This document provides instructions for removing and assembling the fuel injection pump housing and governor of a 3306 engine. It describes:
1) Removing the fuel injection pump housing and governor as an assembly from the engine block by disconnecting fuel lines, bolts, and electrical connections.
2) Disassembling the fuel injection pump housing by removing the camshaft, bearings, fuel rack, lifters, and other components.
3) Assembling the fuel injection pump housing by installing bearings, camshaft, fuel rack, lifters, and other components back into the housing using various tools.
Caterpillar cat 140 h motor grader (prefix 8jm) service repair manual (8jm000...fjjsekdmme
This document provides instructions for removing and installing the fuel injection pump housing and governor on a Caterpillar 3304B and 3306B engine. It describes removing components like fuel lines, bolts, and tubes. It then explains how to disassemble the housing by removing the cover, fuel rack, lifters, camshaft, and bearings. The assembly process is also outlined, including pressing in bearings and installing the camshaft, washer, snap ring, lifters, rack, and cover. Proper tooling and ensuring clean parts are emphasized.
Caterpillar cat 140 h motor grader (prefix 8jm) service repair manual (8jm000...fjjskekmdmme
This document provides instructions for removing and assembling the fuel injection pump housing and governor from a Caterpillar 3306 engine. It describes 10 steps to remove the components, including disconnecting fuel lines and other connections, removing mounting bolts and nuts, and lifting the assembly from the engine. It then describes 8 steps to disassemble the housing further. The assembly section outlines 9 steps, including installing bearings in the proper locations and depths, inserting the camshaft, washer, and snap ring. Proper cleaning and lubrication of parts is emphasized throughout.
Caterpillar cat 140 h motor grader (prefix 8jm) service repair manual (8jm000...fusoelskemfm
This document provides instructions for removing and assembling the fuel injection pump housing and governor from a Caterpillar 3306 engine. It describes 10 steps to remove the components, including disconnecting fuel lines and other connections, removing mounting bolts and nuts, and lifting the assembly from the engine. It then describes 8 steps to disassemble the housing further. The assembly section outlines 9 steps, including installing bearings in the proper locations and depths, inserting the camshaft, washer, and snap ring. Proper cleaning and lubrication of parts is emphasized throughout.
Caterpillar cat 140 h motor grader (prefix 8jm) service repair manual (8jm000...fujsefkksemm
This document provides instructions for removing and installing the fuel injection pump housing and governor on a Caterpillar 3304B and 3306B engine. It describes removing components like fuel lines, bolts, and tubes. It then explains how to disassemble the housing by removing items such as the camshaft, bearings, and lifters. Reassembly is also outlined, including pressing in bearings and installing the camshaft, lifters, and cover. Proper tooling and ensuring components are clean are emphasized.
Caterpillar cat 140 h motor grader (prefix 8jm) service repair manual (8jm000...fjjsefkksemme
This document provides instructions for removing and installing the fuel injection pump housing and governor on a Caterpillar 3304B and 3306B engine. It describes removing components like fuel lines, bolts, and seals. It then explains how to disassemble the housing by removing the camshaft, bearings, and other parts. Reassembly instructions are also provided, including pressing components into place and installing seals. Proper timing of the pump is emphasized when installing it back onto the engine.
Caterpillar cat 140 h motor grader (prefix 8jm) service repair manual (8jm000...yhhjjkfkseme
This document provides instructions for removing and assembling the fuel injection pump housing and governor from a Caterpillar 3306 engine. It describes 10 steps to remove the components, including disconnecting fuel lines and other connections, removing mounting bolts and nuts, and lifting out the assembly. It then describes 8 steps to disassemble the housing further. The assembly section outlines 9 steps, including installing bearings in the proper locations and depths, inserting the camshaft, washer, and snap ring. Proper cleaning and lubrication of parts is emphasized throughout.
Caterpillar cat 140 h motor grader (prefix 8jm) service repair manual (8jm000...ikfkksmem
This document provides instructions for removing and assembling the fuel injection pump housing and governor from a Caterpillar 3306 engine. It describes 10 steps to remove the components, including disconnecting fuel lines and other connections, removing mounting bolts and nuts, and lifting the assembly from the engine. It then describes 8 steps to disassemble the housing further. The assembly section outlines 9 steps, including installing bearings in the proper locations and depths, inserting the camshaft, washer, and snap ring. Proper cleaning and lubrication of parts is emphasized throughout.
Caterpillar cat 120 g motor grader (prefix 4hd) service repair manual (4hd000...fjsekdmmeed
This document provides instructions for removing and installing the fuel injection pump housing and governor of a 120G Motor Grader. It is a 10 step process to remove the parts which includes using various tools to remove bolts, nuts, tubes and the housing itself. The 8 step process to install includes positioning bearings, installing the camshaft, washer, snap ring and other parts, and ensuring proper timing of the governor.
Caterpillar cat 140 h motor grader (prefix 8jm) service repair manual (8jm000...fjjsekdmme
This document provides instructions for removing and installing the fuel injection pump housing and governor on a Caterpillar 3304B and 3306B engine. It describes removing components like fuel lines, bolts, and tubes. It then explains how to disassemble the housing by removing the cover, fuel rack, lifters, camshaft, and bearings. The assembly process is also outlined, including pressing in bearings and installing the camshaft, washer, snap ring, lifters, rack, and cover. Proper tooling and ensuring clean parts are emphasized.
Caterpillar cat 140 h motor grader (prefix 8jm) service repair manual (8jm000...fjjskekmdmme
This document provides instructions for removing and assembling the fuel injection pump housing and governor from a Caterpillar 3306 engine. It describes 10 steps to remove the components, including disconnecting fuel lines and other connections, removing mounting bolts and nuts, and lifting the assembly from the engine. It then describes 8 steps to disassemble the housing further. The assembly section outlines 9 steps, including installing bearings in the proper locations and depths, inserting the camshaft, washer, and snap ring. Proper cleaning and lubrication of parts is emphasized throughout.
Caterpillar cat 140 h motor grader (prefix 8jm) service repair manual (8jm000...fusoelskemfm
This document provides instructions for removing and assembling the fuel injection pump housing and governor from a Caterpillar 3306 engine. It describes 10 steps to remove the components, including disconnecting fuel lines and other connections, removing mounting bolts and nuts, and lifting the assembly from the engine. It then describes 8 steps to disassemble the housing further. The assembly section outlines 9 steps, including installing bearings in the proper locations and depths, inserting the camshaft, washer, and snap ring. Proper cleaning and lubrication of parts is emphasized throughout.
Caterpillar cat 140 h motor grader (prefix 8jm) service repair manual (8jm000...fujsefkksemm
This document provides instructions for removing and installing the fuel injection pump housing and governor on a Caterpillar 3304B and 3306B engine. It describes removing components like fuel lines, bolts, and tubes. It then explains how to disassemble the housing by removing items such as the camshaft, bearings, and lifters. Reassembly is also outlined, including pressing in bearings and installing the camshaft, lifters, and cover. Proper tooling and ensuring components are clean are emphasized.
Caterpillar cat 140 h motor grader (prefix 8jm) service repair manual (8jm000...fjjsefkksemme
This document provides instructions for removing and installing the fuel injection pump housing and governor on a Caterpillar 3304B and 3306B engine. It describes removing components like fuel lines, bolts, and seals. It then explains how to disassemble the housing by removing the camshaft, bearings, and other parts. Reassembly instructions are also provided, including pressing components into place and installing seals. Proper timing of the pump is emphasized when installing it back onto the engine.
Caterpillar cat 140 h motor grader (prefix 8jm) service repair manual (8jm000...yhhjjkfkseme
This document provides instructions for removing and assembling the fuel injection pump housing and governor from a Caterpillar 3306 engine. It describes 10 steps to remove the components, including disconnecting fuel lines and other connections, removing mounting bolts and nuts, and lifting out the assembly. It then describes 8 steps to disassemble the housing further. The assembly section outlines 9 steps, including installing bearings in the proper locations and depths, inserting the camshaft, washer, and snap ring. Proper cleaning and lubrication of parts is emphasized throughout.
Caterpillar cat 140 h motor grader (prefix 8jm) service repair manual (8jm000...ikfkksmem
This document provides instructions for removing and assembling the fuel injection pump housing and governor from a Caterpillar 3306 engine. It describes 10 steps to remove the components, including disconnecting fuel lines and other connections, removing mounting bolts and nuts, and lifting the assembly from the engine. It then describes 8 steps to disassemble the housing further. The assembly section outlines 9 steps, including installing bearings in the proper locations and depths, inserting the camshaft, washer, and snap ring. Proper cleaning and lubrication of parts is emphasized throughout.
Caterpillar cat 120 g motor grader (prefix 4hd) service repair manual (4hd000...fjsekdmmeed
This document provides instructions for removing and installing the fuel injection pump housing and governor of a 120G Motor Grader. It is a 10 step process to remove the parts which includes using various tools to remove bolts, nuts, tubes and the housing itself. The 8 step process to install includes positioning bearings, installing the camshaft, washer, snap ring and other parts, and ensuring proper timing of the governor.
Caterpillar cat 120 g motor grader (prefix 4hd) service repair manual (4hd000...fjjsekkdmme
This document provides instructions for removing and installing the fuel injection pump housing and governor of a 120G Motor Grader. It is a 10 step process to remove the parts which includes using various tools to remove bolts, nuts, tubes and the housing itself. The 8 step process to install includes positioning bearings, installing the camshaft, washer, snap ring and other parts, and ensuring proper timing of the governor.
Caterpillar Cat 120G Motor Grader (Prefix 4HD) Service Repair Manual Instant ...f8seodkdmdmed3
This document provides instructions for removing and installing the fuel injection pump housing and governor from a 3304B Caterpillar engine. It involves 10 steps to remove the parts, including disconnecting fuel lines and other components, and using tools to separate the housing. 8 steps are listed to disassemble the housing further. The assembly section provides 8 steps to reinstall components like bearings and seals into the housing, noting to keep parts clean from contaminants.
Caterpillar Cat 120G Motor Grader (Prefix 4HD) Service Repair Manual Instant ...ze6074xunong
This document provides instructions for removing and installing the fuel injection pump housing and governor of a 120G Motor Grader. It is a 3 part process:
1) Remove the fuel injection pump housing and governor by removing mounting bolts, nuts and other connecting components.
2) Disassemble the fuel injection pump housing by removing the camshaft, bearings, lifters and other internal components.
3) Reassemble the fuel injection pump housing and install it along with the governor by reversing the removal process and ensuring proper timing. Special tools are required for installation.
Caterpillar Cat 120G Motor Grader (Prefix 4HD) Service Repair Manual Instant ...f8usejkdmmd8i
This document provides instructions for removing and installing the fuel injection pump housing and governor from a 3304B Caterpillar engine. It involves 10 steps to remove the parts, including disconnecting fuel lines and other components, and using tools to separate the housing from the engine. The disassembly of the housing includes 8 additional steps like removing covers, racks, bearings and camshaft. The assembly section outlines 9 steps for installing bearings, camshaft, washer and snap ring back into the housing.
Caterpillar cat 120 g motor grader (prefix 4hd) service repair manual (4hd000...dkdmidkkdk
This document provides instructions for removing and installing the fuel injection pump housing and governor of a 120G Motor Grader. It is a 3 part process:
1) Remove the fuel injection pump housing and governor by removing mounting bolts, nuts and other connecting components.
2) Disassemble the fuel injection pump housing by removing the camshaft, bearings, lifters and other internal components.
3) Reassemble the fuel injection pump housing and install it along with the governor by reversing the removal process and ensuring proper timing. Tools are required for installation and removal.
Caterpillar Cat 120G Motor Grader (Prefix 4HD) Service Repair Manual (4HD0000...fuusejkddmmd3e
This document provides instructions for removing and installing the fuel injection pump housing and governor of a 120G Motor Grader. It is a 3 part process:
1) Remove the fuel injection pump housing and governor by removing mounting bolts, nuts and other connecting components.
2) Disassemble the fuel injection pump housing by removing the camshaft, bearings, lifters and other internal components.
3) Reassemble the fuel injection pump housing and install it along with the governor by reversing the removal process and ensuring proper timing. Special tools are required for installation.
Caterpillar Cat 120G Motor Grader (Prefix 4HD) Service Repair Manual (4HD0000...dujkdksmdmdm
This document provides instructions for removing and installing the fuel injection pump housing and governor of a 120G Motor Grader. It is a 3 part process:
1) Remove the fuel injection pump housing and governor by removing mounting bolts, nuts and other connecting components.
2) Disassemble the fuel injection pump housing by removing the camshaft, bearings, lifters and other internal components.
3) Reassemble the fuel injection pump housing and install it along with the governor by reversing the removal process and ensuring proper timing. Special tools are required for installation.
Caterpillar Cat 120G Motor Grader (Prefix 4HD) Service Repair Manual (4HD0000...jdksmmdmdd
This document provides instructions for removing and installing the fuel injection pump housing and governor of a 120G Motor Grader. It is a 3 part process:
1) Remove the fuel injection pump housing and governor by removing mounting bolts, nuts and other connecting components.
2) Disassemble the fuel injection pump housing by removing the camshaft, bearings, lifters and other internal components.
3) Reassemble the fuel injection pump housing and install it along with the governor by reversing the removal process and ensuring proper timing. Special tools are required for installation.
Caterpillar Cat 120G Motor Grader (Prefix 4HD) Service Repair Manual Instant ...hean57759707
This document provides instructions for removing and installing the fuel injection pump housing and governor of a 120G Motor Grader. It is a 3 part process:
1) Remove the fuel injection pump housing and governor by removing mounting bolts, nuts and other connecting components.
2) Disassemble the fuel injection pump housing by removing the camshaft, bearings, lifters and other internal components.
3) Reassemble the fuel injection pump housing and install it along with the governor by reversing the removal process and ensuring proper timing. Special tools are required for installation.
Caterpillar Cat 120G Motor Grader (Prefix 4HD) Service Repair Manual (4HD0000...fujkse9didkke3
This document provides instructions for removing and installing the fuel injection pump housing and governor from a 3304B Caterpillar engine. It involves 10 steps to remove the parts, including disconnecting fuel lines and other components, and using tools to separate the housing from the engine. The disassembly of the housing includes 8 additional steps like removing covers, racks, bearings and camshaft. The assembly section outlines 9 steps for installing bearings, camshaft, washer and snap ring back into the housing.
Caterpillar Cat 120G Motor Grader (Prefix 4HD) Service Repair Manual (4HD0000...fjkdksmmdm
This document provides instructions for removing and installing the fuel injection pump housing and governor of a 120G Motor Grader. It is a 3 part process:
1) Remove the fuel injection pump housing and governor by removing mounting bolts, nuts and other connecting components.
2) Disassemble the fuel injection pump housing by removing the camshaft, bearings, lifters and other internal components.
3) Reassemble the fuel injection pump housing and install it along with the governor by reversing the removal process and ensuring proper timing. Tools are required for installation and removal.
Caterpillar Cat 120G Motor Grader (Prefix 4HD) Service Repair Manual (4HD0000...orrf0370383
This document provides instructions for removing and installing the fuel injection pump housing and governor of a 120G Motor Grader. It is a 3 part process:
1) Remove the fuel injection pump housing and governor by removing mounting bolts, nuts and other connecting components.
2) Disassemble the fuel injection pump housing by removing the camshaft, bearings, lifters and other internal components.
3) Reassemble the fuel injection pump housing and install it along with the governor by reversing the removal process and ensuring proper timing. Tools are required for installation and removal.
Caterpillar Cat 140H Motor Grader (Prefix 8JM) Service Repair Manual (8JM0000...shanlianjiu7712
This document provides instructions for removing and installing the fuel injection pump housing and governor on a 3306 engine. It describes:
1) Required tools and preparation steps like ensuring all parts are clean
2) Removal steps including disconnecting lines, removing mounting bolts and nuts, and lifting the housing off the engine
3) Installation steps including installing bearings, the camshaft, washer, and cover, and reconnecting lines
The purpose is to provide technicians with the proper procedure for disassembling and reassembling the fuel injection pump housing and governor.
Caterpillar Cat 140H Motor Grader (Prefix 8JM) Service Repair Manual (8JM0000...s20y0196u
This document provides instructions for removing and disassembling the fuel injection pump housing and governor from a 3306 engine. The removal procedure involves disconnecting fuel lines and other components, then using bolts and lifting equipment to remove the housing. The disassembly process describes removing various parts like covers, racks, lifters, bearings and the camshaft. The assembly section provides instructions for installing these same parts in reverse order.
Caterpillar Cat 140H Motor Grader (Prefix 8JM) Service Repair Manual (8JM0000...jiduanbu
This document provides instructions for removing and disassembling the fuel injection pump housing and governor from a 3306 engine. The removal procedure involves disconnecting fuel lines and other components, then using bolts and lifting equipment to detach the housing. The disassembly steps describe removing various parts like covers, racks, lifters, bearings and the camshaft. The assembly section gives directions for installing these same components in reverse order.
Caterpillar Cat 140H Motor Grader (Prefix 8JM) Service Repair Manual (8JM0000...iphg8793466
This document provides instructions for removing and installing the fuel injection pump housing and governor on a 3306 engine. It describes:
1) Required tools and preparation steps like ensuring all parts are clean
2) Removal steps including disconnecting lines, removing mounting bolts and nuts, and lifting the housing off the engine
3) Installation steps including installing bearings, the camshaft, washer, and cover, and reconnecting lines
The purpose is to provide technicians with a procedure for disassembling and reassembling the fuel injection pump housing and governor.
Caterpillar Cat 140H Motor Grader (Prefix 8JM) Service Repair Manual (8JM0000...shenjiao97221
This document provides instructions for removing and disassembling the fuel injection pump housing and governor from a 3306 engine. The removal procedure involves disconnecting fuel lines and other components, then using bolts and lifting equipment to detach the housing. The disassembly steps describe removing various parts like covers, racks, lifters, bearings and the camshaft. The assembly section gives directions for installing these same components in reverse order.
Caterpillar Cat 120G Motor Grader (Prefix 4HD) Service Repair Manual (4HD0000...tuzhiyou2
This document provides instructions for removing and disassembling the fuel injection pump housing and governor from a 3304B Caterpillar engine. The removal procedure involves disconnecting fuel lines and other components, then using bolts and lifting equipment to detach the housing. The disassembly steps describe removing various parts like covers, racks, lifters, bearings and the camshaft. The assembly section outlines installing these same components in reverse order.
Caterpillar Cat 120G Motor Grader (Prefix 4HD) Service Repair Manual (4HD0000...nye047275
This document provides instructions for removing and installing the fuel injection pump housing and governor on a 3304B Caterpillar engine. It describes:
1) Required tools and preparation steps like ensuring all parts are clean and lubricating them with oil.
2) Removal steps including disconnecting lines, removing mounting bolts and nuts, and lifting the housing and governor off the engine using two technicians or a lifting device.
3) Installation steps including installing bearings, the camshaft, washer, snap ring and other components in the correct order and ensuring proper clearances and alignment. Lifters and the fuel rack are also reinstalled.
Caterpillar Cat 120G Motor Grader (Prefix 4HD) Service Repair Manual (4HD0000...lituo39419496
This document provides instructions for removing and installing the fuel injection pump housing and governor on a 3304B Caterpillar engine. It describes:
1) Required tools and preparation steps like ensuring all parts are clean and lubricating them with oil.
2) Removal steps including disconnecting lines, removing mounting bolts and nuts, and lifting the housing and governor off the engine using two technicians or a lifting device.
3) Installation steps including installing bearings, the camshaft, washer, snap ring and other components in the correct order and ensuring proper clearances and alignment. Lifters and other original parts should be reinstalled in their original locations when reassembling.
CASE IH STX450 Tractor Service Repair Manual.pdfgen78guozun
The document provides step-by-step instructions for removing an engine from a tractor. It lists 27 steps including draining fluids, disconnecting wiring harnesses, removing hoses, and detaching mounting hardware. The instructions cover disconnecting batteries, removing the radiator, hood, fuel lines, air intake components, and other parts to fully separate the engine from the tractor.
CASE IH STX440 Tractor Service Repair Manual.pdfgen78guozun
The document provides step-by-step instructions for removing an engine from a tractor. It lists 27 steps including draining fluids, disconnecting wiring harnesses, removing hoses, and detaching mounting hardware. The instructions cover disconnecting batteries, removing the radiator, hood, fuel lines, air intake components, and other parts to fully separate the engine from the tractor.
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This document provides instructions for removing and installing the fuel injection pump housing and governor of a 120G Motor Grader. It is a 3 part process:
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This document provides instructions for removing and installing the fuel injection pump housing and governor of a 120G Motor Grader. It is a 3 part process:
1) Remove the fuel injection pump housing and governor by removing mounting bolts, nuts and other connecting components.
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3) Reassemble the fuel injection pump housing and install it along with the governor by reversing the removal process and ensuring proper timing. Special tools are required for installation.
Caterpillar Cat 120G Motor Grader (Prefix 4HD) Service Repair Manual (4HD0000...dujkdksmdmdm
This document provides instructions for removing and installing the fuel injection pump housing and governor of a 120G Motor Grader. It is a 3 part process:
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3) Reassemble the fuel injection pump housing and install it along with the governor by reversing the removal process and ensuring proper timing. Special tools are required for installation.
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This document provides instructions for removing and installing the fuel injection pump housing and governor of a 120G Motor Grader. It is a 3 part process:
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1) Remove the fuel injection pump housing and governor by removing mounting bolts, nuts and other connecting components.
2) Disassemble the fuel injection pump housing by removing the camshaft, bearings, lifters and other internal components.
3) Reassemble the fuel injection pump housing and install it along with the governor by reversing the removal process and ensuring proper timing. Tools are required for installation and removal.
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This document provides instructions for removing and disassembling the fuel injection pump housing and governor from a 3306 engine. The removal procedure involves disconnecting fuel lines and other components, then using bolts and lifting equipment to detach the housing. The disassembly steps describe removing various parts like covers, racks, lifters, bearings and the camshaft. The assembly section gives directions for installing these same components in reverse order.
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This document provides instructions for removing and installing the fuel injection pump housing and governor on a 3306 engine. It describes:
1) Required tools and preparation steps like ensuring all parts are clean
2) Removal steps including disconnecting lines, removing mounting bolts and nuts, and lifting the housing off the engine
3) Installation steps including installing bearings, the camshaft, washer, and cover, and reconnecting lines
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This document provides instructions for removing and installing the fuel injection pump housing and governor on a 3304B Caterpillar engine. It describes:
1) Required tools and preparation steps like ensuring all parts are clean and lubricating them with oil.
2) Removal steps including disconnecting lines, removing mounting bolts and nuts, and lifting the housing and governor off the engine using two technicians or a lifting device.
3) Installation steps including installing bearings, the camshaft, washer, snap ring and other components in the correct order and ensuring proper clearances and alignment. Lifters and other original parts should be reinstalled in their original locations when reassembling.
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2. Shutdown SIS
Previous Screen
Product: MOTOR GRADER
Model: 140H MOTOR GRADER 8JM
Configuration: 140H Motor Grader 8JM00001-UP (MACHINE) POWERED BY 3306 Engine
Disassembly and Assembly
3304B and 3306B Engines for Caterpillar Built Machines
Media Number -SENR5598-09 Publication Date -01/01/2013 Date Updated -25/01/2013
i07103919
Fuel Injection Pump Housing and Governor - Remove
SMCS - 1286-011
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A
8S-2264 Pump Impeller Puller 1
8B-7560 Step Plate 1
0T-0513 Bolt 2
5P-1075 Hard Washer 2
Start By:
a. Remove the fuel injection lines. Refer to Disassembly and Assembly, "Fuel Injection Lines
- Remove and Install".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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3. Illustration 1 g00589938
3304B Engine
1. On the 3304B engine, remove oil supply line (26), oil drain line (25), and heat shield (27).
Inspect the O-ring seal around oil drain line (25). Replace the O-ring seal if the O-ring seal
is damaged. Remove the gaskets and the screen from the top of the turbocharger.
Note: The following illustrations are of a 3306B engine.
Illustration 2 g00452289
2. Remove six nuts (1) and the washers and remove cover (2).
Note: Separate nut (1) and the mounting stud, if the nut and the mounting stud come out of
the housing together. Apply thread sealant to the mounting studs and reinstall the mounting
studs to a depth of 19.0 ± 0.8 mm (0.74 ± 0.03 inch).
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4. Illustration 3 g00452292
3. Remove center bolt (3) and spacer (4).
Illustration 4 g00452293
4. Install center bolt (3) and leave a gap of 6.4 mm (.25 inch). Install Tool (A), as shown.
Tighten the stud to loosen the fuel pump drive gear from the taper on the fuel injection
pump camshaft.
5. Remove Tool (A) and bolt (3).
Illustration 5 g00452301
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5. 6. Remove tube assemblies (5) and (11). Disconnect one end of tube assemblies (8) and (9).
Disconnect clamp (10). Remove two bolts (7) and the washers and remove filter base (6)
with the filter and the gasket.
Illustration 6 g00452302
7. Remove two bolts (12), the washers and the gasket. Remove two bolts (14) and the gasket.
Remove tube assembly (13).
Illustration 7 g00452343
8. Use a lifting sling and a hoist to secure the fuel injection pump housing and the governor.
Note: Remove the heat shield (not shown) if equipped.
9. Disconnect solenoid ground (15). Remove three nuts (17). Remove two bolts (16) and the
washers. Remove the fuel injection pump housing and the governor from the engine. To
safely remove the fuel injection pump housing and the governor, use two technicians or a
suitable lifting device. The weight of the 3304B fuel injection pump housing and governor
is 24 kg (53 lb). The weight of the 3306B fuel injection pump housing and governor is
32 Kg (70 lb).
10. Remove the O-ring seals from the fuel injection pump housing and the governor.
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Sun Feb 16 20:45:51 UTC+0800 2020
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6. Shutdown SIS
Previous Screen
Product: MOTOR GRADER
Model: 140H MOTOR GRADER 8JM
Configuration: 140H Motor Grader 8JM00001-UP (MACHINE) POWERED BY 3306 Engine
Disassembly and Assembly
3304B and 3306B Engines for Caterpillar Built Machines
Media Number -SENR5598-09 Publication Date -01/01/2013 Date Updated -25/01/2013
i01139602
Fuel Injection Pump Housing - Disassemble
SMCS - 1253-015
Disassembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1P-1860 Retaining Ring Pliers 1
Start By:
A. Disassemble the governor. Refer to Disassembly and Assembly, "Governor - Disassemble".
B. Remove the fuel injection pumps. Refer to Disassembly and Assembly, "Fuel Injection
Pump - Remove".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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7. Illustration 1 g00456860
1. Remove cover (1) and the gasket.
Illustration 2 g00456923
2. Remove fuel rack (2) from the fuel injection pump housing.
Illustration 3 g00456924
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8. Note: If the original lifters are being reused in the fuel injection pump housing, place
identification marks on the lifters in order to identify the locations.
3. Remove lifters (3) from the fuel injection pump housing.
Illustration 4 g00456925
4. Position the fuel injection pump housing on wood blocks, as shown. Use Tool (A) in order
to remove snap ring (4) .
Illustration 5 g00456926
5. Use a soft hammer to push the camshaft toward the governor end of the fuel injection pump
housing in order to loosen washer (5). Remove washer (5) .
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9. Illustration 6 g00456927
6. Remove camshaft (6) .
Illustration 7 g00456928
7. Remove bearings (7) from the drive end of the fuel injection pump housing.
Illustration 8 g00456930
8. Remove bearings (8) from the governor end of the fuel injection pump housing.
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10. Shutdown SIS
Previous Screen
Product: MOTOR GRADER
Model: 140H MOTOR GRADER 8JM
Configuration: 140H Motor Grader 8JM00001-UP (MACHINE) POWERED BY 3306 Engine
Disassembly and Assembly
3304B and 3306B Engines for Caterpillar Built Machines
Media Number -SENR5598-09 Publication Date -01/01/2013 Date Updated -25/01/2013
i01138035
Fuel Injection Pump Housing - Assemble
SMCS - 1253-016
Assembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1P-1860 Retaining Ring Pliers 1
B 1P-0510 Driver Group 1
C
6V-2016 Plate 1
0S-1594 Bolt 2
6V-4818 Driver 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Note: Put clean engine oil on all parts before assembly. Ensure that all of the oil passages are
clear.
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11. Illustration 1 g00457491
1. Use Tool (B) in order to install large bearing (1) in the governor end of the fuel injection
pump housing. Bearing joint (3) should be facing toward the top of the fuel injection pump
housing. Install the bearing so the bearing is 0.25 ± 0.20 mm (.010 ± .008 inch) below the
surface of the fuel injection pump housing.
2. Use Tool (B) in order to install small bearing (2) in the governor end of the fuel injection
pump so that Tool (B) is 7.16 ± 0.13 mm (.282 ± .005 inch) below the surface of the fuel
injection pump housing.
Illustration 2 g00457492
3. Use Tool (B) in order to install large bearing (4) in the drive end of the fuel injection pump
housing. The bearing joint should be facing toward the top of the fuel injection pump
housing. Install the bearing so the bearing is 1.00 ± 0.25 mm (.039 ± .010 inch) below the
surface of the fuel injection pump housing.
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12. Illustration 3 g00457493
4. Install the plate of Tool (C) on the drive end of the fuel injection pump in order to install
small bearing (5) for the rack. Use clean grease in order to hold the new driver for the rack
bearing of Tool (C). Install the driver and the bearing in the plate. Ensure that the groove in
the driver is aligned with the pin in the plate and use a hammer to push the bearing into
position. The bearing will be installed to the correct depth when the shoulder of the driver is
against the plate.
5. Remove Tool (C) from the fuel injection pump housing. The fuel rack bearing must be
installed so that the fuel rack bearing is 0.25 ± 0.25 mm (.010 ± .010 inch) below the surface
of the housing.
Illustration 4 g00457494
6. Install camshaft (6) .
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13. Illustration 5 g00458729
7. Put the fuel injection pump housing upright, as shown. Place a wood block under the
camshaft.
8. Put washer (7) over the end of the camshaft. Use Tool (B) and spacer (8) in order to push
the washer against the seat on the camshaft. Spacer (8) has an inside diameter of 38.1 mm
(1.50 inch) and a length of 31.75 mm (1.250 inch). The camshaft must have an end play of
0.18 ± 0.08 mm (.007 ± .003 inch) when the washer is pushed against the shoulder of the
camshaft.
Illustration 6 g00457495
9. Use Tool (A) in order to install snap ring (9) .
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14. Illustration 7 g00458730
Note: Check the condition of the new lifters. Replace the lifters, if necessary. If the original
lifters are being reused, place the lifters in the original locations. New lifters are identical,
and the new lifters can be placed in any order.
10. Install six lifters (10) in the fuel injection pump housing. Ensure that the groove in the lifter
is aligned with the pin in the fuel injection pump housing.
Illustration 8 g00458731
11. Install rack (11). Ensure that the groove in the end of the rack is aligned with the ear (tab) of
the fuel rack bearing that is at the drive end of the fuel injection pump housing.
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15. Illustration 9 g00458732
12. Install the gasket and cover (12) .
End By:
a. Assemble the governor. Refer to Disassembly and Assembly, "Governor - Assemble".
b. Install the fuel injection pumps. Refer to Disassembly and Assembly, "Fuel Injection Pump
- Install".
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Sun Feb 16 20:47:43 UTC+0800 2020
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16. Shutdown SIS
Previous Screen
Product: MOTOR GRADER
Model: 140H MOTOR GRADER 8JM
Configuration: 140H Motor Grader 8JM00001-UP (MACHINE) POWERED BY 3306 Engine
Disassembly and Assembly
3304B and 3306B Engines for Caterpillar Built Machines
Media Number -SENR5598-09 Publication Date -01/01/2013 Date Updated -25/01/2013
i01111133
Fuel Injection Pump Housing and Governor - Install
SMCS - 1286-012
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 5P-7307 Engine Turning Tool 1
B 4C-9874 Spanner Wrench 1
C 6V-4186 Fuel Pump Timing Pin 2
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Note: The No. 1 piston must be set at the top center position (TC) in order to perform all of the
timing procedures.
Note: The engine is seen from the flywheel end when the direction of the crankshaft rotation is
given.
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17. Illustration 1 g00460164
1. Remove the electric starting motor.
2. Install Tool (A) into the flywheel housing, as shown.
3. To find the TC position for the No. 1 piston, perform the following procedure:
a. Turn the flywheel clockwise or turn the flywheel in the opposite direction of the
engine rotation for approximately 30 degrees. This removes all play from the timing
gears.
Note: If you go past the bolt hole, repeat Step 3.a.
Illustration 2 g00460248
b. Remove plugs (1) and (2) .
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18. Thank you very much for
your reading. Please Click
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MANUAL. NO WAITING
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please download the PDF
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click on it.
19. Illustration 3 g00460252
c. Turn the flywheel counterclockwise until a 3/8-16 X 3 1/2 NC bolt (4) can be
installed in the flywheel through the hole in the flywheel housing. The No. 1 and No.
6 pistons are now at the TC position. Plug (2) was removed for viewing through
inspection hole (3) .
Note: The No. 1 piston is on the compression stroke when the valves of the No. 1
cylinder are closed. The rocker arms for the inlet valves and for the exhaust valves
must have slight side-to-side movement.
d. In order to check the position of the inlet and exhaust valves, remove the valve
mechanism cover. Refer to Disassembly and Assembly, "Valve Mechanism Cover -
Remove and Install".
4. If the No. 1 piston is not on the compression stroke, remove bolt (4) and turn the flywheel
for 360 degrees counterclockwise. Install bolt (4). The No. 1 piston is now at the TC
position.
Illustration 4 g00460258
Typical example
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20. 5. Install Tool (C) in the fuel injection pump housing, as shown. Push on Tool (C) and turn
fuel injection pump camshaft (8). When Tool (C) engages the groove (slot) in the camshaft,
the fuel injection pump is in the TC position for the No. 1 piston.
Note: Check the condition of the O-ring seals. Replace the O-ring seals, if necessary.
6. Ensure that O-ring seals (5), (6), (7) and (9) are in position on the fuel injection pump
housing and the governor. Put clean engine oil on the seals.
Illustration 5 g00460259
7. Attach a hoist and put the fuel injection pump housing and the governor in position on the
timing gear plate and the oil manifold. Install three nuts (11), two bolts (10) and the
washers. Ensure that Tool (C) remains in place.
Illustration 6 g00460341
8. Install washer (12) with the large side outward. Install bolt (13) finger tight. Ensure that
Tool (C) is in the notch in the camshaft of the fuel injection pump.
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21. Illustration 7 g00460342
9. Install Tool (B) on the fuel pump drive gear. Apply 68 N·m (50 lb ft) of force to the fuel
pump drive gear with timing bolt (3) in position in the flywheel and Tool (C) in position in
the fuel system. Apply this force in a clockwise direction when the engine is viewed from
the front. Use Tool (B) and a suitable torque wrench. Hold the 68 N·m (50 lb ft) of force on
Tool (B) and torque the drive gear bolt to a torque of 270 ± 25 N·m (200 ± 18 lb ft).
Remove Tool (B) and Tool (C) from the fuel pump and remove bolt (3) from the flywheel.
10. Use Tool (A) and turn the flywheel for two complete revolutions. When bolt (3) goes in the
hole in the flywheel and Tool (C) is installed in the notch in the camshaft, the timing is
correct.
11. Install plugs (1) and (2) .
12. Remove Tool (A). Install the electric starting motor.
13. Install the valve mechanism cover. Refer to Disassembly and Assembly, "Valve Mechanism
Cover - Remove and Install".
Illustration 8 g00460343
14. Put cover (14) and the gasket in position. Install four bolts (15) .
15. Put the fuel filter base, the gasket, and fuel filter (16) in position. Install two bolts (19) and
the washers.
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140H Motor Grader 8JM00001-UP (MACHINE) POWERED BY 3306 Engine(SEBP...
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