This document provides disassembly instructions for the transmission and transfer gears of a 16H Motor Grader. It lists over 60 steps and accompanying illustrations to remove components like the transmission control module, planetary group, sleeves, gears, bearings, seals and housing. Special tools are required and safety precautions mentioned. Dismantling involves removing numerous bolts, nuts, pins, rings, washers, O-rings, and other parts in the described order.
Caterpillar cat 325 c fm excavator (prefix s3m) service repair manual (s3m000...fjkskedmme
The document provides instructions for disassembling and assembling the final drive component of a 325C FM excavator. It lists over 20 detailed steps for disassembly, including removing springs, pistons, gears, and other parts. It also describes using specialized tools and safety procedures. The final section provides brief instructions for assembling the main housing and motor housing after disassembly.
Caterpillar cat 120 m series 2 motor grader (prefix m9h) service repair manua...fjsjjekdkme
This document provides disassembly instructions for the rear axle, differential, and final drive of a 120M Series 2 Motor Grader. It lists 42 steps to fully disassemble these components, including removing gears, bearings, seals, housings, and other parts. Special tools are required and weights of parts are provided. Safety notices are included and parts must be kept clean to prevent contamination.
Caterpillar cat 160 m 2 motor grader (prefix m9e) service repair manual (m9e0...fujsjefjwekskemm
The document provides disassembly instructions for the rear axle, differential, and final drive of a 160M 2 motor grader. It lists 46 steps to fully disassemble these components, including removing housing components, gears, seals, bearings and other parts. Various tools are required, and notes provide guidance on cleaning, inspection, and ordering of parts. Detailed illustrations accompany each step to show how to remove each component. Safety precautions are also noted for steps involving heavy components or spring tension.
Caterpillar cat 325 c fm excavator (prefix y4p) service repair manual (y4p000...fjkskedmme
This document provides instructions for disassembling and assembling the final drive of a 325C FM excavator. It lists all required tools and provides detailed step-by-step instructions and illustrations for removing each component of the final drive and mounting it to a bench for disassembly. It also includes instructions for assembling the main housing components.
Caterpillar cat 160 m 2 motor grader (prefix r9l) service repair manual (r9l0...fusjefjskekem
The document provides step-by-step instructions to disassemble the rear axle, differential, and final drive of a Caterpillar 160M 2 motor grader. It lists 48 steps to remove components like the rear axle, sprockets, bearings, housing, pins, gears, and seals. Detailed illustrations accompany each step to show the specific components and tools required. Safety notices are included to handle parts carefully and wear protective equipment due to component weights and spring forces.
Caterpillar cat 14 m3 motor grader (prefix n9s) service repair manual (n9s000...fjsekdmmeed
This document provides disassembly instructions for the rear axle, differential, and final drive of a 14M3 motor grader. It lists 51 steps to fully disassemble these components, including removing sprockets, bearings, seals, housings, gears, and other parts. Various tools are required, and weights of removed parts are provided. Detailed illustrations accompany each step to show how to properly disassemble the power train.
Caterpillar cat 325 d fm ll excavator (prefix c9m) service repair manual (c9m...fjsekdmmeed
The document provides instructions for disassembling and assembling the final drive of a 325D FM LL EXCAVATOR. It describes removing over 30 individual parts in 19 steps for disassembly. Assembly is described in 6 steps, including installing bearings and seals in the main and motor housings and using specialty tools like the 127-8458 final drive bench.
Caterpillar cat 345 d l excavator (prefix rgd) service repair manual (rgd0000...hhfjksekmm
This document provides instructions for disassembling and assembling the travel motor of a 345D L excavator. It lists 31 steps to fully disassemble the travel motor by removing components like the head, plates, seals, pins, brake piston, disks, and housing keys. Reassembly requires reversing the disassembly steps and ensuring parts are cleaned and placed back in their original locations and orientations. Special tools are listed to aid in removal and installation of components.
Caterpillar cat 325 c fm excavator (prefix s3m) service repair manual (s3m000...fjkskedmme
The document provides instructions for disassembling and assembling the final drive component of a 325C FM excavator. It lists over 20 detailed steps for disassembly, including removing springs, pistons, gears, and other parts. It also describes using specialized tools and safety procedures. The final section provides brief instructions for assembling the main housing and motor housing after disassembly.
Caterpillar cat 120 m series 2 motor grader (prefix m9h) service repair manua...fjsjjekdkme
This document provides disassembly instructions for the rear axle, differential, and final drive of a 120M Series 2 Motor Grader. It lists 42 steps to fully disassemble these components, including removing gears, bearings, seals, housings, and other parts. Special tools are required and weights of parts are provided. Safety notices are included and parts must be kept clean to prevent contamination.
Caterpillar cat 160 m 2 motor grader (prefix m9e) service repair manual (m9e0...fujsjefjwekskemm
The document provides disassembly instructions for the rear axle, differential, and final drive of a 160M 2 motor grader. It lists 46 steps to fully disassemble these components, including removing housing components, gears, seals, bearings and other parts. Various tools are required, and notes provide guidance on cleaning, inspection, and ordering of parts. Detailed illustrations accompany each step to show how to remove each component. Safety precautions are also noted for steps involving heavy components or spring tension.
Caterpillar cat 325 c fm excavator (prefix y4p) service repair manual (y4p000...fjkskedmme
This document provides instructions for disassembling and assembling the final drive of a 325C FM excavator. It lists all required tools and provides detailed step-by-step instructions and illustrations for removing each component of the final drive and mounting it to a bench for disassembly. It also includes instructions for assembling the main housing components.
Caterpillar cat 160 m 2 motor grader (prefix r9l) service repair manual (r9l0...fusjefjskekem
The document provides step-by-step instructions to disassemble the rear axle, differential, and final drive of a Caterpillar 160M 2 motor grader. It lists 48 steps to remove components like the rear axle, sprockets, bearings, housing, pins, gears, and seals. Detailed illustrations accompany each step to show the specific components and tools required. Safety notices are included to handle parts carefully and wear protective equipment due to component weights and spring forces.
Caterpillar cat 14 m3 motor grader (prefix n9s) service repair manual (n9s000...fjsekdmmeed
This document provides disassembly instructions for the rear axle, differential, and final drive of a 14M3 motor grader. It lists 51 steps to fully disassemble these components, including removing sprockets, bearings, seals, housings, gears, and other parts. Various tools are required, and weights of removed parts are provided. Detailed illustrations accompany each step to show how to properly disassemble the power train.
Caterpillar cat 325 d fm ll excavator (prefix c9m) service repair manual (c9m...fjsekdmmeed
The document provides instructions for disassembling and assembling the final drive of a 325D FM LL EXCAVATOR. It describes removing over 30 individual parts in 19 steps for disassembly. Assembly is described in 6 steps, including installing bearings and seals in the main and motor housings and using specialty tools like the 127-8458 final drive bench.
Caterpillar cat 345 d l excavator (prefix rgd) service repair manual (rgd0000...hhfjksekmm
This document provides instructions for disassembling and assembling the travel motor of a 345D L excavator. It lists 31 steps to fully disassemble the travel motor by removing components like the head, plates, seals, pins, brake piston, disks, and housing keys. Reassembly requires reversing the disassembly steps and ensuring parts are cleaned and placed back in their original locations and orientations. Special tools are listed to aid in removal and installation of components.
Caterpillar Cat 14H Motor Grader (Prefix ASE) Service Repair Manual (ASE00001...tingrm81805
The document provides disassembly instructions for the transmission and transfer gears of a 14H Motor Grader. It lists over 60 steps and accompanying illustrations to remove components like tubes, covers, gears, bearings, seals and more. Required tools include pullers, wrenches, retaining ring pliers and various bolts, nuts and caps. Safety precautions are provided for releasing spring forces.
Caterpillar Cat 14H Motor Grader (Prefix ASE) Service Repair Manual (ASE00001...hdjsjndndnd
The document provides disassembly instructions for the transmission and transfer gears of a 14H Motor Grader. It lists over 60 steps and accompanying illustrations to remove components like tubes, covers, gears, bearings, seals and more. Required tools include pullers, wrenches, retaining ring pliers and various bolts, nuts and caps. Safety precautions are provided for releasing spring forces.
Caterpillar Cat 14H Motor Grader (Prefix ASE) Service Repair Manual Instant D...f8seodkdmdmed3
The document provides disassembly instructions for the transmission and transfer gears of a 14H Motor Grader. It lists over 60 steps and accompanying illustrations to remove components like tubes, covers, gears, bearings, seals and more. Required tools include pullers, wrenches, retaining ring pliers and various bolts, nuts and caps. Safety precautions are provided for releasing spring forces.
Caterpillar Cat 14H Motor Grader (Prefix ASE) Service Repair Manual (ASE00001...nkog14651119
The document provides disassembly instructions for the transmission and transfer gears of a 14H Motor Grader. It lists over 60 steps and accompanying illustrations to remove components like tubes, covers, gears, bearings, seals and more. Required tools include pullers, wrenches, retaining ring pliers and various bolts, nuts and caps. Safety precautions are provided for releasing spring forces.
Caterpillar Cat 14H Motor Grader (Prefix ASE) Service Repair Manual (ASE00001...fujskemdidk8u
This document provides disassembly instructions for the transmission and transfer gears of a 14H Motor Grader. It lists over 50 steps and accompanying illustrations to remove components like tubes, covers, gears, bearings, housings and more. Special tools are required to disassemble parts and remove components due to their weight, with lifting devices needed for items over 50kg. O-rings, seals and pins throughout also must be removed. Care is taken with compressed springs.
Caterpillar Cat 14H Motor Grader (Prefix ASE) Service Repair Manual (ASE00001...fujjsekmdm3ed
This document provides disassembly instructions for the transmission and transfer gears of a 14H Motor Grader. It lists over 50 steps and accompanying illustrations to remove components like tubes, covers, gears, bearings, housings and more. Required tools include link brackets, socket wrenches, retaining ring pliers, pullers, eyebolts and various caps. Safety precautions are provided for releasing spring forces which could propel parts. Detailed part numbers, weights and removal procedures aim to fully disassemble the transmission and transfer gears.
Caterpillar Cat 14H Motor Grader (Prefix ASE) Service Repair Manual Instant D...f8usejkdmmd8i
The document provides disassembly instructions for the transmission and transfer gears of a 14H Motor Grader. It lists over 60 steps and accompanying illustrations to remove components like tubes, covers, gears, bearings, seals and more. Required tools include pullers, wrenches, retaining ring pliers and various bolts, nuts and caps. Safety precautions are provided for releasing spring forces.
Caterpillar Cat 14H Motor Grader (Prefix ASE) Service Repair Manual Instant D...ze6074xunong
This document provides disassembly instructions for the transmission and transfer gears of a 14H Motor Grader. It lists over 50 steps and accompanying illustrations to remove components like tubes, covers, gears, bearings, housings and more. Required tools include link brackets, socket wrenches, retaining ring pliers, pullers, eyebolts and various caps. Safety precautions are provided for releasing spring forces which could propel parts. Detailed part numbers, weights and removal procedures aim to fully disassemble the transmission and transfer gears.
Caterpillar Cat 14H Motor Grader (Prefix ASE) Service Repair Manual Instant D...hean57759707
The document provides disassembly instructions for the transmission and transfer gears of a 14H Motor Grader. It lists over 60 steps and accompanying illustrations to remove components like tubes, covers, gears, bearings, seals and more. Required tools include pullers, wrenches, retaining ring pliers and various bolts, nuts and caps. Safety precautions are provided for releasing spring forces.
Caterpillar cat 325 c fm excavator (prefix s3m) service repair manual (s3m000...fhsejkdkmen
This document provides instructions for disassembling and assembling the final drive of a 325C FM excavator. It lists the required tools and presents a step-by-step procedure for removing components such as springs, pistons, gears, and seals. It also describes using a special bench and tools to remove a locknut. Reassembly follows the reverse of the disassembly steps.
Caterpillar Cat 325C FM EXCAVATOR (Prefix S3M) Service Repair Manual Instant ...fijsekkdmdm2w
The document provides instructions for disassembling and assembling the final drive of a 325C FM excavator. It lists the required tools and parts. The disassembly procedure involves removing over 30 components of the final drive including sprockets, gears, seals, bearings, and housing pieces using various pullers, bolts, and lifting devices. The assembly procedure is not provided.
Caterpillar Cat 325C FM EXCAVATOR (Prefix S3M) Service Repair Manual Instant ...zan2736ban
The document provides instructions for disassembling and assembling the final drive of a 325C FM excavator. It lists over 30 steps and substeps to disassemble parts like the sprocket, gears, bearings, and housing. It also describes using specialized tools and a bench for disassembling components like the locknut. Reassembly follows the reverse of the disassembly steps.
Caterpillar cat 325 c fm excavator (prefix s3m) service repair manual (s3m000...ikdkkdmdmdm
This document provides instructions for disassembling and assembling the final drive of a 325C FM excavator. It lists the required tools and presents step-by-step procedures for removing components like sprockets, gears, pistons, and seals. It also describes using a special bench and tools to remove a locknut from the final drive assembly.
Caterpillar Cat 325C FM EXCAVATOR (Prefix S3M) Service Repair Manual Instant ...fujkskemdmdm4r
This document provides instructions for disassembling and assembling the final drive of a 325C FM excavator. It lists the required tools and gives step-by-step procedures for removing components like sprockets, gears, pistons, and seals. It also describes using a special bench and tools to remove a locknut from the final drive assembly.
Caterpillar Cat 325C FM EXCAVATOR (Prefix S3M) Service Repair Manual (S3M0000...jdkskmmdmd1
This document provides instructions for disassembling and assembling the final drive of a 325C FM excavator. It lists the required tools and presents a step-by-step procedure for removing components such as springs, pistons, gears, and seals. It also describes using a special bench and tools to remove a locknut. Reassembly follows the reverse of the disassembly steps.
Caterpillar Cat 325C FM EXCAVATOR (Prefix S3M) Service Repair Manual Instant ...fskekkdmdmdm3e
This document provides instructions for disassembling and assembling the final drive of a 325C FM excavator. It lists the required tools and presents a step-by-step procedure for removing components such as springs, pistons, gears, and seals. It also describes using a special bench and tools to remove a locknut. Reassembly follows the reverse of the disassembly steps.
Caterpillar cat 325 c fm excavator (prefix s3m) service repair manual (s3m000...fjskeazqkkdmme
The document provides instructions for disassembling and assembling the final drive component of a 325C FM excavator. It lists over 20 detailed steps for disassembly, including removing springs, pistons, gears, and other parts. It also describes using specialized tools and safety procedures. The final section provides brief instructions for assembling the main housing and motor housing after disassembly.
Caterpillar cat 330 b l excavator (prefix 5lr) service repair manual (5lr0000...fikkskmmdm
This service repair manual provides instructions for installing a cylinder head on a 330B LN excavator engine. It details cleaning the cylinder head and mating surfaces, installing new gaskets and seals, positioning the cylinder head on the cylinder block, tightening the head bolts in a specific sequence, adjusting the valves, and reinstalling related components like the air inlet pipe and water pump elbow. Proper torque specifications and cleaning requirements are emphasized throughout the procedure.
Caterpillar cat 330 b l excavator (prefix 3yr) service repair manual (3yr0000...fikkskmmdm
The document provides instructions for removing and installing various engine components on a Caterpillar 330B L excavator. It includes steps for removing and installing the cylinder head, rocker shaft and pushrods, compression brake, and valve mechanism cover. Technicians are advised to keep parts clean, apply lubricant to threads, and torque bolts to the specified values.
Caterpillar cat 330 b l excavator (prefix 1js) service repair manual (1js0000...fikkskmmdm
This document provides instructions for removing and installing inlet and exhaust valve seat inserts on a 330B L excavator engine. The procedure involves using a special tool to press the inserts out of the cylinder head. New inserts are then pressed into place with the same tool and checked for proper depth. The instructions note to keep all parts clean from contamination to prevent premature wear.
Caterpillar cat 330 a l excavator (prefix 9 ml) service repair manual (9ml000...fikkskmmdm
The document provides instructions for installing and removing a turbocharger and exhaust manifold on a Caterpillar 330 excavator engine:
1. It describes removing the turbocharger by taking off bolts and tubes connecting it to the engine.
2. Installing the turbocharger involves replacing gaskets and bolts, and connecting the oil tubes.
3. Removing the exhaust manifold requires taking off nuts and a heat shield. Installation is the reverse, replacing gaskets and bolts.
Caterpillar cat 330 a l excavator (prefix 5 ym) service repair manual (5ym000...fikkskmmdm
The document provides instructions for removing and installing various engine components, including:
1) Removing the cylinder head which involves first removing the fuel injection lines and exhaust manifold.
2) Instructions for disassembling the rocker shaft which includes removing rocker arms, springs, and supports.
3) Procedures for assembling the rocker shaft by installing the rocker arms, supports, springs and securing with a pin and plugs.
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This document provides disassembly instructions for the transmission and transfer gears of a 14H Motor Grader. It lists over 50 steps and accompanying illustrations to remove components like tubes, covers, gears, bearings, housings and more. Required tools include link brackets, socket wrenches, retaining ring pliers, pullers, eyebolts and various caps. Safety precautions are provided for releasing spring forces which could propel parts. Detailed part numbers, weights and removal procedures aim to fully disassemble the transmission and transfer gears.
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Caterpillar cat 330 b l excavator (prefix 5lr) service repair manual (5lr0000...fikkskmmdm
This service repair manual provides instructions for installing a cylinder head on a 330B LN excavator engine. It details cleaning the cylinder head and mating surfaces, installing new gaskets and seals, positioning the cylinder head on the cylinder block, tightening the head bolts in a specific sequence, adjusting the valves, and reinstalling related components like the air inlet pipe and water pump elbow. Proper torque specifications and cleaning requirements are emphasized throughout the procedure.
Caterpillar cat 330 b l excavator (prefix 3yr) service repair manual (3yr0000...fikkskmmdm
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Caterpillar cat 330 b l excavator (prefix 1js) service repair manual (1js0000...fikkskmmdm
This document provides instructions for removing and installing inlet and exhaust valve seat inserts on a 330B L excavator engine. The procedure involves using a special tool to press the inserts out of the cylinder head. New inserts are then pressed into place with the same tool and checked for proper depth. The instructions note to keep all parts clean from contamination to prevent premature wear.
Caterpillar cat 330 a l excavator (prefix 9 ml) service repair manual (9ml000...fikkskmmdm
The document provides instructions for installing and removing a turbocharger and exhaust manifold on a Caterpillar 330 excavator engine:
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Caterpillar cat 330 a l excavator (prefix 5 ym) service repair manual (5ym000...fikkskmmdm
The document provides instructions for removing and installing various engine components, including:
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Caterpillar cat 330 track type excavator (prefix 6 wj) service repair manual ...fikkskmmdm
This document provides instructions for removing and installing travel motors on 330 and 330L excavator models. It describes:
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The document provides instructions for removing and installing inlet and exhaust valves, valve guides, valve seat inserts, and the engine oil filter base on a 330L excavator. The procedures include using various tools to compress springs, extract components, and install new parts. Technicians are advised to keep components clean and replace seals and gaskets as needed.
This document provides instructions for removing and installing engine balancer shaft bearings on 3304B and 3306B engines for Caterpillar built machines. The removal procedure involves using a camshaft bearing tool to pull the six balancer shaft bearings out toward the flywheel end of the engine after removing components like the engine oil pan and balancer shaft. The installation procedure specifies using the same tool to install the bearings at precise depth measurements and ensuring their holes are aligned before reinstalling removed components.
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This document provides instructions for removing and installing engine balancer shaft bearings on 3304B and 3306B engines for Caterpillar built machines:
1. The removal procedure includes using a special tool to pull the six balancer shaft bearings out toward the flywheel end of the engine after removing components like the oil pan and flywheel housing.
2. The installation procedure specifies using the same special tool to install the bearings at precise depths in the cylinder block. Lubrication and alignment of holes is important.
3. Additional steps include installing the flywheel housing, balancer shaft, oil pan and checking bearing bore size after installation is complete.
Caterpillar cat 330 l excavator (prefix 2 el) service repair manual (2el00001...fikkskmmdm
This document provides instructions for removing and installing the cylinder head and spacer plate on Caterpillar 330, 330L, and 330LN excavator models. The removal process involves disconnecting various lines and components before removing bolts and lifting the cylinder head off. Installation requires cleaning surfaces, installing gaskets, bolting the head and plate back on, and torquing bolts to specified values. Adjusting valve lash and reconnecting lines and components completes the installation.
This document provides instructions for removing and installing engine balancer shaft bearings on 3304B and 3306B engines for Caterpillar built machines:
1. The removal procedure includes using a special tool to pull the six balancer shaft bearings out toward the flywheel end of the engine after removing components like the oil pan and balancer shaft.
2. The installation procedure specifies using the same special tool to install the bearings at precise depths in the cylinder block and checking the bore size after installation.
3. Reinstalling components like the flywheel housing, balancer shaft, and oil pan completes the process.
The document provides instructions for installing and removing a turbocharger on a Caterpillar 330 excavator engine:
1) To remove the turbocharger, loosen clamps and bolts holding the oil supply/drain tubes and housing. Remove the turbocharger and check seals.
2) To install the turbocharger, position it on the exhaust manifold with new gaskets. Attach the oil tubes and housing with bolts and clamps.
3) The instructions also cover removing and installing the exhaust manifold, which involves removing nuts and studs, checking gaskets, and attaching the manifold.
This document provides instructions for removing and installing a cylinder head on a 330L excavator with a 3306 engine. The key steps are:
1. Remove components attached to the cylinder head like the exhaust manifold, fuel lines, and rocker assembly.
2. Remove bolts securing the cylinder head and lift it off using a lifting device.
3. To install, place a new gasket and bolt the clean cylinder head to the engine block. Reinstall attached components and adjust valve lash.
The document provides instructions for installing a cylinder head on a Caterpillar 330 excavator engine. It describes:
1. Cleaning the cylinder head and ensuring it is free of contaminants before installation.
2. Attaching the cylinder head to the cylinder block using bolts in the specified tightening sequence and torque.
3. Reinstalling related components like the exhaust manifold, fuel injection lines, and valve train once the cylinder head is secured.
The summary highlights the key steps of cleaning the cylinder head, attaching it to the engine block, and reinstalling additional parts. It is provided in 3 sentences as requested.
This document provides instructions for removing and installing various engine components on a Caterpillar 330 L excavator, including:
1. The cylinder head removal procedure involves removing fuel injection lines, exhaust manifold, rocker shaft and pushrods, and bolts holding the head to the cylinder block.
2. Installing the cylinder head requires cleaning surfaces, installing gaskets and bolts, adjusting valves, and reinstalling other removed components.
3. Removal of the spacer plate requires removing seals and installing a new gasket, while installation requires cleaning and installing the plate with new seals.
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The document provides instructions for removing and installing an alternator from an engine that is still installed in a machine. The procedure involves:
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2. Removing the belt from the alternator pulley.
3. Removing bolts securing the alternator and removing it from the engine.
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This document provides instructions for disassembling and assembling a travel motor. It lists the required tools and gives step-by-step instructions to remove components like the head, brake piston, rotating assembly, seals and bearings. The assembly section then lists the components and provides the reverse steps to reinstall components and ensure proper alignment using tools and lubricants.
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Caterpillar cat 329 e l excavator (prefix rld) service repair manual (rld0000...fikkskmmdm
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This document provides instructions for servicing the final drive of excavator models 323E L, 323E LN, and 323E SA. It includes procedures for disassembling and removing components like the final drive, carrier assembly, ring gears, and seals. It also provides instructions for reassembling these components, including installing seals, bearings, and gears, and using shims to set proper bearing preload. Bolts and pins are to be tightened to specified torques.
Understanding Catalytic Converter Theft:
What is a Catalytic Converter?: Learn about the function of catalytic converters in vehicles and why they are targeted by thieves.
Why are They Stolen?: Discover the valuable metals inside catalytic converters (such as platinum, palladium, and rhodium) that make them attractive to criminals.
Steps to Prevent Catalytic Converter Theft:
Parking Strategies: Tips on where and how to park your vehicle to reduce the risk of theft, such as parking in well-lit areas or secure garages.
Protective Devices: Overview of various anti-theft devices available, including catalytic converter locks, shields, and alarms.
Etching and Marking: The benefits of etching your vehicle’s VIN on the catalytic converter or using a catalytic converter marking kit to make it traceable and less appealing to thieves.
Surveillance and Monitoring: Recommendations for using security cameras and motion-sensor lights to deter thieves.
Statistics and Insights:
Theft Rates by Borough: Analysis of data to determine which borough in NYC experiences the highest rate of catalytic converter thefts.
Recent Trends: Current trends and patterns in catalytic converter thefts to help you stay aware of emerging hotspots and tactics used by thieves.
Benefits of This Presentation:
Awareness: Increase your awareness about catalytic converter theft and its impact on vehicle owners.
Practical Tips: Gain actionable insights and tips to effectively prevent catalytic converter theft.
Local Insights: Understand the specific risks in different NYC boroughs, helping you take targeted preventive measures.
This presentation aims to equip you with the knowledge and tools needed to protect your vehicle from catalytic converter theft, ensuring you are prepared and proactive in safeguarding your property.
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2. Shutdown SIS
Previous Screen
Product: MOTOR GRADER
Model: 16H MOTOR GRADER ATS
Configuration: 16H Motor Grader ATS00001-UP (MACHINE) POWERED BY 3196 Engine
Disassembly and Assembly
16H Motor Grader Power Train
Media Number -RENR4196-02 Publication Date -01/10/2007 Date Updated -31/10/2007
i05244417
Transmission and Transfer Gears - Disassemble
SMCS - 3002-015; 3030-015; 3159-015
Disassembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 138-7575 Link Bracket 2
B 1U-6690 Socket Wrench As 1
C 1P-1863 Retaining Ring Pliers 1
D
FT-1233 Puller Bar 1
126-7183 Crossblock 2
E FT-0833 Clamp 2
F 1/2 IN - 13NC × 4 Bolt 3
G 3/8 IN - 16NC ×four Forcing Screw 2
H 156-7100 Slide Hammer Puller Gp 1
J
126-7175 Slide Hammer Puller Gp 1
8B-7554 Bearing Cup Puller Gp 1
K 1P-0510 Driver Gp 1
L 8B-7551 Bearing Puller Gp 1
M 8H-0663 Bearing Puller Gp 1
N 1P-7409 Eyebolt 1
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3. P
8B-7551 Bearing Puller Gp 1
6V-3010 Puller 1
8B-7550 Push-Puller Leg 2
126-7183 Crossblock 4
Q 6V-4072 Spanner Wrench 1
R 1P-1855 Retaining Ring Pliers 1
ZZ
9U-7069 Cap 1
9U-7077 Cap 1
9U-7079 Cap 1
9U-7081 Cap 2
9U-7082 Cap 2
9U-7088 Cap 2
9U-7089 Cap 2
Start By:
A. Remove the transmission. Refer to Disassembly and Assembly, "Transmission and Transfer
Gears - Remove".
Note: SERVICE DATA: TOOLING (ZZ) WILL NOT BE IDENTIFIED IN PHOTOGRAPHS IN
THE REMOVAL PROCEDURE. THIS TOOLING IS SHOWN TO ASSIST THE
EXPERIENCED SERVICEMAN.
Illustration 1 g00911242
1. Remove bolts (1) and filter base (2) .
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4. Illustration 2 g00911243
2. Remove bolts (3) and tube assembly (4) . Remove the O-ring seals from tube assembly (4) .
Illustration 3 g00911244
3. Remove bolts (3A) in order to remove tube assembly (5) . Remove the O-ring seals from
tube assembly (5) .
Illustration 4 g00911246
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5. 4. Remove bolts (3B) in order to remove tube assembly (6) . Remove the O-ring seals from
tube assembly (6) .
Illustration 5 g00911247
5. Remove bolts (3C) in order to remove tube assembly (7) . Remove the O-ring seals from
tube assembly (7) .
Illustration 6 g00911249
6. Remove bolts (8) .
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6. Illustration 7 g00911251
7. Attach a suitable lifting device to gear pump (9) . Remove remaining bolts (8) . Remove
gear pump (9) .
Illustration 8 g00911252
8. Remove coupling assembly (10) from the pump drive shaft.
Illustration 9 g00911255
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7. 9. Remove pins (11) from coupling assembly (10) .
Illustration 10 g00911257
10. Remove nuts (12) in order to remove cover (13) .
Illustration 11 g00911259
11. Remove bolts (14) in order to remove cover (15) and the gasket.
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8. Illustration 12 g00911261
12. Remove bolts (16) and plates (17) .
Illustration 13 g00911262
13. Slide sleeves (18) out of transmission control module (19) toward case (20) .
Illustration 14 g00911266
14. Install Tooling (A) and a suitable lifting device on transmission control module (19) .
15. Remove bolts (21) and the washers.
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9. Illustration 15 g00911268
16. Use a pry bar for balance in order to remove transmission control module (19) . The weight
of transmission control module (19) is approximately 54 kg (120 lb).
Illustration 16 g00911270
17. Mark sleeves (18) for installation purposes. Remove sleeves (18) from case (20) .
18. Remove O-ring seals from sleeves (18) .
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10. Illustration 17 g00911272
19. Remove nuts (22) and bolts (23) .
20. Remove manifold (23A) .
Illustration 18 g00911273
21. Remove O-ring seals (24) from manifold (23A) .
22. Use a suitable device in order to turn the transmission to a horizontal position. The weight
of the transmission is approximately 907 kg (2000 lb).
Illustration 19 g00911622
23. Remove O-ring seals (25) from housing (26) .
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11. Illustration 20 g00911624
24. Remove bolts (27) from housing (26) .
Illustration 21 g00911625
25. Attach Tooling (A) and a suitable lifting device to housing (26) .
Illustration 22 g00911626
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12. 26. Remove planetary group (28) from the case. The weight of the planetary group is
approximately 386 kg (850 lb).
Illustration 23 g00911628
27. Attach Tooling (A) and a suitable lifting device to support assembly (29) in order to invert
planetary group (28) .
Illustration 24 g00911629
28. Lift support assembly (29) in order to access bolts (30) .
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13. Illustration 25 g00911630
29. Bend locks (31) in order to remove bolts (30) .
30. Remove locks (31) and retainers (32) .
Illustration 26 g00913342
31. Remove support assembly (29) .
Illustration 27 g00911641
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14. 32. Peen nut (33) out of the notch in support assembly (29) .
Illustration 28 g00911642
33. Use Tooling (B) in order to remove the nut.
Note: Support assembly (29) must be held in place in order to keep support assembly (29)
from rotating. Refer to illustration 28.
Illustration 29 g00911643
34. Remove washer (34) and bearing cone (35) .
35. Use two people in order to remove gear (36) from support assembly (29) . The weight of
gear (36) is approximately 27 kg (60 lb).
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15. Illustration 30 g00911644
36. Remove spacer (37) and bearing cone (38) from support assembly (29) .
Illustration 31 g00911649
37. Remove O-ring seals (39) and studs (40) from support assembly (29) .
Illustration 32 g00911651
38. Remove bearing (41) and carrier assembly (42) from support assembly (29) .
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16. Illustration 33 g00911653
39. Remove O-ring seal (43) from carrier assembly (42) .
Illustration 34 g00911654
40. Remove bearing cup (44) from gear (36) .
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17. Illustration 35 g00911656
41. Turn the gear to opposite side in order to remove spacer (45) from gear (36) .
Illustration 36 g00911657
42. Remove spiral ring (46) and bearing cup (47) from gear (36) .
Illustration 37 g00911659
43. Remove bolts (48) and (49) from planetary group (28) .
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18. Illustration 38 g00911660
44. Install Tooling (A) and a suitable lifting device to housing (27) . Lift housing (27) . The
weight of housing (27) is approximately 36 kg (80 lb).
45. Remove springs (50) and plungers (50A) .
46. Remove housing (27) .
Illustration 39 g00911661
47. Remove O-ring seals (51) , dowel (52) , and pins (53) from housing (27) .
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19. Illustration 40 g00911662
48. Use Tooling (C) in order to remove retaining ring (54) from bearing cage (55) .
Illustration 41 g00913887
49. Remove bearing cage (55) from planetary group (28) .
Illustration 42 g00911664
50. Remove bearing (56) from bearing cage (55) .
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20. Illustration 43 g00911665
51. Remove ring (57) from bearing (56) .
Illustration 44 g00911666
52. Remove bolts (58) and dowels (59) from flange (60) .
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21. Illustration 45 g00913980
53. Remove flange (60) from planetary group (28) .
Illustration 46 g00914113
Personal injury can result from being struck by parts propelled by a
released spring force.
Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended tooling to
release the spring force.
54. Use Tooling (D) and a press in order to compress springs (61) .
55. Remove retaining ring (62) .
56. Remove Tooling (D) and the press.
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22. Illustration 47 g00914115
Personal injury can result from being struck by parts propelled by a
released spring force.
Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended tooling to
release the spring force.
57. Remove retainer (63) and springs (61) from cage (64) .
Illustration 48 g00914116
58. Remove piston (65) from cage (64) .
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23. Illustration 49 g00914118
59. Remove bolts (66) and the washers.
Illustration 50 g00914119
60. Remove cage (64) .
Illustration 51 g00914120
61. Remove bearing (67) and seal rings (68) from cage (64) .
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27. Illustration 57 g00914130
67. Use Tooling (C) in order to remove retaining ring (77) .
68. Remove hub assembly (78) .
Illustration 58 g00914131
69. Install Tooling (A) and a suitable lifting device to carrier assembly (79) .
70. Remove carrier assembly (79) . The weight of carrier assembly (79) is approximately 20 kg
(45 lb).
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28. Illustration 59 g00914132
71. Remove spiral ring (80) and bearing (81) from carrier assembly (79) .
Illustration 60 g00914133
72. Use a hammer and a punch in order to drive pin (82) into shaft (83) .
Illustration 61 g00914138
73. Remove shaft (83) from carrier assembly (79) . Remove pins (82) from shaft (83) .
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