Suzuki DT15C (1988) outboard motors Service Repair Manualfudjfjjskwekmem
This is the Highly Detailed factory service repair manual for theSUZUKI DT15C (1988) OUTBOARD MOTORS, this Service Manual has detailed illustrations as well as step by step instructions,It is 100 percents complete and intact. they are specifically written for the do-it-yourself-er as well as the experienced mechanic.SUZUKI DT15C (1988) OUTBOARD MOTORS Service Repair Workshop Manual provides step-by-step instructions based on the complete dis-assembly of the machine. It is this level of detail, along with hundreds of photos and illustrations, that guide the reader through each service and repair procedure. Complete download comes in pdf format which can work under all PC based windows operating system and Mac also, All pages are printable. Using this repair manual is an inexpensive way to keep your vehicle working properly.
Service Repair Manual Covers:
Lubrication
Fuel System
Ignition System
Cooling System
Power Head
Manual Starter
Lower Unit
File Format: PDF
Compatible: All Versions of Windows & Mac
Language: English
Requirements: Adobe PDF Reader
NO waiting, Buy from responsible seller and get INSTANT DOWNLOAD, Without wasting your hard-owned money on uncertainty or surprise! All pages are is great to haveSUZUKI DT15C (1988) OUTBOARD MOTORS Service Repair Workshop Manual.
Thanks for visiting!
Suzuki DT15C (1988) outboard motors Service Repair Manualfudjfjjskwekmem
This is the Highly Detailed factory service repair manual for theSUZUKI DT15C (1988) OUTBOARD MOTORS, this Service Manual has detailed illustrations as well as step by step instructions,It is 100 percents complete and intact. they are specifically written for the do-it-yourself-er as well as the experienced mechanic.SUZUKI DT15C (1988) OUTBOARD MOTORS Service Repair Workshop Manual provides step-by-step instructions based on the complete dis-assembly of the machine. It is this level of detail, along with hundreds of photos and illustrations, that guide the reader through each service and repair procedure. Complete download comes in pdf format which can work under all PC based windows operating system and Mac also, All pages are printable. Using this repair manual is an inexpensive way to keep your vehicle working properly.
Service Repair Manual Covers:
Lubrication
Fuel System
Ignition System
Cooling System
Power Head
Manual Starter
Lower Unit
File Format: PDF
Compatible: All Versions of Windows & Mac
Language: English
Requirements: Adobe PDF Reader
NO waiting, Buy from responsible seller and get INSTANT DOWNLOAD, Without wasting your hard-owned money on uncertainty or surprise! All pages are is great to haveSUZUKI DT15C (1988) OUTBOARD MOTORS Service Repair Workshop Manual.
Thanks for visiting!
"Trans Failsafe Prog" on your BMW X5 indicates potential transmission issues requiring immediate action. This safety feature activates in response to abnormalities like low fluid levels, leaks, faulty sensors, electrical or mechanical failures, and overheating.
Why Is Your BMW X3 Hood Not Responding To Release CommandsDart Auto
Experiencing difficulty opening your BMW X3's hood? This guide explores potential issues like mechanical obstruction, hood release mechanism failure, electrical problems, and emergency release malfunctions. Troubleshooting tips include basic checks, clearing obstructions, applying pressure, and using the emergency release.
In this presentation, we have discussed a very important feature of BMW X5 cars… the Comfort Access. Things that can significantly limit its functionality. And things that you can try to restore the functionality of such a convenient feature of your vehicle.
What Does the PARKTRONIC Inoperative, See Owner's Manual Message Mean for You...Autohaus Service and Sales
Learn what "PARKTRONIC Inoperative, See Owner's Manual" means for your Mercedes-Benz. This message indicates a malfunction in the parking assistance system, potentially due to sensor issues or electrical faults. Prompt attention is crucial to ensure safety and functionality. Follow steps outlined for diagnosis and repair in the owner's manual.
5 Warning Signs Your BMW's Intelligent Battery Sensor Needs AttentionBertini's German Motors
IBS monitors and manages your BMW’s battery performance. If it malfunctions, you will have to deal with an array of electrical issues in your vehicle. Recognize warning signs like dimming headlights, frequent battery replacements, and electrical malfunctions to address potential IBS issues promptly.
Comprehensive program for Agricultural Finance, the Automotive Sector, and Empowerment . We will define the full scope and provide a detailed two-week plan for identifying strategic partners in each area within Limpopo, including target areas.:
1. Agricultural : Supporting Primary and Secondary Agriculture
• Scope: Provide support solutions to enhance agricultural productivity and sustainability.
• Target Areas: Polokwane, Tzaneen, Thohoyandou, Makhado, and Giyani.
2. Automotive Sector: Partnerships with Mechanics and Panel Beater Shops
• Scope: Develop collaborations with automotive service providers to improve service quality and business operations.
• Target Areas: Polokwane, Lephalale, Mokopane, Phalaborwa, and Bela-Bela.
3. Empowerment : Focusing on Women Empowerment
• Scope: Provide business support support and training to women-owned businesses, promoting economic inclusion.
• Target Areas: Polokwane, Thohoyandou, Musina, Burgersfort, and Louis Trichardt.
We will also prioritize Industrial Economic Zone areas and their priorities.
Sign up on https://profilesmes.online/welcome/
To be eligible:
1. You must have a registered business and operate in Limpopo
2. Generate revenue
3. Sectors : Agriculture ( primary and secondary) and Automative
Women and Youth are encouraged to apply even if you don't fall in those sectors.
𝘼𝙣𝙩𝙞𝙦𝙪𝙚 𝙋𝙡𝙖𝙨𝙩𝙞𝙘 𝙏𝙧𝙖𝙙𝙚𝙧𝙨 𝙞𝙨 𝙫𝙚𝙧𝙮 𝙛𝙖𝙢𝙤𝙪𝙨 𝙛𝙤𝙧 𝙢𝙖𝙣𝙪𝙛𝙖𝙘𝙩𝙪𝙧𝙞𝙣𝙜 𝙩𝙝𝙚𝙞𝙧 𝙥𝙧𝙤𝙙𝙪𝙘𝙩𝙨. 𝙒𝙚 𝙝𝙖𝙫𝙚 𝙖𝙡𝙡 𝙩𝙝𝙚 𝙥𝙡𝙖𝙨𝙩𝙞𝙘 𝙜𝙧𝙖𝙣𝙪𝙡𝙚𝙨 𝙪𝙨𝙚𝙙 𝙞𝙣 𝙖𝙪𝙩𝙤𝙢𝙤𝙩𝙞𝙫𝙚 𝙖𝙣𝙙 𝙖𝙪𝙩𝙤 𝙥𝙖𝙧𝙩𝙨 𝙖𝙣𝙙 𝙖𝙡𝙡 𝙩𝙝𝙚 𝙛𝙖𝙢𝙤𝙪𝙨 𝙘𝙤𝙢𝙥𝙖𝙣𝙞𝙚𝙨 𝙗𝙪𝙮 𝙩𝙝𝙚 𝙜𝙧𝙖𝙣𝙪𝙡𝙚𝙨 𝙛𝙧𝙤𝙢 𝙪𝙨.
Over the 10 years, we have gained a strong foothold in the market due to our range's high quality, competitive prices, and time-lined delivery schedules.
Core technology of Hyundai Motor Group's EV platform 'E-GMP'Hyundai Motor Group
What’s the force behind Hyundai Motor Group's EV performance and quality?
Maximized driving performance and quick charging time through high-density battery pack and fast charging technology and applicable to various vehicle types!
Discover more about Hyundai Motor Group’s EV platform ‘E-GMP’!
Ever been troubled by the blinking sign and didn’t know what to do?
Here’s a handy guide to dashboard symbols so that you’ll never be confused again!
Save them for later and save the trouble!
Symptoms like intermittent starting and key recognition errors signal potential problems with your Mercedes’ EIS. Use diagnostic steps like error code checks and spare key tests. Professional diagnosis and solutions like EIS replacement ensure safe driving. Consult a qualified technician for accurate diagnosis and repair.
What Exactly Is The Common Rail Direct Injection System & How Does It WorkMotor Cars International
Learn about Common Rail Direct Injection (CRDi) - the revolutionary technology that has made diesel engines more efficient. Explore its workings, advantages like enhanced fuel efficiency and increased power output, along with drawbacks such as complexity and higher initial cost. Compare CRDi with traditional diesel engines and discover why it's the preferred choice for modern engines.
2. Contents
Section 1. Safety and General Information .............................................................................
Section 2. Tools & Aids.............................................................................................................
Section 3. Troubleshooting ......................................................................................................
Section 4. Air Cleaner and Air Intake System.........................................................................
Section 5. Fuel System and Governor.....................................................................................
Section 6. Lubrication System .................................................................................................
Section 7. Electrical System and Components ......................................................................
Section 8. Disassembly.............................................................................................................
Section 9. Inspection and Reconditioning..............................................................................
Section 10. Reassembly............................................................................................................
1
2
3
4
5
6
7
8
9
10
3. 1.1
1
Rotating Parts!
Keep hands, feet, hair, and clothing
away from all moving parts to prevent
injury. Never operate the engine with
covers, shrouds, or guards removed.
Section 1
Safety and General Information
Safety Precautions
To ensure safe operation please read the following statements and understand their meaning. Also
refer to your equipment manufacturer's manual for other important safety information. This manual
contains safety precautions which are explained below. Please read carefully.
WARNING
Warning is used to indicate the presence of a hazard that can cause severe personal injury, death,
or substantial property damage if the warning is ignored.
CAUTION
Caution is used to indicate the presence of a hazard that will or can cause minor personal injury or
property damage if the caution is ignored.
NOTE
Note is used to notify people of installation, operation, or maintenance information that is important
but not hazard-related.
For Your Safety!
These precautions should be followed at all times. Failure to follow these precautions could result in injury to
yourself and others.
Accidental Starts can cause
severe injury or death.
Disconnect and ground spark plug
leads before servicing.
WARNING
Accidental Starts!
Disabling engine. Accidental
starting can cause severe injury or
death. Before working on the engine
or equipment, disable the engine as
follows: 1) Disconnect the spark plug
lead(s). 2) Disconnect negative (-)
‹ŠĴŽ›¢ȱŒŠ‹•Žȱ›˜–ȱ‹ŠĴŽ›¢ǯ
Rotating Parts can cause severe
injury.
Stay away while engine is in
operation.
WARNING
Hot Parts can cause severe burns.
Do not touch engine while operating
˜›ȱ“žœȱŠĞŽ›ȱœ˜™™’—ǯ
WARNING
Hot Parts!
Engine components can get extremely
hot from operation. To prevent severe
burns, do not touch these areas while
the engine is running - or immediately
ŠĞŽ›ȱ’ȱ’œȱž›—Žȱ˜ěǯȱŽŸŽ›ȱ˜™Ž›ŠŽȱ
the engine with heat shields or guards
removed.
4. 1.2
Section 1
Safety and General Information
¡™•˜œ’ŸŽȱžŽ•ȱŒŠ—ȱŒŠžœŽȱꛎœȱŠ—ȱ
severe burns.
˜ȱ—˜ȱę••ȱ‘ŽȱžŽ•ȱŠ—”ȱ ‘’•Žȱ‘Žȱ
engine is hot or running.
WARNING
Explosive Fuel!
Šœ˜•’—Žȱ’œȱŽ¡›Ž–Ž•¢ȱĚŠ––Š‹•ŽȱŠ—ȱ
its vapors can explode if ignited. Store
gasoline only in approved containers,
in well ventilated, unoccupied
‹ž’•’—œǰȱŠ Š¢ȱ›˜–ȱœ™Š›”œȱ˜›ȱĚŠ–Žœǯȱ
˜ȱ—˜ȱę••ȱ‘ŽȱžŽ•ȱŠ—”ȱ ‘’•Žȱ‘Žȱ
engine is hot or running, since spilled
fuel could ignite if it comes in contact
with hot parts or sparks from ignition.
Do not start the engine near spilled
fuel. Never use gasoline as a cleaning
agent.
Cleaning Solvents can cause severe
injury or death.
Use only in well ventilated areas
away from ignition sources.
WARNING
Flammable Solvents!
Carburetor cleaners and solvents are
Ž¡›Ž–Ž•¢ȱĚŠ––Š‹•Žǯȱ
ŽŽ™ȱœ™Š›”œǰȱ
ĚŠ–ŽœǰȱŠ—ȱ˜‘Ž›ȱœ˜ž›ŒŽœȱ˜ȱ’—’’˜—ȱ
away from the area. Follow the
cleaner manufacturer’s warnings and
instructions on its proper and safe use.
Never use gasoline as a cleaning agent.
Carbon Monoxide can cause severe
nausea, fainting or death.
Avoid inhaling exhaust fumes, and
never run the engine in a closed
‹ž’•’—ȱ˜›ȱŒ˜—ę—ŽȱŠ›ŽŠǯ
WARNING
Lethal Exhaust Gases!
Engine exhaust gases contain
poisonous carbon monoxide. Carbon
monoxide is odorless, colorless, and can
cause death if inhaled. Avoid inhaling
exhaust fumes, and never run the
Ž—’—Žȱ’—ȱŠȱŒ•˜œŽȱ‹ž’•’—ȱ˜›ȱŒ˜—ę—Žȱ
area.
Electrical Shock can cause injury.
Do not touch wires while engine is
running.
CAUTION
Electrical Shock!
Never touch electrical wires or
components while the engine is
running. They can be sources of
electrical shock.
WARNING
¡™•˜œ’ŸŽȱ ŠœȱŒŠ—ȱŒŠžœŽȱꛎœȱŠ—ȱ
severe acid burns.
‘Š›Žȱ‹ŠĴŽ›¢ȱ˜—•¢ȱ’—ȱŠȱ Ž••ȱ
ventilated area. Keep sources of
ignition away.
Explosive Gas!
ŠĴŽ›’Žœȱ™›˜žŒŽȱŽ¡™•˜œ’ŸŽȱ‘¢›˜Ž—ȱ
gas while being charged. To prevent a
ꛎȱ˜›ȱŽ¡™•˜œ’˜—ǰȱŒ‘Š›Žȱ‹ŠĴŽ›’Žœȱ˜—•¢ȱ
in well ventilated areas. Keep sparks,
˜™Ž—ȱĚŠ–ŽœǰȱŠ—ȱ˜‘Ž›ȱœ˜ž›ŒŽœȱ˜ȱ
’—’’˜—ȱŠ Š¢ȱ›˜–ȱ‘Žȱ‹ŠĴŽ›¢ȱŠȱŠ••ȱ
’–Žœǯȱ
ŽŽ™ȱ‹ŠĴŽ›’Žœȱ˜žȱ˜ȱ‘Žȱ›ŽŠŒ‘ȱ
of children. Remove all jewelry when
œŽ›Ÿ’Œ’—ȱ‹ŠĴŽ›’Žœǯ
Before disconnecting the negative (-)
ground cable, make sure all switches
are OFF. If ON, a spark will occur at
the ground cable terminal which could
cause an explosion if hydrogen gas or
gasoline vapors are present.
5. 1.3
Section 1
Safety and General Information
1
A. Model No. C V 980 S
B. Spec. No.
Command Engine
Version Code
S = Electric Start
C. Serial No.
Year Manufactured Code
Code Year
37 2007
38 2008
39 2009
CV940-0001
CV960-0001
CV980-0001
CV1000-0001
Complete Spec Number
(Incorporating Model No. with
Variation No. of Basic Spec.)
Factory Code
3705810334
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Decal
(QJLQH,GHQWL¿FDWLRQ1XPEHUV
When ordering parts, or in any communication
involving an engine, always give the Model,
™ŽŒ’ęŒŠ’˜—ǰȱŠ—ȱŽ›’Š•ȱž–‹Ž›œǰȱ’—Œ•ž’—ȱ•ŽĴŽ›ȱ
œžĜ¡Žœȱ’ȱ‘Ž›ŽȱŠ›ŽȱŠ—¢ǯ
‘ŽȱŽ—’—Žȱ’Ž—’ęŒŠ’˜—ȱ—ž–‹Ž›œȱŠ™™ŽŠ›ȱ˜—ȱŠȱŽŒŠ•ǰȱ
˜›ȱŽŒŠ•œǰȱŠĜ¡Žȱ˜ȱ‘ŽȱŽ—’—Žȱœ‘›˜ž’—ǯȱŽŽȱ
Figure 1-1. An explanation of these numbers is shown
in Figure 1-2.
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Numerical Designation
Vertical Crankshaft
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6. 1.4
Section 1
Safety and General Information
SAE
10W30
A
P
I
SERVIC
E
S
J
5W-20, 5W-30
RECOMMENDED SAE VISCOSITY GRADES
10W-30
Kohler 10W-30
°F -20 0 20 32 40 60 80 100
°C -30 -20 -10 0 10 20 30 40
TEMPERATURE RANGE EXPECTED BEFORE NEXT OIL CHANGE
Use of synthetic oil having 5W-20 or 5W-30 rating is acceptable,
up to 4°C (40°F)
* Synthetic oils will provide better starting in extreme cold below
23°C (-10°F)
** *
Oil Recommendations
Using the proper type, weight, and a consistent
brand of oil in the crankcase is extremely important.
So is checking oil daily and changing oil regularly.
Failure to use the correct oil, or using dirty oil, causes
premature engine wear and failure.
Oil Type
Use high-quality detergent oil of API (American
Petroleum Institute) Service Class SJ or higher. Select
the viscosity based on the air temperature at the time
of operation as shown in the following table.
NOTE: Using other than service class SJ or higher oil
or extending oil change intervals longer than
recommended can cause engine damage.
DZȱ ¢—‘Ž’Œȱ˜’•œȱ–ŽŽ’—ȱ‘Žȱ•’œŽȱŒ•Šœœ’ęŒŠ’˜—œȱ
may be used with oil changes performed
at the recommended intervals. However, to
allow piston rings to properly seat, a new or
rebuilt engine should be operated for at least
50 hours using standard petroleum based oil
before switching to synthetic oil.
ȱ•˜˜ȱ˜›ȱœ¢–‹˜•ȱ˜—ȱ˜’•ȱŒ˜—Š’—Ž›œȱ’Ž—’ęŽœȱ‘Žȱȱ
service class and SAE viscosity grade. See Figure 1-3.
Figure 1-3. Oil Container Logo.
Refer to Section 6 - “Lubrication System” for detailed
procedures on checking the oil, changing the oil and
Œ‘Š—’—ȱ‘Žȱ˜’•ȱę•Ž›ǯ
Fuel Recommendations
WARNING: Explosive Fuel!
Šœ˜•’—Žȱ’œȱŽ¡›Ž–Ž•¢ȱĚŠ––Š‹•ŽȱŠ—ȱ’œȱŸŠ™˜›œȱŒŠ—ȱŽ¡™•˜Žȱ
if ignited. Before servicing the fuel system, make sure there
Š›Žȱ—˜ȱœ™Š›”œǰȱ˜™Ž—ȱĚŠ–Žœȱ˜›ȱ˜‘Ž›ȱœ˜ž›ŒŽœȱ˜ȱ’—’’˜—ȱ
nearby as these can ignite gasoline vapors. Disconnect and
ground the spark plug leads to prevent the possibility of
sparks from the ignition system.
General Recommendations
Purchase gasoline in small quantities that can be used
within 30 days, and store in only clean, approved
Œ˜—Š’—Ž›œǯȱ˜ȱ—˜ȱžœŽȱŠœ˜•’—Žȱ•ŽĞȱ˜ŸŽ›ȱ›˜–ȱ‘Žȱ
previous season, unless treated with a fuel stabilizer
(see Storage), to minimize gum deposits and ensure
easy starting. Do not use gasoline containing
Methanol, or add oil to the gasoline.
˜ȱ—˜ȱ˜ŸŽ›ę••ȱ‘ŽȱžŽ•ȱŠ—”ǯȱŽŠŸŽȱ›˜˜–ȱ˜›ȱ‘ŽȱžŽ•ȱ
to expand.
Fuel Type
For best results, use only clean, fresh, unleaded
gasoline with a pump sticker octane rating of 87 or
‘’‘Ž›ǯȱ—ȱŒ˜ž—›’Žœȱžœ’—ȱ‘ŽȱŽœŽŠ›Œ‘ȱ–Ž‘˜ǰȱ’ȱ
should be 90 octane minimum.
Unleaded gasoline is recommended as it leaves
less combustion chamber deposits and reduces
harmful exhaust emissions. Leaded gasoline is not
recommended and must notȱ‹ŽȱžœŽȱ˜—ȱȱŽ—’—Žœǰȱ
or on other models where exhaust emissions are
regulated.
Gasoline/Alcohol blends
Gasohol (up to 10% ethyl alcohol, 90% unleaded
gasoline by volume) is approved as a fuel for Kohler
engines. Other gasoline/alcohol blends including E20
and E85 are not to be used and not approved. Any
failures resulting from use of these fuels will not be
warranted.
Gasoline/Ether blends
Methyl Tertiary Butyl Ether (MTBE) and unleaded
gasoline blends (up to a maximum of 15% MTBE by
volume) are approved as a fuel for Kohler engines.
Other gasoline/ether blends are not approved.
7. Thank you very much
for your reading. Please
Click Here Then Get
More Information.
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
8. 1.5
Section 1
Safety and General Information
1
¹Perform these maintenance procedures more frequently under extremely dusty, dirty conditions.
2
Have a Kohler Engine Service Dealer perform this service.
Periodic Maintenance Instructions
WARNING: Accidental Starts!
Disabling engine. Accidental starting can cause severe injury or death. Before working on the engine or equipment,
’œŠ‹•Žȱ‘ŽȱŽ—’—ŽȱŠœȱ˜••˜ œDZȱŗǼȱ’œŒ˜——ŽŒȱ‘Žȱœ™Š›”ȱ™•žȱ•ŽŠǻœǼǯȱŘǼȱ’œŒ˜——ŽŒȱ—ŽŠ’ŸŽȱǻȬǼȱ‹ŠĴŽ›¢ȱŒŠ‹•Žȱ›˜–ȱ‹ŠĴŽ›¢ǯ
Maintenance Schedule
These required maintenance procedures should be performed at the frequency stated in the table. They should
also be included as part of any seasonal tune-up.
Frequency Maintenance Refer to:
Daily or Before
Starting Engine
• Fill fuel tank. Section 5
• Check oil level. Section 6
• Check air cleaner for dirty1
, loose, or damaged parts. Section 4
• Check air intake and cooling areas, clean as necessary. Section 4
Weekly Ȋȱ‘ŽŒ”ȱę•Ž›ȱ–’—Ž›ȱ˜›ȱŠ’›ȱŒ•ŽŠ—Ž›ȱŽ•Ž–Ž—ǯ Section 4
Seasonally or
Every 150 Hours
• Check air cleaner element. Section 4
ȊȱŽ™•ŠŒŽȱžŽ•ȱę•Ž› Section 5
Ȋȱ‘Š—Žȱ˜’•ǯȱ’•ȱę•Ž›ȱ’œȱ›ŽŒ˜––Ž—Žǯȱ
(More frequently under severe operating conditions)
Section 6
• Remove cooling shrouds and clean cooling areas1
. Section 4
Ȋȱ‘ŽŒ”ȱ˜’•ȱŒ˜˜•Ž›ȱę—œǰȱŒ•ŽŠ—ȱŠœȱ—ŽŒŽœœŠ›¢ǯ Section 6
Every 200 Hours • Check spark plug condition and gap. Section 7
Seasonally or
Every 300 Hours
Ȋȱ‘Š—Žȱ˜’•ȱę•Ž› Section 6
• Replace air cleaner element. Section 4
Yearly or
Every 500 Hours
Ȋȱ
ŠŸŽȱœ˜•Ž—˜’ȱœ‘’ĞȱœŠ›Ž›ȱ’œŠœœŽ–‹•ŽȱŠ—ȱŒ•ŽŠ—Žǯ Section 7
Ȋȱ
ŠŸŽȱŒ›Š—”œ‘ŠĞȱœ™•’—Žœȱ•ž‹›’ŒŠŽ2
.
Every 600 Hours
• Replace inner air cleaner element. Section 4
• Replace spark plugs. Section 7
Fill the fuel tank with clean, fresh gasoline. Run
the engine for 2 to 3 minutes to get stabilized
fuel into the rest of the system. Close the fuel
œ‘žȬ˜ěȱŸŠ•ŸŽȱ ‘Ž—ȱ‘Žȱž—’ȱ’œȱ‹Ž’—ȱœ˜›Žȱ˜›ȱ
transported.
To empty the system, run the engine until the
tank and the system are empty.
4. Remove the spark plugs and add one tablespoon
˜ȱŽ—’—Žȱ˜’•ȱ’—˜ȱŽŠŒ‘ȱœ™Š›”ȱ™•žȱ‘˜•Žǯȱ—œŠ••ȱ‘Žȱ
spark plugs, but do not connect the plug leads.
Crank the engine two or three revolutions.
ȱ śǯȱ ’œŒ˜——ŽŒȱ‘Žȱ‹ŠĴŽ›¢ȱ˜›ȱžœŽȱŠȱ‹ŠĴŽ›¢ȱ–’—Ž›ȱ˜ȱ
”ŽŽ™ȱ‘Žȱ‹ŠĴŽ›¢ȱŒ‘Š›Žȱž›’—ȱœ˜›ŠŽǯ
6. Store the engine in a clean, dry place.
Storage
ȱ‘ŽȱŽ—’—Žȱ ’••ȱ‹Žȱ˜žȱ˜ȱœŽ›Ÿ’ŒŽȱ˜›ȱřŖȱŠ¢œȱ˜›ȱ–˜›Žǰȱ
use the following storage procedure.
1. Clean the exterior surfaces of the engine. Avoid
spraying water at the wiring harness or any of the
electrical components.
ȱ Řǯȱ ‘Š—Žȱ‘Žȱ˜’•ȱŠ—ȱ˜’•ȱę•Ž›ȱ ‘’•Žȱ‘ŽȱŽ—’—Žȱ’œȱ
still warm from operation. See “Change Oil and
Oil Filter” in Section 6.
3. The fuel system must be completely emptied,
or the gasoline must be treated with a stabilizer
˜ȱ™›ŽŸŽ—ȱŽŽ›’˜›Š’˜—ǯȱȱ¢˜žȱŒ‘˜˜œŽȱ˜ȱ
use a stabilizer, follow the manufacturer’s
recommendations, and add the correct amount
for the capacity of the fuel system.
9. 1.6
Section 1
Safety and General Information
Dimensions in millimeters.
Inch equivalents shown in [ ].
411.64
[16.206]
14.7
[.58]
130.00
[5.118]
152.36
[5.999]
232.22
[9.143]
344.54
[13.565]
89.80
[3.536]
62.70
[2.468]
325.30
[12.807]
577.09
[22.720]
5.9
[.23]
135.00
[5.315]
484.33
[19.068]
365.50
[14.390]
90.22
[3.552]
30.00
[1.181]
45.00
[1.772]
376.56
[14.825]
111.30
[4.382]
17.00
[.669]
115.12
[4.532]
26.80
[1.055]
50.00 [1.969]
470.64
[18.529]
168.95
[6.652]
254.00
[10.00]
M8x1.25-6H
25.0 [0.98] DEEP
7 HOLES
(89.80)
[(3.536)]
60.00
[2.362]
35.00
[1.378]
124.10
[4.886]
427.80
[16.843]
275.08
[10.829]
50.00
[2.362]
84.20
[3.315]
115.12
[4.532]
89.80
[(3.536)]
18.00
[.709]
49.80
[1.961]
70.45 [2.774]
93.45 [3.679]
17.00
[.669]
(Optional Guard)
Figure 1-4. Typical CV PRO Series Engine Dimensions with Heavy Duty Air Cleaner.
10. 1.7
Section 1
Safety and General Information
1
¹Values are in Metric units. Values in parentheses are English equivalents. Lubricate threads with engine oil
prior to assembly.
*HQHUDO6SHFL¿FDWLRQVï
Power (@3600 RPM, exceeds Society of Automotive Engineers-Small Engine Test Code J1940.)
CV940.........................................................................................................25.3 kW (34 HP)
CV960.........................................................................................................26.9 kW (36 HP)
CV980.........................................................................................................28.3 kW (38 HP)
CV1000.......................................................................................................29.8 kW (40 HP)
Bore .................................................................................................................. 90 mm (3.54 in.)
Stroke ................................................................................................................78.5 mm (3.09 in.)
Displacement ................................................................................................... 999 cc (60.96 cu. in.)
Compression Ratio .........................................................................................8.8:1
Dry Weight.......................................................................................................57.6 kg (127 lb.)
’•ȱŠ™ŠŒ’¢ȱǻ Ȧę•Ž›ǼȱȬȱŠ™™›˜¡’–ŠŽǰ
ŽŽ›–’—Žȱ‹¢ȱ˜’•ȱę•Ž›ȱžœŽȱ ........................................................................ 2.9 L (3.1 U.S. qt.)
Angle of Operation - Maximum (At Full Oil Level) All Directions.........25°
Blower Housing and Sheet Metal
M6 Shoulder Screw Torque
—˜DZ
New, Untapped Hole (casting) ..............................................................10.7 N·m (95 in. lb.)
Used , Tapped Hole (casting)................................................................. 7.3 N·m (65 in. lb.)
New, Extruded Hole (sheet metal) ........................................................4.0 N·m (35 in. lb.)
Used, Extruded Hole (sheet metal) .......................................................2.0 N·m (17.7 in. lb.)
ȱ ˜ž—’—ȱ•’™ȱǻŸŠ••Ž¢ȱ‹ŠĝŽǼ................................................................. 2.5 N·m (22.1 in. lb.)
M6 Screw Torque
New, Untapped Hole (casting) ..............................................................10.7 N·m (95 in. lb)
Used, Tapped Hole (casting).................................................................. 7.3 N·m (65 in. lb)
ŽŒ’ꎛȬŽž•Š˜›ȱŠœŽ—Ž›ȱ˜›šžŽ.............................................................2.0 N·m (18 in. lb.)
Oil Cooler Fastener Torque............................................................................2.2 N·m (20 in. lb.)
Camshaft
End Play............................................................................................................0.3/1.3 mm (0.011/0.051 in.)
Running Clearance..........................................................................................0.025/0.063 mm (0.0010/0.0025 in.)
˜›Žȱǯǯ
New............................................................................................................20.000/20.025 mm (0.7874/0.7884 in.)
Max. Wear Limit....................................................................................... 20.038 mm (0.7889 in.)
Š–œ‘ŠĞȱŽŠ›’—ȱž›ŠŒŽȱǯǯ
New............................................................................................................19.962/19.975 mm (0.7859/0.7864 in.)
Max. Wear Limit....................................................................................... 19.959 mm (0.7858 in.)
Š–ȱ˜‹Žȱ›˜ę•Žȱǻ’—’–ž–ȱ’–Ž—œ’˜—ǰȱŽŠœž›Žȱ›˜–ȱŠœŽȱ’›Œ•Žȱ˜ȱ˜™ȱȱ˜‹ŽǯǼ
Exhaust .............................................................................................................35 mm (1.3779 in.)
—Š”Žȱ ...............................................................................................................35 mm (1.3779 in.)