This document provides disassembly instructions for the transmission of a 120H motor grader. It lists over 30 steps to disassemble the various transmission components including removing the transmission control valve, pump, brake, seals, shafts, gears, bearings, and other parts. Detailed illustrations accompany each step. Safety precautions are provided for steps involving compressed springs. Required specialized tools are listed for the disassembly process.
This document provides instructions for removing and installing an idler gear on a Caterpillar C7.1 engine. The procedure involves:
1. Locking the crankshaft and camshaft positions using turning tools.
2. Marking the alignment of gears to ensure proper installation orientation.
3. Removing the idler gear assembly from the front housing by tilting it out of position.
4. Cleaning and inspecting parts before installation. The installation involves aligning timing marks and ensuring proper mesh between gears.
Caterpillar cat 305.5 e mini hydraulic excavator (prefix ygb) service repair ...fisjejfskemmd
The document provides instructions for disassembling the final drive and travel motor of a 305.5E Mini Hydraulic Excavator. It lists 38 steps to remove parts like gears, bearings, springs, seals, and other components. Tools required include a crossblock, retaining ring pliers, bearing puller, and two spanner wrenches. Detailed illustrations accompany each step to show how to remove each part in the proper order. Safety warnings are included to remind technicians to wear protective equipment when releasing spring forces.
Caterpillar cat 938 g wheel loader (prefix 6ws) service repair manual (6ws000...fisjejfskemmd
This document provides assembly instructions for a Flexxaire fan on a 938G wheel loader. It describes how to assemble the shifter block, hub, actuator bearings/control shaft, install an O-ring on the main shaft, and install main bearing cups. The instructions include illustrations and notes about lubrication, torque specifications, and verifying clearances at various steps.
Caterpillar cat 966 h wheel loader (prefix a6d) service repair manual (a6d000...ufjjsjefkksemm
This document provides instructions for disassembling and assembling the piston pump of a 966H wheel loader. The disassembly process involves 28 steps to remove components like valves, spools, plugs, springs, and pistons. The assembly process reverses the disassembly with 23 steps and cautions that improper assembly of spring-loaded parts can cause injury. Tools including retaining ring pliers and a compression plate are required. Torque specifications are provided for reinstalling bolts.
Caterpillar cat 303 ecr mini hydraulic excavator (prefix fr3) service repair ...ufjjsjefkksemm
The document provides instructions for removing and installing the fuel injection pump on a Caterpillar 303ECR Mini Hydraulic Excavator. The removal procedure involves removing the solenoid, speed control plate, start spring, and bolts to access the fuel injection pump. Shims under the pump must be removed and their thickness recorded. Installation requires placing new shims of the recorded thickness and aligning the control rack pin before bolting the pump back in place. Proper shim thickness is important for correct injection timing.
The document provides instructions for removing the fuel injection pump from a 320D2 excavator. Key steps include:
1) Locking the crankshaft and camshaft using special tools to prevent rotation.
2) Disconnecting the fuel lines and capping the open ports.
3) Removing the fuel pump gear and loosening the locking screw to separate the pump from the engine.
Caterpillar cat 135 h motor grader (prefix cbc) service repair manual (cbc000...ufjjsjefkksemm
This document provides instructions for disassembling and assembling the final drive and transmission oil filter base of a Caterpillar 135H motor grader. It includes 30 steps to assemble the final drive with tools and parts listed. Safety and cleaning instructions are provided. The transmission oil filter base removal involves disconnecting hoses and harnesses, and removing bolts and the filter base.
Jcb ps760 transmission service repair manualufjjsjefkksemm
This service manual section provides information on servicing and repairing components of the JCB PS760, PS764, PS766 semi-automatic gearbox. The document covers general information, as well as procedures for clutches, solenoid valves, oil pumps, shafts, cases, and other components. Torque specifications and part numbers are included for repairs.
This document provides instructions for removing and installing an idler gear on a Caterpillar C7.1 engine. The procedure involves:
1. Locking the crankshaft and camshaft positions using turning tools.
2. Marking the alignment of gears to ensure proper installation orientation.
3. Removing the idler gear assembly from the front housing by tilting it out of position.
4. Cleaning and inspecting parts before installation. The installation involves aligning timing marks and ensuring proper mesh between gears.
Caterpillar cat 305.5 e mini hydraulic excavator (prefix ygb) service repair ...fisjejfskemmd
The document provides instructions for disassembling the final drive and travel motor of a 305.5E Mini Hydraulic Excavator. It lists 38 steps to remove parts like gears, bearings, springs, seals, and other components. Tools required include a crossblock, retaining ring pliers, bearing puller, and two spanner wrenches. Detailed illustrations accompany each step to show how to remove each part in the proper order. Safety warnings are included to remind technicians to wear protective equipment when releasing spring forces.
Caterpillar cat 938 g wheel loader (prefix 6ws) service repair manual (6ws000...fisjejfskemmd
This document provides assembly instructions for a Flexxaire fan on a 938G wheel loader. It describes how to assemble the shifter block, hub, actuator bearings/control shaft, install an O-ring on the main shaft, and install main bearing cups. The instructions include illustrations and notes about lubrication, torque specifications, and verifying clearances at various steps.
Caterpillar cat 966 h wheel loader (prefix a6d) service repair manual (a6d000...ufjjsjefkksemm
This document provides instructions for disassembling and assembling the piston pump of a 966H wheel loader. The disassembly process involves 28 steps to remove components like valves, spools, plugs, springs, and pistons. The assembly process reverses the disassembly with 23 steps and cautions that improper assembly of spring-loaded parts can cause injury. Tools including retaining ring pliers and a compression plate are required. Torque specifications are provided for reinstalling bolts.
Caterpillar cat 303 ecr mini hydraulic excavator (prefix fr3) service repair ...ufjjsjefkksemm
The document provides instructions for removing and installing the fuel injection pump on a Caterpillar 303ECR Mini Hydraulic Excavator. The removal procedure involves removing the solenoid, speed control plate, start spring, and bolts to access the fuel injection pump. Shims under the pump must be removed and their thickness recorded. Installation requires placing new shims of the recorded thickness and aligning the control rack pin before bolting the pump back in place. Proper shim thickness is important for correct injection timing.
The document provides instructions for removing the fuel injection pump from a 320D2 excavator. Key steps include:
1) Locking the crankshaft and camshaft using special tools to prevent rotation.
2) Disconnecting the fuel lines and capping the open ports.
3) Removing the fuel pump gear and loosening the locking screw to separate the pump from the engine.
Caterpillar cat 135 h motor grader (prefix cbc) service repair manual (cbc000...ufjjsjefkksemm
This document provides instructions for disassembling and assembling the final drive and transmission oil filter base of a Caterpillar 135H motor grader. It includes 30 steps to assemble the final drive with tools and parts listed. Safety and cleaning instructions are provided. The transmission oil filter base removal involves disconnecting hoses and harnesses, and removing bolts and the filter base.
Jcb ps760 transmission service repair manualufjjsjefkksemm
This service manual section provides information on servicing and repairing components of the JCB PS760, PS764, PS766 semi-automatic gearbox. The document covers general information, as well as procedures for clutches, solenoid valves, oil pumps, shafts, cases, and other components. Torque specifications and part numbers are included for repairs.
Caterpillar cat 301.7 d mini hydraulic excavator (prefix lj4) service repair ...ufjjsjefkksemm
This document provides instructions for removing and installing various components of a 301.7D Mini Hydraulic Excavator, including the engine, flywheel, hydraulic cylinders, blade, and bucket. It includes detailed removal and installation steps, specifications, torque values, and safety warnings for each component. Illustrations are provided to supplement the text instructions.
Caterpillar cat 140 h motor grader (prefix 9zn) service repair manual (9zn000...ufjjsjefkksemm
This document provides instructions for installing connecting rod bearings and crankshaft main bearings on a 3306 engine. It describes cleaning and lubricating the bearings, inserting them into the connecting rods and crankcase, and checking clearances using tools like Plastigage. The bearings are installed in multiple steps to ensure proper alignment and torque specifications are followed.
Caterpillar cat 318 d2 l excavator (prefix dpj) service repair manual (dpj000...fjskekdmjekm
This document provides instructions to disassemble the final drive on a 318D2 L excavator. It lists the required tools and gives step-by-step directions to remove each component. Key steps include using lifting devices and tools to remove the cover, carrier assembly, ring gears, and housing pieces. Proper cleaning and safety precautions are noted throughout. The goal is to fully separate all parts of the final drive for maintenance or repair.
Jcb 325 t skid steer loader service repair manual sn from 2476302 to 2477300fujsjefjskekmem
This service manual provides instructions for servicing JCB skid steer loaders and their components. It contains sections on machine systems and components including the engine, fuel system, cooling system, brakes, hydraulics and electrical system. The section summarized here provides instructions for removing and installing the crankshaft from the engine. It describes cleaning and inspecting the crankshaft, lists the required tools and consumables, and outlines the step-by-step removal and installation procedures. Precautions are given such as allowing the engine to cool before working on it and using lifting devices due to the heavy weight of components.
Hyundai r140 w 9 wheel excavator service repair manualfksjksmmde
1) The document provides instructions for removing and assembling various components of a front axle, including the planetary reduction and axle shaft, braking unit, and steering case.
2) Detailed steps are given for removing parts like the planetary carrier cover, crown flange, hub, bearings, and pistons. Assembly instructions include pressing in thrust blocks and installing seals, bearings, and other components.
3) Safety precautions and notes are provided throughout, such as ensuring parts are correctly oriented during assembly and noting the order of disks for reinstallation. Tightening torques are specified for fasteners.
Caterpillar cat 215 d excavator (prefix 9tf) service repair manual (9tf00001 ...fjsekdmmeed
This document provides instructions for disassembling and assembling the fuel injection pump housing of a Caterpillar 3304B engine. The disassembly process involves removing various parts like the fuel rack, lifters, camshaft and bearings. The assembly process details installing these parts in reverse order and setting proper clearances and positions. Tools required include retaining ring pliers and a driver group. Precautions are given to keep parts clean and apply oil before assembly.
Caterpillar cat 318 b excavator (prefix 3lr) service repair manual (3lr00001 ...fjskekdmjekm
1. The document provides instructions for removing and installing a camshaft on a 3046 engine used in 318B excavators.
2. The removal procedure involves using pullers to separate the camshaft gear and thrust plate from the camshaft and cylinder block.
3. The installation procedure specifies cleaning and lubricating parts, heating the camshaft gear, and aligning timing marks to ensure proper installation of the camshaft, lifters, thrust plate and gear.
Caterpillar cat 16 g motor grader (prefix 93u) service repair manual (93u0267...fjsekdmmeed
This document provides instructions for removing and installing rocker shaft assemblies, push rods, valve lifters, and related components on a 3406C diesel engine. The key steps include:
1. Removing the valve covers, fuel lines, rocker shaft assemblies, push rods, and valve lifters. Identification marks should be made on removed parts.
2. Cleaning and lubricating replacement parts as needed before installation. Parts should be installed in their original locations when possible.
3. Installing the valve lifters, push rods, rocker shaft assemblies, fuel lines, adjusting the valves, and replacing the valve covers. Torque specifications and safety notices are provided throughout.
Caterpillar cat 303.5 e mini hydraulic excavator (prefix rky) service repair ...yhhjjkfkseme
The document provides instructions for installing a hydraulic tank on a 303.5E Mini Hydraulic Excavator. The procedure involves 21 steps, including attaching lifting devices to the tank, installing it on the excavator, and reconnecting all hydraulic hoses and lines. Proper cleanliness and identification of all components is emphasized to prevent contamination of the hydraulic system.
Caterpillar cat 950 b wheel loader (prefix 22z) service repair manual (22z031...fjsjjekdkme
This document provides instructions for checking bearing clearances on Caterpillar 3304B and 3306B engines. It describes using plastic gauge tools to measure clearance between engine bearings and journals. The procedure involves inserting the gauge into installed bearings, torquing caps to specification, and measuring the compressed gauge to determine clearance. Clearance specifications for new versus used bearings are provided. Proper technique is emphasized to avoid damaging bearing surfaces when performing the check.
Caterpillar cat 323 d2 l excavator (prefix kce) service repair manual (kce000...fusjejkdkmse
This document provides disassembly and assembly instructions for the final drive of a 323D2 L excavator. It describes how to disassemble the final drive components including removing the cover, carrier assembly, ring gears, and other parts. It then describes how to assemble the final drive by installing bearings, shims, seals, and other components in reverse order of disassembly. The document contains detailed steps and illustrations to guide the process.
Caterpillar cat 315 c excavator (prefix cfb) service repair manual (cfb00001 ...fjsekdmmeed
1) The document provides step-by-step instructions for disassembling and assembling the final drive of a 315C excavator.
2) Disassembly includes removing 21 components from the final drive housing. Assembly is the reverse of disassembly and requires determining the proper shim thickness to set the rolling torque.
3) Special tools are required and components must be cleaned and lubricated before assembly to ensure proper operation of the reassembled final drive.
Caterpillar cat 312 d l excavator (prefix rhl) service repair manual (rhl0000...pfiskdmjekm
The document provides instructions for removing and installing an idler gear on a Caterpillar C4.2 engine. It describes:
1) Removing the front housing, idler gear bolt and washer, thrust plate, and idler gear from the idler gear shaft.
2) Using a puller tool to remove the idler gear bushing and idler shaft from the cylinder block.
3) Checking the idler shaft for wear and replacing if needed.
4) Measuring gear backlash and end play during installation and comparing to specifications.
Caterpillar cat 336 e l excavator (prefix bzy) service repair manual (bzy0000...fjskekmdm
This document provides instructions for disassembling and assembling a 336E L excavator travel motor. The disassembly procedure involves 27 steps to remove components like the head, springs, brake piston, plates, and seals. The assembly procedure reverses the disassembly steps and includes lubricating components and ensuring proper alignment of parts like the cam plate and keys. Special tools are listed that are required for tasks like removing races and installing seals. Safety notices advise wearing protective equipment when working with spring-loaded parts.
Caterpillar cat 320 d l excavator (prefix kgf) service repair manual (kgf0000...fkjsekksmem
This document provides instructions for disassembling and assembling the travel motor of a 320D L excavator. The disassembly process includes 27 steps to remove components like the head, fittings, seals, brake piston, plates, and barrel assembly. The assembly section outlines 13 steps including installing seals, keys, cam plate, springs, and piston shoe assemblies back into the barrel assembly and body of the travel motor. Special care must be taken to align parts properly and not allow components to separate during disassembly and assembly.
Caterpillar cat 318 c excavator (prefix mdy) service repair manual (mdy00001 ...fjskekdmjekm
This document provides instructions for disassembling and assembling the final drive of a 318C excavator. It lists the required tools and presents 33 steps for disassembly, including removing components like the cover, carrier assembly, ring gears, and seals. It then lists 4 notes about cleanliness and applying lubricants before presenting 29 steps for assembly, reversing the disassembly process and adding components like bearings and seals.
Caterpillar cat d8 l track type tractor dozer bulldozer (prefix 4fb) service ...ufjkskemfseol
1) The document provides instructions for removing and installing the high-low transmission on a D8L track-type tractor.
2) Over 50 steps are outlined for disassembling the transmission down to individual components and reassembling it.
3) Key steps include removing the transmission from the engine using lifting tools, taking apart the clutch groups and planetary components, and cleaning and inspecting all parts before reassembly.
Caterpillar cat m316 d wheeled excavator (prefix w6a) service repair manual (...fujsjefjwerkskemm
This document provides instructions for removing and installing an idler gear on a Caterpillar C6.6 engine. It describes the required tools and steps to:
1) Lock the camshaft and crankshaft in position, remove bolts, and remove the standard or heavy-duty idler gear.
2) Clean and inspect the idler gear components, install the idler gear while aligning timing marks, install bolts, and check end play and backlash.
3) Ensure the number one piston is at top dead center before installing the idler gear in the correct position and alignment.
Caterpillar cat 120 h motor grader (prefix alz) service repair manual (alz000...fujseskemmesd
This document provides disassembly instructions for the transmission of a 120H Motor Grader. It lists over 30 steps to fully disassemble the transmission, including removing components like the transmission control valve, pump, brake, seals, shafts, gears, and bearings. Detailed illustrations accompany each step to show how to position tools and lift components. Safety precautions are provided for steps that involve compressed springs. The transmission contains several heavy components, so lifting devices and assistance from another person are recommended for their removal.
Caterpillar cat 120 h motor grader (prefix alz) service repair manual (alz000...jjskekfsme
This document provides disassembly instructions for the transmission of a 120H motor grader. It lists over 40 steps to fully disassemble the transmission, involving the removal of components like seals, shafts, gears, plates, sensors and more. Many components need to be removed together or special tools are required due to the components' interconnecting nature and weight. Safety precautions are provided due to stored spring energies in some components. The detailed instructions include illustrations to clearly show each step.
Caterpillar cat 120 h motor grader (prefix alz) service repair manual (alz000...fiskefjskemem
This document provides disassembly instructions for the transmission of a 120H motor grader. It lists over 40 steps to fully disassemble the transmission, involving the removal of various components like shafts, gears, seals, plates and sensors. Special tools are required for tasks like compressing clutches and removing bearings. Safety precautions are provided, as some components can be under spring pressure. The transmission must be carefully disassembled into its individual parts to allow for repair or replacement of worn items.
Caterpillar cat 120 h motor grader (prefix alz) service repair manual (alz000...fusjefjkksemmd
This document provides disassembly instructions for the transmission of a 120H motor grader. It lists over 40 steps to fully disassemble the transmission, involving the removal of components like seals, shafts, gears, plates, sensors and more. Many components need to be removed together or special tools are required due to the components' interconnecting nature and weight. Safety precautions are provided due to stored spring energies in some components. The detailed instructions include illustrations to clearly show each step.
Caterpillar cat 301.7 d mini hydraulic excavator (prefix lj4) service repair ...ufjjsjefkksemm
This document provides instructions for removing and installing various components of a 301.7D Mini Hydraulic Excavator, including the engine, flywheel, hydraulic cylinders, blade, and bucket. It includes detailed removal and installation steps, specifications, torque values, and safety warnings for each component. Illustrations are provided to supplement the text instructions.
Caterpillar cat 140 h motor grader (prefix 9zn) service repair manual (9zn000...ufjjsjefkksemm
This document provides instructions for installing connecting rod bearings and crankshaft main bearings on a 3306 engine. It describes cleaning and lubricating the bearings, inserting them into the connecting rods and crankcase, and checking clearances using tools like Plastigage. The bearings are installed in multiple steps to ensure proper alignment and torque specifications are followed.
Caterpillar cat 318 d2 l excavator (prefix dpj) service repair manual (dpj000...fjskekdmjekm
This document provides instructions to disassemble the final drive on a 318D2 L excavator. It lists the required tools and gives step-by-step directions to remove each component. Key steps include using lifting devices and tools to remove the cover, carrier assembly, ring gears, and housing pieces. Proper cleaning and safety precautions are noted throughout. The goal is to fully separate all parts of the final drive for maintenance or repair.
Jcb 325 t skid steer loader service repair manual sn from 2476302 to 2477300fujsjefjskekmem
This service manual provides instructions for servicing JCB skid steer loaders and their components. It contains sections on machine systems and components including the engine, fuel system, cooling system, brakes, hydraulics and electrical system. The section summarized here provides instructions for removing and installing the crankshaft from the engine. It describes cleaning and inspecting the crankshaft, lists the required tools and consumables, and outlines the step-by-step removal and installation procedures. Precautions are given such as allowing the engine to cool before working on it and using lifting devices due to the heavy weight of components.
Hyundai r140 w 9 wheel excavator service repair manualfksjksmmde
1) The document provides instructions for removing and assembling various components of a front axle, including the planetary reduction and axle shaft, braking unit, and steering case.
2) Detailed steps are given for removing parts like the planetary carrier cover, crown flange, hub, bearings, and pistons. Assembly instructions include pressing in thrust blocks and installing seals, bearings, and other components.
3) Safety precautions and notes are provided throughout, such as ensuring parts are correctly oriented during assembly and noting the order of disks for reinstallation. Tightening torques are specified for fasteners.
Caterpillar cat 215 d excavator (prefix 9tf) service repair manual (9tf00001 ...fjsekdmmeed
This document provides instructions for disassembling and assembling the fuel injection pump housing of a Caterpillar 3304B engine. The disassembly process involves removing various parts like the fuel rack, lifters, camshaft and bearings. The assembly process details installing these parts in reverse order and setting proper clearances and positions. Tools required include retaining ring pliers and a driver group. Precautions are given to keep parts clean and apply oil before assembly.
Caterpillar cat 318 b excavator (prefix 3lr) service repair manual (3lr00001 ...fjskekdmjekm
1. The document provides instructions for removing and installing a camshaft on a 3046 engine used in 318B excavators.
2. The removal procedure involves using pullers to separate the camshaft gear and thrust plate from the camshaft and cylinder block.
3. The installation procedure specifies cleaning and lubricating parts, heating the camshaft gear, and aligning timing marks to ensure proper installation of the camshaft, lifters, thrust plate and gear.
Caterpillar cat 16 g motor grader (prefix 93u) service repair manual (93u0267...fjsekdmmeed
This document provides instructions for removing and installing rocker shaft assemblies, push rods, valve lifters, and related components on a 3406C diesel engine. The key steps include:
1. Removing the valve covers, fuel lines, rocker shaft assemblies, push rods, and valve lifters. Identification marks should be made on removed parts.
2. Cleaning and lubricating replacement parts as needed before installation. Parts should be installed in their original locations when possible.
3. Installing the valve lifters, push rods, rocker shaft assemblies, fuel lines, adjusting the valves, and replacing the valve covers. Torque specifications and safety notices are provided throughout.
Caterpillar cat 303.5 e mini hydraulic excavator (prefix rky) service repair ...yhhjjkfkseme
The document provides instructions for installing a hydraulic tank on a 303.5E Mini Hydraulic Excavator. The procedure involves 21 steps, including attaching lifting devices to the tank, installing it on the excavator, and reconnecting all hydraulic hoses and lines. Proper cleanliness and identification of all components is emphasized to prevent contamination of the hydraulic system.
Caterpillar cat 950 b wheel loader (prefix 22z) service repair manual (22z031...fjsjjekdkme
This document provides instructions for checking bearing clearances on Caterpillar 3304B and 3306B engines. It describes using plastic gauge tools to measure clearance between engine bearings and journals. The procedure involves inserting the gauge into installed bearings, torquing caps to specification, and measuring the compressed gauge to determine clearance. Clearance specifications for new versus used bearings are provided. Proper technique is emphasized to avoid damaging bearing surfaces when performing the check.
Caterpillar cat 323 d2 l excavator (prefix kce) service repair manual (kce000...fusjejkdkmse
This document provides disassembly and assembly instructions for the final drive of a 323D2 L excavator. It describes how to disassemble the final drive components including removing the cover, carrier assembly, ring gears, and other parts. It then describes how to assemble the final drive by installing bearings, shims, seals, and other components in reverse order of disassembly. The document contains detailed steps and illustrations to guide the process.
Caterpillar cat 315 c excavator (prefix cfb) service repair manual (cfb00001 ...fjsekdmmeed
1) The document provides step-by-step instructions for disassembling and assembling the final drive of a 315C excavator.
2) Disassembly includes removing 21 components from the final drive housing. Assembly is the reverse of disassembly and requires determining the proper shim thickness to set the rolling torque.
3) Special tools are required and components must be cleaned and lubricated before assembly to ensure proper operation of the reassembled final drive.
Caterpillar cat 312 d l excavator (prefix rhl) service repair manual (rhl0000...pfiskdmjekm
The document provides instructions for removing and installing an idler gear on a Caterpillar C4.2 engine. It describes:
1) Removing the front housing, idler gear bolt and washer, thrust plate, and idler gear from the idler gear shaft.
2) Using a puller tool to remove the idler gear bushing and idler shaft from the cylinder block.
3) Checking the idler shaft for wear and replacing if needed.
4) Measuring gear backlash and end play during installation and comparing to specifications.
Caterpillar cat 336 e l excavator (prefix bzy) service repair manual (bzy0000...fjskekmdm
This document provides instructions for disassembling and assembling a 336E L excavator travel motor. The disassembly procedure involves 27 steps to remove components like the head, springs, brake piston, plates, and seals. The assembly procedure reverses the disassembly steps and includes lubricating components and ensuring proper alignment of parts like the cam plate and keys. Special tools are listed that are required for tasks like removing races and installing seals. Safety notices advise wearing protective equipment when working with spring-loaded parts.
Caterpillar cat 320 d l excavator (prefix kgf) service repair manual (kgf0000...fkjsekksmem
This document provides instructions for disassembling and assembling the travel motor of a 320D L excavator. The disassembly process includes 27 steps to remove components like the head, fittings, seals, brake piston, plates, and barrel assembly. The assembly section outlines 13 steps including installing seals, keys, cam plate, springs, and piston shoe assemblies back into the barrel assembly and body of the travel motor. Special care must be taken to align parts properly and not allow components to separate during disassembly and assembly.
Caterpillar cat 318 c excavator (prefix mdy) service repair manual (mdy00001 ...fjskekdmjekm
This document provides instructions for disassembling and assembling the final drive of a 318C excavator. It lists the required tools and presents 33 steps for disassembly, including removing components like the cover, carrier assembly, ring gears, and seals. It then lists 4 notes about cleanliness and applying lubricants before presenting 29 steps for assembly, reversing the disassembly process and adding components like bearings and seals.
Caterpillar cat d8 l track type tractor dozer bulldozer (prefix 4fb) service ...ufjkskemfseol
1) The document provides instructions for removing and installing the high-low transmission on a D8L track-type tractor.
2) Over 50 steps are outlined for disassembling the transmission down to individual components and reassembling it.
3) Key steps include removing the transmission from the engine using lifting tools, taking apart the clutch groups and planetary components, and cleaning and inspecting all parts before reassembly.
Caterpillar cat m316 d wheeled excavator (prefix w6a) service repair manual (...fujsjefjwerkskemm
This document provides instructions for removing and installing an idler gear on a Caterpillar C6.6 engine. It describes the required tools and steps to:
1) Lock the camshaft and crankshaft in position, remove bolts, and remove the standard or heavy-duty idler gear.
2) Clean and inspect the idler gear components, install the idler gear while aligning timing marks, install bolts, and check end play and backlash.
3) Ensure the number one piston is at top dead center before installing the idler gear in the correct position and alignment.
Caterpillar cat 120 h motor grader (prefix alz) service repair manual (alz000...fujseskemmesd
This document provides disassembly instructions for the transmission of a 120H Motor Grader. It lists over 30 steps to fully disassemble the transmission, including removing components like the transmission control valve, pump, brake, seals, shafts, gears, and bearings. Detailed illustrations accompany each step to show how to position tools and lift components. Safety precautions are provided for steps that involve compressed springs. The transmission contains several heavy components, so lifting devices and assistance from another person are recommended for their removal.
Caterpillar cat 120 h motor grader (prefix alz) service repair manual (alz000...jjskekfsme
This document provides disassembly instructions for the transmission of a 120H motor grader. It lists over 40 steps to fully disassemble the transmission, involving the removal of components like seals, shafts, gears, plates, sensors and more. Many components need to be removed together or special tools are required due to the components' interconnecting nature and weight. Safety precautions are provided due to stored spring energies in some components. The detailed instructions include illustrations to clearly show each step.
Caterpillar cat 120 h motor grader (prefix alz) service repair manual (alz000...fiskefjskemem
This document provides disassembly instructions for the transmission of a 120H motor grader. It lists over 40 steps to fully disassemble the transmission, involving the removal of various components like shafts, gears, seals, plates and sensors. Special tools are required for tasks like compressing clutches and removing bearings. Safety precautions are provided, as some components can be under spring pressure. The transmission must be carefully disassembled into its individual parts to allow for repair or replacement of worn items.
Caterpillar cat 120 h motor grader (prefix alz) service repair manual (alz000...fusjefjkksemmd
This document provides disassembly instructions for the transmission of a 120H motor grader. It lists over 40 steps to fully disassemble the transmission, involving the removal of components like seals, shafts, gears, plates, sensors and more. Many components need to be removed together or special tools are required due to the components' interconnecting nature and weight. Safety precautions are provided due to stored spring energies in some components. The detailed instructions include illustrations to clearly show each step.
Caterpillar cat 120 h motor grader (prefix alz) service repair manual (alz000...fusjejfksemem
This document provides disassembly instructions for the transmission of a 120H motor grader. It lists over 40 steps to fully disassemble the transmission, involving the removal of components like seals, shafts, gears, plates, sensors and more. Many components need to be removed together or special tools are required due to the components' interconnecting nature and weight. Safety precautions are provided due to stored spring energies in some components. The detailed instructions include illustrations to clearly show each step.
Caterpillar Cat 120H Motor Grader (Prefix ALZ) Service Repair Manual (ALZ0000...shanlianjiu7712
This document provides disassembly instructions for the transmission of a 120H motor grader. It lists over 40 steps to fully disassemble the transmission, including removing components like the transmission case assembly, pump, brake, shafts, seals, sensors, and clutches. Detailed illustrations accompany each step to show how to position the transmission and what tools to use. Safety warnings are included for steps involving compressed springs.
Caterpillar Cat 120H Motor Grader (Prefix ALZ) Service Repair Manual (ALZ0000...vyqjjl248
This document provides disassembly instructions for the transmission of a 120H motor grader. It lists over 40 steps to fully disassemble the transmission, including removing components like the transmission case assembly, pump, brake, shafts, seals, sensors, and clutches. Detailed illustrations accompany each step to show how to position the transmission and what tools to use. Safety warnings are included for steps involving compressed springs.
Caterpillar Cat 120H Motor Grader (Prefix ALZ) Service Repair Manual (ALZ0000...jiduanbu
This document provides instructions for disassembling the transmission of a 120H Motor Grader. It lists the required tools and presents a step-by-step process with illustrations. Key steps include removing the transmission case from the cover assembly, separating the first/third and high/low shaft assemblies, and dismantling individual components such as clutches, seals, and sensors. Proper lifting equipment is required due to the heavy weight of transmission components.
Caterpillar Cat 120H Motor Grader (Prefix ALZ) Service Repair Manual (ALZ0000...iphg8793466
This document provides instructions for disassembling the transmission of a 120H Motor Grader. It lists the required tools and presents a step-by-step process with illustrations. Key steps include removing the transmission case from the cover assembly using special tools, and then removing individual components like shafts, gears, seals and sensors from each assembly. Safety precautions are noted for steps involving compressed springs. The goal is to fully disassemble the transmission into its core components.
Caterpillar Cat 120H Motor Grader (Prefix ALZ) Service Repair Manual (ALZ0000...shenjiao97221
This document provides disassembly instructions for the transmission of a 120H motor grader. It lists over 40 steps to fully disassemble the transmission, including removing components like the transmission case assembly, pump, brake, shafts, seals, sensors, and clutches. Detailed illustrations accompany each step to show how to position the transmission and what tools are required. Safety notices are included to warn of spring pressures during clutch removal.
The document provides instructions for disassembling and assembling the freewheel stator component of a 962H wheel loader torque converter. It lists 35 steps for disassembly, including removing bolts, gears, bearings, and other internal parts. For assembly, it lists 29 steps reversing the disassembly process and provides torque specifications for securing components. The purpose is to allow maintenance and repair of the torque converter while ensuring correct reassembly.
The document provides instructions for disassembling and assembling the freewheel stator component of a 962H wheel loader torque converter. It lists 35 steps for disassembly, including removing bolts, gears, bearings, and other internal parts. For assembly, it lists 29 steps reversing the disassembly process and provides torque specifications for securing components. The purpose is to repair or replace parts of the torque converter freewheel stator.
The document provides instructions for disassembling and assembling the freewheel stator component of a 962H wheel loader torque converter. It lists 35 steps for disassembly, including removing bolts, gears, bearings, and other internal parts. For assembly, it lists 29 steps reversing the disassembly process and provides torque specifications for securing components. The purpose is to allow maintenance and repair of the torque converter while ensuring correct reassembly.
The document provides instructions for disassembling and assembling the freewheel stator of a torque converter. It lists 35 steps for disassembly, including removing bolts, valves, sensors, gears, and other components. It then lists 29 steps for assembly, instructing technicians to clean parts, press components together, and torque bolts to the specified values. The overall procedure involves carefully separating and then reassembling each part of the torque converter.
The document provides instructions for disassembling and assembling the freewheel stator component of a 962H wheel loader torque converter. It lists 35 steps for disassembly, including removing bolts, bearings, gears, and other internal parts. For assembly, it lists 29 steps reversing the disassembly process and provides torque specifications for securing certain components. The overall procedure involves precisely reassembling the many intricate internal components of the torque converter housing.
The document provides instructions for disassembling and assembling the freewheel stator of a torque converter. It lists 35 steps for disassembly, including removing bolts, valves, sensors, gears, and other components. It then lists 29 steps for assembly, instructing technicians to clean parts, press components together, and torque bolts to the specified values. The overall procedure involves carefully separating and then reassembling each part of the torque converter.
The document provides instructions for disassembling and assembling the freewheel stator of a torque converter. It lists 35 steps for disassembly, including removing bolts, seals, bearings and other components. It then lists 29 steps for assembly, installing components in reverse order and noting that cleanliness is important. Tools include link brackets, eyebolts and retaining ring pliers. Torque specifications are provided for certain fasteners.
The document provides instructions for disassembling and assembling the freewheel stator component of a 962H wheel loader torque converter. It lists 35 steps for disassembly, including removing bolts, gears, bearings, and other internal parts. For assembly, it lists 29 steps reversing the disassembly process and provides torque specifications for securing components. The purpose is to repair or replace parts of the torque converter freewheel stator.
The document provides instructions for disassembling and assembling the freewheel stator component of a 962H wheel loader torque converter. It lists 35 steps for disassembly, including removing bolts, gears, bearings, seals and other internal parts. For assembly, it lists 29 steps reversing the disassembly process and provides torque specifications for securing components. Cleanliness is emphasized throughout to prevent dirt from entering the internal mechanism.
The document provides instructions for disassembling and assembling the freewheel stator component of a 962H wheel loader torque converter. It lists 35 steps for disassembly, including removing bolts, gears, bearings, and other internal parts. For assembly, it lists 29 steps reversing the disassembly process and provides torque specifications for securing components. The purpose is to repair or replace parts in the torque converter freewheel stator.
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2. Shutdown SIS
Previous Screen
Product: MOTOR GRADER
Model: 120H MOTOR GRADER ALZ
Configuration: 120H Motor Grader ALZ00001-UP (MACHINE) POWERED BY 3126B Engine
Disassembly and Assembly
120H and 135H Motor Graders Power Train
Media Number -RENR4160-05 Publication Date -01/04/2005 Date Updated -22/05/2017
i01967370
Transmission - Disassemble
SMCS - 3002-015; 3030-015; 3159-015
Disassembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 138-7575 Link Bracket 3
B 154-6181 Forcing Screw 2
C 6V-5221 Bolt 1
D 4C-8156 Fixture 1
E 6V-3918 Bolt 1
F 4C-8157 Lifting Fixture 2
G 1U-6405 Three Jaw Puller 1
H 1U-6341 Threaded Rod 1
J 5P-7970 Nut 1
K 9U-7479 Compressing Tube 1
L 5B-0637 High Idle Nut 1
5F-7353 Washer 1
1B-4207 Full Nut 2
5F-7369 Puller Leg 2
3H-0465 Push-Puller Plate 2
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3. 5F-7366 Screw 1
5P-4808 Cap 2
1U-9895 Crossblock 1
M
9S-9152 Block 2
1B-4206 Nut 4
8B-7552 Forcing Bolt 2
N 1U-6343 Threaded Rod 1
P 6V-8149 Nut 1
Q 2P-8312 Pliers 1
R
1P-2326 Screw 1
1P-2325 Head 1
3H-0462 Bolt and Nut 4
8H-0709 Strap 4
5F-7373 Jaw 3
T 3E-3882 Eyebolt 1
Start By:
a. Remove the transmission. Refer to Disassembly and Assembly, "Transmission - Remove"
for the correct procedure.
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4. Illustration 1 g00997069
1. Install Tooling (A) on transmission control valve (1). Attach a suitable lifting device to
Tooling (A).
2. Remove bolts (2) and remove transmission control valve (1). The weight of transmission
control valve (1) is approximately 30 kg (65 lb).
3. Remove temperature sensor (3). Remove tube assembly (4). Remove hose assemblies (5).
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5. Illustration 2 g01021534
4. Remove hose assembly (8) and remove intermediate sensors (9) and (6).
5. Attach a suitable lifting device to pump (11). Remove bolts (10). Remove pump (11). The
weight of pump (11) is approximately 25 kg (55 lb).
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6. Illustration 3 g00997084
6. Remove bolt (12) and yoke (13). Remove bolts (14) and brake (15). Use two people to
remove brake (15). The weight of brake (15) is approximately 34 kg (75 lb).
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7. Illustration 4 g00997086
7. Remove O-ring seal (14A).
Illustration 5 g00997489
8. Remove plates (15A), disc (15B), hub (15C), and dowels (15D).
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9. Illustration 7 g00997091
10. Remove input sensor (18). Remove bolts (20A). Remove plate assembly (20) and harness
assembly (19).
Illustration 8 g00997251
11. Place transmission (21) level on the floor.
12. Remove bolts (22) , the four covers, and the O-ring seals from transmission case assembly
(23).
13. Remove bolts (24) from the transmission case assembly (23).
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10. Illustration 9 g00997252
Note: Identify the location of seal carrier (25) in the transmission case assembly (23) for
assembly purposes.
14. Remove bolts (26) from seal carrier (25).
15. Install Tooling (A) (not shown) in seal carrier (25). Remove seal carrier (25) and the three
ring seals from the transmission case assembly bore (27).
16. Repeat Step 14 through Step 15 on the three remaining seal carriers (25).
Illustration 10 g00997253
17. Remove seal rings (29) from seal carrier (25).
18. Remove seals (28) from seal carrier (25).
19. Remove spring pin (30) from seal carrier (25).
20. Repeat Step 17 and Step 19 for the remaining three seal carriers (25).
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11. Illustration 11 g00997255
21. Install Tooling (B) in the transmission case assembly (23). Tighten Tooling (B) evenly to
separate transmission case assembly (23) from transmission cover assembly (31).
22. Install Tooling (A) to transmission case assembly (23). Attach a suitable lifting device to
Tooling (A). Slowly raise the transmission case assembly (23) from the transmission cover
assembly (31). Be careful not to bind the transmission case assembly (23) during separation.
Illustration 12 g01022248
23. Remove bolts (32) from tube assembly (33). Remove tube assembly (33) from the
transmission cover assembly (31).
24. Remove the O-ring seal from tube assembly (33).
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12. Illustration 13 g00997257
Note: First/Third shaft assembly (34) and High/Low shaft assembly (35) must be removed
together.
25. Install Tooling (D) on First/Third shaft assembly (34) and High/Low shaft assembly (35).
Use Tooling (C) and Tooling (E) in order to hold Tooling (D) on First/Third shaft assembly
(34) and High/Low shaft assembly (35), as shown. First/Third shaft assembly (34) and
High/Low shaft assembly (35) must be removed together.
26. Attach a suitable lifting device to Tooling (D). Carefully remove First/Third shaft assembly
(34) and High/Low shaft assembly (35) from the transmission cover assembly (31). The
weight of the two shaft assemblies is approximately 177 kg (390 lb).
Illustration 14 g00997258
27. Place First/Third shaft assembly (34) and High/Low shaft assembly (35) on Tooling (F) or
on blocks and remove Tooling (D). Carefully separate First/Third shaft assembly (34) and
High/Low shaft assembly (35). The weight of each shaft assembly is approximately 89 kg
(195 lb).
Illustration 15 g00997259
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13. Illustration 16 g00997261
Note: Place High/Low shaft (35) in a modified work bench or on blocks. Modify a
substantial workbench by cutting a 116.0 ± 2.0 mm (4.60 ± 0.08 inch) clearance hole in the
top of the bench.
Illustration 17 g00997262
Illustration 18 g00997263
Note: Do not attach Tooling (G) to rotor (37). If pressure is applied to rotor (37) with
Tooling (G), rotor (37) will brake. Attach Tooling (G) to gear assembly (38).
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14. 28. With High/Low shaft assembly (35) on the modified work bench or on blocks, use Tooling
(G) in order to remove race and bearing (36), rotor (37), gear assembly (38), and two sleeve
bearings (not shown) from High/Low shaft assembly (35). Press fit bearing (36) and rotor
(37) on High/Low shaft assembly (35).
29. Remove bearing (36), rotor (37), thrust disc (39), and gear assembly (38) from High/Low
shaft assembly (35). Attach Tooling (G) to gear assembly (38). Do not attach Tooling (G) to
rotor (37).
Illustration 19 g00997265
30. Remove thrust disc (40) and the washer from High/Low shaft assembly (35).
Illustration 20 g00997266
Personal injury can result from being struck by parts propelled by a
released spring force.
Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended tooling to
release the spring force.
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15. 31. Install Tooling (H) and Tooling (K) on High/Low shaft assembly (35) and clutch assembly
(41). Tighten Tooling (J) on Tooling (H) (not shown) in order to compress clutch assembly
(41). Remove two half rings (42) and two lock rings (43) from the High/Low shaft assembly
(35).
32. Carefully loosen Tooling (J) on Tooling (H) in order to relieve pressure from clutch
assembly (41). Remove Tooling (K) and Tooling (H) from High/Low shaft assembly (35)
and clutch assembly (41). The clutch assembly (41) is made up of five clutch plates, six
friction discs, and the hub assembly. Identify the position of the clutch assembly (41) for
assembly purposes.
Illustration 21 g00997267
33. Remove wave spring (45) from High/Low shaft assembly (35).
34. Remove piston (44) from High/Low shaft assembly (35).
Illustration 22 g00997268
35. Remove seal extension ring (47) and seal ring (46) from piston (42).
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16. Illustration 23 g00997270
36. Position High/Low shaft assembly (35), as shown. Place High/Low shaft (35) in the
modified work bench, or on blocks. The weight of High/Low shaft assembly (35) is
approximately 50 kg (110 lb).
37. Install Tooling (L) and Tooling (M) on High/Low shaft assembly (35) and inner bearing
(48). Remove inner bearing (48) from High/Low shaft assembly (35). Remove two thrust
discs (49), two bearing sleeves, and gear assembly (50) from High/Low shaft assembly (35).
Illustration 24 g00997273
Personal injury can result from being struck by parts propelled by a
released spring force.
Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended tooling to
release the spring force.
38. Remove thrust disc (51) and the washer from High/Low shaft assembly (35).
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17. Illustration 25 g00997275
Personal injury can result from being struck by parts propelled by a
released spring force.
Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended tooling to
release the spring force.
Note: Tooling (K) is the old style tool that is now modified. Tooling (K) (new style tool)
works without being modified. Tooling (K) may need to be modified so the hole in the top
of the tube will have clearance for Tooling (N).
39. Install Tooling (N) and Tooling (K) on High/Low shaft assembly (35) and clutch assembly
(52). Tighten Tooling (P) on Tooling (N) in order to compress clutch assembly (52).
Remove two half rings (53) and two lock rings (54) from the High/Low shaft assembly (35).
40. Carefully loosen Tooling (P) on Tooling (N) in order to relieve pressure from clutch
assembly (52). Remove Tooling (K) and Tooling (N) from High/Low shaft assembly (35)
and clutch assembly (52). The clutch assembly (52) is made up of eight clutch plates, seven
friction discs, and the hub assembly. Identify the position of the clutch assembly (52) for
assembly purposes.
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19. Illustration 26 g00997276
Personal injury can result from being struck by parts propelled by a
released spring force.
Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended tooling to
release the spring force.
Note: Tooling (K) is the old style tool that must be modified. Tooling (K) (new style tool)
works without being modified. Tooling (K) may need to be modified so the hole in the top
of the tube will have clearance for Tooling (N).
41. Install Tooling (N) and Tooling (K) on High/Low shaft assembly (35) and balance piston
(55). Tighten Tooling (P) on Tooling (N) in order to compress balance piston (55).
42. Use Tooling (Q) in order to remove retaining ring (56) from High/Low shaft assembly (35).
43. Carefully loosen Tooling (P) on Tooling (N) in order to relieve pressure from balance piston
(55). Remove Tooling (K) and Tooling (N) in order to relieve pressure from High/Low shaft
assembly (35) and balance piston (55).
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20. Illustration 27 g00997277
Personal injury can result from being struck by parts propelled by a
released spring force.
Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended tooling to
release the spring force.
44. Remove balance piston (55) and seal extension ring (57) from High/Low shaft assembly
(35).
45. Remove fifteen springs (58) from piston (59).
46. Remove piston (59), the seal extension ring (not shown), and a ring seal (not shown) from
High/Low shaft assembly (35).
Illustration 28 g00997278
47. Remove seal ring (60) and seal extension ring (61) from piston (59).
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21. Illustration 29 g00997279
48. Place First/Third shaft assembly (34) on the modified work bench or on blocks. Use Tooling
(F) in order to remove race and bearing (62), thrust disc (not shown), and gear assembly
(63) from First/Third shaft assembly (34).
Illustration 30 g00997280
49. Remove thrust disc (64) and gear assembly (65) from First/Third shaft assembly (34).
Illustration 31 g00997283
50. Remove the sleeve bearing (not shown), thrust disc (66), and washer (67) from First/Third
shaft assembly (34).
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22. Illustration 32 g00997284
Personal injury can result from being struck by parts propelled by a
released spring force.
Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended tooling to
release the spring force.
51. Install Tooling (H) and Tooling (K) on First/Third shaft assembly (34) and clutch assembly
(68). Tighten Tooling (K) on Tooling (H) in order to compress clutch assembly (68).
Remove two half rings (69) and two lock rings (70) from First/Third shaft assembly (34).
52. Carefully loosen Tooling (J) on Tooling (H) in order to relieve pressure from clutch
assembly (68). Remove Tooling (K) and Tooling (H) from First/Third shaft assembly (34)
and clutch assembly (68). As you remove clutch assembly (68) from First/Third shaft
assembly (34), identify the positions of the five clutch plates, the six friction disc, and the
hub assembly for assembly purposes.
Illustration 33 g00997296
53. Remove wave spring (71) from First/Third shaft assembly (34).
54. Remove piston (72) from First/Third shaft assembly (34).
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23. Illustration 34 g01022249
55. Remove seal extension ring (73) and seal ring (74) from piston (72).
Illustration 35 g00997299
56. Position First/Third shaft assembly (34), as shown. Place First/Third shaft assembly (34) in
the modified work bench, or on blocks. The weight of First/Third shaft assembly (34) is
approximately 55 kg (120 lb).
57. Remove the seal ring (not shown) from First/Third shaft assembly (34).
58. Use Tooling (R) in order to remove inner bearing (75), thrust disc (not shown), gear (76),
and thrust disc (not shown).
59. Remove gear assembly (77), the bearing sleeve (not shown), the thrust disc, and the washer
(not shown) from First/Third shaft assembly (34).
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