This document provides disassembly instructions for a transmission on a 120M Motor Grader. It lists 58 steps to fully disassemble the transmission along with diagrams. The steps include removing housing components, gears, shafts, seals, bearings and other parts using various specialized tools. Measurements and part ordering numbers are provided for replacement components. The overall process fully deconstructs the transmission into its core components.
Caterpillar cat 120 m motor grader (prefix d9w) service repair manual (d9w000...fjsekkdmmmse
This document provides disassembly instructions for the transmission of a 120M motor grader. It lists 58 steps to fully disassemble the transmission along with diagrams illustrating each step. The required tools are also listed, including retaining ring pliers, pullers, presses, and other specialized tools.
Caterpillar cat 120 m motor grader (prefix d9w) service repair manual (d9w000...fjsjjekdkme
This document provides disassembly instructions for the transmission of a 120M motor grader in 3 sentences:
It begins by listing the required tools and instructing the user to remove the transmission according to other service documents. Step-by-step instructions then guide the removal of 53 individual transmission components through illustrations and descriptions. The goal is to fully disassemble the transmission to allow inspection and replacement of parts.
Caterpillar Cat 160M Motor Grader (Prefix D9T) Service Repair Manual Instant ...ze6074xunong
This document provides disassembly instructions for the transmission of a 160M Motor Grader. It lists over 40 steps and accompanying illustrations to remove components like the transmission housing, clutch assemblies, gears, seals and sensors. Special tools are required and safety precautions mentioned regarding heavy lifting and released spring forces. The transmission contains multiple assemblies that must be disassembled in the proper sequence and orientation tracked for reassembly.
Caterpillar Cat 160M Motor Grader (Prefix D9T) Service Repair Manual (D9T0000...bvk2980022
This document provides disassembly instructions for the transmission of a 160M Motor Grader. It lists over 50 steps to fully disassemble the transmission along with required tools. These steps include removing components like the housing, clutch assemblies, gears, seals, plates, and sensors. Diagrams are provided to illustrate where each component is located and how to remove it. Precautions are mentioned regarding fluid containment and releasing spring forces when disassembling parts.
Caterpillar Cat 160M Motor Grader (Prefix D9T) Service Repair Manual (D9T0000...cu393dumen
This document provides disassembly instructions for the transmission of a 160M Motor Grader. It lists over 50 steps to fully disassemble the transmission along with required tools. These steps include removing components like the housing, clutch assemblies, gears, seals, plates, and sensors. Diagrams are provided to illustrate where each component is located and how to remove it. Precautions are mentioned regarding fluid containment and releasing spring forces when disassembling parts.
Caterpillar Cat 160M Motor Grader (Prefix D9T) Service Repair Manual (D9T0000...f7useijdkdmdm
This document provides disassembly instructions for the transmission of a 160M Motor Grader. It lists over 50 steps to fully disassemble the transmission along with required tools. These steps include removing components like the transmission housing, clutch assemblies, gears, seals, pistons, and sensors. Diagrams are provided to illustrate where each component is located and how to remove it. Precautions are mentioned regarding fluid containment and releasing spring forces when disassembling parts.
Caterpillar Cat 160M Motor Grader (Prefix D9T) Service Repair Manual (D9T0000...ufjskekdjdmw2
This document provides disassembly instructions for the transmission of a 160M Motor Grader. It lists over 40 steps and accompanying illustrations to remove components like the transmission, housing, seals, plates, sensors, clutches and gears. Special tools are required and safety precautions mentioned regarding heavy components that need to be lifted and springs that store force. The level of detail provides a comprehensive guide to take the transmission apart piece-by-piece.
Caterpillar Cat 160M Motor Grader (Prefix D9T) Service Repair Manual (D9T0000...fusekddmm3e
This document provides disassembly instructions for the transmission of a 160M Motor Grader. It lists over 40 steps and accompanying illustrations to remove components like the transmission, housing, seals, plates, sensors, clutches and gears. Special tools are required and safety precautions mentioned regarding heavy components that need to be lifted and springs that store force. The level of detail provides a comprehensive guide to take the transmission apart piece-by-piece.
Caterpillar cat 120 m motor grader (prefix d9w) service repair manual (d9w000...fjsekkdmmmse
This document provides disassembly instructions for the transmission of a 120M motor grader. It lists 58 steps to fully disassemble the transmission along with diagrams illustrating each step. The required tools are also listed, including retaining ring pliers, pullers, presses, and other specialized tools.
Caterpillar cat 120 m motor grader (prefix d9w) service repair manual (d9w000...fjsjjekdkme
This document provides disassembly instructions for the transmission of a 120M motor grader in 3 sentences:
It begins by listing the required tools and instructing the user to remove the transmission according to other service documents. Step-by-step instructions then guide the removal of 53 individual transmission components through illustrations and descriptions. The goal is to fully disassemble the transmission to allow inspection and replacement of parts.
Caterpillar Cat 160M Motor Grader (Prefix D9T) Service Repair Manual Instant ...ze6074xunong
This document provides disassembly instructions for the transmission of a 160M Motor Grader. It lists over 40 steps and accompanying illustrations to remove components like the transmission housing, clutch assemblies, gears, seals and sensors. Special tools are required and safety precautions mentioned regarding heavy lifting and released spring forces. The transmission contains multiple assemblies that must be disassembled in the proper sequence and orientation tracked for reassembly.
Caterpillar Cat 160M Motor Grader (Prefix D9T) Service Repair Manual (D9T0000...bvk2980022
This document provides disassembly instructions for the transmission of a 160M Motor Grader. It lists over 50 steps to fully disassemble the transmission along with required tools. These steps include removing components like the housing, clutch assemblies, gears, seals, plates, and sensors. Diagrams are provided to illustrate where each component is located and how to remove it. Precautions are mentioned regarding fluid containment and releasing spring forces when disassembling parts.
Caterpillar Cat 160M Motor Grader (Prefix D9T) Service Repair Manual (D9T0000...cu393dumen
This document provides disassembly instructions for the transmission of a 160M Motor Grader. It lists over 50 steps to fully disassemble the transmission along with required tools. These steps include removing components like the housing, clutch assemblies, gears, seals, plates, and sensors. Diagrams are provided to illustrate where each component is located and how to remove it. Precautions are mentioned regarding fluid containment and releasing spring forces when disassembling parts.
Caterpillar Cat 160M Motor Grader (Prefix D9T) Service Repair Manual (D9T0000...f7useijdkdmdm
This document provides disassembly instructions for the transmission of a 160M Motor Grader. It lists over 50 steps to fully disassemble the transmission along with required tools. These steps include removing components like the transmission housing, clutch assemblies, gears, seals, pistons, and sensors. Diagrams are provided to illustrate where each component is located and how to remove it. Precautions are mentioned regarding fluid containment and releasing spring forces when disassembling parts.
Caterpillar Cat 160M Motor Grader (Prefix D9T) Service Repair Manual (D9T0000...ufjskekdjdmw2
This document provides disassembly instructions for the transmission of a 160M Motor Grader. It lists over 40 steps and accompanying illustrations to remove components like the transmission, housing, seals, plates, sensors, clutches and gears. Special tools are required and safety precautions mentioned regarding heavy components that need to be lifted and springs that store force. The level of detail provides a comprehensive guide to take the transmission apart piece-by-piece.
Caterpillar Cat 160M Motor Grader (Prefix D9T) Service Repair Manual (D9T0000...fusekddmm3e
This document provides disassembly instructions for the transmission of a 160M Motor Grader. It lists over 40 steps and accompanying illustrations to remove components like the transmission, housing, seals, plates, sensors, clutches and gears. Special tools are required and safety precautions mentioned regarding heavy components that need to be lifted and springs that store force. The level of detail provides a comprehensive guide to take the transmission apart piece-by-piece.
Caterpillar Cat 160M Motor Grader (Prefix D9T) Service Repair Manual (D9T0000...fujskkmdmd
This document provides disassembly instructions for the transmission of a 160M Motor Grader. It lists over 40 steps and accompanying illustrations to remove components like the transmission, housing, seals, plates, sensors, clutches and gears. Special tools are required and safety precautions mentioned regarding heavy components that need to be lifted and springs that store force. The level of detail provides a comprehensive guide to take the transmission apart piece-by-piece.
Caterpillar Cat 160M Motor Grader (Prefix D9T) Service Repair Manual (D9T0000...f7usueijdkdmm3e
This document provides disassembly instructions for the transmission of a 160M Motor Grader. It lists over 40 steps and accompanying illustrations to remove components like the transmission, housing, seals, plates, sensors, clutches and gears. Special tools are required and safety precautions mentioned regarding heavy components, compressed springs, and containment of fluids.
Caterpillar Cat 160M Motor Grader (Prefix D9T) Service Repair Manual (D9T0000...fujsekmdd8di
This document provides disassembly instructions for the transmission of a 160M Motor Grader. It lists over 50 steps to fully disassemble the transmission along with required tools. These steps include removing components like the housing, clutch assemblies, gears, seals, pistons, and sensors. Diagrams are provided to illustrate where each component is located and how to remove it. Care is advised as some components are heavy and others contain stored spring energy.
Caterpillar Cat 160M Motor Grader (Prefix D9T) Service Repair Manual (D9T0000...gen78guozun
This document provides disassembly instructions for the transmission of a 160M Motor Grader. It lists over 50 steps to fully disassemble the transmission along with required tools. These steps include removing components like the housing, clutch assemblies, gears, seals, plates, and sensors. Diagrams are provided to illustrate where each component is located and how to remove it. Precautions are mentioned regarding fluid containment and releasing spring forces when disassembling parts.
Caterpillar Cat 160M Motor Grader (Prefix D9T) Service Repair Manual (D9T0000...f8useudjkddmm2
This document provides disassembly instructions for the transmission of a 160M Motor Grader. It lists over 40 steps and accompanying illustrations to remove components like the transmission, housing, seals, plates, sensors, clutches and gears. Special tools are required and safety precautions mentioned regarding heavy components that need to be lifted and springs that store force. The level of detail provides a comprehensive guide to take the transmission apart piece-by-piece.
Caterpillar Cat 160M Motor Grader (Prefix D9T) Service Repair Manual Instant ...f8usejkdmmd8i
This document provides disassembly instructions for the transmission of a 160M Motor Grader. It lists over 40 steps and accompanying illustrations to remove components like the transmission, housing, seals, plates, sensors, clutches and gears. Special tools are required and safety precautions mentioned regarding heavy components that need to be lifted and springs that store force. The level of detail, numbering of steps and diagrams provided allow for precise disassembly and reassembly of the transmission.
Caterpillar Cat 160M Motor Grader (Prefix D9T) Service Repair Manual (D9T0000...jfksemmdm3e
This document provides disassembly instructions for the transmission of a 160M Motor Grader. It lists over 50 steps to fully disassemble the transmission along with required tools. These steps include removing components like the transmission housing, clutch assemblies, gears, seals, plates, and sensors. Diagrams are provided to illustrate where each component is located and how to remove it. Precautions are mentioned regarding fluid containment and releasing spring forces when disassembling parts.
Caterpillar Cat 160M Motor Grader (Prefix D9T) Service Repair Manual Instant ...tengtui535
This document provides disassembly instructions for the transmission of a 160M Motor Grader. It lists over 50 steps to disassemble the entire transmission along with required tools. Pictures and diagrams accompany each step to illustrate parts and their orientation. Safety notices are included to warn of potential injuries from parts under spring pressure.
Caterpillar Cat 160M Motor Grader (Prefix D9T) Service Repair Manual (D9T0000...f8isekdodkdmd
This document provides disassembly instructions for the transmission of a 160M Motor Grader. It lists over 50 steps to fully disassemble the transmission along with required tools. These steps include removing housing components, seals, sensors, gears, clutches, and other internal parts. Detailed illustrations accompany each step to show how to position the transmission and which components are being removed. Safety notices are also provided regarding containing fluids, wearing protective equipment, and risks from released spring forces.
Caterpillar Cat 160M Motor Grader (Prefix D9T) Service Repair Manual Instant ...idksmmdmdm
This document provides disassembly instructions for the transmission of a 160M Motor Grader. It lists over 50 steps to disassemble the entire transmission along with required tools. Pictures and diagrams accompany each step to illustrate parts and their orientation. Safety notices are included to warn of potential injuries from heavy parts or released spring forces during disassembly.
Caterpillar Cat 160M Motor Grader (Prefix D9T) Service Repair Manual Instant ...hean57759707
This document provides disassembly instructions for the transmission of a 160M Motor Grader. It lists over 50 steps to disassemble the various transmission components, including removing housing covers, pistons, seals, gears, clutches, and sensors. Detailed illustrations accompany each step. Safety notices are included to warn of heavy component weights and potential for injury from released spring forces.
Caterpillar Cat 160M Motor Grader (Prefix D9T) Service Repair Manual Instant ...jkdkkdsmmd
This document provides disassembly instructions for the transmission of a 160M Motor Grader. It lists over 50 steps and accompanying illustrations to remove components like clutches, plates, seals, sensors and housing. Special tools are required and safety precautions mentioned regarding spring forces. The transmission weighs approximately 862kg and its removal is the first step in the disassembly process.
Caterpillar Cat 160M Motor Grader (Prefix D9T) Service Repair Manual Instant ...f8seodkdmdmed3
This document provides disassembly instructions for the transmission of a 160M Motor Grader. It lists over 50 steps to disassemble the entire transmission along with required tools. Pictures and diagrams accompany each step to illustrate parts and their orientation. Safety notices are included to warn of potential injuries from parts under spring pressure.
Caterpillar Cat 160M Motor Grader (Prefix D9T) Service Repair Manual (D9T0000...fuskddmmd
This document provides disassembly instructions for the transmission of a 160M Motor Grader. It lists over 50 steps to fully disassemble the transmission along with required tools. These steps include removing components like the housing, clutch assemblies, gears, seals, pistons, and sensors. Diagrams are provided to illustrate where each component is located and how to remove it. Precautions are mentioned regarding fluid containment and releasing spring forces when disassembling parts.
The document provides instructions for disassembling and assembling a swivel and swing motor on an excavator. Key steps include:
1. Removing bolts, seals and components to separate the swivel housing, rotor and cover.
2. Applying clean oil before reassembling components and installing seals, retainer and cover.
3. Draining swing motor oil before disconnecting hoses and removing bolts to detach the motor.
4. Dismantling the swing motor involves removing valves, seals, springs and using tools to separate individual parts like pistons, plates and barrels.
Caterpillar Cat 336D2 and 336D2 L Excavator (Prefix YCF) Service Repair Manua...fskekkdmdmdm3e
The document provides instructions for disassembling and assembling a piston pump. It outlines 30 steps for assembly, beginning with installing various bearings, seals, pistons, springs and other components in the proper order. Disassembly instructions describe 8 steps, including removing the head, port plate, bearings, pistons, pins and other parts. Safety warnings are provided to prevent injury from spring forces.
Caterpillar Cat 312D L Excavator (Prefix XGK) Service Repair Manual Instant D...fskekkdmdmdm3e
- The document provides instructions for removing and installing the idler gear of the front gear group on a C4.2 engine for Caterpillar built machines.
- To remove the idler gear, the front housing must first be removed. Then the idler gear bolt, thrust plate, and idler gear can be taken off the idler gear shaft. An idler shaft puller and driver group may be needed.
- To install the idler gear, first press in a new bushing if needed. Then install the idler shaft, idler gear, thrust plate, washer and idler gear bolt. Tighten the bolt to the specified torque.
Caterpillar Cat 336D L Excavator (Prefix J6D) Service Repair Manual Instant D...fskekkdmdmdm3e
This document provides instructions for disassembling and assembling the final drive of a 336D L Mobile Hydraulic Power Unit. The 25 step disassembly process removes components like housing, gears, seals and bearings. The 22 step assembly process reverses this to rebuild the final drive, applying loctite and torquing bolts to specification. Tools required include link brackets, crossblocks, drivers and torque wrenches. Safety precautions are noted for releasing spring forces.
Caterpillar Cat 336F and 336F L Excavator (Prefix DSW) Service Repair Manual ...fskekkdmdmdm3e
This document provides instructions for disassembling the travel motor on 336F and 336F L excavator models. The 27-step procedure includes removing components like the motor head assembly, piston assemblies, barrel assembly, springs and seals. Tools required include a transmission repair stand, lifting eye assembly, driver group and various bolts, pins and seals. Technicians are advised to mark components for reinstallation and take care when removing parts to avoid damage.
Caterpillar Cat 336D2 and 336D2 L Excavator (Prefix XBH) Service Repair Manua...fskekkdmdmdm3e
The document provides instructions for installing a swivel on an excavator. It describes using lifting devices and tools to position the swivel. O-rings and seals are installed on the swivel housing and rotor before assembling them together. Bolts are used to secure the parts and the swivel is tested for leaks by applying air pressure. Finally, hoses and fittings are reconnected to complete the installation.
Caterpillar Cat 345D L Excavator (Prefix JKN) Service Repair Manual Instant D...fskekkdmdmdm3e
This document provides instructions for installing a travel motor on an excavator. It lists the required tools and parts. The procedure has 33 steps that include installing seals, spacers, pistons, plates, bearings and other components into the travel motor housing and barrel. Measurements are taken throughout to ensure proper assembly. The travel motor is then installed on the excavator and filled with the correct oil type.
Caterpillar Cat 336E L Excavator (Prefix FJH) Service Repair Manual Instant D...fskekkdmdmdm3e
The document provides instructions for disassembling and assembling a travel motor. It details 27 steps for assembling the travel motor that include installing seals, springs, pistons, and other components in the proper order and orientation. Thirteen steps are listed for disassembling the final drive, which include removing the cover, gears, and planetary gear assembly. Personal injury warnings are provided and all components must be cleaned before assembly.
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This document provides disassembly instructions for the transmission of a 160M Motor Grader. It lists over 40 steps and accompanying illustrations to remove components like the transmission, housing, seals, plates, sensors, clutches and gears. Special tools are required and safety precautions mentioned regarding heavy components that need to be lifted and springs that store force. The level of detail provides a comprehensive guide to take the transmission apart piece-by-piece.
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Caterpillar Cat 160M Motor Grader (Prefix D9T) Service Repair Manual (D9T0000...f8useudjkddmm2
This document provides disassembly instructions for the transmission of a 160M Motor Grader. It lists over 40 steps and accompanying illustrations to remove components like the transmission, housing, seals, plates, sensors, clutches and gears. Special tools are required and safety precautions mentioned regarding heavy components that need to be lifted and springs that store force. The level of detail provides a comprehensive guide to take the transmission apart piece-by-piece.
Caterpillar Cat 160M Motor Grader (Prefix D9T) Service Repair Manual Instant ...f8usejkdmmd8i
This document provides disassembly instructions for the transmission of a 160M Motor Grader. It lists over 40 steps and accompanying illustrations to remove components like the transmission, housing, seals, plates, sensors, clutches and gears. Special tools are required and safety precautions mentioned regarding heavy components that need to be lifted and springs that store force. The level of detail, numbering of steps and diagrams provided allow for precise disassembly and reassembly of the transmission.
Caterpillar Cat 160M Motor Grader (Prefix D9T) Service Repair Manual (D9T0000...jfksemmdm3e
This document provides disassembly instructions for the transmission of a 160M Motor Grader. It lists over 50 steps to fully disassemble the transmission along with required tools. These steps include removing components like the transmission housing, clutch assemblies, gears, seals, plates, and sensors. Diagrams are provided to illustrate where each component is located and how to remove it. Precautions are mentioned regarding fluid containment and releasing spring forces when disassembling parts.
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This document provides disassembly instructions for the transmission of a 160M Motor Grader. It lists over 50 steps to fully disassemble the transmission along with required tools. These steps include removing housing components, seals, sensors, gears, clutches, and other internal parts. Detailed illustrations accompany each step to show how to position the transmission and which components are being removed. Safety notices are also provided regarding containing fluids, wearing protective equipment, and risks from released spring forces.
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The document provides instructions for removing and installing a crankshaft wear sleeve and crankshaft gear on a 325C excavator. It describes using various tools to distort and remove the existing wear sleeve and instructions for installing a new sleeve using a multi-piece installer tool. It also outlines steps for removing the crankshaft gear using a bearing puller and installing the gear by heating it and pressing it onto the crankshaft. The document provides maintenance technicians with detailed parts and tool information as well as safety notices for completing these tasks.
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This document provides instructions for assembling and installing a travel motor. It outlines 34 steps for assembling components like pistons, seals, plates, and bearings. It also describes using tools to measure clearances and distances during assembly. Finally, it details installing the assembled travel motor using lifting devices and bolts, and connecting hydraulic hose assemblies.
Caterpillar Cat 345D L Excavator (Prefix KFH) Service Repair Manual Instant D...fskekkdmdmdm3e
This document provides instructions for removing and installing the rear gear group and rear crankshaft seal of a C13 engine. The removal procedure involves 11 steps including removing bolts, gears, seals, and bearings. The installation procedure involves 12 steps including cleaning parts, installing bearings, seals, gears, and bolts while ensuring proper dimensions and torque specifications are followed. Tools required include drivers, link brackets, guide studs, and installation tools.
This document provides instructions for removing and installing a camshaft on a Caterpillar 3306B engine. It describes:
1) Marking the gears to ensure proper timing during removal and installation.
2) Removing the camshaft bolts and carefully removing the camshaft.
3) Cleaning and lubricating the camshaft lobes and bearings before installation.
4) Aligning the timing marks and installing the camshaft bolts to complete the process.
The document provides instructions for removing and installing various components of a Caterpillar 621E wheel scraper, including:
1) Removing and installing the push-pull plate that connects the push-pull spring to the support assembly.
2) Disassembling and assembling the push-pull spring itself by removing discs and plates.
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This document provides assembly instructions for a final drive on an excavator. It involves assembling and installing several components in the following order: installing bearings and determining shim thickness; installing seals; installing dowel pins; installing the housing on the motor housing; installing coupling gear, bolts, and ring gear; assembling carrier assemblies; installing gears, shafts, and retaining rings; installing the cover and testing for leaks. The process requires precision measurements and uses several specialized tools to properly assemble the final drive.
Ever been troubled by the blinking sign and didn’t know what to do?
Here’s a handy guide to dashboard symbols so that you’ll never be confused again!
Save them for later and save the trouble!
Implementing ELDs or Electronic Logging Devices is slowly but surely becoming the norm in fleet management. Why? Well, integrating ELDs and associated connected vehicle solutions like fleet tracking devices lets businesses and their in-house fleet managers reap several benefits. Check out the post below to learn more.
What Could Be Behind Your Mercedes Sprinter's Power Loss on Uphill RoadsSprinter Gurus
Unlock the secrets behind your Mercedes Sprinter's uphill power loss with our comprehensive presentation. From fuel filter blockages to turbocharger troubles, we uncover the culprits and empower you to reclaim your vehicle's peak performance. Conquer every ascent with confidence and ensure a thrilling journey every time.
Welcome to ASP Cranes, your trusted partner for crane solutions in Raipur, Chhattisgarh! With years of experience and a commitment to excellence, we offer a comprehensive range of crane services tailored to meet your lifting and material handling needs.
At ASP Cranes, we understand the importance of reliable and efficient crane operations in various industries, from construction and manufacturing to logistics and infrastructure development. That's why we strive to deliver top-notch solutions that enhance productivity, safety, and cost-effectiveness for our clients.
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Crane Rental: Whether you need a crawler crane for heavy lifting or a hydraulic crane for versatile operations, we have a diverse fleet of well-maintained cranes available for rent. Our rental options are flexible and can be customized to suit your project requirements.
Crane Sales: Looking to invest in a crane for your business? We offer a wide selection of new and used cranes from leading manufacturers, ensuring you find the perfect equipment to match your needs and budget.
Crane Maintenance and Repair: To ensure optimal performance and safety, regular maintenance and timely repairs are essential for cranes. Our team of skilled technicians provides comprehensive maintenance and repair services to keep your equipment running smoothly and minimize downtime.
Crane Operator Training: Proper training is crucial for safe and efficient crane operation. We offer specialized training programs conducted by certified instructors to equip operators with the skills and knowledge they need to handle cranes effectively.
Custom Solutions: We understand that every project is unique, which is why we offer custom crane solutions tailored to your specific requirements. Whether you need modifications, attachments, or specialized equipment, we can design and implement solutions that meet your needs.
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2. Shutdown SIS
Previous Screen
Product: MOTOR GRADER
Model: 120M MOTOR GRADER D9W
Configuration: 120M Motor Grader - All Wheel Drive D9W00001-UP (MACHINE) POWERED BY C6.6 Engine
Disassembly and Assembly
12M and 120M Motor Graders Power Train
Media Number -KENR6419-08 Publication Date -01/05/2017 Date Updated -15/05/2017
i02391399
Transmission - Disassemble
SMCS - 3030-015; 3159-015; 3176-015
S/N - D9W1-UP
Disassembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A
1P-0074 Slide Hammer Puller Gp 1
4C-5651 Threaded Adapter 1
B 5P-4758 Retaining Ring Pliers As 1
C 5P-5197 Retaining Ring Pliers As 1
D 1P-1863 Retaining Ring Pliers 1
E 5F-7465 Puller Gp 1
F
6V-3010 Puller Gp 1
8B-7557 Threaded Adapter 2
126-7177 Puller Leg 2
126-7181 Sliding Plate 4
G 8H-0663 Bearing Puller Gp 1
H 9U-7289 Ruler 1
Start By:
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3. a. Remove the transmission. Refer to Disassembly and Assembly, "Transmission - Remove".
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on
Cat products.
Dispose of all fluids according to local regulations and mandates.
Illustration 1 g01136987
Personal injury can result from being struck by parts propelled by a
released spring force.
Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended tooling to
release the spring force.
1. Remove plug (1) in order to drain the oil from the transmission into a suitable container.
Evenly remove bolts (2) and remove housing (3).
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4. Illustration 2 g01136993
2. Remove seal (4) from housing (3).
Illustration 3 g01136995
3. Remove springs (5) and (6).
Illustration 4 g01137000
4. Remove spring (7), O-ring seal (8), and spool (9).
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5. Illustration 5 g01137027
5. Remove seal (10) from spool (9).
Illustration 6 g01137040
6. Remove piston (11).
Illustration 7 g01150446
7. Remove race (13) and thrust bearing (12).
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6. Illustration 8 g01150456
8. Remove race (14).
Illustration 9 g01150462
9. Use Tooling (A) in order to remove piston (15).
Illustration 10 g01137074
10. Remove seals (16) and (17) from piston (15). Remove pins (18) from piston (15).
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7. Illustration 11 g01137081
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on
Cat products.
Dispose of all fluids according to local regulations and mandates.
11. Remove ring (19).
Illustration 12 g01137084
12. Remove spring (20) and ring (21).
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8. Illustration 13 g01137088
13. Remove seals (22), (23), and (24) from ring (21).
Illustration 14 g01137089
14. Remove ring (25).
Illustration 15 g01137095
15. Remove seal (26) from ring (25).
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9. Illustration 16 g01137103
16. Remove discs (27).
Note: The thickness of discs (27) may vary.
Illustration 17 g01137106
17. Remove discs (28).
Illustration 18 g01137111
18. Remove washer (29).
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10. Illustration 19 g01150464
19. Use Tooling (B) in order to remove retaining ring (30).
20. Remove shaft (31) and gear (32) as an assembly.
Illustration 20 g01137130
21. Remove retaining ring (33) and shim (34) from gear (32).
Illustration 21 g01137133
22. Remove discs (35) from gear (32).
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11. Illustration 22 g01137136
23. Remove clutch discs (36) from gear (32).
Note: The thickness of clutch discs (36) may vary.
Illustration 23 g01137145
24. Use Tooling (B) in order to remove retaining ring (37). Remove shaft assembly (31).
Illustration 24 g01137149
25. Use Tooling (C) in order to remove retaining ring (38) from shaft assembly (31).
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12. Illustration 25 g01137155
26. Use Tooling (D) in order to remove retaining ring (39) from shaft assembly (31). Remove
race (40) from shaft assembly (31).
Illustration 26 g01137164
27. Use a suitable press in order to remove washer (42) and ball bearing (41) from shaft
assembly (31).
Illustration 27 g01137169
28. Use a suitable press in order to remove ball bearing (41) from washer (42).
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14. Illustration 31 g01150471
32. Use Tooling (E) in order to press gear assembly (50) from bearing cone (51).
Illustration 32 g01150474
33. Remove bearing cone (51).
Illustration 33 g01137187
34. Remove gear assembly (50).
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15. Illustration 34 g01137217
35. Remove bearing cone (52) from gear assembly (50).
Note: Bearing cone (52) will be damaged when bearing cone (52) is removed.
Illustration 35 g01137229
36. Remove spring pins (53) from gear assembly (50).
Illustration 36 g01137242
37. Use Tooling (C) to remove retaining ring (54) and planetary pinion (55) from gear assembly
(50).
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16. Note: Shim (56) and rollers (57) will fall when planetary pinion (55) is removed.
Illustration 37 g01137244
38. Use Tooling (F) in order to remove inner race (58) from gear assembly (50).
39. Repeat Step 37 and Step 38 for the remaining planetary pinions.
Illustration 38 g01137246
40. Remove bearing cup (59).
Illustration 39 g01150588
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17. 41. Remove bearing cup (60).
Illustration 40 g01150597
42. Remove seals (61) and (62).
Illustration 41 g01150600
43. Remove bolts (63) and (64). Remove plate (65).
Illustration 42 g01137273
44. Remove O-ring seal (66). Remove gear (67).
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18. Illustration 43 g01137280
45. Use Tooling (G) and a suitable press in order to remove plate (68) from gear (67).
Illustration 44 g01137286
46. If it is necessary, remove studs (69) from gear (67).
Illustration 45 g01150605
47. Remove seal (70).
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19. Illustration 46 g01150612
48. Use Tooling (G) in order to remove pinion (71).
Illustration 47 g01150614
49. Remove O-ring seal (72) and bushing (73) from pinion (71).
Illustration 48 g01150616
50. Use Tooling (G) in order to remove bearing cone (74) from pinion (71).
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20. Illustration 49 g01150617
51. Remove bearing cone (75), washer (76), and bearing cup (77).
Illustration 50 g01150620
52. Remove bearing cup (78) and shim (79). Remove cover (80).
Illustration 51 g01150623
53. Use Tooling (H) in order to measure the depth of seal (81) and record the measurement for
installation purposes. Remove seal (81) from cover (80).
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22. Illustration 55 g01150630
57. Remove shroud (85).
Illustration 56 g01150633
58. Remove spring pin (86) if it is necessary.
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Fri May 1 15:25:55 UTC+0800 2020
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23. Shutdown SIS
Previous Screen
Product: MOTOR GRADER
Model: 120M MOTOR GRADER D9W
Configuration: 120M Motor Grader - All Wheel Drive D9W00001-UP (MACHINE) POWERED BY C6.6 Engine
Disassembly and Assembly
12M and 120M Motor Graders Power Train
Media Number -KENR6419-08 Publication Date -01/05/2017 Date Updated -15/05/2017
i07077362
Transmission - Disassemble
SMCS - 3030-015; 3159-015; 3176-015
Disassembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 439-3940 Link Bracket 3
B 422-8733 Jack Stand Gp 3
C 1U-9202 Lever Puller Hoist 1
D 1P-1863 Retaining Ring Pliers 1
E 308-3470 Jack Stand Gp 2
F 140-7742 Sleeve 1
G 154-6181 Forcing Bolt 2
H FT-2769 Table 1
J 4C-8156 Lifting Fixture 1
K
1U-6410 Three Jaw Puller 1
1P-0510 Driver Gp 1
L 9U-7480 Compressing Tube 1
5P-7970 Nut 1
8T-4224 Hard Washer 1
- 1
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24. Bolt
M8 - 1.25 by 460mm
M 8B-7548 Push-Puller Tool Gp 1
N 2P-8312 Retaining Ring Pliers 1
P
1P-2321 Combination Puller 1
1P-0510 Driver Gp 1
R
189-0408 Shackle As 1
3E-3882 Eyebolt 1
S
126-7175 Push-Puller Tool Gp 1
4C-5653 Threaded Adapter 1
1P-0510 Driver Gp 1
Start By:
a. Remove the transmission.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on
Cat®
products.
Dispose of all fluids according to local regulations and mandates.
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Note: Put identification marks on all harness assemblies for installation purposes.
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25. Illustration 1 g01386565
1. Attach Tooling (A) and a suitable lifting device to transmission (1). The weight of
transmission (1) is approximately 862 kg (1900 lb). Use Tooling (A) and the suitable lifting
device to position transmission (1) onto Tooling (B). Remove hose assembly (2).
Illustration 2 g01386568
2. Remove bolts (3) to remove control module (4) and spacers (5).
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26. Illustration 3 g01386574
3. Remove yoke assembly (6).
Illustration 4 g01386575
4. Remove retaining ring (7).
5. Remove cup (8). Remove O-ring seal (9).
Illustration 5 g01386579
6. Attach Tooling (A), Tooling (C), and a suitable lifting device to transmission (1). Use
Tooling (A), Tooling (C), and the suitable lifting device to position transmission (1) onto
Tooling (B) and suitable cribbing. Position transmission (1) with the output shaft upward.
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27. Suggest:
If the above button click is invalid.
Please download this document
first, and then click the above link
to download the complete manual.
Thank you so much for reading
28. Illustration 6 g01386585
Personal injury can result from being struck by parts propelled by a
released spring force.
Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended tooling to
release the spring force.
7. Remove bolts (10) to remove plate assembly (11).
Illustration 7 g01386589
8. Remove lip seal (12).
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