness and containing fluids.
Caterpillar cat 320 s excavator (prefix 4 zj) service repair manual (4zj00460...fjskekfseik
This document provides instructions for removing and installing final drives on 320-series excavators. It outlines the steps to release hydraulic pressure, remove the final drive housing, and disassemble/reassemble the internal components. The process involves removing 20 bolts, hydraulic lines, and using lifting tools to maneuver heavy internal parts like carriers, gears, and housings weighing up to 82 kg. Proper cleaning, lubrication, and torque specifications are noted to ensure correct reassembly.
Caterpillar cat 320 s excavator (prefix 3 xk) service repair manual (3xk00822...fjskekfseik
This document provides instructions for removing and installing a governor and fuel injection control linkage on Caterpillar 320 excavator models. It describes the required tools and gives a step-by-step process including removing clips and pins, sliding tubes, and removing/installing parts like the governor, linkage, and seals using special tools. References are provided for more information on governors and linkage inspection procedures.
Caterpillar cat 320 n excavator (prefix 4 zj) service repair manual (4zj00460...fjskekfseik
This document provides instructions for removing and installing final drives on 320-series excavators. It outlines the steps to release hydraulic pressure, remove the final drive housing, and disassemble/reassemble the internal components. The process involves removing multiple gears, shafts, seals and other parts, and taking care to note locations and orientations for reinstallation. Proper cleaning, lubrication and torque specifications are also emphasized.
Caterpillar cat 320 n excavator (prefix 3 xk) service repair manual (3xk00822...fjskekfseik
This document provides instructions for removing and installing a fuel injection control linkage on Caterpillar 320 excavator models. The removal procedure involves taking out the rocker shaft and pushrods, then removing clips and a clevis pin to detach the governor from the linkage. Installation requires reattaching these components using tools, adjusting brackets, and compressing injector springs during installation. References are provided for additional information on inspection and synchronization procedures.
Caterpillar cat 320 l excavator (prefix 4 zj) service repair manual (4zj00460...fjskekfseik
This document provides instructions for removing and installing final drives on 320-series excavators. It outlines the steps to release hydraulic pressure, remove the final drive housing, and disassemble/reassemble the internal components. The process involves removing 20 bolts, hydraulic lines, and using lifting tools to maneuver heavy internal parts like carriers, gears, and housings weighing up to 82 kg. Proper cleaning, lubrication, and torque specifications are noted to ensure correct reassembly.
Caterpillar cat 320 l excavator (prefix 3 xk) service repair manual (3xk00822...fjskekfseik
This document provides instructions for removing and installing a fuel injection control linkage on Caterpillar 320 excavator models. The removal procedure involves taking out the rocker shaft and pushrods, then removing clips and a clevis pin to detach the governor from the linkage. Installation requires reattaching these components using special tools, adjusting brackets, and compressing injector springs during assembly. References are provided for additional maintenance information.
The document provides instructions for disassembling and assembling the travel motor of a 320 GC excavator. It lists the required tools and parts. The disassembly process involves removing plugs and seals from the motor housing. Springs must be released carefully due to risk of injury. The brake piston is then unseated using air pressure before internal components of the motor can be accessed and replaced. The assembly procedure reverses the disassembly steps.
This document provides instructions for installing a flywheel and removing and installing a wet back end flywheel housing on a Caterpillar 320 GC excavator. It describes using guide studs and lifting devices to position the heavy flywheel and housing. Torque specifications and tightening sequences are given for installing mounting bolts. Replacing seals, gaskets and dowels is also covered.
1. The document provides instructions for removing and installing final drives on 320-series excavators. It describes disconnecting hydraulic lines, removing mounting bolts, and using lifting tools to remove the final drives from the excavator.
2. Detailed steps are given for disassembling the final drives, including removing gears, carriers, seals, and other components. Alignment marks should be made for reassembly.
3. Reassembly involves cleaning parts, applying threadlock and lubricant, and torquing bolts to specification. Seals and bearings must be installed correctly to prevent damage.
This document provides instructions for removing and installing a governor and fuel injection control linkage on Caterpillar 320 excavator models. It describes the required tools and gives a step-by-step process including removing clips and pins, sliding tubes, and removing/installing parts like the governor, linkage, and seals using special tools. References are provided for more information on governors and linkage inspection procedures.
Caterpillar cat 305 e2cr mini hydraulic excavator (prefix pyr) service repair...fjskekfseik
The document provides instructions for removing and installing various engine components on a Caterpillar 305E2 CR mini hydraulic excavator powered by a C2.4 engine, including:
- Removing and installing the idler gear.
- Removing and installing the front housing.
- Removing and installing the valve mechanism cover.
- Removing and installing the rocker shaft and push rods.
- Disassembling and assembling the rocker shaft.
The procedures include lists of required tools and step-by-step instructions with illustrations. Safety notices are also provided regarding keeping parts clean and preventing injury from spring-loaded components.
Caterpillar cat 305 e2 cr mini hydraulic excavator (prefix djx) service repai...fjskekfseik
The document provides instructions for removing and installing various engine components on a 305E2 CR Mini Hydraulic Excavator including:
- Removing and installing the crankshaft rear seal.
- Removing and installing the flywheel housing.
- Removing and installing the crankshaft pulley.
- Removing and installing the crankshaft front seal.
- Removing and installing the idler gear.
The procedures include illustrations and specify tools needed. Safety and cleaning notices are also provided.
Caterpillar cat 305 e2 cr mini hydraulic excavator (prefix df5) service repai...fjskekfseik
The document provides instructions for removing and installing various components of a 305E2 CR Mini Hydraulic Excavator engine, including the fuel injection lines, exhaust gas recirculation cooler, fuel injection pump, electronic unit injector, and turbocharger. Safety precautions are outlined that must be followed when working on fuel system and high temperature components.
Caterpillar cat 305 e2 cr mini hydraulic excavator (prefix bz5) service repai...fjskekfseik
This document provides instructions for removing and installing various components of a 305E2 CR Mini Hydraulic Excavator engine, including:
- Removing the fuel manifold by removing bolts and disconnecting fuel injection lines.
- Removing fuel injection lines by disconnecting hose assemblies and removing bolts, clamps and tubes.
- Removing the exhaust gas recirculation cooler by draining coolant, removing hoses and brackets, and bolts.
- Removing the fuel injection pump by disconnecting harnesses and hoses, and removing nuts, bolts and the pump.
- Removing electronic unit injectors by disconnecting hoses after draining fuel and removing clips and hoses.
Caterpillar cat 305 cr mini hydraulic excavator (prefix dsa) service repair m...fjskekfseik
The document provides instructions for removing and disassembling the travel motor from a 305CR Mini Hydraulic Excavator. The removal process involves releasing hydraulic pressure, removing the track and final drive sprocket. Disassembly involves marking parts, draining oil, removing plates, barrels and pistons. Multiple gears, shafts, seals and other internal components are then dismantled from the travel motor housing.
Ever been troubled by the blinking sign and didn’t know what to do?
Here’s a handy guide to dashboard symbols so that you’ll never be confused again!
Save them for later and save the trouble!
Implementing ELDs or Electronic Logging Devices is slowly but surely becoming the norm in fleet management. Why? Well, integrating ELDs and associated connected vehicle solutions like fleet tracking devices lets businesses and their in-house fleet managers reap several benefits. Check out the post below to learn more.
Welcome to ASP Cranes, your trusted partner for crane solutions in Raipur, Chhattisgarh! With years of experience and a commitment to excellence, we offer a comprehensive range of crane services tailored to meet your lifting and material handling needs.
At ASP Cranes, we understand the importance of reliable and efficient crane operations in various industries, from construction and manufacturing to logistics and infrastructure development. That's why we strive to deliver top-notch solutions that enhance productivity, safety, and cost-effectiveness for our clients.
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Crane Maintenance and Repair: To ensure optimal performance and safety, regular maintenance and timely repairs are essential for cranes. Our team of skilled technicians provides comprehensive maintenance and repair services to keep your equipment running smoothly and minimize downtime.
Crane Operator Training: Proper training is crucial for safe and efficient crane operation. We offer specialized training programs conducted by certified instructors to equip operators with the skills and knowledge they need to handle cranes effectively.
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At ASP Cranes, customer satisfaction is our top priority. We are dedicated to delivering reliable, cost-effective, and innovative crane solutions that exceed expectations. Contact us today to learn more about our services and how we can support your project in Raipur, Chhattisgarh, and beyond. Let ASP Cranes be your trusted partner for all your crane needs!
The Octavia range embodies the design trend of the Škoda brand: a fusion of
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What Could Be Behind Your Mercedes Sprinter's Power Loss on Uphill RoadsSprinter Gurus
Unlock the secrets behind your Mercedes Sprinter's uphill power loss with our comprehensive presentation. From fuel filter blockages to turbocharger troubles, we uncover the culprits and empower you to reclaim your vehicle's peak performance. Conquer every ascent with confidence and ensure a thrilling journey every time.
2. Shutdown SIS
Previous Screen
Product: SKID STEER LOADER
Model: 228 SKID STEER LOADER 6BZ
Configuration: 216 226 228 Skid Steer Loader 6BZ00001-00699 (MACHINE) POWERED BY 3034 Engine
Disassembly and Assembly
3034 Engine for Caterpillar Built Machines
Media Number -SENR5013-08 Publication Date -01/11/2008 Date Updated -14/11/2008
i01606459
Governor - Assemble
SMCS - 1264-016
Assembly Procedure
Note: The components for the governor assembly are located in the engine front housing.
Assemble the Linkage for the Fuel Injection Pump
Note: The linkage for the fuel injection pump contains two levers. One lever is for the governor
control and the other lever is for the fuel control.
Illustration 1 g00658157
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3. Governor control lever
Illustration 2 g00658162
1. If the governor control lever was disassembled, then you must perform the following
procedure in order to assemble the governor control lever.
a. Install spring (31) onto link (30) .
b. Install spring (32) onto link (30) and compress the spring.
c. While spring (32) is compressed, pin (33) is installed through link (30) into lever (34).
After the pin is installed, release the spring tension.
d. Install circlip (35) onto the end of pin (33) .
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4. Illustration 3 g00658136
Fuel control lever
Illustration 4 g00658147
2. If the fuel control lever was disassembled, then you must perform the following procedure
in order to assemble the fuel control lever.
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5. Illustration 5 g00658290
a. Apply 9S-3263 Thread Lock Compound to the first two threads (28) of the Angleich
unit (torque control) (24). Ensure that the thread lock compound does not enter the
joint for the spring (29) .
b. Install the Angleich unit (torque control) (24) into lever (25). Tighten the Angleich
unit (torque control) to a torque of 15 N·m (133 lb in).
c. Carefully install spring (27) on the Angleich unit (torque control) (24) .
Note: Ensure that the closed coils of the spring are installed toward the lever.
d. Install spring (14) onto pin (26) that is located at the end of lever (25). Install spring
(14) onto pin (26) that is located on the end of lever (13) .
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6. Illustration 6 g00658117
3. Install the governor control lever (2) and install the fuel control lever (6) into position in the
engine front housing.
4. Install the inner shaft (23) and then install the outer shaft (21). The outer shaft is installed
over the inner shaft. The shafts keep the levers in position inside the engine front housing.
5. Insert the spring pins (22) that hold the levers in position on the shafts.
Illustration 7 g00658120
6. Install the brass plug (19) into the engine front housing (20) .
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7. Illustration 8 g00658059
7. Place the lever (13) in position on the shaft assembly (11) .
Note: Ensure that the spring (14) is connected to the pin that is located on the end of the
lever (13) .
8. Apply 9S-3263 Thread Lock Compound to the threads of the shaft (11). Ensure that the
thread lock compound does not enter the bushing (12) .
9. Install the following items (not shown) onto the shaft (11) in order to keep the lever (13) in
position: flat washer, lock washer and nut. Tighten the nut to a torque of 10.5 N·m (8 lb ft).
Install the Speed Control Lever for the Engine
Illustration 9 g00658094
1. If shaft assembly (11) was disassembled, install the following items onto the shaft assembly:
O-rings (15), speed control lever (5) and nut (16) .
Note: Ensure that key (17) that is in shaft (11) is aligned with slot (18) that is in speed
control lever (5) .
2. Tighten nut (16) to a torque of 45 N·m (33 lb ft).
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8. Illustration 10 g00658071
Note: Lubricate shaft assembly (11) and lubricate O-rings (15) with clean grease. This will
ease the installation of the shaft assembly into the engine front housing.
3. Install shaft assembly (11) through bushing (12) into the engine front housing.
Illustration 11 g00658059
4. Place lever (13) in position on shaft assembly (11) .
Note: Ensure that spring (14) is connected to the pin that is located on the end of lever (13) .
5. Apply 9S-3263 Thread Lock Compound to the threads of shaft (11). Ensure that the thread
lock compound does not enter bushing (12) .
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9. 6. Install the following items (not shown) on shaft (11) in order to secure lever (13) to the
shaft: flat washer, lock washer and nut. Tighten the nut to a torque of 10.5 N·m (8 lb ft).
Installation of the Governor Weight Assembly
Illustration 12 g00658033
1. Place governor weight assembly (1) in position on the gear of the camshaft for the fuel
injection pump.
2. Install bolts (10) that secure governor weight assembly (1) in position.
3. Tighten bolts (10) to a torque of 7 N·m (5 lb ft).
4. Install thrust spacer (8) onto the end of the gear. Ensure that the flange of the thrust spacer is
installed into the recess of each weight (9) .
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10. Illustration 13 g00658002
Governor components are located in the engine front housing.
The governor assembly consists of the following components:
• Governor weight assembly (1)
• Governor control lever (2)
• Angleich unit (torque control) (3)
• Adjustment screw for the maximum fuel setting (4)
• Speed control lever for the engine (5)
• Fuel control lever (6)
• Governor control linkage (7)
End By: Install the engine front housing. Refer to Disassembly and Assembly, "Housing (Front) -
Assemble".
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Wed Oct 16 09:36:36 UTC+0800 2019
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11. Shutdown SIS
Previous Screen
Product: SKID STEER LOADER
Model: 228 SKID STEER LOADER 6BZ
Configuration: 216 226 228 Skid Steer Loader 6BZ00001-00699 (MACHINE) POWERED BY 3034 Engine
Disassembly and Assembly
3034 Engine for Caterpillar Built Machines
Media Number -SENR5013-08 Publication Date -01/11/2008 Date Updated -14/11/2008
i01354467
Fuel Injection Pump - Remove
SMCS - 1251-011
Removal Procedure
Start By:
A. Remove the air inlet manifold. Refer to Disassembly and Assembly, "Inlet Manifold -
Remove".
B. Remove the fuel shutoff solenoid. Refer to Disassembly and Assembly, "Fuel Shutoff
Solenoid - Remove and Install".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop
Products Guide" for tools and supplies suitable to collect and contain
fluids on Caterpillar products.
1/5
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12. Dispose of all fluids according to local regulations and mandates.
Illustration 1 g00599562
1. Remove fuel lines (2) from the engine. Immediately cap all openings or plug all openings in
order to prevent contamination of the fuel system.
2. Remove bolts (1) and cover (3) from the engine.
Illustration 2 g00720261
3. Disconnect spring (5) from the groove in pin (4) .
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13. Illustration 3 g00720270
Note: Spring (6) may fall into the engine if the spring comes loose from pin (4) .
4. Disconnect spring (6) from the groove in pin (4) .
Illustration 4 g00720275
5. Disconnect governor control linkage (9) from pin (4) .
Illustration 5 g00720284
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14. 6. Remove bolts (10) and nuts (11) that secure the fuel injection pump to the engine.
Illustration 6 g00720291
7. Remove fuel injection pump (12) from the engine.
Note: Record the thickness of each shim and the number of shims for reassembly. The fuel
injection timing is determined by the shim pack thickness that is between the fuel injection
pump and the mounting face on the cylinder block. For more information on the fuel
injection pump, refer to the Specifications Module, "Fuel Injection Pump" topic.
8. Remove shims (14) from fuel injection pump (12) .
9. Inspect dowels (15) for damage. If the dowels are damaged, use new dowels for
replacement.
10. Inspect pin (4) for wear or damage. If pin (4) is worn or damaged, use a new pin for
replacement.
11. Cover the opening in the fuel injection pump housing for fuel injection pump (12) in order
to prevent debris from falling into the engine.
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Wed Oct 16 09:37:35 UTC+0800 2019
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15. Shutdown SIS
Previous Screen
Product: SKID STEER LOADER
Model: 228 SKID STEER LOADER 6BZ
Configuration: 216 226 228 Skid Steer Loader 6BZ00001-00699 (MACHINE) POWERED BY 3034 Engine
Disassembly and Assembly
3034 Engine for Caterpillar Built Machines
Media Number -SENR5013-08 Publication Date -01/11/2008 Date Updated -14/11/2008
i01354577
Fuel Injection Pump - Install
SMCS - 1251-012
Installation Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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16. Illustration 1 g00720291
1. Make sure that the mating surface of the fuel injection pump housing and fuel injection
pump (12) are clean and free from debris.
2. Position the correct number of shims (14) on the fuel injection pump housing. Refer to the
Specifications Module, "Fuel Injection Pump" topic for more information.
3. Ensure that pin (4) is aligned with the notch in shims (14) and the notch in the cylinder
block. Align dowels (15) with fuel injection pump (12). Put fuel injection pump (12) in
position on the engine.
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17. Illustration 2 g00720284
4. Install nuts (11) and bolts (10) that secure the fuel injection pump to the engine. Tighten
nuts (11) and bolts (10) evenly to a torque of 22 N·m (16 lb ft).
Illustration 3 g00720275
5. Install governor control linkage (9) onto pin (4) .
Illustration 4 g00720270
6. Install spring (6) in the groove in pin (4) .
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18. Illustration 5 g00720261
7. Install spring (5) into the groove in pin (4) .
Illustration 6 g00599562
8. Clean the mating surface of plate (3) and the cylinder block.
9. Put plate (3) in position on the engine and install bolts (1).
10. Remove the caps and the plugs from fuel lines (2) and install the fuel lines on the engine.
End By:
a. Install the fuel shutoff solenoid. Refer to Disassembly and Assembly, "Fuel Shutoff
Solenoid - Remove and Install".
b. Install the air inlet manifold. Refer to Disassembly and Assembly, " Inlet Manifold -
Install".
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Wed Oct 16 09:38:35 UTC+0800 2019
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19. Shutdown SIS
Previous Screen
Product: SKID STEER LOADER
Model: 228 SKID STEER LOADER 6BZ
Configuration: 216 226 228 Skid Steer Loader 6BZ00001-00699 (MACHINE) POWERED BY 3034 Engine
Disassembly and Assembly
3034 Engine for Caterpillar Built Machines
Media Number -SENR5013-08 Publication Date -01/11/2008 Date Updated -14/11/2008
i01365306
Turbocharger - Remove
SMCS - 1052-011
Removal Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop
Products Guide" for tools and supplies suitable to collect and contain
fluids on Caterpillar products.
Dispose of all fluids according to local regulations and mandates.
1/3
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20. Illustration 1 g00596955
1. Loosen hose clamps (1) and (3). Slide the hoses away from turbocharger (2) .
Illustration 2 g00597025
2. Remove oil line (4) from turbocharger (2). Immediately cap all openings or plug all
openings in order to prevent contamination.
3. Loosen hose clamp (5) for the oil drain line.
4. Remove three nuts (6) that fasten turbocharger (2) to the exhaust manifold.
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21. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
22. Illustration 3 g00597180
5. Remove turbocharger (2) and gasket (7) from the engine. Plug the hose for the oil drain line
in order to prevent contamination. Inspect the condition of gasket (7). If gasket (7) is worn
or damaged, replace the gasket.
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Wed Oct 16 09:39:34 UTC+0800 2019
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23. Shutdown SIS
Previous Screen
Product: SKID STEER LOADER
Model: 228 SKID STEER LOADER 6BZ
Configuration: 216 226 228 Skid Steer Loader 6BZ00001-00699 (MACHINE) POWERED BY 3034 Engine
Disassembly and Assembly
3034 Engine for Caterpillar Built Machines
Media Number -SENR5013-08 Publication Date -01/11/2008 Date Updated -14/11/2008
i01130095
Turbocharger - Install
SMCS - 1052-012
Installation Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Illustration 1 g00597180
1. Put gasket (7) and turbocharger (2) in position on the exhaust manifold.
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216 226 228 Skid Steer Loader 6BZ00001-00699 (MACHINE) POWERED BY 3034 ...
2019/10/16
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24. Illustration 2 g00597025
2. Install three nuts (6) that fasten turbocharger (2) to the exhaust manifold. Tighten the nuts to
a torque of 22 N·m (16 lb ft).
3. Tighten hose clamp (5) for the oil drain line.
4. Connect oil line (4) to turbocharger (2) .
Illustration 3 g00596955
5. Slide the hoses toward turbocharger (2) and tighten hose clamps (3) and (1) .
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All Rights Reserved.
Private Network For SIS Licensees.
Wed Oct 16 09:40:33 UTC+0800 2019
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216 226 228 Skid Steer Loader 6BZ00001-00699 (MACHINE) POWERED BY 3034 ...
2019/10/16
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25. Shutdown SIS
Previous Screen
Product: SKID STEER LOADER
Model: 228 SKID STEER LOADER 6BZ
Configuration: 216 226 228 Skid Steer Loader 6BZ00001-00699 (MACHINE) POWERED BY 3034 Engine
Disassembly and Assembly
3034 Engine for Caterpillar Built Machines
Media Number -SENR5013-08 Publication Date -01/11/2008 Date Updated -14/11/2008
i01099748
Exhaust Manifold - Remove and Install
SMCS - 1059-010
Removal Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Illustration 1 g00578523
1. Remove eight bolts (1) from exhaust manifold (2) .
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216 226 228 Skid Steer Loader 6BZ00001-00699 (MACHINE) POWERED BY 3034 ...
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26. Illustration 2 g00578529
2. Remove exhaust manifold (2) and gasket (3) from the engine.
Installation Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
1. Make sure that the cylinder head and the exhaust manifold are clean and free of carbon and
gasket material.
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216 226 228 Skid Steer Loader 6BZ00001-00699 (MACHINE) POWERED BY 3034 ...
2019/10/16
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