This service manual provides information for servicing JCB machines with Kubota engines. It contains sections on safety, technical specifications, component identification, engine operation, and maintenance for the Kubota D1703 and V2203-M engines. The document outlines the four-stroke operating cycle and firing order of the four-cylinder engines. Safety warnings include the risks of hot components, rotating parts, and chemical hazards.
Caterpillar cat m316 d wheeled excavator (prefix w6a) service repair manual (...fujsjefjwerkskemm
This document provides instructions for removing and installing an idler gear on a Caterpillar C6.6 engine. It describes the required tools and steps to:
1) Lock the camshaft and crankshaft in position, remove bolts, and remove the standard or heavy-duty idler gear.
2) Clean and inspect the idler gear components, install the idler gear while aligning timing marks, install bolts, and check end play and backlash.
3) Ensure the number one piston is at top dead center before installing the idler gear in the correct position and alignment.
This service manual provides instructions for servicing components of the 6TFT and 6TST engines, including the engine, body and framework, operator station, fuel and exhaust systems, cooling system, brakes, steering, driveline, hydraulic system, electrical system, fasteners, and consumable products. The manual contains sections on general information, component identification, and procedures for removing and installing parts. Safety precautions are provided throughout regarding safe operation and maintenance of the machine.
Caterpillar cat m318 d wheeled excavator (prefix w8p) service repair manual (...fdjjsekksemxs
This document provides instructions for removing and installing an idler gear on a Caterpillar C6.6 diesel engine. It describes:
1) The required tools and preparation steps, which include locking the camshaft and crankshaft, removing covers, and ensuring the valves are closed.
2) The removal procedure, which involves marking components, loosening rocker arms, and tilting the idler gear during removal.
3) The installation procedure, such as cleaning parts, aligning timing marks, and lubricating before sliding the hub into the idler gear. Precise timing of the camshaft and crankshaft is required.
Caterpillar cat d6 h track type tractor (prefix 6cf) service repair manual (6...fdjjsekksemxs
This service manual provides instructions for servicing track-type tractors. It details the process for removing and installing track roller frames, which requires separating the track, supporting the tractor, and removing bolts and pins to detach the frame. It also describes removing and installing idlers, which involves separating the caps and blocks to take the idlers off and replacing seals before reattaching everything.
Jcb hydradig 110 w wheeled excavator service repair manual (serial no. from 2...fiskefjskemem
This document provides instructions for removing and installing the oil sump on a JCB Hydradig 110W wheeled excavator. It begins with an introduction to the engine's lubrication system and the role of the oil sump. The component identification section outlines the main parts of the oil sump. The removal and installation section provides a step-by-step process for accessing the engine and safely removing the oil sump, replacing gaskets, and reinstalling the sump. Proper torque values for fasteners are also included.
Jcb tm420 telescopic wheel loader service repair manual sn 2454001 and upfusjjfksekmme
This service manual section provides instructions for removing and installing the master clutch, as well as disassembling and assembling it. The master clutch controls gear changes in the transmission. Removal involves using jacking bolts and threaded lifting eyes to detach the clutch cover and drum. Assembly is the reverse of disassembly, replacing worn parts as needed and applying the specified torques. Special tools like retainers and a mandrel are required for some steps.
Caterpillar cat 303.5 e mini hydraulic excavator (prefix rse) service repair ...fiskefjskemem
The document provides instructions for disassembling and assembling the swing motor and swing drive of a 303.5E Mini Hydraulic Excavator. It details 30 steps for disassembly, removing components like valves, springs, spools, check valves, bolts, plates and bearings. It then details 28 steps for assembly, installing the components in reverse order and noting tools and procedures needed.
Jcb 3 cx t2 t3 backhoe loader service repair manual from 2615002 to 2616002fusefjjskekemm
This service manual provides instructions for servicing the valves on a backhoe loader engine. It describes how the valve train components operate and the process for measuring and adjusting valve clearances. The procedure involves using special tools to position the engine, lock the valve tappets, and measure clearance with a dial indicator. Clearances are adjusted by turning the tappet adjusters if needed. Instructions are also provided for removing and installing the valves, which requires compressing the springs and removing retaining collets.
Caterpillar cat m316 d wheeled excavator (prefix w6a) service repair manual (...fujsjefjwerkskemm
This document provides instructions for removing and installing an idler gear on a Caterpillar C6.6 engine. It describes the required tools and steps to:
1) Lock the camshaft and crankshaft in position, remove bolts, and remove the standard or heavy-duty idler gear.
2) Clean and inspect the idler gear components, install the idler gear while aligning timing marks, install bolts, and check end play and backlash.
3) Ensure the number one piston is at top dead center before installing the idler gear in the correct position and alignment.
This service manual provides instructions for servicing components of the 6TFT and 6TST engines, including the engine, body and framework, operator station, fuel and exhaust systems, cooling system, brakes, steering, driveline, hydraulic system, electrical system, fasteners, and consumable products. The manual contains sections on general information, component identification, and procedures for removing and installing parts. Safety precautions are provided throughout regarding safe operation and maintenance of the machine.
Caterpillar cat m318 d wheeled excavator (prefix w8p) service repair manual (...fdjjsekksemxs
This document provides instructions for removing and installing an idler gear on a Caterpillar C6.6 diesel engine. It describes:
1) The required tools and preparation steps, which include locking the camshaft and crankshaft, removing covers, and ensuring the valves are closed.
2) The removal procedure, which involves marking components, loosening rocker arms, and tilting the idler gear during removal.
3) The installation procedure, such as cleaning parts, aligning timing marks, and lubricating before sliding the hub into the idler gear. Precise timing of the camshaft and crankshaft is required.
Caterpillar cat d6 h track type tractor (prefix 6cf) service repair manual (6...fdjjsekksemxs
This service manual provides instructions for servicing track-type tractors. It details the process for removing and installing track roller frames, which requires separating the track, supporting the tractor, and removing bolts and pins to detach the frame. It also describes removing and installing idlers, which involves separating the caps and blocks to take the idlers off and replacing seals before reattaching everything.
Jcb hydradig 110 w wheeled excavator service repair manual (serial no. from 2...fiskefjskemem
This document provides instructions for removing and installing the oil sump on a JCB Hydradig 110W wheeled excavator. It begins with an introduction to the engine's lubrication system and the role of the oil sump. The component identification section outlines the main parts of the oil sump. The removal and installation section provides a step-by-step process for accessing the engine and safely removing the oil sump, replacing gaskets, and reinstalling the sump. Proper torque values for fasteners are also included.
Jcb tm420 telescopic wheel loader service repair manual sn 2454001 and upfusjjfksekmme
This service manual section provides instructions for removing and installing the master clutch, as well as disassembling and assembling it. The master clutch controls gear changes in the transmission. Removal involves using jacking bolts and threaded lifting eyes to detach the clutch cover and drum. Assembly is the reverse of disassembly, replacing worn parts as needed and applying the specified torques. Special tools like retainers and a mandrel are required for some steps.
Caterpillar cat 303.5 e mini hydraulic excavator (prefix rse) service repair ...fiskefjskemem
The document provides instructions for disassembling and assembling the swing motor and swing drive of a 303.5E Mini Hydraulic Excavator. It details 30 steps for disassembly, removing components like valves, springs, spools, check valves, bolts, plates and bearings. It then details 28 steps for assembly, installing the components in reverse order and noting tools and procedures needed.
Jcb 3 cx t2 t3 backhoe loader service repair manual from 2615002 to 2616002fusefjjskekemm
This service manual provides instructions for servicing the valves on a backhoe loader engine. It describes how the valve train components operate and the process for measuring and adjusting valve clearances. The procedure involves using special tools to position the engine, lock the valve tappets, and measure clearance with a dial indicator. Clearances are adjusted by turning the tappet adjusters if needed. Instructions are also provided for removing and installing the valves, which requires compressing the springs and removing retaining collets.
Jcb 325 t skid steer loader service repair manual sn from 2476302 to 2477300fujsjefjskekmem
This service manual provides instructions for servicing JCB skid steer loaders and their components. It contains sections on machine systems and components including the engine, fuel system, cooling system, brakes, hydraulics and electrical system. The section summarized here provides instructions for removing and installing the crankshaft from the engine. It describes cleaning and inspecting the crankshaft, lists the required tools and consumables, and outlines the step-by-step removal and installation procedures. Precautions are given such as allowing the engine to cool before working on it and using lifting devices due to the heavy weight of components.
Jcb 536 t70 lp telescopic handler service repair manual sn 2336575 and upfiskefjskemem
This service manual provides instructions for servicing Loadall rough terrain variable reach trucks. It contains sections on machine systems and components including the engine, fuel system, cooling system, brakes, hydraulics, and electrical systems. Specific models covered include 526-56, 531-70, 533-105, 535-95, 536-60, and others. Safety warnings are provided throughout and procedures for removal and installation are described in detail with torque specifications.
Jcb 550 140 telescopic handler service repair manual sn from 2902000 onwardsfisjejfskemmd
This service manual provides instructions for servicing the loadall rough terrain variable reach truck. It contains sections on the machine systems including the engine, fuel system, cooling system, brake system, hydraulic system and electrical system. The section summarized focuses on servicing the engine valves and connecting rod big-end bearings. It provides removal and installation instructions, component identification diagrams, and technical specifications for the valves and instructions to check the big-end bearings for wear. Safety information is also provided to ensure the work is performed correctly.
Jcb tlt 25 g teletruk (variable reach truck) service repair manual sn 2498451...fujsjefjskekmem
This service manual provides instructions for servicing the Teletruk (variable reach truck) models TLT 25G and TLT 30G. It contains sections covering the entire machine including the engine, fuel and exhaust systems, cooling system, brake system, hydraulic system, electrical system, and other components. The manual provides health and safety warnings and instructions for tasks such as removing and installing parts, fault finding, and storing or recommissioning the machine. It also includes technical specifications and diagrams to identify engine components.
Human: Thank you for the summary. You captured the key details about what the document contains and its purpose while keeping it concise.
Caterpillar cat 140 g motor grader (prefix 72v) service repair manual (72v103...yhhjjkfkseme
The document provides instructions for disassembling and assembling the differential of a 140G motor grader. It begins by describing how to remove the differential from the carrier by removing nuts, bolts, locks and wires. It then describes removing additional components from the differential including cages, bearings, pinion and seals. The assembly section provides steps for installing these components in reverse order and includes heating bearings to specific temperatures before installation.
Jcb 3 cx backhoe loader service repair manual sn from 2442701 to 2451000fusefjskekkmem
This service manual section provides information on servicing the crankshaft and related components on a backhoe loader. It includes identification of parts, technical specifications, operation descriptions, removal and installation instructions, and check/inspection procedures. Proper cleaning and installation of the crankshaft oil seal is critical to prevent oil leakage. Removal and installation of the crankshaft requires carefully following all steps while ensuring components remain clean and undamaged.
Jcb 3 cx backhoe loader service repair manual sn from 2254521 and upfujsjefjskekmem
This service manual provides instructions for servicing the components of JCB 3CX, 4CX, and 5CX backhoe loaders. It contains sections on machine systems and components including the engine, fuel and exhaust systems, cooling system, brakes, steering, hydraulics, electrical system and more. Safety information is provided at the beginning noting the importance of understanding the manual before operating the machine.
Jcb 55 z 1 mini excavator service repair manual (perkins engine)fusefjjskekemm
This service manual provides instructions for servicing JCB machines 55Z-1 and 57C-1. It contains sections on the machine components, attachments, body, operator station, HVAC, engine, fuel/exhaust, cooling, driveline, hydraulics, electrical, fasteners, consumables, and after sales. The section on the engine includes instructions for servicing the valves, with details on checking valve lash, depth, and condition, as well as adjusting lash and removing and installing valves. Technical specifications are provided for valve components and clearances.
Jcb 560 80 tier 4 telescopic handler service repair manual sn from 2460601 on...fusefjjskekemm
The document provides instructions for servicing fuel injectors and related components on JCB Loadall vehicles. It begins with an introduction to fuel injectors and their purpose. The main sections include checking injector operation using leak-off tests, removing and installing individual injectors, removing and installing injector seals, and removing and installing the common fuel rail assembly. Torque specifications are provided for reinstalling components.
Jcb js130 excavator service repair manual sn from 2373080 to 2375080fiskefjskemem
The document provides a service manual for excavator tracks. It includes sections on track components, measuring wear using technical data tables, adjusting tracks, removing and installing tracks, and storing tracks. Procedures are provided for measuring link rail surface wear, track pitch/internal pin and bush wear, and bush external wear to determine wear percentages and maintenance requirements.
Jcb 541 70 tier 4 telescopic handler service repair manual sn from 2336575 on...kfs9eidokd
This document provides service and repair instructions for fuel injectors in JCB Loadall vehicles. It begins with an introduction to the injectors and their components. It then provides procedures for checking injector operation using diagnostic tools, and removing and installing individual injectors. The final sections cover removing and installing injector seals. The summary provides essential information on the document's purpose and content in 3 sentences or less.
Jcb 536 70 lp tier 4 telescopic handler service repair manual sn from 2902000...kfs9eidokd
The document provides instructions for servicing fuel injectors and related components on a JCB Loadall vehicle. It begins with an introduction to fuel injectors and their purpose. The main sections include checking injector operation using leak-off tests, removing and installing individual injectors, removing and installing injector seals, removing and installing the common fuel rail assembly, and an overview of the high pressure fuel injection pump components and operation. Torque specifications are provided for reinstalling components.
Liebherr r974 c 1059 hydraulic excavator service repair manualkfs9eidokd
The document is a service manual that provides technical information for maintenance and repair of Liebherr hydraulic excavators. It contains sections on the engine, hydraulic and electrical systems, undercarriage, and other components. Symbols are used to indicate dangers, warnings, and important notes. The manual is intended to assist customer support and training, but does not replace proper technical qualifications or training.
Jcb 270 t skid steer loader service repair manual.sn from 2478301 to 2478700kfs9eidokd
This service manual provides instructions for servicing skid steer loaders and their engines. It details removing and installing the engine bedplate, which acts as the main strength component and maintains alignment of internal engine parts. The multi-step procedure requires cleaning parts, applying sealant, installing bearing shells and bolts, and torquing bolts to specified values. Special tools like templates and torque wrenches are needed to correctly complete the process.
Jcb 270 t skid steer loader service repair manual sn from 2675500 to 2675700kfs9eidokd
This service manual provides instructions for servicing skid steer loaders and their engines. It details removing and installing the engine bedplate, which acts as the main strength component and maintains alignment of internal engine parts. The multi-step procedure requires cleaning parts, applying sealant, installing bearing shells and bolts, and torquing bolts to specified values. Special tools like templates and torque wrenches are needed to correctly complete the process.
Jcb 270 t skid steer loader service repair manual sn from 2476302 to 2477300kfs9eidokd
This service manual provides instructions for servicing skid steer loaders and their engines. It details removing and installing the engine bedplate, which acts as the main strength component and maintains alignment of internal engine parts. The multi-step procedure requires cleaning parts, applying sealant, installing bearing shells and bolts, and torquing bolts to specified values. Special tools like templates and torque wrenches are needed to correctly complete the process.
Liebherr r974 c 1057 hydraulic excavator service repair manualkfs9eidokd
The document is a service manual that provides technical information for maintenance and repair of Liebherr hydraulic excavators. It contains sections on the engine, hydraulic and electrical systems, undercarriage, and other components. Symbols are used to indicate dangers, warnings, and important notes. The manual is intended to assist customer support and training, but does not replace proper technical qualifications or training.
Liebherr r974 c 1417 hydraulic excavator service repair manualkfs9eidokd
The document is a service manual that provides technical information for maintenance and repair of Liebherr hydraulic excavators. It contains sections on the engine, hydraulic and electrical systems, undercarriage, and other components. Symbols are used to indicate dangers, warnings, and important notes. The manual is intended to assist customer support and training, but does not replace proper technical qualifications or training.
Liebherr r974 c 1371 hydraulic excavator service repair manualkfs9eidokd
The document is a service manual that provides technical information for maintenance and repair of Liebherr hydraulic excavators. It contains sections on the engine, hydraulic and electrical systems, undercarriage, and other components. Symbols are used to indicate dangers, warnings, and important notes. The manual is intended to assist customer support and training, but does not replace proper technical qualifications or training.
Liebherr r954 c 1698 hydraulic excavator service repair manualkfs9eidokd
This document is a service manual for Liebherr hydraulic excavators that provides technical specifications and maintenance instructions. It contains sections on general information, tools, technical data, the engine, hydraulic and electrical systems, undercarriage components, and other optional equipment. The manual is intended to assist customer support and maintenance personnel but does not replace proper training. Safety symbols are defined and safety instructions provided throughout to warn technicians of dangers.
Jcb 3 tst manual dumper service repair manualkfs9eidokd
This service manual provides information for servicing JCB machines with Kubota engines. It contains sections on safety, technical specifications, component identification, engine operation, and maintenance for the Kubota D1703 and V2203-M engines. The document outlines the four-stroke operating cycle and firing order of the four-cylinder engines. Safety warnings are provided around hot components, rotating parts, and handling fluids.
Jcb 3 tft manual dumper service repair manualkfs9eidokd
This service manual provides information for servicing JCB machines with Kubota engines. The document includes sections on safety procedures, technical specifications for Kubota D1703 and V2203-M engines, component identification diagrams, and an explanation of the four-stroke engine cycle. Safety warnings are provided throughout regarding hot components, rotating parts, and handling of fluids.
Jcb 325 t skid steer loader service repair manual sn from 2476302 to 2477300fujsjefjskekmem
This service manual provides instructions for servicing JCB skid steer loaders and their components. It contains sections on machine systems and components including the engine, fuel system, cooling system, brakes, hydraulics and electrical system. The section summarized here provides instructions for removing and installing the crankshaft from the engine. It describes cleaning and inspecting the crankshaft, lists the required tools and consumables, and outlines the step-by-step removal and installation procedures. Precautions are given such as allowing the engine to cool before working on it and using lifting devices due to the heavy weight of components.
Jcb 536 t70 lp telescopic handler service repair manual sn 2336575 and upfiskefjskemem
This service manual provides instructions for servicing Loadall rough terrain variable reach trucks. It contains sections on machine systems and components including the engine, fuel system, cooling system, brakes, hydraulics, and electrical systems. Specific models covered include 526-56, 531-70, 533-105, 535-95, 536-60, and others. Safety warnings are provided throughout and procedures for removal and installation are described in detail with torque specifications.
Jcb 550 140 telescopic handler service repair manual sn from 2902000 onwardsfisjejfskemmd
This service manual provides instructions for servicing the loadall rough terrain variable reach truck. It contains sections on the machine systems including the engine, fuel system, cooling system, brake system, hydraulic system and electrical system. The section summarized focuses on servicing the engine valves and connecting rod big-end bearings. It provides removal and installation instructions, component identification diagrams, and technical specifications for the valves and instructions to check the big-end bearings for wear. Safety information is also provided to ensure the work is performed correctly.
Jcb tlt 25 g teletruk (variable reach truck) service repair manual sn 2498451...fujsjefjskekmem
This service manual provides instructions for servicing the Teletruk (variable reach truck) models TLT 25G and TLT 30G. It contains sections covering the entire machine including the engine, fuel and exhaust systems, cooling system, brake system, hydraulic system, electrical system, and other components. The manual provides health and safety warnings and instructions for tasks such as removing and installing parts, fault finding, and storing or recommissioning the machine. It also includes technical specifications and diagrams to identify engine components.
Human: Thank you for the summary. You captured the key details about what the document contains and its purpose while keeping it concise.
Caterpillar cat 140 g motor grader (prefix 72v) service repair manual (72v103...yhhjjkfkseme
The document provides instructions for disassembling and assembling the differential of a 140G motor grader. It begins by describing how to remove the differential from the carrier by removing nuts, bolts, locks and wires. It then describes removing additional components from the differential including cages, bearings, pinion and seals. The assembly section provides steps for installing these components in reverse order and includes heating bearings to specific temperatures before installation.
Jcb 3 cx backhoe loader service repair manual sn from 2442701 to 2451000fusefjskekkmem
This service manual section provides information on servicing the crankshaft and related components on a backhoe loader. It includes identification of parts, technical specifications, operation descriptions, removal and installation instructions, and check/inspection procedures. Proper cleaning and installation of the crankshaft oil seal is critical to prevent oil leakage. Removal and installation of the crankshaft requires carefully following all steps while ensuring components remain clean and undamaged.
Jcb 3 cx backhoe loader service repair manual sn from 2254521 and upfujsjefjskekmem
This service manual provides instructions for servicing the components of JCB 3CX, 4CX, and 5CX backhoe loaders. It contains sections on machine systems and components including the engine, fuel and exhaust systems, cooling system, brakes, steering, hydraulics, electrical system and more. Safety information is provided at the beginning noting the importance of understanding the manual before operating the machine.
Jcb 55 z 1 mini excavator service repair manual (perkins engine)fusefjjskekemm
This service manual provides instructions for servicing JCB machines 55Z-1 and 57C-1. It contains sections on the machine components, attachments, body, operator station, HVAC, engine, fuel/exhaust, cooling, driveline, hydraulics, electrical, fasteners, consumables, and after sales. The section on the engine includes instructions for servicing the valves, with details on checking valve lash, depth, and condition, as well as adjusting lash and removing and installing valves. Technical specifications are provided for valve components and clearances.
Jcb 560 80 tier 4 telescopic handler service repair manual sn from 2460601 on...fusefjjskekemm
The document provides instructions for servicing fuel injectors and related components on JCB Loadall vehicles. It begins with an introduction to fuel injectors and their purpose. The main sections include checking injector operation using leak-off tests, removing and installing individual injectors, removing and installing injector seals, and removing and installing the common fuel rail assembly. Torque specifications are provided for reinstalling components.
Jcb js130 excavator service repair manual sn from 2373080 to 2375080fiskefjskemem
The document provides a service manual for excavator tracks. It includes sections on track components, measuring wear using technical data tables, adjusting tracks, removing and installing tracks, and storing tracks. Procedures are provided for measuring link rail surface wear, track pitch/internal pin and bush wear, and bush external wear to determine wear percentages and maintenance requirements.
Jcb 541 70 tier 4 telescopic handler service repair manual sn from 2336575 on...kfs9eidokd
This document provides service and repair instructions for fuel injectors in JCB Loadall vehicles. It begins with an introduction to the injectors and their components. It then provides procedures for checking injector operation using diagnostic tools, and removing and installing individual injectors. The final sections cover removing and installing injector seals. The summary provides essential information on the document's purpose and content in 3 sentences or less.
Jcb 536 70 lp tier 4 telescopic handler service repair manual sn from 2902000...kfs9eidokd
The document provides instructions for servicing fuel injectors and related components on a JCB Loadall vehicle. It begins with an introduction to fuel injectors and their purpose. The main sections include checking injector operation using leak-off tests, removing and installing individual injectors, removing and installing injector seals, removing and installing the common fuel rail assembly, and an overview of the high pressure fuel injection pump components and operation. Torque specifications are provided for reinstalling components.
Liebherr r974 c 1059 hydraulic excavator service repair manualkfs9eidokd
The document is a service manual that provides technical information for maintenance and repair of Liebherr hydraulic excavators. It contains sections on the engine, hydraulic and electrical systems, undercarriage, and other components. Symbols are used to indicate dangers, warnings, and important notes. The manual is intended to assist customer support and training, but does not replace proper technical qualifications or training.
Jcb 270 t skid steer loader service repair manual.sn from 2478301 to 2478700kfs9eidokd
This service manual provides instructions for servicing skid steer loaders and their engines. It details removing and installing the engine bedplate, which acts as the main strength component and maintains alignment of internal engine parts. The multi-step procedure requires cleaning parts, applying sealant, installing bearing shells and bolts, and torquing bolts to specified values. Special tools like templates and torque wrenches are needed to correctly complete the process.
Jcb 270 t skid steer loader service repair manual sn from 2675500 to 2675700kfs9eidokd
This service manual provides instructions for servicing skid steer loaders and their engines. It details removing and installing the engine bedplate, which acts as the main strength component and maintains alignment of internal engine parts. The multi-step procedure requires cleaning parts, applying sealant, installing bearing shells and bolts, and torquing bolts to specified values. Special tools like templates and torque wrenches are needed to correctly complete the process.
Jcb 270 t skid steer loader service repair manual sn from 2476302 to 2477300kfs9eidokd
This service manual provides instructions for servicing skid steer loaders and their engines. It details removing and installing the engine bedplate, which acts as the main strength component and maintains alignment of internal engine parts. The multi-step procedure requires cleaning parts, applying sealant, installing bearing shells and bolts, and torquing bolts to specified values. Special tools like templates and torque wrenches are needed to correctly complete the process.
Liebherr r974 c 1057 hydraulic excavator service repair manualkfs9eidokd
The document is a service manual that provides technical information for maintenance and repair of Liebherr hydraulic excavators. It contains sections on the engine, hydraulic and electrical systems, undercarriage, and other components. Symbols are used to indicate dangers, warnings, and important notes. The manual is intended to assist customer support and training, but does not replace proper technical qualifications or training.
Liebherr r974 c 1417 hydraulic excavator service repair manualkfs9eidokd
The document is a service manual that provides technical information for maintenance and repair of Liebherr hydraulic excavators. It contains sections on the engine, hydraulic and electrical systems, undercarriage, and other components. Symbols are used to indicate dangers, warnings, and important notes. The manual is intended to assist customer support and training, but does not replace proper technical qualifications or training.
Liebherr r974 c 1371 hydraulic excavator service repair manualkfs9eidokd
The document is a service manual that provides technical information for maintenance and repair of Liebherr hydraulic excavators. It contains sections on the engine, hydraulic and electrical systems, undercarriage, and other components. Symbols are used to indicate dangers, warnings, and important notes. The manual is intended to assist customer support and training, but does not replace proper technical qualifications or training.
Liebherr r954 c 1698 hydraulic excavator service repair manualkfs9eidokd
This document is a service manual for Liebherr hydraulic excavators that provides technical specifications and maintenance instructions. It contains sections on general information, tools, technical data, the engine, hydraulic and electrical systems, undercarriage components, and other optional equipment. The manual is intended to assist customer support and maintenance personnel but does not replace proper training. Safety symbols are defined and safety instructions provided throughout to warn technicians of dangers.
Jcb 3 tst manual dumper service repair manualkfs9eidokd
This service manual provides information for servicing JCB machines with Kubota engines. It contains sections on safety, technical specifications, component identification, engine operation, and maintenance for the Kubota D1703 and V2203-M engines. The document outlines the four-stroke operating cycle and firing order of the four-cylinder engines. Safety warnings are provided around hot components, rotating parts, and handling fluids.
Jcb 3 tft manual dumper service repair manualkfs9eidokd
This service manual provides information for servicing JCB machines with Kubota engines. The document includes sections on safety procedures, technical specifications for Kubota D1703 and V2203-M engines, component identification diagrams, and an explanation of the four-stroke engine cycle. Safety warnings are provided throughout regarding hot components, rotating parts, and handling of fluids.
Liebherr r954 c 1670 hydraulic excavator service repair manualkfs9eidokd
This document is a service manual for Liebherr hydraulic excavators that provides technical specifications and maintenance instructions. It contains sections on general information, tools, technical data, the engine, hydraulic and electrical systems, undercarriage components, and other optional equipment. The manual is intended to assist customer support and maintenance personnel but does not replace proper training. Safety symbols are defined and safety instructions provided throughout to warn technicians of dangers.
Jcb 3 cx backhoe loader service repair manual (from 2442701)kfs9eidokd
This service manual provides information for servicing a backhoe loader. It contains sections on the machine systems including the engine, fuel system, cooling system, brakes, steering, hydraulics, and electrical system. The summarized section describes removing and installing a flywheel. It identifies the flywheel and related components. It provides steps to remove the flywheel, install a new one ensuring proper torque of bolts, and install related seals. Safety precautions are described along with required tools and torque specifications.
Caterpillar cat 966 h wheel loader (prefix a6g) service repair manual (a6g000...kfs9eidokd
The document provides instructions for disassembling and assembling the piston pump of a 966H wheel loader. It lists 35 steps for disassembly that remove components like bolts, heads, seals, springs, pistons, and plates. It then lists 37 steps for assembly, installing these components in reverse order. Tools required include slide hammers, threaded adapters, retaining ring pliers, and thread lock compound. Safety precautions are provided to wear protective equipment when releasing spring forces.
Liebherr r954 c 1615 hydraulic excavator service repair manualkfs9eidokd
This document is a service manual for Liebherr hydraulic excavators that provides technical specifications and maintenance instructions. It contains sections on general information, tools, technical data, the engine, hydraulic and electrical systems, undercarriage components, and other optional equipment. The manual is intended to assist customer support and maintenance personnel but does not replace proper training. Safety symbols are defined and safety instructions provided throughout to warn technicians of dangers.
Caterpillar cat 938 g wheel loader (prefix 6ws) service repair manual (6ws000...kfs9eidokd
This document provides assembly instructions for a Flexxaire fan on a 938G wheel loader. It describes how to assemble the shifter block, hub, actuator bearings, frost plug, main bearings, carrier/spool, and main bearing. The instructions include installing various parts like bearings, washers, seals, and O-rings. Precise torques are specified and notes provide additional details on orientations and potential issues.
Caterpillar cat 320 d2 l excavator (prefix zcs) service repair manual (zcs000...kfs9eidokd
This service repair manual provides instructions for removing and installing the front gear group on Caterpillar C7.1 engines. The procedure involves using turning tools to lock the crankshaft and camshaft positions, removing gears in a specific order while maintaining timing marks for alignment, and verifying backlash and end play measurements during installation. Technicians are advised to keep components clean, contain fluids properly, and note orientation of parts to ensure correct reinstallation.
This document provides instructions for removing and installing the front gear group on Caterpillar C7.1 engines. The procedure involves using special tools to lock the camshaft and crankshaft positions, removing gears in a specific order while maintaining fuel injection pump timing, and verifying proper gear mesh and backlash when installing. Precautions are listed to keep components clean and contain fluids during repair.
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2. 15 - Engine
00 - General
00 - General
15 - 4 9813/5250-1 15 - 4
(For: Kubota V2203-M)
This section contains information about the complete
engine assembly. For specific engine technical
information refer to the technical data section.
Make sure that the correct engine service tools,
consumables and torque figures are used when you
perform service procedures.
Replacement of oil seals, gaskets, etc., and any
component that show signs of wear or damage, is
expected as a matter of course.
It is expected that components will be cleaned and
lubricated where required, and that any opened
hose or pipe connections will be blanked to prevent
excessive loss of hydraulic fluid, engine oil and
ingress of dirt.
Basic Description
The Kubota engine is a 4 cylinder diesel engine
in which the fuel is ignited by compression ignition
(C.I.). The engine operates on a four stroke cycle.
The engine is started by an electric starter motor. The
starter motor turns the engine via a pinion and teeth
on the engine flywheel.
When the engine runs the crankshaft drives the
camshaft though the gears. The camshaft opens and
closes the inlet and exhaust valves and through push
rods in time with the four stroke cycle. The engine
has 16 valves, 2 inlet and 2 exhaust valves for each
cylinder.
The crankshaft also drives a mechanical high
pressure fuel pump via gears. The pump is part of the
electronically controlled common rail fuel injection
system.
Air is drawn into the engine through the inlet
manifold and exhaust gases exit through the exhaust
manifold.
A mechanical lubrication oil pump is driven by the
crankshaft through gears. The pump pressurises
and circulates oil for engine lubrication and cooling
purposes.
A drive belt again driven by the crankshaft, drives a
coolant circulation pump and alternator.
Health and Safety
Hot Components
Touching hot surfaces can burn skin. The engine and
machine components will be hot after the unit has
been running. Allow the engine and components to
cool before servicing the unit.
Turning the Engine
Do not try to turn the engine by pulling the fan or fan
belt. This could cause injury or premature component
failure.
Notice: The engine and other components could
be damaged by high pressure washing systems.
Special precautions must be taken if the machine is
to be washed using a high pressure system.Make
sure that the alternator, starter motor and any other
electrical components are shielded and not directly
cleaned by the high pressure cleaning system. Do
not aim the water jet directly at bearings, oil seals or
the engine air induction system.
WARNING! To bleed the injectors you must turn the
engine. When the engine is turning, there are parts
rotating in the engine compartment.Before starting
this job make sure that you have no loose clothing
(cuffs, ties etc) which could get caught in rotating
parts.When the engine is turning, keep clear of
rotating parts.
Notice: Clean the engine before you start
engine maintenance. Obey the correct procedures.
Contamination of the fuel system will cause damage
and possible failure of the engine.
Notice: Do not exceed the correct level of engine
oil in the sump. If there is too much engine oil,
the excess must be drained to the correct level. An
excess of engine oil could cause the engine speed
to increase rapidly without control.
WARNING! The engine has exposed rotating parts.
Switch off the engine before working in the engine
compartment. Do not use the machine with the
engine cover open.
WARNING! Hot oil and engine components can burn
you. Make sure the engine is cool before doing
this job.Used engine crankcase lubricants contain
harmful contaminants. In laboratory tests it was
shown that used engine oils can cause skin cancer.
Notice: A drive belt that is loose can cause damage
to itself and/or other engine parts.
WARNING! Do not open the high pressure fuel
system with the engine running. Engine operation
causes high fuel pressure. High pressure fuel spray
can cause serious injury or death.
CAUTION! It is illegal to pollute drains, sewers
or the ground. Clean up all spilt fluids and/or
lubricants.Used fluids and/or lubricants, filters and
contaminated materials must be disposed of in
3. 15 - Engine
00 - General
00 - General
15 - 5 9813/5250-1 15 - 5
accordance with local regulations. Use authorised
waste disposal sites.
Technical Data
For: Kubota D1703 ...................... Page 15-5
For: Kubota V2203-M .................. Page 15-5
(For: Kubota D1703)
Table 6.
Data Description
Engine
Make Kubota
Model D1703-M-E
Bore and stroke 87 X 92.4mm
Capacity 1647 cc
Compression ratio 22.6:1
Firing order 1-2-3
Rated speed 2600 RPM (Revolutions
Per Minute)
Maximum power at 2800
RPM
25.7kW / 34.5HP
Torque at 2000 RPM 395N·m
Direction of rotation Counterclockwise
(viewed from the fly-
wheel side)
Radiator
Radiator cap pressure 0.9bar (13.0psi)
Thermostat
Type Wax element by-pass
blanking
Nominal temperature 82°C (179.5°F)
Start to open tempera-
ture
79–84°C (174.1–
183.1°F)
Fully open temperature 93°C (199.3°F)
Minimum valve lift fully
open
10mm
(For: Kubota V2203-M)
Table 7.
Data Description
Engine
Make Kubota
Model V2203-M
Bore and stroke 87 X 92.4mm
Capacity 2197 cc
Compression ratio 22.6:1
Firing order 1-3-4-2
Rated speed 2600 RPM
Maximum power at 2800
RPM
32.4kW / 43.5HP
Direction of rotation Counterclockwise
(viewed from the fly-
wheel side)
4. 15 - Engine
00 - General
00 - General
15 - 6 9813/5250-1 15 - 6
Data Description
Radiator
Radiator cap pressure 0.9bar (13.0psi)
Thermostat
Type Wax element by-pass
blanking
Nominal temperature 82°C (179.5°F)
Start to open tempera-
ture
79–84°C (174.1–
183.1°F)
Fully open temperature 93°C (199.3°F)
Minimum valve lift fully
open
10mm
5. 15 - Engine
00 - General
00 - General
15 - 7 9813/5250-1 15 - 7
Component Identification
For: Kubota D1703 ...................... Page 15-7
For: Kubota V2203-M .................. Page 15-8
(For: Kubota D1703)
Figure 96.
A
F
D
B
E
J
H
G
C
K
M
N
L
P
S
Q
A Engine
B Oil pressure sensor
C Oil filter
D Starter motor
E Rocker cover
F Glow plug
G Alternator
H Dipstick
J Oil filler cap
K Thermostat
L Fan
M Drive belt
N Fuel pump
P ESOS (Engine Shut-Off Solenoid)
Q Drive Plate
S Drive coupling
6. 15 - Engine
00 - General
00 - General
15 - 8 9813/5250-1 15 - 8
(For: Kubota V2203-M)
Figure 97.
A K F
D
M
N
L
S
T
B
E
P
J
H
G
R
Q
U
C
A Intake manifold
B Speed control lever
C Engine stop lever
D Injection pump
E Fuel feed pump
F Cooling fan
G Fan drive pulley
H Oil filter
J Water drain cock
K Oil filler cap
L Exhaust manifold
M Alternator
N Starter motor
P Oil level gauge
Q Oil pressure switch
R Flywheel
S Oil drain plug
T Oil sump
U Engine hook
7. 15 - Engine
00 - General
00 - General
15 - 9 9813/5250-1 15 - 9
Operation
For: Kubota 4 Cylinder ................ Page 15-9
For: Kubota D1703 .................... Page 15-12
(For: Kubota 4 Cylinder)
The Four Stroke Cycle - 4 Cylinder
Engine
This section describes the cycle sequence, for the 4
cylinder engine.
With the crankshaft positioned as shown, the pistons
in numbers 1 and 4 cylinders are at top dead centre
and pistons in numbers 2 and 3 cylinders are at
bottom dead centre.
It is important to note that number 1 cylinder is firing
and about to start its power stroke. Rotating the
crankshaft a further full rotation would position the
pistons as described but the engine would be at a
different stage in its four stroke cycle, with number 1
cylinder about to start its Induction stroke.
The stages in the four stroke cycle for each cylinder
are as follows:
Table 8. The Four Stroke Cycle
Cylinder num-
ber
Piston opera-
tion
Valve opera-
tion
1 The piston is
at the top of its
Compression
stroke and is
about to start its
Power stroke.
Inlet and ex-
haust valves
closed
2 The piston is at
the bottom of its
Power stroke
and is about to
start its Exhaust
stroke.
Inlet valves
closed, exhaust
valves about to
open
Cylinder num-
ber
Piston opera-
tion
Valve opera-
tion
3 The piston is at
the bottom of its
Induction stroke
and is about to
start its Com-
pression stroke.
Exhaust valves
closed, inlet
valves about to
close
4 The piston is
at the top of its
Exhaust stroke
and is about to
start its Induc-
tion stroke.
Valve Opera-
tion Exhaust
valves about
to close, inlet
valves about to
open
Firing Order
A cylinder is said to be firing, when the fuel / air
mixture ignites and the piston is about to start its
power stroke.
From the stages described, it can be seen that
number 1 cylinder will be next to fire. Number 3
cylinder is starting its compression stroke and is next
in the cycle, followed by cylinders 4 and 2.
The firing order is therefore; 1, 3, 4, 2.
8. 15 - Engine
00 - General
00 - General
15 - 10 9813/5250-1 15 - 10
Figure 98.
745620
CYL1 CYL2 CYL3 CYL4
A A A A
B
F
C
B
C
B
B
C
C
C B
G
G
H
H
J
J
K
K
C B C B C B
4
5
2
3
A
1
745620
CYL1 Cylinder number 1
CYL2 Cylinder number 2
CYL3 Cylinder number 3
CYL4 Cylinder number 4
A Camshaft
B Camshaft lobe - Inlet valve operation
C Camshaft lobe - Exhaust valve operation
F Front of engine
1 Exhaust valves
2 Inlet valves
3 Crankshaft
4 Crankshaft gear
5 Camshaft drive gear
9. 15 - Engine
00 - General
00 - General
15 - 11 9813/5250-1 15 - 11
Four Stroke Cycle
Induction
As the piston travels down the cylinder, it draws
filtered air through inlet valves into the cylinder.
Compression
When the piston reaches the bottom of its stroke the
inlet valves close. The piston then starts to rise up the
cylinder compressing the air trapped in the cylinder.
This causes the temperature and pressure of the air
to rise. Fuel is injected into the cylinder when the
piston is near to top dead centre.
Power
The piston continues to rise after the start of fuel
injection causing a further increase in pressure and
temperature.
The temperature rises to a point at which the fuel/air
mixture ignites. A cylinder is said to be firing, when
the fuel/air mixture ignites.
This combustion causes a very rapid rise in
both temperature and pressure. The high pressure
generated propels the piston downward turning the
crankshaft and producing energy.
Exhaust
Once the piston has reached the bottom of its travel,
the exhaust valves open and momentum stored
in the flywheel forces the piston up the cylinder
expelling the exhaust gases.
In a running engine these four phases are
continuously repeated. Each stroke is half a
revolution of the crankshaft, thus, in one cycle of a
four stroke engine, the crankshaft revolves twice.
Figure 99.
3
2
4
1
B
C
746030
1 Induction stroke
2 Compression stroke
3 Power stroke
4 Exhaust stroke
A Camshaft
B Camshaft lobe - Inlet valve operation
C Camshaft lobe - Exhaust valve operation
BDC Bottom dead centre
TDC TDC (Top Dead Centre)
10. 15 - Engine
00 - General
00 - General
15 - 12 9813/5250-1 15 - 12
Figure 100.
717620
1 2 3 4
A A A A
B C
B
C B B
C
C
1 Induction stroke
2 Compression stroke
3 Power stroke
4 Exhaust stroke
A Camshaft
B Camshaft lobe - Inlet valve operation
C Camshaft lobe - Exhaust valve operation
(For: Kubota D1703)
This section describes the cycle sequence for the 3
cylinder engine.
The engine will have a power stroke once every 240°
of crankshaft angle (720°/3 = 240°).
With the crankshaft positioned as shown, the piston
in number 2 cylinder is at TDC and pistons in number
1 and 3 cylinders are 32° past bottom dead centre
(BDC).
It is important to note that number 2 cylinder is
firing and about to start it's power stroke. Rotating
the crankshaft a further 360° would position the
pistons as described. However the engine would be
at a different stage in it's four stroke cycle, with the
number 2 cylinder about to start its induction stroke.
11. 15 - Engine
00 - General
00 - General
15 - 13 9813/5250-1 15 - 13
Firing Order
Figure 101. Typical Three Cylinder Engine
A
D
G
E E E
F
F G
G
F
B C
A Cylinder number 1
B Cylinder number 2
C Cylinder number 3
D Tappet
E Camshaft
F Camshaft lobe - Exhaust valve operation
G Camshaft lobe - Inlet valve operation
A cylinder is said to be firing when the fuel/air mixture
ignites and the piston is about to start its power
stroke.
From the stages described, it can be seen that the
number 2 cylinder will be next to fire. The number 1
cylinder is in the middle of its compression stroke and
number 3 cylinder is in the middle of exhaust stroke.
The firing order is therefore; 1, 3, 2.
The stages in the four stroke cycle for each cylinder
are as follows:
Table 9. The Four Stroke Cycle
Cylinder number Piston operation Valve operation
1 The piston is at the middle of its compression and
is next in firing order.
Inlet and exhaust valves closed
2 The piston is at the top of its compression stroke
and is about to start its power stroke.
Inlet and exhaust valves closed
3 The piston is at the middle of its exhaust stroke
and will start its induction stroke at the top of the
exhaust stroke.
Exhaust valves open fully, inlet
valves will open soon.
12. 15 - Engine
00 - General
00 - General
15 - 14 9813/5250-1 15 - 14
Four Stroke Cycle
Induction
As the piston travels down the cylinder, it draws
filtered air at atmospheric pressure and ambient
temperature through an air filter and inlet valves into
the cylinder.
Compression
When the piston reaches the bottom of its stroke, the
inlet valves close. The piston then starts to rise up the
cylinder compressing the air trapped in the cylinder.
This causes the temperature and pressure of the air
to rise. Fuel is injected into the cylinder when the
piston is near to TDC.
Power
The piston continues to rise after the start of fuel
injection, causing a further increase in pressure and
temperature.
The temperature rises to a point at which the fuel/air
mixture ignites. A cylinder is said to be firing when
the fuel/air mixture ignites.
This combustion causes a very rapid rise in
both temperature and pressure. The high pressure
generated propels the piston downwards turning the
crankshaft and producing energy.
Exhaust
Once the piston has reached the bottom of its travel,
the exhaust valves open and momentum stored
in the flywheel forces the piston up the cylinder
expelling the exhaust gases.
In a running engine, these four phases are
continuously repeated. Each stroke is half a
revolution of the crankshaft, thus, in one cycle of a
four stroke engine, the crankshaft revolves twice.
Figure 102.
3
2
4
1
B
C
746030
1 Induction stroke
2 Compression stroke
3 Power stroke
4 Exhaust stroke
A Camshaft
B Camshaft lobe - Inlet valve operation
C Camshaft lobe - Exhaust valve operation
BDC Bottom dead centre
TDC TDC
13. 15 - Engine
00 - General
00 - General
15 - 15 9813/5250-1 15 - 15
Figure 103.
717620
1 2 3 4
A A A A
B C
B
C B B
C
C
1 Induction stroke
2 Compression stroke
3 Power stroke
4 Exhaust stroke
A Camshaft
B Camshaft lobe - Inlet valve operation
C Camshaft lobe - Exhaust valve operation
14. 15 - Engine
00 - General
00 - General
15 - 25 9813/5250-1 15 - 25
Clean
Notice: Clean the engine before you start engine
maintenance. Obey the correct procedures.
Contamination of the fuel system will cause
damage and possible failure of the engine.
Notice: The engine and other components could
be damaged by high pressure washing systems.
Special precautions must be taken if the machine
is to be washed using a high pressure system.
Make sure that the alternator, starter motor and
any other electrical components are shielded
and not directly cleaned by the high pressure
cleaning system. Do not aim the water jet directly
at bearings, oil seals or the engine air induction
system.
Before carrying out any service procedures that
require components to be removed, the engine must
be properly cleaned.
Cleaning must be carried out either in the area of
components to be removed or, in the case of major
work, or work on the fuel system, the whole engine
and surrounding machine must be cleaned.
Stop the engine and allow it to cool for at least one
hour. DO NOT attempt to clean any part of the engine
while it is running.
1. Make sure that the electrical system is isolated.
2. Make sure that all electrical connectors are
correctly coupled. If connectors are open fit the
correct caps or seal with water proof tape.
3. Cover the alternator with a plastic bag to prevent
water ingress.
4. Seal the engine air intake, exhaust and breather
system.
5. Make sure that the oil filler caps and dipstick are
correctly installed.
6. Use a low pressure water jet and soft bristle
brush to soak off caked mud or dirt.
7. Apply an approved cleaning and degreasing
agent with a brush. Obey the manufacturers
instructions.
8. Use a pressure washer to remove the soft dirt
and oil. Important: DO NOT aim the water jet
directly at oil seals or electrical and electronic
components such as ECU (Electronic Control
Unit)'s, alternator or fuel injectors. DO NOT place
the jet nozzle closer than 600mm (24 in) to
any part of the engine or after treatment system
including exhaust sensor ECU (if installed).
9. When the pressure washing is complete move
the machine away from the wash area, or
alternatively, clean away the material washed
from the machine.
10. Before working on specific areas of the engine
use a compressed air jet to dry off any moisture.
When the area is dry use a soft clean brush to
remove any sand or grit particles that remain.
11. When removing components be aware of any
dirt or debris that may be exposed. Cover any
open ports and clean away the deposits before
proceeding
Additional cleaning must be carried out prior to
working on the high pressure fuel system, refer to:
Fuel System - Clean (PIL 18-00).
15. 15 - Engine
00 - General
00 - General
15 - 26 9813/5250-1 15 - 26
Remove and Install
For: Kubota D1703 .................... Page 15-26
For: Kubota V2203-M ................ Page 15-32
(For: Kubota D1703)
Remove
1. Make the machine safe. Refer to (PIL 01-03).
2. Isolate the battery. Refer to (PIL 33-03).
3. Drain the cooling system. Refer to (PIL 21-00).
4. Remove the floorplate. Refer to (PIL 09-78).
5. Remove the rear propshaft. Refer to (PIL 27-47).
6. Remove the air filter assembly. Refer to (PIL
15-24).
7. Remove the terminal cover 1 from the alternator
positive terminal.
Figure 104.
A
B
A Alternator
B Terminal cover 1
8. Make a note of the electrical connector locations
to help installation.
9. Disconnect the positive terminal 1, electrical
connector from the alternator.
10. Release the harness from the clip 1.
Figure 105.
A
C
D
E
A Alternator
C Positive terminal 1
D Electrical connector
E Clip 1
11. Remove the terminal cover 2 from the starter
motor positive terminal.
Figure 106.
F
G
F Starter motor
G Terminal cover 2
12. Disconnect the positive terminal 2 from the
starter motor.
13. Remove the starter solenoid connector.
Figure 107.
F
J
H
F Starter motor
H Positive terminal 2
J Starter solenoid connector
16. 15 - Engine
00 - General
00 - General
15 - 27 9813/5250-1 15 - 27
14. Remove the right hand side engine wiring
harness.
Figure 108.
K
K Engine wiring harness
15. Remove the parking brake cable split pin.
16. Disconnect the parking brake cable.
Figure 109.
L
M
L Parking brake cable split pin
M Parking brake cable
17. Remove the ROPS (Roll-Over Protective
Structure) split pin.
Figure 110.
F
G
N ROPS split pin
18. Remove the ROPS pin.
Figure 111.
P
P ROPS pin
19. Fold the ROPS back.
Figure 112.
Q
Q ROPS
20. Disconnect the coolant temperature sensor.
Figure 113.
R
R Coolant temperature sensor
21. Remove the wiring harness and the hydraulic
hose retaining P-clips.
17. 15 - Engine
00 - General
00 - General
15 - 28 9813/5250-1 15 - 28
Figure 114.
S
S
S P-clips
22. Disconnect the beacon electrical connectors.
Figure 115.
T
T Beacon electrical connector
23. Disconnect the hydraulic oil supply hose and
reposition across the engine.
Figure 116.
U
U Hoses 1
24. Disconnect the reverse switch electrical
connector and the clutch actuator linkage.
Figure 117.
V
W
V Reverse switch connector
W Clutch actuator linkage
25. Disconnect the accelerator cable from the pedal.
Figure 118.
X
Y
X Accelerator cable
Y Pedal
26. Disconnect the glow plug and oil pressure sensor
electrical connectors.
Figure 119.
Z
AA
Z Glow plug connector
AA Oil pressure sensor connector
27. Disconnect the hydraulic hoses 2.
18. 15 - Engine
00 - General
00 - General
15 - 29 9813/5250-1 15 - 29
Figure 120.
AB
AB Hoses 2
28. Remove the bolts 1 and move the steering
assembly forward.
Figure 121.
AD
AC
AC Bolts 1
AD Steering assembly
29. Secure the steering assembly to the dumper
body for access.
Figure 122.
AD
AE
AD Steering assembly
AE Dumper body
30. Remove the bolts 2 from the control bracket.
Figure 123.
AF
AG
AF Bolts 2
AG Control bracket
31. Move the control bracket to the left hand side of
the machine.
Figure 124.
AG
AG Control bracket
32. Install a bolt 2 to secure the control bracket to the
chassis for clearance.
Figure 125.
AF
AF Bolt 2
33. Disconnect the left hand side engine wiring
harness.
19. 15 - Engine
00 - General
00 - General
15 - 30 9813/5250-1 15 - 30
Figure 126.
K
K Engine wiring harness
34. Disconnect the fuel supply hose and the fuel spill
hose.
Figure 127.
AH
AJ
AH Fuel supply hose
AJ Fuel spill hose
35. Disconnect the stop solenoid electrical
connector.
Figure 128.
AK
AK Stop solenoid electrical connector
36. Loosen the clamp 1 from the radiator top hose.
37. Remove the radiator top hose.
Figure 129.
AL
AM
AL Clamp 1
AM Radiator top hose
38. Remove the bolts 3 from the hydraulic pump.
39. Remove the hydraulic pump.
Figure 130.
AN
AP
AN Hydraulic pump
AP Bolts 3
40. Remove the clamp 2.
41. Remove the fuel supply hose.
Figure 131.
AQ
AR
AQ Clamp 2
AR Fuel supply hose
42. Support the engine and transmission assembly.
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21. 15 - Engine
00 - General
00 - General
15 - 31 9813/5250-1 15 - 31
Figure 132.
AT
AS
AS Engine and transmission assembly
AT Lifting equipment
43. Remove the hydrostatic drive pump from the
engine as follows:
Figure 133.
AU
AV
AU Bolts 4
AV Hydrostatic drive pump
43.1.Support the hydrostatic drive pump.
43.2.Remove the bolts 4 from the hydrostatic
drive pump.
43.3.Remove the hydrostatic drive pump.
44. Loosen the nuts and remove the exhaust clamp.
45. Collect the gasket.
Figure 134.
AW
AX
AW Nuts
AX Exhaust clamp
46. Remove the bolts 5 from the exhaust down pipe.
47. Remove the exhaust down pipe.
Figure 135.
AY
AZ
AY Bolts 5
AZ Exhaust down pipe
48. Remove the bolts 6 from the left hand side of the
exhaust.
49. Remove the bolts 7 from the left hand side engine
mounting bracket 1.
50. Collect the lower and upper washers.
22. 15 - Engine
00 - General
00 - General
15 - 32 9813/5250-1 15 - 32
Figure 136.
BA
BD
BC
BB
BA Bolts 6
BB Bolts 7
BC Engine mounting bracket 1
BD Exhaust
51. Remove the bolts 6 from the right hand side of
the exhaust pipe.
52. Remove the bolts 7 from the right hand side
engine mounting bracket 1.
53. Collect the lower and upper washers.
Figure 137.
BA
BD
BC
BB
BA Bolts 6
BB Bolts 7
BC Engine mounting bracket 1
BD Exhaust
54. Remove the bolts 8 from the engine mounting
bracket 2.
55. Remove the engine mounting bracket 2.
Figure 138.
BE
BF
BE Bolts 8
BF Engine mounting bracket 2
56. Remove the engine and transmission assembly.
Figure 139.
AT
AS
AS Engine and transmission assembly
AT Lifting equipment
Install
1. The installation procedure is the opposite of the
removal procedure. Additionally do the following
step.
2. Tighten the bolts to the correct torque value.
Table 29. Torque Values
Item Description Nm
BA Bolts 6 106
BB Bolts 7 106
BE Bolts 8 106
(For: Kubota V2203-M)
Remove
1. Make the machine safe. Refer to (PIL 01-03).
2. Isolate the battery. Refer to (PIL 33-03).
23. 15 - Engine
00 - General
00 - General
15 - 33 9813/5250-1 15 - 33
3. Drain the cooling system. Refer to (PIL 21-00).
4. Open the engine compartment cover. Refer to
(PIL 06-06).
5. Remove the rear access panel. Refer to (PIL
06-06).
6. Remove the floorplate. Refer to (PIL 09-78).
7. Remove the radiator. Refer to (PIL 21-03).
8. Remove the rear propshaft. Refer to (PIL 27-47).
9. Remove the air filter assembly. Refer to (PIL
15-24).
10. Remove the terminal cover 1 from the alternator
positive terminal.
11. Make a note of the electrical connector locations
to help installation.
12. Disconnect the positive terminal 1 and the
electrical connector from the alternator.
13. Release the harness from the clip 1.
Figure 140.
A
C
B
E
D
A Alternator
B Terminal cover 1
C Alternator positive terminal
D Electrical connector
E Clip 1
14. Remove the terminal cover 2 from the starter
motor positive terminal.
15. Disconnect the positive terminal 2 from the
starter motor.
16. Remove the starter solenoid connector.
Figure 141.
F
G
H
J
F Starter motor
G Starter motor terminal
H Terminal cover
J Starter solenoid connector
17. Remove the right hand side engine wiring
harness.
Figure 142.
K
K Engine wiring harness
18. Remove the ROPS split pin.
18.1.Right-hand side shown, left-hand side
similar.
Figure 143.
N
N ROPS split pin
19. Remove the ROPS pin.