This document provides service information for WD1904 and WD2304 self-propelled windrowers, including:
- Procedures for replacing the primary and secondary air filters on the engine.
- Instructions for testing for fuel inlet restrictions or air entering the fuel injection system using specialized testing tools and hoses.
- Sections covering engine cooling system, fan and drive, turbocharger and lines, lubrication system, and other mechanical systems.
- Electrical, hydraulic, and other systems are also covered.
Case 695 st stage iiib tractor backhoe loader service repair manualufjjjsefkskem
This document is a service manual for 580ST, 590ST, and 695ST tractor backhoe loaders with Stage IIIB engines. It contains introduction information and sections covering the machine completion and equipment, engine, transmission, four-wheel drive system, front and rear axle systems, brakes and controls, hydraulic systems, frames and ballasting, steering, wheels, cab climate control, electrical systems, front loader and bucket, booms dippers and buckets, and platform cab bodywork and decals. It provides important notices that all repair and maintenance work must be carried out only by qualified dealership personnel strictly following the instructions.
Case ih magnum 180 powershift transmission (pst) tier 4 b tractor service rep...dufjsfjkskekem
This document is a service manual for Case IH Magnum tractors with Powershift Transmissions (PST). It contains sections covering the engine, power coupling, transmission, four-wheel drive system, front and rear axle systems, power take-off, brakes and controls, hydraulic systems, hitches and implements, frames and ballasting, steering, wheels, cab climate control, and electrical systems. The introduction emphasizes that repair and maintenance should only be performed by qualified dealership personnel according to the instructions provided using special tools whenever possible.
Case ih magnum 220 powershift transmission (pst) tier 4 b tractor service rep...ufjjskekfmmse
This document is a service manual for Case IH Magnum tractors with Powershift Transmissions (PST). It contains sections covering the engine, power coupling, transmission, four-wheel drive system, front and rear axle systems, power take-off, brakes and controls, hydraulic systems, hitches and implements, frames and ballasting, steering, wheels, cab climate control, and electrical systems. The introduction emphasizes that repair and maintenance should only be performed by qualified dealership personnel according to the instructions provided using special tools whenever possible.
Case ih magnum 220 powershift transmission (pst) tier 4 b tractor service rep...fujsefkskemm
The document provides instructions for removing the engine from a Case IH Magnum tractor, including disconnecting electrical connections, hoses, and removing mounting hardware. Specific components that must be removed include the air cleaner, diesel exhaust fluid dosing module, diesel exhaust catalyst, driveshaft, and various brackets supporting engine components. Personal protective equipment and proper lifting equipment are emphasized when removing heavy components.
Case ih magnum 180 powershift transmission (pst) tier 4 b tractor service rep...fjjsekkksmeik
This document is a service manual for Case IH Magnum tractors with Powershift Transmissions (PST). It contains sections covering the engine, power coupling, transmission, four-wheel drive system, front and rear axle systems, power take-off, brakes and controls, hydraulic systems, hitches and implements, frames and ballasting, steering, wheels, cab climate control, and electrical systems. The introduction emphasizes that repair and maintenance should only be performed by qualified dealership personnel according to the instructions provided using special tools whenever possible.
Case ih magnum 200 powershift transmission (pst) tier 4 b tractor service rep...fujsjekfkkseme
This document is a service manual for Case IH Magnum tractors with Powershift Transmissions (PST). It contains sections covering the engine, power coupling, transmission, four-wheel drive system, front and rear axle systems, power take-off, brakes and controls, hydraulic systems, hitches and implements, frames and ballasting, steering, wheels, cab climate control, and electrical systems. The introduction emphasizes that repair and maintenance should only be performed by qualified dealership personnel according to the instructions provided using special tools whenever possible.
Case ih magnum 220 powershift transmission (pst) tier 4 b tractor service rep...fujsekfksmemer
The document provides instructions for removing the engine from a Case IH Magnum tractor, including disconnecting electrical connections, fluid lines, removing mounting brackets and lifting the engine out. Specific components that must be removed include the air cleaner, diesel exhaust fluid dosing module, diesel exhaust catalyst, driveshaft, and hood support brackets. Safety precautions are provided throughout regarding proper lifting, pressure relief, and electrical/fluid disconnection.
Case ih magnum 220 powershift transmission (pst) tier 4 b tractor service rep...fujsjekfkkseme
The document provides instructions for removing the engine from a Case IH Magnum tractor, including disconnecting electrical connections, fluid lines, removing mounting brackets and lifting the engine out. Specific components that must be removed include the air cleaner, diesel exhaust fluid dosing module, diesel exhaust catalyst, driveshaft, and hood support brackets. Safety precautions are provided throughout.
Case 695 st stage iiib tractor backhoe loader service repair manualufjjjsefkskem
This document is a service manual for 580ST, 590ST, and 695ST tractor backhoe loaders with Stage IIIB engines. It contains introduction information and sections covering the machine completion and equipment, engine, transmission, four-wheel drive system, front and rear axle systems, brakes and controls, hydraulic systems, frames and ballasting, steering, wheels, cab climate control, electrical systems, front loader and bucket, booms dippers and buckets, and platform cab bodywork and decals. It provides important notices that all repair and maintenance work must be carried out only by qualified dealership personnel strictly following the instructions.
Case ih magnum 180 powershift transmission (pst) tier 4 b tractor service rep...dufjsfjkskekem
This document is a service manual for Case IH Magnum tractors with Powershift Transmissions (PST). It contains sections covering the engine, power coupling, transmission, four-wheel drive system, front and rear axle systems, power take-off, brakes and controls, hydraulic systems, hitches and implements, frames and ballasting, steering, wheels, cab climate control, and electrical systems. The introduction emphasizes that repair and maintenance should only be performed by qualified dealership personnel according to the instructions provided using special tools whenever possible.
Case ih magnum 220 powershift transmission (pst) tier 4 b tractor service rep...ufjjskekfmmse
This document is a service manual for Case IH Magnum tractors with Powershift Transmissions (PST). It contains sections covering the engine, power coupling, transmission, four-wheel drive system, front and rear axle systems, power take-off, brakes and controls, hydraulic systems, hitches and implements, frames and ballasting, steering, wheels, cab climate control, and electrical systems. The introduction emphasizes that repair and maintenance should only be performed by qualified dealership personnel according to the instructions provided using special tools whenever possible.
Case ih magnum 220 powershift transmission (pst) tier 4 b tractor service rep...fujsefkskemm
The document provides instructions for removing the engine from a Case IH Magnum tractor, including disconnecting electrical connections, hoses, and removing mounting hardware. Specific components that must be removed include the air cleaner, diesel exhaust fluid dosing module, diesel exhaust catalyst, driveshaft, and various brackets supporting engine components. Personal protective equipment and proper lifting equipment are emphasized when removing heavy components.
Case ih magnum 180 powershift transmission (pst) tier 4 b tractor service rep...fjjsekkksmeik
This document is a service manual for Case IH Magnum tractors with Powershift Transmissions (PST). It contains sections covering the engine, power coupling, transmission, four-wheel drive system, front and rear axle systems, power take-off, brakes and controls, hydraulic systems, hitches and implements, frames and ballasting, steering, wheels, cab climate control, and electrical systems. The introduction emphasizes that repair and maintenance should only be performed by qualified dealership personnel according to the instructions provided using special tools whenever possible.
Case ih magnum 200 powershift transmission (pst) tier 4 b tractor service rep...fujsjekfkkseme
This document is a service manual for Case IH Magnum tractors with Powershift Transmissions (PST). It contains sections covering the engine, power coupling, transmission, four-wheel drive system, front and rear axle systems, power take-off, brakes and controls, hydraulic systems, hitches and implements, frames and ballasting, steering, wheels, cab climate control, and electrical systems. The introduction emphasizes that repair and maintenance should only be performed by qualified dealership personnel according to the instructions provided using special tools whenever possible.
Case ih magnum 220 powershift transmission (pst) tier 4 b tractor service rep...fujsekfksmemer
The document provides instructions for removing the engine from a Case IH Magnum tractor, including disconnecting electrical connections, fluid lines, removing mounting brackets and lifting the engine out. Specific components that must be removed include the air cleaner, diesel exhaust fluid dosing module, diesel exhaust catalyst, driveshaft, and hood support brackets. Safety precautions are provided throughout regarding proper lifting, pressure relief, and electrical/fluid disconnection.
Case ih magnum 220 powershift transmission (pst) tier 4 b tractor service rep...fujsjekfkkseme
The document provides instructions for removing the engine from a Case IH Magnum tractor, including disconnecting electrical connections, fluid lines, removing mounting brackets and lifting the engine out. Specific components that must be removed include the air cleaner, diesel exhaust fluid dosing module, diesel exhaust catalyst, driveshaft, and hood support brackets. Safety precautions are provided throughout.
Case ih magnum 180 powershift transmission (pst) tier 4 b tractor service rep...ufjjsjefkkekmme
The document provides instructions for removing the engine from a Case IH Magnum tractor, including disconnecting electrical connections, fluid lines, removing mounting brackets and lifting the engine out. Specific components that must be removed include the air cleaner, diesel exhaust fluid dosing module, diesel exhaust catalyst, driveshaft, and hood support brackets. Safety precautions are provided throughout relating to proper lifting, pressure relief, and electrical/fluid disconnection.
Case ih magnum 180 powershift transmission (pst) tier 4 b tractor service rep...fujsjekfkkseme
The document provides instructions for removing the engine from a Case IH Magnum tractor, including disconnecting electrical connections, hoses, and removing components like the air cleaner, diesel exhaust fluid dosing module, diesel exhaust catalyst, and engine mounting brackets. Safety precautions are provided and components are to be properly supported during removal to prevent injury or damage.
Case ih magnum 200 powershift transmission (pst) tier 4 b tractor service rep...ufjsjekskem
The document provides instructions for removing the engine from a Case IH Magnum tractor, including disconnecting electrical connections, hoses, and removing mounting hardware. Specific components that must be removed include the air cleaner, diesel exhaust fluid dosing module, diesel exhaust catalyst, driveshaft, and various brackets supporting engine systems. Safety precautions are provided throughout for completing the work.
Case ih magnum 180 powershift transmission (pst) tier 4 b tractor service rep...fhsjejfksemm
The document provides instructions for removing the engine from a Case IH Magnum tractor, including disconnecting electrical connections, fluid lines, removing mounting brackets and lifting the engine out. Specific components that must be removed include the air cleaner, diesel exhaust fluid dosing module, diesel exhaust catalyst, driveshaft, and hood support brackets. Safety precautions are provided throughout regarding proper lifting, disconnecting lines, and hazards.
Case ih magnum 200 powershift transmission (pst) tier 4 b tractor service rep...fujsefkskemm
The document provides instructions for removing the engine from a Case IH Magnum tractor, including disconnecting electrical connections, fluid lines, removing mounting brackets and lifting the engine out. Specific components that must be removed include the air cleaner, diesel exhaust fluid dosing module, diesel exhaust catalyst, driveshaft, and hood support brackets. Safety precautions are provided throughout relating to proper lifting, pressure relief, and electrical/fluid disconnection.
Case ih magnum 200 powershift transmission (pst) tier 4 b tractor service rep...fujsekksmem
This document is a service manual for Case IH Magnum tractors with Powershift Transmissions (PST). It contains sections covering the engine, power coupling, transmission, four-wheel drive system, front and rear axle systems, power take-off, brakes and controls, hydraulic systems, hitches and implements, frames and ballasting, steering, wheels, cab climate control, and electrical systems. The introduction emphasizes that repair and maintenance should only be performed by qualified dealership personnel according to the instructions provided using special tools whenever possible.
Case ih magnum 200 continuously variable transmission (cvt) tier 4 b tractor ...fujsekfksmemer
This document provides instructions for removing the engine from Case IH Magnum tractors. The steps include disconnecting electrical connections and fluid lines, removing components attached to the engine like the air cleaner and diesel exhaust fluid dosing module, cutting tie straps on harnesses, and removing mounting brackets and bolts to separate the engine from the vehicle. Precautions are given to properly support and lift heavy components during removal. The instructions are intended for qualified service technicians.
Case ih magnum 220 continuously variable transmission (cvt) tier 4 b tractor ...fujsjekfkkseme
This document provides instructions for removing the engine from Case IH Magnum tractors. The steps include disconnecting electrical connections and fluid lines, removing components attached to the engine like the air cleaner and diesel exhaust fluid dosing module, cutting wire ties, and removing mounting hardware. Proper lifting equipment is required to remove heavy components such as the diesel exhaust catalyst. Following the provided removal procedure helps ensure the engine can be safely disconnected from the tractor.
Case ih magnum 200 continuously variable transmission (cvt) tier 4 b tractor ...ufjjskekfmmse
This document provides instructions for removing the engine from Case IH Magnum tractors. The steps include disconnecting electrical connections and fluid lines, removing components attached to the engine like the air cleaner and diesel exhaust fluid dosing module, cutting tie straps on harnesses, and removing mounting brackets and bolts to separate the engine from the vehicle. Precautions are provided to properly support and lift heavy engine components. The removal process prepares the engine for maintenance or replacement.
Case ih magnum 180 continuously variable transmission (cvt) tier 4 b tractor ...ufjjskekfmmse
This service manual provides information on servicing the Case IH Magnum 180, 200, 220, and 240 tractors with continuously variable transmissions. The manual covers the engine, power coupling, transmission, four-wheel drive system, front and rear axles, power take-off, brakes and controls, hydraulic systems, hitches and implements, frames and ballasting, steering, wheels, cab climate control, electrical systems, and exterior components. Technicians are advised to only perform repair and maintenance listed in the manual using the specified tools and procedures.
Case ih magnum 240 continuously variable transmission (cvt) tier 4 b tractor ...fujsjekfkkseme
This document provides instructions for removing the engine from Case IH Magnum tractors. The steps include disconnecting electrical connections and fluid lines, removing components attached to the engine like the air cleaner and diesel exhaust fluid dosing module, cutting wire ties, and removing mounting hardware. Proper lifting equipment is required to remove heavy components like the diesel exhaust catalyst.
Case ih magnum 180 continuously variable transmission (cvt) tier 4 b tractor ...fujsekfksmemer
This service manual provides information on servicing the Case IH Magnum 180, 200, 220, and 240 tractors with continuously variable transmissions. The manual covers the engine, power coupling, transmission, four-wheel drive system, front and rear axles, power take-off, brakes and controls, hydraulic systems, hitches and implements, frames and ballasting, steering, wheels, cab climate control, electrical systems, and exterior components. Technicians are advised to only perform repairs using qualified dealership personnel and following the instructions carefully.
Case ih magnum 240 continuously variable transmission (cvt) tier 4 b tractor ...fujsefkskemm
This service manual provides information on servicing the Case IH Magnum 180, 200, 220, and 240 tractors with continuously variable transmissions. The manual covers the engine, power coupling, transmission, four-wheel drive system, front and rear axles, power take-off, brakes and controls, hydraulic systems, hitches and implements, frames and ballasting, steering, wheels, cab climate control, electrical systems, and exterior components. Technicians are advised to only perform repair and maintenance listed in the manual using the specified tools and procedures.
Case ih magnum 220 continuously variable transmission (cvt) tier 4 b tractor ...fujsefkskemm
This document provides instructions for removing the engine from Case IH Magnum tractors. The steps include disconnecting electrical connections and fluid lines, removing components attached to the engine like the air cleaner and diesel exhaust fluid dosing module, cutting tie straps on harnesses, and removing mounting brackets and bolts to separate the engine from the vehicle. Precautions are provided to properly support and lift heavy engine components. The removal process prepares the engine for maintenance or replacement.
CASE IH Steiger 550 Tractor Service Repair Manual [ZDF100001 - ].pdf8uijfskmdmd
This service manual provides information for servicing and repairing Steiger tractors models 350, 400, 450, 500, 550, and 600, as well as Quadtrac models 450, 500, 550, and 600. The manual covers systems of the tractor such as the engine, transmission, front and rear axles, power take-off, brakes, hydraulics, hitches, frames, steering, wheels, tracks, cab climate control, and electrical systems. Sections include removal and installation procedures, specifications, and troubleshooting information.
CASE IH Steiger 450 QT Tractor Service Repair Manual [ZDF100001 - ].pdf8uijfskmdmd
This service manual provides information for servicing and repairing Steiger tractors models 350, 400, 450, 500, 550, and 600, as well as Quadtrac models 450, 500, 550, and 600. The manual covers systems of the tractor such as the engine, transmission, front and rear axles, power take-off, brakes, hydraulics, hitches, frames, steering, wheels, tracks, cab climate control, and electrical systems. Sections include removal and installation procedures, specifications, and troubleshooting information.
CASE IH Steiger 550 QT Tractor Service Repair Manual [ZDF100001 - ].pdf8uijfskmdmd
This service manual provides information for servicing and repairing Steiger tractors models 350, 400, 450, 500, 550, and 600, as well as Quadtrac models 450, 500, 550, and 600. The manual covers systems of the tractor such as the engine, transmission, front and rear axles, power take-off, brakes, hydraulics, hitches, frames, steering, wheels, tracks, cab climate control, and electrical systems. Sections include removal and installation procedures, specifications, and troubleshooting information.
CASE IH Steiger 450 QT Tractor Service Repair Manual [ZCF100001 - ].pdffujkemmdmd4e
This document is a service manual for Steiger tractors models 350, 400, 450, 500, 550, and 600 and Quadtrac models 450, 500, 550, and 600 from 2013. It contains sections covering the engine, transmission, front and rear axle systems, power take-off, brakes and controls, hydraulic systems, hitches and couplings, frames and ballasting, steering, wheels, tracks and suspensions, cab climate control, and electrical systems. Safety rules and an introduction are provided.
CASE IH Steiger 550 Tractor Service Repair Manual [ZDF100001 - ].pdffujkemmdmd4e
This document is a service manual for Steiger tractors models 350, 400, 450, 500, 550, and 600, and Quadtrac models 450, 500, 550, and 600 from 2013. It contains sections covering the engine, transmission, front and rear axle systems, power take-off, brakes and controls, hydraulic systems, hitches and couplings, frames and ballasting, steering, wheels, tracks and suspensions, cab climate control, and electrical systems. Safety rules and an introduction are provided.
Toro reelmaster 5210 mower service repair manualfjsjekkdmme
This service manual provides information for technicians to troubleshoot, test, and repair major systems and components of the Reelmaster 5010 series mowers, including the 5210, 5410, 5510, and 5610 models. It covers safety instructions, product records and maintenance requirements, specifications and repairs for systems like the Kubota diesel engine, hydraulic system, electrical system, chassis, cutting units, and optional groomer. Technicians should refer to the operator's manuals for additional operating and maintenance instructions.
Toro groundsmaster 223 d mower service repair manualfjsjekkdmme
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Toro greensmaster 3100 service repair manualfjsjekkdmme
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Case ih magnum 180 powershift transmission (pst) tier 4 b tractor service rep...ufjjsjefkkekmme
The document provides instructions for removing the engine from a Case IH Magnum tractor, including disconnecting electrical connections, fluid lines, removing mounting brackets and lifting the engine out. Specific components that must be removed include the air cleaner, diesel exhaust fluid dosing module, diesel exhaust catalyst, driveshaft, and hood support brackets. Safety precautions are provided throughout relating to proper lifting, pressure relief, and electrical/fluid disconnection.
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The document provides instructions for removing the engine from a Case IH Magnum tractor, including disconnecting electrical connections, fluid lines, removing mounting brackets and lifting the engine out. Specific components that must be removed include the air cleaner, diesel exhaust fluid dosing module, diesel exhaust catalyst, driveshaft, and hood support brackets. Safety precautions are provided throughout regarding proper lifting, disconnecting lines, and hazards.
Case ih magnum 200 powershift transmission (pst) tier 4 b tractor service rep...fujsefkskemm
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Case ih magnum 220 continuously variable transmission (cvt) tier 4 b tractor ...fujsjekfkkseme
This document provides instructions for removing the engine from Case IH Magnum tractors. The steps include disconnecting electrical connections and fluid lines, removing components attached to the engine like the air cleaner and diesel exhaust fluid dosing module, cutting wire ties, and removing mounting hardware. Proper lifting equipment is required to remove heavy components such as the diesel exhaust catalyst. Following the provided removal procedure helps ensure the engine can be safely disconnected from the tractor.
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This document provides instructions for removing the engine from Case IH Magnum tractors. The steps include disconnecting electrical connections and fluid lines, removing components attached to the engine like the air cleaner and diesel exhaust fluid dosing module, cutting tie straps on harnesses, and removing mounting brackets and bolts to separate the engine from the vehicle. Precautions are provided to properly support and lift heavy engine components. The removal process prepares the engine for maintenance or replacement.
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7. INTRODUCTION
Foreword - Important notice regarding equipment servicing
All repair and maintenance work listed in this manual must be carried out only by qualified dealership personnel,
strictly complying with the instructions given, and using, whenever possible, the special tools.
Anyone who performs repair and maintenance operations without complying with the procedures provided herein
shall be responsible for any subsequent damages.
The manufacturer and all the organizations of its distribution chain, including - without limitation - national, regional, or
local dealers, reject any responsibility for damages caused by parts and/or components not approved by the manu-
facturer, including those used for the servicing or repair of the product manufactured or marketed by the manufacturer.
In any case, no warranty is given or attributed on the product manufactured or marketed by the manufacturer in case
of damages caused by parts and/or components not approved by the manufacturer.
The manufacturer reserves the right to make improvements in design and changes in specifications at any time without
notice and without incurring any obligation to install them on units previously sold. Specifications, descriptions, and
illustrative material herein are as accurate as known at time of publication but are subject to change without notice.
In case of questions, refer to your CASE IH Sales and Service Networks.
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8. INTRODUCTION
Safety rules
Personal safety
This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all
safety messages that follow this symbol to avoid possible death or injury.
Throughout this manual you will find the signal words DANGER, WARNING, and CAUTION followed by special in-
structions. These precautions are intended for the personal safety of you and those working with you.
Read and understand all the safety messages in this manual before you operate or service the machine.
DANGER indicates a hazardous situation that, if not avoided, will result in death or serious injury.
WARNING indicates a hazardous situation that, if not avoided, could result in death or serious injury.
CAUTION indicates a hazardous situation that, if not avoided, could result in minor or moderate injury.
FAILURE TO FOLLOW DANGER, WARNING, AND CAUTION MESSAGES COULD RESULT
IN DEATH OR SERIOUS INJURY.
Machine safety
NOTICE: Notice indicates a situation that, if not avoided, could result in machine or property damage.
Throughout this manual you will find the signal word Notice followed by special instructions to prevent machine or
property damage. The word Notice is used to address practices not related to personal safety.
Information
NOTE: Note indicates additional information that clarifies steps, procedures, or other information in this manual.
Throughout this manual you will find the word Note followed by additional information about a step, procedure, or
other information in the manual. The word Note is not intended to address personal safety or property damage.
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9. INTRODUCTION
Safety rules
General safety rules
Use caution when operating the machine on slopes. Raised equipment, full tanks and other loads will change
the center of gravity of the machine. The machine can tip or roll over when near ditches and embankments or
uneven surfaces.
• Only skilled operators who are familiar with all the controls and harvesting techniques should use the equipment.
It is recommended to operate on cultivated land with slopes no greater than 26% ( 15°) uphill and downhill.
• If necessary, when driving downhill change into a lower gear before starting the descent. Machine must be stopped
to downshift into a lower gear.
Never permit anyone other than the operator to ride on the machine.
Never operate the machine under the influence of alcohol, drugs, or while otherwise impaired.
Pay attention to overhead power lines and hanging obstacles. High voltage lines may require significant clearance
for safety.
Hydraulic oil or diesel fuel leaking under pressure can penetrate the skin, causing serious injury or infection.
• DO NOT use your hand to check for leaks. Use a piece of cardboard or paper.
• Stop engine, remove key and relieve the pressure before connecting or disconnecting fluid lines.
• Make sure all components are in good condition and tighten all connections before starting the engine or pressur-
izing the system.
• If hydraulic fluid or diesel fuel penetrates the skin, seek medical attention immediately.
• Continuous long term contact with hydraulic fluid may cause skin cancer. Avoid long term contact and wash the
skin promptly with soap and water.
Keep clear of moving parts. Loose clothing, jewelry, watches, long hair, and other loose or hanging items can become
entangled in moving parts.
Wear protective equipment when appropriate.
DO NOT attempt to remove material from any part of the machine while it is being operated or components are in
motion.
Make sure all guards and shields are in good condition and properly installed before operating the machine. Never
operate the machine with shields removed. Always close access doors or panels before operating the machine.
Dirty or slippery steps, ladders, walkways, and platforms can cause falls. Make sure these surfaces remain clean and
clear of debris.
A person or pet within the operating area of a machine can be struck or crushed by the machine or its equipment. DO
NOT allow anyone to enter the work area.
Raised equipment and/or loads can fall unexpectedly and crush persons underneath. Never allow anyone to enter
the area underneath raised equipment during operation.
Never operate engine in enclosed spaces as harmful exhaust gases may build up.
Before starting the machine, be sure that all controls are in neutral or park lock position.
Start the engine only from the operator’s seat. If the safety start switch is bypassed, the engine can start with the
transmission in gear. Do not connect or short across terminals on the starter solenoid. Attach jumper cables as
described in the manual. Starting in gear may cause death or serious injury.
Always keep windows, mirrors, all lighting, and Slow Moving Vehicle (SMV) emblem clean to provide the best possible
visibility while operating the machine.
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11. Engine - Air cleaners and lines
Replace primary (outer) air filter
The display will indicate when you must perform routine service for the air filter.
Replace both the outer and inner filters annually.
NOTICE: Do not clean the inner filter.
1. The air filter (1) is located under the right engine bay
door.
NHIL14WR00357AA 1
2. To remove the element, release the three latches (1).
3. Remove the hose clamp (2) on the bottom of the cover.
4. Remove the hose (3) from the cover.
5. Pull the cover off.
NHIL14WR00357AA 2
6. Pull the outer filter (1) out.
10041166 3
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12. Engine - Air cleaners and lines
7. Clean the inside of the air cleaner housing and cover
using a damp, lint-free cloth.
NOTICE: Do not remove or disturb the inner element (1).
The inner element must be replaced if there is any sign of
dirt on it. The inner element should not be cleaned, but
only replaced.
10041167 4
8. Install the outer element (1). Push the element in all
the way.
10041166 5
9. Install the cover at the angle at which it was removed.
10. Secure the cover with the three latches (1).
11. Install the hose (3) back onto the cover.
12. Secure the hose to the cover with hose clamp (2).
NHIL14WR00357AA 6
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13. Engine - Air cleaners and lines
Replace secondary (inner) air filter
The display will indicate when you must perform routine service for the air filter.
Replace both the outer and inner filters annually.
NOTICE: Do not clean the inner filter.
1. Remove the outer filter as described in Replace pri-
mary (outer) air filter (10.202) .
2. Pull the inner filter (1) out. Some wiggling may be nec-
essary.
3. Clean the inside of the air cleaner housing and the
cover with a damp, lint-free cloth.
4. Install the new inner filter. Push the filter in until it is
seated.
5. Install the outer filter and close the housing as de-
scribed in Replace primary (outer) air filter (10.202) .
10041425 1
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14. Engine - Fuel injection system
Fuel injection system - Test
WD1904 Tier 3 [YGG677501 - ]
WD2304 Tier 3 [YGG677501 - ]
Fuel inlet restriction/air entering system
BAIL08CVT128ASA 1
• (1) 380100057 0 – 11 bar (0 – 160 psi) gauge and hose assembly
• (2) 380100056 0 – 100 kPa / 0 – 30 in / HG, 0 – 200 kPa / 0 – 30 in PSI Gauge Assembly
• (A) From fuel tank
• (B) Return to fuel tank
NOTE: Use the contents of special tool 380140055 for these tests.
1. Install 380100056 at the inlet of the low pressure pump
(after the primary filter).
• This test line contains a compound gauge 0 –
762 mm (0 – 30 in) of Hg vacuum and 0 – 2.07 bar
(0 – 30 psi) positive pressure. This test line is con-
structed with clear tubing to allow observation for air
in the system.
• Operate the engine to purge air from the system
which entered during gauge installation.
2. Install 380100057 between the outlet of the fuel filter
and the inlet of the high pressure pump.
• This test line contains a pressure gauge 0 – 11 bar
(0 – 160 psi).
NOTE: The clear line could be left in place over night to
check for a slow air ingress leak.
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15. Engine - Fuel injection system
3. When air is no longer visible in the clear test line, mea-
sure and record the operating pressure, while continu-
ally observing for air in the fuel. Fuel Pressure Specifi-
cation between Filter and High Pressure Pump: 5 bar
(72 psi) minimum. Conditions:
• ________Gauge 1 ________ Gauge 2: Low idle;
apply no load to the engine.
• ________Gauge 1 ________ Gauge 2: 1500 RPM
apply no load to the engine.
• ________Gauge 1 ________ Gauge 2: High idle;
apply load to the engine using the hydraulics (over
relief), hydrostatic stall, converter stall, or dy-
namometer. Load the engine to its rated rpm.
BAIL08CVT129FSA 2
• (1) 380100057 0 – 11 bar (0 – 160 psi) gauge and hose assembly
• (2) 380100056 0 – 100 kPa / 0 – 30 in / HG, 0 – 200 kPa / 0 – 30 in PSI Gauge Assembly
• (3) Primary Filter Outlet to Low Pressure Pump Inlet
• (4) High Pressure Pump Inlet from Fuel Filter Outlet
• (5) Secondary Fuel Filter (pressurized filter)
• (6) Secondary Fuel Filter Inlet (pressurized filter)
• (7) Primary Fuel Filter (suction filter)
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16. Engine - Fuel injection system
4. If the fuel pressure at gauge (1) is below 5 bar (73 psi)
at any time during the test, check or replace the follow-
ing as needed:
• Fuel Pre-filter (if equipped). Some applications do
not use a fuel pre-filter.
• Primary Fuel Filter
• The lines and connections from the fuel supply pump
inlet back to the fuel tank, checking for damaged
lines (kinks create restriction; rub marks may allow
air to enter) and leakage at the Voss o-ring fittings.
• Fuel tank, clean as required.
• The fuel pick-up tube in the fuel tank. Check for
cracks, plugging, or contact with the bottom/side-
walls of the tank.
• The fuel tank cap. Be sure a vacuum is not being
formed in the fuel tank. A vacuum at the tank would
reduce the fuel supply pressure to the injection fuel
pump inlet. Vacuum in the fuel tank might not be
observable during short-term running.
• Check the valve at the fuel tank outlet (if equipped).
Ensure that fuel supplied to and from the valve as-
sembly is properly connected.
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17. Engine - Fuel injection system
Low pressure pump testing
BAIL08CVT130FSA 3
• (1) 380100057 0 – 11 bar (0 – 160 psi) gauge and hose assembly
• (2) Low Pressure Pump
• (3) 380100058 Plastic 2.0 l (4.2 US pt) container located not more than 1 m (3.3 ft)
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18. Engine - Fuel injection system
5. If the pressure is still below 5 bar (73 psi) minimum,
perform tests in steps 6 and 7.
6. Supply fuel from an alternate fuel source (a separate
container, 380100058), located not more than 1 m
(3.3 ft) below the engine with a known good supply
line. This bypasses:
• The Fuel Tank, Inlet Lines and Connections, and
Pre-Filter (if equipped).
• Connect a pressure gauge assembly 380100057
between the fuel filter outlet and the high pressure
pump inlet.
7. The engine should start (at the first or second attempt)
and then draw fuel from the external container. Check
the fuel pressure at 1500 RPM. The reading on the fil-
ter outlet pressure gauge should be higher than 5 bar
(73 psi). If the pressure is lower than 5 bar (73 psi):
• Replace the fuel filter(s).
• Retest. If the pressure is still below 5 bar (73 psi),
replace the low pressure pump.
• Retest. If the pressure is still below 5 bar (73 psi),
the pressure regulator (part of the high pressure
pump assembly) could be responsible, replace the
high pressure pump.
Pressure relief valve testing
BAIL08CVT131FSA 4
• (1) Fuel rail
• (2) Pressure Relief Valve Return Line Coupler
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20. Engine - Fuel injection system
8. The Pressure Relief Valve is located at rear end of the
fuel rail. This pressure relief valve protects the fuel
system components from excessive pressure if:
• The Rail Pressure Sensor fails to signal the correct
pressure to the ECU (Engine Control Unit).
• The High Pressure Flow Regulator, located at the
pump, allows excessive pressure in the high pres-
sure system.
Check the ECU for:
• Fault codes related to over pressurization of the
common rail, refer to: High Pressure Flow Regula-
tor.
9. Disconnect the pressure relief valve return line and cap
the line with 380100060 cap. Install 380100057 gauge
and hose assembly on the relief valve to direct any
leakage to container 380100062 if the relief valve is
leaking.
NOTE: Under normal circumstances fuel should not come
out of the relief valve.
10. If the diagnostic system does not indicate a fault code
and fuel is leaking from the pressure relief valve, re-
place the pressure relief valve.
High pressure flow regulator
BAIL08CVT132FSA 5
• (1) High Pressure Flow Regulator (Resistance Specification is 3.2 Ω )
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21. Engine - Fuel injection system
11. The High Pressure Flow Regulator is an electrical con-
trol located at the inlet of the high pressure pump. It
regulates the amount of fuel supplied to the high pres-
sure system based on control signals received from
the ECU (by modulating the pulses sent to the internal
solenoid). This is used to control the pressure within
the fuel rail.
• The high pressure flow regulator is normally open.
• The high pressure pump is in maximum delivery
mode if no control signal is sent by the ECU.
12. If the high pressure flow regulator has an open circuit
(the flow regulator is disconnected, the harness is bro-
ken, etc.) or a short circuit (resistance value is much
lower than 3.2 Ω):
• The pump will be in maximum delivery mode
and pressure in the rail will exceed 1700 bar
(24650 psi) for a very short amount of time.
• The High pressure relief valve will open.
• The ECU sense the over pressure condition and
store fault codes in the ECU memory.
• The engine will derate.
13. Check the resistance (on the ECU connector pins).
The resistance specification is approximately 3.2 Ω.
14. When in parameter mode on the Electronic Service
Tool, the duty cycle reading indicates the position of
the regulator.
NOTICE: When all of the system components have been checked, inspect for the following symptoms:
The duty cycle tends to fluctuate irregularly and the engine idle speed is irregular.
• The engine stalls when idling and no fault is stored in the ECU.
• Starting is difficult (takes longer than 4 seconds).
Replace the high pressure flow regulator.
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22. Engine - Fuel injection system
Fuel injectors
BAIL08CVT133FSA 6
• (1) Return Line at Fuel Filter Base (disconnect and plug using 380100059)
• (2) Return Line Shown Disconnected and Capped ( 380100060)
• (3) Drain Line (use gauge and hose assembly 380100057 as the drain line) Shown connected to fuel return
outlet on the cylinder head
• (4) 100 ml (3.4 US fl oz) Cup (380100062)
15. Engine load and rpm are controlled by the fuel injec-
tors. The load requested by the operator is controlled
by the throttle position and converted into a fuel quan-
tity by the ECU. The ECU controls the amount and
timing of the fuel injection (using current fuel rail pres-
sure as a factor). Fuel injector mechanical problems:
• If the engine is difficult to start (excessive cranking
time and no fault codes present):
• Warm engine to 50 °C (122 °F) minimum. Check for
excessive fuel return of the cylinder head injectors
(with the engine running at low idle (no load - A/C
etc.). Complete (A) and/or (B) as required.
NOTE: Return leakage can be checked at various locations
(at the filter base or the cylinder head depending on ease
of the connection. If excessive leakage is found, additional
testing will be required to determine the exact location(s)
of the leakage. Each fuel injector connector and the pres-
sure relief valve could be a source of excessive return flow.
More than one component could be responsible for exces-
sive return.
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23. Engine - Fuel injection system
(A) - Disconnect the return line at the fuel filter base
and plug (380100059) the filter port. Drain the fuel re-
turn line at the filter head into a 100 ml (3.4 US fl oz)
cup (380100062) and measure the amount of fuel that
escapes from the drain line in one minute. Leakage
should not exceed 80 ml (2.7 US fl oz) per minute with
the engine running at low idle. If leakage exceeds 80 ml
(2.7 US fl oz) retest as directed in Step (B) to determine
location of leakage.
(B) - Disconnect the return line on the engine cylinder
head and cap ( 380100060 ) the line. Connect a drain
line (use 380100057 as a drain line) to the fuel return
outlet on the cylinder head and measure the amount
of fuel that escapes from the cylinder head port in one
minute using a 100 ml (3.4 US fl oz) cup (380100062).
Leakage should not exceed 80 ml (2.7 US fl oz) per
minute with the engine running at low idle.
BAIL08CVT134FSA 7
• (1) Injector
• (2) Injector Connector - Check the fuel injector end of the connector to make sure is not deformed.
• (3) Injector Connector Cylinder Head Location - Torque Specification is 45 – 55 Nm (33 – 41 lb ft)
• (4) Fuel Rail Outlet - Cap ( 380100061) each fuel rail outlet location; one at a time.
• (5) Interface location between injector and injector connector
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24. Engine - Fuel injection system
16. If leakage from the cylinder head port exceeds 80 ml
(2.7 US fl oz) per minute with the engine running at
low idle, check the leakage within each injector.
• Maintain engine temperature, 50 °C (122 °F)
minimum. To locate a damaged injector, cap (
380100061) each fuel rail outlet location; one at
a time. Recheck the total leakage. When the
return leakage value drops significantly with a fuel
rail outlet capped, a leaking injector has been
identified. Replace the damaged injector. Retest
total leakage to ensure additional injectors are not
leaking excessively.
• Inspect the injector connector between each fuel
injector and the associated fuel rail line. The torque
specification is for the injector connector is 45 –
55 Nm (33 – 41 lb ft). Check the fuel injector end of
the connector to make sure is not deformed. If the
injector end of the connector is deformed, replace
the injector connector.
• If the injector supply tube is not the cause of the
leakage, the injector may have internal leakage and
require replacement. Injectors could leak exces-
sively at operating temperature and perform cor-
rectly cold. Test kits 380040185 and 380040188
can be used to bench test injectors.
NOTE: Injectors and injector connectors are replaced as
pairs.
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