This document provides guidance on health and safety precautions for working with various hazardous materials that may be encountered when repairing tractors and their components. It lists numerous chemicals, processes, and situations requiring safety measures, such as acids, solvents, welding, dust, and electricity. Precautions include proper ventilation, protective equipment, first aid procedures, and legal compliance. The document aims to inform repair technicians about handling materials safely to prevent injury or damage.
Case ih jx95 straddle mount service repair manualjfjskeksemm
This document outlines health and safety precautions for working with hazardous materials and performing repairs. It provides guidance on proper handling of acids, solvents, welding equipment, suspended loads and other potentially dangerous items. Precautions are given for electrical shock, fire, dust and more. Repair technicians are advised to follow all safety instructions, use recommended equipment, and seek first aid for any exposures.
New holland tb100 tractor service repair manualfujsekfksmemf
This document is a repair manual for CNH America LLC tractors models TB100, TB110, TB120, and TB120 Mudder. It contains sections on general information, the engine, clutch, transmission systems, front axle, rear wheel drive, power take-off, braking system, hydraulic system, steering system, front axle, and electrical systems. Each section provides chapters on repair and maintenance for the corresponding vehicle systems. Safety precautions are outlined for working with hazardous materials and performing various maintenance and repair tasks.
New holland 7010 tractor service repair manualfujsekfksmemf
This document is a repair manual for New Holland tractors models 5610S, 6610S, 7610S, 7010, and 8010. It contains sections covering various tractor systems and components such as the engine, transmission, brakes, hydraulics, and electrical systems. The document provides a table of contents listing the section numbers and titles for the repair manual. It also contains safety and health precautions to follow when working with hazardous materials that may be encountered during tractor repair.
This document is a repair manual for Case IH JX60, JX70, JX80, JX90, and JX95 tractors. It contains sections on the engine, clutch, transmissions, brakes, hydraulics, steering, axles, electrical systems, and other components. Safety precautions and instructions are provided at the beginning for technicians to follow when performing repairs.
Case ih farmall 65 c tractor service repair manualfusjejfjskekme
This document contains a chapter on health and safety from a maintenance manual. It lists various hazardous operations and materials associated with vehicle maintenance and repair. These include acids, solvents, welding, dusts, and more. For each item, precautions are identified to avoid health and safety risks when working with these substances or performing certain tasks. The document emphasizes that all maintenance and repair procedures should prioritize health and safety.
New holland tt45 a tractor service repair manualfdjsuekskefmm
The document is a repair manual for CNH America LLC tractors models TT45A and TT50A. It contains sections on the engine, transmission, braking system, hydraulics, steering and other mechanical systems of the tractors. The manual provides instructions for maintenance, repair, safety procedures and specifications for the tractors. It includes warnings about only allowing qualified technicians to perform repairs and properly following safety procedures when operating or servicing the tractors.
Case ih jx95 straddle mount service repair manualjfdjjskfkksmemm
This document outlines health and safety precautions for working with various chemicals and materials that may be encountered during tractor repair, such as acids, alkalis, solvents, paints, fuels, dusts, and welding materials. It provides guidance on proper handling and storage of hazardous substances, necessary personal protective equipment, first aid measures, and legal compliance. Work should only be performed by authorized personnel who carefully follow all safety instructions to prevent injury and property damage.
Case ih farmall 65 c tractor service repair manualfjjskeknjufksemm
The document discusses health and safety precautions for working with hazardous materials and equipment when maintaining and repairing vehicles. It provides an alphabetical list of various hazards such as acids, batteries, dusts, exhaust fumes, fires, solvents, suspended loads, and welding. For each hazard, it identifies the associated risks and necessary precautions to avoid injury or damage. The purpose is to inform technicians about handling different chemicals, gases, and operations safely.
Case ih jx95 straddle mount service repair manualjfjskeksemm
This document outlines health and safety precautions for working with hazardous materials and performing repairs. It provides guidance on proper handling of acids, solvents, welding equipment, suspended loads and other potentially dangerous items. Precautions are given for electrical shock, fire, dust and more. Repair technicians are advised to follow all safety instructions, use recommended equipment, and seek first aid for any exposures.
New holland tb100 tractor service repair manualfujsekfksmemf
This document is a repair manual for CNH America LLC tractors models TB100, TB110, TB120, and TB120 Mudder. It contains sections on general information, the engine, clutch, transmission systems, front axle, rear wheel drive, power take-off, braking system, hydraulic system, steering system, front axle, and electrical systems. Each section provides chapters on repair and maintenance for the corresponding vehicle systems. Safety precautions are outlined for working with hazardous materials and performing various maintenance and repair tasks.
New holland 7010 tractor service repair manualfujsekfksmemf
This document is a repair manual for New Holland tractors models 5610S, 6610S, 7610S, 7010, and 8010. It contains sections covering various tractor systems and components such as the engine, transmission, brakes, hydraulics, and electrical systems. The document provides a table of contents listing the section numbers and titles for the repair manual. It also contains safety and health precautions to follow when working with hazardous materials that may be encountered during tractor repair.
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Case ih farmall 65 c tractor service repair manualfusjejfjskekme
This document contains a chapter on health and safety from a maintenance manual. It lists various hazardous operations and materials associated with vehicle maintenance and repair. These include acids, solvents, welding, dusts, and more. For each item, precautions are identified to avoid health and safety risks when working with these substances or performing certain tasks. The document emphasizes that all maintenance and repair procedures should prioritize health and safety.
New holland tt45 a tractor service repair manualfdjsuekskefmm
The document is a repair manual for CNH America LLC tractors models TT45A and TT50A. It contains sections on the engine, transmission, braking system, hydraulics, steering and other mechanical systems of the tractors. The manual provides instructions for maintenance, repair, safety procedures and specifications for the tractors. It includes warnings about only allowing qualified technicians to perform repairs and properly following safety procedures when operating or servicing the tractors.
Case ih jx95 straddle mount service repair manualjfdjjskfkksmemm
This document outlines health and safety precautions for working with various chemicals and materials that may be encountered during tractor repair, such as acids, alkalis, solvents, paints, fuels, dusts, and welding materials. It provides guidance on proper handling and storage of hazardous substances, necessary personal protective equipment, first aid measures, and legal compliance. Work should only be performed by authorized personnel who carefully follow all safety instructions to prevent injury and property damage.
Case ih farmall 65 c tractor service repair manualfjjskeknjufksemm
The document discusses health and safety precautions for working with hazardous materials and equipment when maintaining and repairing vehicles. It provides an alphabetical list of various hazards such as acids, batteries, dusts, exhaust fumes, fires, solvents, suspended loads, and welding. For each hazard, it identifies the associated risks and necessary precautions to avoid injury or damage. The purpose is to inform technicians about handling different chemicals, gases, and operations safely.
Case ih farmall 75 c tractor service repair manualfjjskeknjufksemm
The document contains a chapter on health and safety precautions for vehicle maintenance and repair. It lists various hazardous operations and materials alphabetically, such as acids, batteries, fuels, solvents, welding, etc. and identifies the associated health risks. Precautions are provided to avoid risks when working with these substances and performing different procedures. The document aims to inform technicians about handling health and safety issues during maintenance and repair work.
Case ih farmall 85 c tractor service repair manualfjjskeknjufksemm
The document contains a chapter on health and safety precautions for vehicle maintenance and repair. It lists various hazardous operations, materials, and equipment in alphabetical order. For each item, it identifies the associated health risks and provides precautions to avoid hazards when working with things like acids, batteries, welding equipment, solvents, suspended loads, and more. The goal is to inform repair technicians about safety measures for common procedures and chemicals to help prevent injuries.
Case ih farmall 95 c tractor service repair manualfjjskekskem
The document provides health and safety guidelines for working with various chemicals and materials, including acids, solvents, fuels, dusts, and welding equipment. It lists precautions to take when using these substances, such as proper ventilation, protective equipment, and first aid measures. Hazards including fire, electric shock, inhalation, and skin and eye contact are described. The document also notes the need to follow legal requirements when handling chemicals.
Case ih farmall 75 c tractor service repair manualfusjejfjskekme
The document provides guidance on health and safety precautions for working with various chemicals and materials. It lists chemicals such as acids, alkalis, solvents, fuels and discusses related hazards. It also provides do's and don'ts for safe handling of these materials, and addresses issues like fire, electric shock, dusts and fumes. Instructions are given for first aid and legal compliance when working with chemicals.
Case ih farmall 95 c tractor service repair manualfjjjskekksmem
The document provides guidance on health and safety precautions for working with various chemicals and materials. It lists chemicals such as acids, alkalis, solvents, fuels and discusses related hazards. It also provides instructions on proper handling of these materials, recommended personal protective equipment, first aid measures and legal compliance. Work should only be carried out by authorized personnel following all safety instructions to prevent injury or property damage.
Case ih jx95 tractor service repair manualfjjskksekmemm
This document is a repair manual for Case IH JX60, JX70, JX80, JX90, and JX95 tractors. It contains sections on the engine, clutch, transmissions, brakes, hydraulics, steering, axles, electrical systems, and other components. Safety precautions and instructions are provided at the beginning for technicians to follow when performing repairs.
Case ih jx90 tractor service repair manualfhsjjefksekme
This document is a repair manual for Case IH JX60, JX70, JX80, JX90, and JX95 tractors. It contains sections on the engine, clutch, transmissions, brakes, hydraulics, steering, axles, electrical systems, and other components. Safety precautions and instructions for maintenance and repair are provided at the beginning.
Case ih jx70 tractor service repair manualfdjjjsekkskemm
This document is a repair manual for Case IH JX60, JX70, JX80, JX90, and JX95 tractors. It contains sections on the engine, clutch, transmissions, brakes, hydraulics, steering, axles, electrical systems, and other components. The manual provides instructions and safety information to technicians performing repairs on these tractors.
Case ih jx80 tractor service repair manualfhsjjefksekme
This document is a repair manual for Case IH JX60, JX70, JX80, JX90, and JX95 tractors. It contains sections on the engine, clutch, transmissions, brakes, hydraulics, steering, axles, electrical systems, and other components. Safety precautions and instructions are provided at the beginning for technicians to follow when performing repairs.
Case ih jx60 tractor service repair manualfjjskksekmemm
This document is a repair manual for Case IH JX60, JX70, JX80, JX90, and JX95 tractors. It contains sections on the engine, clutch, transmissions, brakes, hydraulics, steering, axles, electrical systems, and other components. The manual provides instructions and safety information to technicians performing repairs on these tractors.
Case ih jx90 tractor service repair manualfjsjjefskekmem
This document is a repair manual for Case IH JX60, JX70, JX80, JX90, and JX95 tractors. It contains sections on the engine, clutch, transmissions, brakes, hydraulics, steering, axles, electrical systems, and other components. The manual provides instructions and safety information to technicians performing repairs on these tractors.
Case ih jx95 tractor service repair manualfjsjjefskekmem
This document is a repair manual for Case IH JX60, JX70, JX80, JX90, and JX95 tractors. It contains sections on the engine, clutch, transmissions, brakes, hydraulics, steering, axles, electrical systems, and other components. The manual provides instructions and safety information to technicians performing repairs on these tractors.
New holland tb120 tractor service repair manualfdujsjeksemm
This document contains a repair manual for CNH America LLC tractors models TB100, TB110, TB120, and TB120 Mudder. The manual is organized into multiple sections covering different vehicle systems. Section topics include the engine, clutch, transmission, front axle, rear axle, braking system, hydraulics, steering, electrical systems, and others. The document provides an overview of the manual's contents and organization to aid technicians in locating information for repairs.
Yamaha 20 c outboard service repair manualfjskekmsemmwe
This document is a service manual that provides information on general service, specifications, and troubleshooting for a Yamaha 20C outboard motor. It includes sections on safety procedures, identification numbers, maintenance schedules, inspections to perform at delivery and during periodic service, specifications for parts and systems, and troubleshooting guides. Special tools needed for service tasks are also listed.
This document provides a service manual for various parts of a lift truck, including:
1) The frame, which consists of a main frame and other weldments that support components like the counterweight, overhead guard, hood, and seat.
2) The overhead guard, which fastens to the main frame and cowl to protect the operator from falling objects.
3) Covers for components like the instrument panel and control valve.
It describes the purpose and construction of these parts and provides diagrams to illustrate their assembly. Procedures for removing parts like the traction motor are also included.
Yale b875 glp060 vx lift truck service repair manualfjskekmsemmwe
This document is a service manual that contains sections on repairing various components of a forklift. It provides:
1) A table of contents listing the document sections by part number, section number, revision date.
2) A description of the forklift frame that includes the hydraulic tank, fuel tank, counterweight, overhead guard, hood, and covers. Safety procedures are provided for when putting the forklift on blocks for maintenance.
3) Instructions for removing the hood, seat, and side covers to access components like the engine and transmission.
Yale (d875) glpo060 vx lift truck service repair manualfjskekmsemmwe
The document provides instructions for removing an operator cab from a forklift. Key steps include:
1. Tilting the steering column, sliding the seat forward, opening rear doors/windows, and disconnecting the battery.
2. Disconnecting air filter hoses, radiator hoses, heater hoses, electrical connections, and removing doors.
3. Removing fasteners securing various cab components like the dash, kick panel, and seal plate.
4. Disconnecting remaining electrical and removing panels/covers to access mounting hardware.
5. Using lifting equipment connected through the cab door openings, carefully lifting the cab off the forklift frame.
Yale (d849) mr25 lift truck service repair manualfjskekmsemmwe
This document provides technical information and guidelines for Yale service centers. It contains sections on product presentation, installation, diagnostics, electrical and hydraulic systems, mechanics, maintenance, and safety. Symbols are defined to identify hazards, important notes, and disposal instructions. General safety rules are outlined regarding personal protective equipment, workplace safety, batteries, welding, lifting, and more. Tables provide torque settings, belt and rope load capacities, and suspension element load capacities. Technicians are instructed to follow procedures carefully to properly service equipment and avoid damage or injury.
Yale (c875) gp60 vx lift truck service repair manualfjskekmsemmwe
The document provides instructions for removing an operator cab from various lift truck models. Key steps include:
1. Tilting the steering column, sliding the seat forward, and opening doors/windows to access components.
2. Disconnecting the air filter hose, radiator cap, and heater hoses from the engine.
3. For models with air conditioning, extracting refrigerant from the system and disconnecting AC lines.
4. Removing fasteners to separate the cab from the lift truck frame. The cab can then be removed as a complete unit for replacement or repair.
Yale (b910) glc050 vx lift truck service repair manualfjskekmsemmwe
This service manual provides information on servicing and repairing various models of GC/GLC lift trucks. The document outlines procedures for removing and installing components like the counterweight, hood, overhead guard, engine, transmission, and covers. It contains sections on the frame description, removing the hood and seat, and replacing side covers. Safety warnings are provided, and diagrams show the locations of parts. Repair sections cover topics such as the cooling system, fuel systems, mast, cylinders, and electrical systems.
Yale (a976) erp045 vl lift truck service repair manualfjskekmsemmwe
This document provides a service manual contents list for an ERP040-070VL (A976) lift truck. The list includes 19 sections covering various systems and components of the lift truck, along with part numbers, revision dates, and other identifying information for the contents of each section. Key systems covered include the frame, operator cab, drive unit, steering, hydraulics, electrical, batteries, and cylinders. Safety procedures are provided for discharging capacitors before working on electrical systems.
Yale (a955) erp20 vf europe forklift service repair manualfjskekmsemmwe
This document provides descriptions and repair procedures for the steering axle assembly on various lift truck models. It describes the components of the steering axle including the axle frame, steering cylinder, spindle assemblies, and hub assemblies. The repair process involves removing the steering axle from under the lift truck, disassembling components like the wheel hub and bearings, cleaning and inspecting parts, and reassembling with new components as needed. Safety warnings are provided about putting the lift truck on blocks and using cleaning solvents.
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Charging Fueling & Infrastructure (CFI) Program Resources by Cat PleinForth
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Dahua provides a comprehensive guide on how to install their security camera systems. Learn about the different types of cameras and system components, as well as the installation process.
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Understanding Catalytic Converter Theft:
What is a Catalytic Converter?: Learn about the function of catalytic converters in vehicles and why they are targeted by thieves.
Why are They Stolen?: Discover the valuable metals inside catalytic converters (such as platinum, palladium, and rhodium) that make them attractive to criminals.
Steps to Prevent Catalytic Converter Theft:
Parking Strategies: Tips on where and how to park your vehicle to reduce the risk of theft, such as parking in well-lit areas or secure garages.
Protective Devices: Overview of various anti-theft devices available, including catalytic converter locks, shields, and alarms.
Etching and Marking: The benefits of etching your vehicle’s VIN on the catalytic converter or using a catalytic converter marking kit to make it traceable and less appealing to thieves.
Surveillance and Monitoring: Recommendations for using security cameras and motion-sensor lights to deter thieves.
Statistics and Insights:
Theft Rates by Borough: Analysis of data to determine which borough in NYC experiences the highest rate of catalytic converter thefts.
Recent Trends: Current trends and patterns in catalytic converter thefts to help you stay aware of emerging hotspots and tactics used by thieves.
Benefits of This Presentation:
Awareness: Increase your awareness about catalytic converter theft and its impact on vehicle owners.
Practical Tips: Gain actionable insights and tips to effectively prevent catalytic converter theft.
Local Insights: Understand the specific risks in different NYC boroughs, helping you take targeted preventive measures.
This presentation aims to equip you with the knowledge and tools needed to protect your vehicle from catalytic converter theft, ensuring you are prepared and proactive in safeguarding your property.
Charging Fueling & Infrastructure (CFI) Program by Kevin MillerForth
Kevin Miller, Senior Advisor, Business Models of the Joint Office of Energy and Transportation gave this presentation at the Forth and Electrification Coalition CFI Grant Program - Overview and Technical Assistance webinar on June 12, 2024.
Expanding Access to Affordable At-Home EV Charging by Vanessa WarheitForth
Vanessa Warheit, Co-Founder of EV Charging for All, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
EV Charging at MFH Properties by Whitaker JamiesonForth
Whitaker Jamieson, Senior Specialist at Forth, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
Real-time driver monitoring is one of the easiest ways to make fleet management efficient as well as seamless. Connected vehicle solutions such as fleet GPS trackers and associated software help businesses in several ways. Refer to the post below for more details.
2. SECTION 00 -- GENERAL -- CHAPTER 1 3
GENERAL INSTRUCTIONS
IMPORTANT NOTICE
All maintenance and repair operations described in
this manual should be carried out exclusively by the
authorised workshops. All instructions detailed
should be carefully observed and special equipment
indicated should be used if necessary.
Everyone who carries out service operations
described without carefully observing these prescrip-
tions will be directly responsible of deriving
damages.
SHIMMING
At each adjustment, select adjusting shims, measure
them individually using a micrometer and then sum
up recorded values. Do not rely on measuring the
whole shimming set, which may be incorrect, or on
the rated value indicated for each shim.
ROTATING SHAFT SEALS
To correctly install rotating shaft seals, observe the
following instructions:
• Let the seal soak into the same oil as it will seal
for at least half an hour before mounting;
• Thoroughly clean the shaft and ensure that the
shaft working surface is not damaged;
• Place the sealing lip towards the fluid. In case of
a hydrodynamic lip, consider the shaft rotation
direction and orient grooves in order that they
deviate the fluid towards the inner side of the
seal;
• Coat the sealing lip with a thin layer of lubricant
(oil rather than grease) and fill the gap between
the sealing lip and the dust lip of double lip seals
with grease;
• Insert the seal into its seat and press it down
using a flat punch. Do not tap the seal with a
hammer or a drift;
• Take care to insert the seal perpendicularly to its
seat while you are pressing it. Once the seal is
settled, ensure that it contacts the thrust element,
if required;
• To prevent damaging the sealing lip against the
shaft, place a suitable protection during
installation.
O RINGS
Lubricate the O rings before inserting them into their
seats. This will prevent the O rings from roll over and
twisting during mounting, which will jeopardize
sealing.
SEALERS
Apply silicone/gasket eliminator over the mating
surfaces marked with an X.
Before applying the sealer, prepare the surface as
follows:
• remove possible scales using a metal brush;
• thoroughly degrease the surfaces using one of
the following cleaning agents: trichlorethylene,
diesel fuel or a water and soda solution.
BEARINGS
It is advisable to heat the bearings to 80° to 90°C
(176° to 194°F) before mounting them on their shafts
and cool them down before inserting them into their
seats with external tapping.
SPRING PINS
When mounting split socket spring pins, ensure that
the pin notch is oriented in the direction of the effort
to stress the pin.
Spiral spring pins should not be oriented during
installation.
3. SECTION 00 -- GENERAL -- CHAPTER 14
GENERAL INSTRUCTIONS
PRECAUTIONARY NOTICE
Only authorized workshops should carry out maintenance and repair operations on the tractor, or tractor compo-
nents. Carefully observe all instructions, safety precautions, and the use of equipment such as special tools, as
detailed in this manual. Damage to the tractor, or injury to personnel is the direct responsibility of anyone who
fails to observe these precautions.
EQUIPMENT NOTICE
The equipment proposed in this manual is:
• Designed and studied expressly for use on Case IH tractors
• Necessary for adequate and reliable repair of the tractor
• Strictly tested for the efficient and long lasting life cycle of the tractor
SPARE PARTS NOTICE
Genuine CASE IH spare parts guarantee the same quality, safety and life cycle as original components. These
parts bear the logo.
GENERAL NOTICES
In this manual, the description ’FRONT’, ’REAR’, ’RIGHT--HAND’ and ’LEFT--HAND’ refer to the view seen by
the operator while in the operator’s seat, looking in the direction in which the tractor normally moves.
Wear limits detailed in this manual, although advised, are not binding.
5. SECTION 00 -- GENERAL -- CHAPTER 16
ACIDS AND ALKALIS -- see Battery acids, e.g.
caustic soda, sulfuric acid.
Used in batteries and cleaning materials.
Irritant and corrosive to the skin, eyes, nose and
throat. Causes burns.
Avoid splashes to the skin, eyes and clothing. Wear
suitable protective gloves and goggles. Can destroy
ordinary protective clothing. Do not breathe mists.
Ensure access to water and soap is readily available
for splashing accidents.
ADHESIVES AND SEALERS -- see Fire
Highly Flammable, Flammable, combustible.
Generally should be stored in “No Smoking” areas;
cleanliness and tidiness in use should be observed,
e.g. disposable paper covering benches; should be
dispensed from applicators where possible; contain-
ers, including secondary containers, should be
labelled.
Solvent based Adhesives/Sealers -- See Solvents.
Follow manufacturers instructions.
Water based Adhesives/Sealers
Those based on polymer emulsions and rubber
lattices may contain small amounts of volatile toxic
and harmful chemicals. Skin and eye contact should
be avoided and adequate ventilation provided during
use.
Follow manufacturers instructions.
Resin based Adhesives/Sealers -- e.g. epoxide
and formaldehyde resin based.
Mixing should only be carried out in well ventilated
areas as harmful or toxic volatile chemicals may be
released.
Skin contact with uncured resins and hardeners can
result in irritation; dermatitis and absorption of toxic
or harmful chemicals through the skin. Splashes can
damage the eyes.
Provide adequate ventilation and avoid skin and eye
contact. Follow manufacturers instructions.
Anaerobic, Cyanoacrylate and other Acrylic
Adhesives
Many are irritant, sensitizing or harmful to the skin.
Some are eye irritants.
Skin and eye contact should be avoided and the
manufacturers instructions followed.
Cyanoacrylate adhesives (super--glues) must not
contact the skin or eyes. If skin or eye tissue is
bonded cover with a clean moist pad and get medical
attention. do not attempt to pull tissue apart. Use in
well ventilated areas as vapours can cause irritation
of the nose and eyes.
For two--pack systems see Resin based adhesives/
sealers.
Isocyanate (Polyurethane) Adhesives/
Sealers -- see Resin based Adhesives.
Individuals suffering from asthma or respiratory
allergies should not work with or near these materials
as sensitivity reactions can occur.
Any spraying should preferably be carried out in
exhaust ventilated booths removing vapours and
spray droplets from the breathing zone. Individuals
working with spray applications should wear
supplied air respirators.
ANTIFREEZE -- see Fire, Solvents e.g.
Isopropanol, Ethylene Glycol, Methanol.
Highly Flammable, Flammable, Combustible.
Used in vehicle coolant systems, brake air pressure
systems, screenwash solutions.
Vapours given off from coolant antifreeze (glycol)
arise only when heated.
Antifreeze may be absorbed through the skin in toxic
or harmful quantities. Antifreeze if swallowed is fatal
and medical attention must be found immediately.
6. SECTION 00 -- GENERAL -- CHAPTER 1 7
ARC WELDING -- see Welding.
BATTERY ACIDS -- see Acids and Alkalis.
Gases released during charging are explosive.
Never use naked flames or allow sparks near
charging or recently charged batteries.
BRAKE AND CLUTCH FLUIDS
(Polyalkylene Glycols) -- see Fire.
Combustible.
Splashes to the skin and eyes are slightly irritating.
Avoid skin and eye contact as far as possible.
Inhalation of vapour hazards do not arise at ambient
temperatures because of the very low vapour
pressure.
BRAZING -- see Welding.
CHEMICAL MATERIALS -- GENERAL -- see
Legal Aspects.
Chemical materials such as solvents, sealers,
adhesives, paints, resin foams, battery acids,
antifreeze, brake fluids, oils and grease should
always be used with caution and stored and handled
with care. They may be toxic, harmful, corrosive,
irritant or highly inflammable and give rise to
hazardous fumes and dusts.
The effects of excessive exposure to chemicals may
be immediate or delayed; briefly experienced or
permanent; cumulative; superficial; life threatening;
or may reduce life--expectancy.
DO’S
Do remove chemical materials from the skin and
clothing as soon as practicable after soiling. Change
heavily soiled clothing and have it cleaned.
Do carefully read and observe hazard and
precaution warnings given on material containers
(labels) and in any accompanying leaflets, poster or
other instructions. Material health and safety data
sheets can be obtained from Manufacturers.
Do organise work practices and protective clothing to
avoid soiling of the skin and eyes; breathing
vapours/aerosols/dusts/fumes; inadequate contain-
er labelling; fire and explosion hazards.
Do wash before job breaks; before eating, smoking,
drinking or using toilet facilities when handling
chemical materials.
Do keep work areas clean, uncluttered and free of
spills.
Do store according to national and local regulations.
Do keep chemical materials out of reach of children.
7. SECTION 00 -- GENERAL -- CHAPTER 18
DO NOTS
Do Not mix chemical materials except under the
manufacturers instructions; some chemicals can
form other toxic or harmful chemicals; give off toxic
or harmful fumes; be explosive when mixed together.
Do Not spray chemical materials, particularly those
based on solvents, in confined spaces e.g. when
people are inside a vehicle.
Do Not apply heat or flame to chemical materials
except under the manufacturers’ instructions. Some
are highly inflammable and some may release toxic
or harmful fumes.
Do Not leave containers open. Fumes given off can
build up to toxic, harmful or explosive concentrations.
Some fumes are heavier than air and will accumulate
in confined areas, pits etc.
Do Not transfer chemical materials to unlabelled
containers.
Do Not clean hands or clothing with chemical
materials. Chemicals, particularly solvents and fuels
will dry the skin and may cause irritation with
dermatitis. Some can be absorbed through the skin
in toxic or harmful quantities.
Do Not use emptied containers for other materials,
except when they have been cleaned under
supervised conditions.
Do Not sniff or smell chemical materials. Brief
exposure to high concentrations of fumes can be
toxic or harmful.
Clutch Fluids -- see Brake and Clutch Fluids.
Clutch Linings and Pads -- see Brake and Clutch
Linings and Pads.
CORROSION PROTECTION MATERIALS --
see Solvents, Fire.
Highly flammable, flammable.
These materials are varied and the manufacturers
instructions should be followed. They may contain
solvents, resins, petroleum products etc. Skin and
eye contact should be avoided. They should only be
sprayed in conditions of adequate ventilation and not
in confined spaces.
Cutting -- see Welding.
De--Waxing -- see Solvents and Fuels (Kerosene).
DUSTS
Powder, dusts or clouds may be irritant, harmful or
toxic. Avoid breathing dusts from powdery chemical
materials or those arising from dry abrasion
operations. Wear respiratory protection if ventilation
is inadequate.
ELECTRIC SHOCK
Electric shocks can result from the use of faulty
electrical equipment or from the misuse of equipment
even in good condition.
Ensure that electrical equipment is maintained in
good condition and frequently tested.
Ensure that flexes, cables, plugs and sockets are not
frayed, kinked, cut, cracked or otherwise damaged.
Ensure that electric equipment is protected by the
correct rated fuse.
Never misuse electrical equipment and never use
equipment which is in any way faulty. The results
could be fatal.
Use reduced voltage equipment (110 volt) for
inspection and working lights where possible.
Ensure that the cables of mobile electrical equipment
cannot get trapped and damaged, such as in a
vehicle hoist.
Use air operated mobile equipment where possible
in preference to electrical equipment.
In cases of electrocution:--
-- switch off electricity before approaching victim
-- if this is not possible, push or drag victim from
source of electricity using dry non--conductive
material
-- commence resuscitation if trained to do so
-- SUMMON MEDICAL ASSISTANCE
8. SECTION 00 -- GENERAL -- CHAPTER 1 9
EXHAUST FUMES
These contain asphyxiating, harmful and toxic
chemicals and particles such as carbon oxides,
nitrogen oxides, aldehydes, lead and aromatic
hydrocarbons. Engines should only be run under
conditions of adequate extraction or general
ventilation and not in confined spaces.
Gasolene (Petrol) Engine
There may not be adequate warning properties of
odour or irritation before immediate and delayed
toxic or harmful effects arise.
Diesel Engine
Soot, discomfort and irritation usually give adequate
warning of hazardous fume concentrations.
FIBER INSULATION -- see Dusts.
Used in noise and sound insulation.
The fibrous nature of surfaces and cut edges can
cause skin irritation. This is usually a physical and
not a chemical effect.
Precautions should be taken to avoid excessive skin
contact through careful organisation of work
practices and the use of gloves.
FIRE -- see Welding, Foams, Legal Aspects.
Many of the materials found on or associated with the
repair of vehicles are highly flammable. Some give
off toxic or harmful fumes if burnt.
Observe strict fire safety when storing and handling
flammable materials or solvents, particularly near
electrical equipment or welding processes.
Ensure before using electrical or welding equipment
but that there is no fire hazard present.
Have a suitable fire extinguisher available when
using welding or heating equipment.
FIRST AID
Apart form meeting any legal requirements it is
desirable for someone in the workshop to be trained
in first aid procedures.
Splashes in the eye should be flushed with clean
water for at least ten minutes.
Soiled skin should be washed with soap and water.
Inhalation affected individuals should be removed to
fresh air immediately.
If swallowed or if effects persist consult a doctor with
information (label) on material used.
Do not induce vomiting (unless indicated by
manufacturer).
FOAMS -- Polyurethane -- see Fire.
Used in sound and noise insulation. Cured foams
used in seat and trim cushioning.
Follow manufacturers instructions.
Unreacted components are irritating and may be
harmful to the skin and eyes. Wear gloves and
goggles.
Individuals with chronic respiratory diseases,
asthma, bronchial medical problems or histories of
allergic diseases should not work with or near
uncured materials.
The components, vapours, spray mists can cause
direct irritation, sensitivity reactions and may be toxic
or harmful.
Vapours and spray mists must not be breathed.
These materials must be applied with adequate
ventilation and respiratory protection. Do not remove
respirator immediately after spraying, wait until
vapour/ mists have cleared.
Burning of the uncured components and the cured
foams can generate toxic and harmful fumes.
Smoking, open flames or the use of electrical
equipment during foaming operations and until
vapours/mists have cleared should not be allowed.
Any heat cutting of cured foams or partially cured
foams should be conducted with extraction ventila-
tion.
9. SECTION 00 -- GENERAL -- CHAPTER 110
FUELS -- see Fire, Legal Aspects, Chemicals --
General, Solvents.
Used as fuels and cleaning agents.
Gasolene (Petrol).
Highly flammable.
Swallowing can result in mouth and throat irritation
and absorption from the stomach can result in
drowsiness and unconsciousness. Small amounts
can be fatal to children. Aspiration of liquid into the
lungs, e.g. through vomiting, is a very serious
hazard.
Gasolene dries the skin and can cause irritation and
dermatitis on prolonged or repeated contact. Liquid
in the eye causes severe smarting.
Motor gasolene may contain appreciable quantities
of benzene, which is toxic upon inhalation and the
concentrations of gasolene vapours must be kept
very low. High concentrations will cause eye, nose
and throat irritation, nausea, headache, depression
and symptoms of drunkeness. Very high concentra-
tions will result in rapid loss of consciousness.
Ensure there is adequate ventilation when handling
and using gasolene. Great care must be taken to
avoid the serious consequences of inhalation in the
event of vapour build up arising from spillages in
confined spaces.
Special precautions apply to cleaning and mainte-
nance operations on gasolene storage tanks.
Gasolene should not be used as a cleaning agent.
It must not be siphoned by mouth.
Kerosene (Paraffin)
Used also as heating fuel, solvent and cleaning
agent.
Flammable.
Irritation of the mouth and throat may result from
swallowing. The main hazard from swallowing arises
if liquid aspiration into the lungs occurs. Liquid
contact dries the skin and can cause irritation or
dermatitis. Splashes in the eye may be slightly
irritating.
In normal circumstances the low volatility does not
give rise to harmful vapours. Exposure to mists and
vapours from kerosene at elevated temperatures
should be avoided (mists may arise in de--waxing).
Avoid skin and eye contact and ensure there is
adequate ventilation.
Gas--Oil (Diesel Fuel) -- see Fuels (Kerosene).
Combustible.
Gross or prolonged skin contact with high boiling gas
oils may also cause serious skin disorders including
skin cancer.
GAS CYLINDERS -- see Fire.
Gases such as oxygen, acetylene, carbon dioxide,
argon and propane are normally stored in cylinders
at pressures of up to 2000 lb/sq. in. (13,790 kn/m2)
and great care should be taken in handling these
cylinders to avoid mechanical damage to them or to
the valve gear attached. The contents of each
cylinder should be clearly identified by appropriate
markings.
Cylinders should be stored in well ventilated
enclosures, and protected from ice and snow, or
direct sunlight. Fuel gases (e.g. acetylene and
propane) should not be stored in close proximity to
oxygen cylinders.
Care should be exercised to prevent leaks from gas
cylinders and lines, and to avoid sources of ignition.
Only trained personnel should undertake work
involving gas cylinders.
Gases -- see Gas Cylinders.
Gas Shielded Welding -- see Welding.
Gas Welding -- see Welding.
16. 22 SECTION 10 -- ENGINE -- CHAPTER 1
OVERHAUL
ENGINE
Removal
DANGER
Lift and handle all heavy parts using suitable
lifting equipment.
Make sure that the load is supported by means of
suitable slings and hooks.
Make sure that no-one is standing in the vicinity
of the load to be lifted.
WARNING
Always use suitable tools to align holes in parts.
NEVER USE YOUR FINGERS OR HANDS.
1. Disconnect the battery negative (ground) and
positive cables (1).
2. Drain oil from the transmission/gearbox.
3. Drain the cooling system.
1
25621
8
4. Unscrew the nut (1) from the front ballast
retaining pin.
TRE3107A
1
9
17. SECTION 10 -- ENGINE -- CHAPTER 1 23
5. Remove the ballast (1) from the front support.
TRE3107A
1
10
6. Remove the exhaust pipe. Attach lifting chains to
the hood (1) using tools 50131 and 50132 and
attach the chain to the hoist.
1
24872
11
7. Detach the electrical leads (1) from the
headlamps (2).
24873
1
2
12
8. Detach the struts (1) from hood.
1
TRE0603A
1
13
18. 24 SECTION 10 -- ENGINE -- CHAPTER 1
9. Remove the four hood hinge bolts (1) and lift the
hood clear.
1
TRE0604A
1
14
10. Remove the fan guard (1) from right-hand side of
the fan.
TRE1319B
1
15
11. Disconnect the tachometer cable (1) and remove
the retaining ring and sleeve.
25046
1
16
12. Detach the throttle control spring (1) and remove
the throttle lever (2). 1
2
25183
1
2
17
19. SECTION 10 -- ENGINE -- CHAPTER 1 25
13. Remove the fusebox by unscrewing the nut (1)
TRE0606A
1
18
14. Disconnect the delivery and return lines (1) to the
power steering cylinders.
1
TRE0607A
19
15. Remove the supply hose (1) from the lift pump.
1
TRE0608A
20
20. 26 SECTION 10 -- ENGINE -- CHAPTER 1
16. Detach the lift pump delivery pipe (1).
1
TRE0609A
21
17. Detach the fuel pipes from the fuel injection pump
and the pipe connecting the fuel tank to the fuel
filter (1).
TRE0610A
1
22
18. Remove the fuel filter (1) and support.
25035
1
23
21. SECTION 10 -- ENGINE -- CHAPTER 1 27
19. Remove the front, center and rear retaining bolts
from the front axle drive shaft guard and remove
the guard (models with MFD).
25038
24
20. Remove the circlip (2) from the front of the drive
shaft and slide the sleeve (1), in the direction
shown by the arrow (see figure), until it is free of
the splines on the front axle (models with MFD).
25039
1 2
25
21. Remove the circlip (2) from the rear of the drive
shaft and slide the sleeve (1), in the direction
shown by the arrow (see figure), until it is free of
the spines on the drive shaft (models with MFD).
25040
1
2
26
22. Remove the retaining bolts from the central drive
shaft support (1) and remove the shaft complete
with support (models with MFD).
25041
1
27
22. 28 SECTION 10 -- ENGINE -- CHAPTER 1
23. Unscrew the four lower bolts (1) securing the
engine to the transmission.
1
TRE3048A
28
24. Position stand 380000236 underneath the tractor
and insert a wedge (1), either side of the axle, to
prevent the axle from pivoting.
25050
1
29
25. Insert a wooden block between the stands and
the tractor.
25051
1
30
26. Place a fixed stand (1) underneath the drawbar
support and apply the handbrake.
25052
1
31
23. SECTION 10 -- ENGINE -- CHAPTER 1 29
27. Unscrew the four remaining bolts securing the
engine to the transmission.
28. Separate the engine from the transmission.
29. Remove the distance collar (1) between the
engine and transmission.
25055
1
32
30. Place a fixed stand (1) underneath the front
ballast support and chock the wheels with
wooden wedges (2).
25056
1 2
33
31. Insert tool 380000292 (1) in the clutch center
hole. Unscrew the six bolts (2) securing the clutch
to the flywheel and remove complete clutch
assembly.
25057
1
2
34
24. 30 SECTION 10 -- ENGINE -- CHAPTER 1
32. Remove the radiator support bracket (1).
1
TRE0613A
35
33. Attach the engine to the hoist using an adjustable
chain (1) attached to the lifting points provided on
the engine.
25060
1
36
34. Remove the lift pump (1) complete with the filter
by unscrewing the four retaining bolts.
1TRE0614A
37
25. SECTION 10 -- ENGINE -- CHAPTER 1 31
35. Disconnect all electrical connectors and remove
the complete wiring harness (1).
1
TRE0615A
1
38
36. Loosen of the hose clamp and detach hose (1)
from the inlet manifold.
TRE0616A
1
39
37. Remove the left-hand side fan guard (1).
1
TRE0617A
40
26. 32 SECTION 10 -- ENGINE -- CHAPTER 1
38. Unscrew the bolts (1) securing the muffler to the
bracket.
39. Unscrew the three nuts securing the muffler (2) to
the manifold and lift off the entire muffler assembly.
TRE0618A
1
2
41
40. Remove the hose clamp and disconnect the top
radiator hose (1).
TRE0619A
1
42
41. Using the hoist, raise the engine slightly and
position the moveable stand (1) under the front
axle.
25068
1
43
42. Remove the hose clamp and disconnect the
bottom radiator hose (1).
43. Unscrew the four bolts (2) securing the engine to
the front axle support, and lower the engine onto
a wooden platform.
25069
1
2
44
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28. SECTION 10 -- ENGINE -- CHAPTER 1 33
Installation
To install the engine, proceed as follows:
1. Attach the three hooks of an adjustable lifting
chain to three eye bolts on the engine. Raise the
engine from the platform and position it in front of
the front axle support. Join the two units using the
four securing bolts.
2. Move the mobile stand from under the front axle
differential housing to under the engine sump,
inserting a suitably shaped block of wood
between the stand and the sump pan.
3. Attach the top radiator hose to the thermostat
housing and secure with an adjustable hose
clamp.
4. Connect the bottom radiator hose to the coolant
pump and secure at both ends with adjustable
hose clamps.
5. Install the lift pump. Connect the throttle control
linkage.
6. Detach the lifting chain from the engine.
7. Connect the rigid pipe from the air cleaner to the
inlet manifold and secure with the relative clamp.
8. Reconnect all electrical leads: thermostart glow
plug, coolant temperature sensor, ‘air filter
blocked’ sensor, horn, front axle support ground,
engine stop on injection pump, leads to the
alternator and relay, oil pressure sensor, starter
motor, fuel dryer filter. Secure all leads with plastic
ties.
9. Install the clutch to the engine flywheel using the
six retaining bolts.
10. Connect the oil delivery pipe to the DT control
valve. Tighten the pipe union on the anti-cavitation
accumulator; install the bracket on the left-hand
side near the engine oil filter.
11. Clean the distance collar and the mating surfaces
of the overdrive clutch housing; scrape away all
traces of old sealing compound.
12. Apply LOCTITE sealing compound to the mating
surfaces of engine and distance collar. Install the
distance ring on the engine studs.
13. Apply LOCTITE sealing compound to the mating
surfaces of the overdrive clutch housing.
14. Remove the fixed stand from under the front weight
support. Remove the wooden wedges from under
the front wheels.
15. Attach the adjustable lifting chain to the eyebolts
on the engine.
16. Place wooden wedges under the rear wheels,
check that the handbrake is fully on and that the
fixed and moveable stands are firmly in place.
17. Detach the lifting chain from the engine. Attach
two cables to the hook of the hoist. Raise the rear
part of the tractor about 6 cm. (2.36 in.)
18. Replace and tighten all the bolts securing the
engine to the overdrive clutch housing.
19. Lower the hoist and detach the cables.
20. Lower the stands under the engine sump and the
clutch housing. Remove tool 380000236 and the
stand from under the drawbar support.
21. Connect the injector leak-off pipe. Connect the
pipes to the glowplug and to the fuel dryer filter.
22. Install the fuel filter mounting to the engine.
Connect the two semi-rigid pipes to the mounting.
23. Connect the oil suction pipes to the pumps;
secure the rubber hoses with hose clamps.
24. Connect the lift control valve supply pipe to the lift
pump with a new O-ring.
29. 34 SECTION 10 -- ENGINE -- CHAPTER 1
25. Secure the three pipes with the adjustable hose
clamp.
26. Attach all the electrical leads to the connectors on
the vertical support bracket.
27. Connect the two flexible power steering pipes to
the union on the left-hand side of the front axle.
Secure the two pipes with a special clamp and fix
the clamp to the tractor with a screw.
28. Install the tachometer cable and secure the
sleeve with the retaining ring.
29. Install the muffler onto the exhaust manifold with
a new gas seal. Fix the front of the muffler to the
vertical support bracket. Attach the flexible
DONASPIN pipe.
30. Attach the support bracket to the radiator.
31. Install the MFD transmission shaft and the guard.
32. Connect the throttle cable to the accelerator
pedal. It may be necessary to adjust the cable at
the injection pump lever end.
33. Install the clutch cable to the clutch pedal. Fix the
sleeve to the travel stop.
34. Install the steering column cover panels.
35. Replace the fan guards.
36. Attach slings to the hood in the manner described
previously in the engine removal instructions.
Screw the hood hinge to its bracket. Attach the gas
strut, the electrical leads to the headlamps, and
then remove the slings.
37. Install the secondary bracket (battery support) to
the overdrive clutch housing. Install the rotating
bracket with the battery on the fixed support.
38. Install the front ballast and secure with the lock
pin.
39. Install the tool box support bracket and then the
tool box.
40. Fill the transmission/gearbox with oil (refer to
Section 00).
41. Fill the radiator with coolant mixture (refer to
Section 00).
42. Connect the positive and negative battery leads.
Install the plastic battery cover.
30. SECTION 10 -- ENGINE -- CHAPTER 1 35
Op. 10 001 30
Compression Test
In case of poor engine performance, in addition to
checking the fuel injection system (injection nozzles
and injection pump), also test the compression on
each cylinder.
DANGER
Do not use matches, lighters, blow torches or any
form of naked flame as a source of light when
inspecting the engine due to the presence of
inflammable fluids and vapor.
Compression Ratio
The compression ratio is a measure of the quantity of
air drawn into the cylinder, and provides an indication
of the efficiency of the sealing elements in the cylinder
(piston rings and valves).
Uniform compression in all the cylinders means equal
workload for each cylinder, provided that each
cylinder is injected with the same quantity of fuel at
the right time.
Low compression not only reduces engine perfor-
mance, it also causes incomplete fuel combustion
due to the lack of available combustion air.
The engine therefore gives poor performance with
excessive fuel consumption and, consequently,
exhaust smoke and restriction of the exhaust
passages.
As the compression ratio also varies with the
temperature of the engine (cold engines produce
lower compression values than hot engines), the
compression should only be tested when the engine
is at normal operating temperature.
Compression should be tested using the compres-
sion test kit 380000303, as follows:
1. Run the engine until it reaches normal operating
temperature.
2. Switch off the engine.
3. Disconnect the lead from the engine stop
electromagnet on the injection pump in order to
close the valve and block the flow of fuel to the
injectors.
4. Remove the injector from the cylinder to be
tested.
5. Turn the engine over a few times with the starter
motor in order to expel any carbon residue.
6. Install the test injector 380000617, in place of the
injector removed previously, with the copper
sealing washer. Test injector 380000617 is part of
tool 380000303.
7. Connect the compression test instrument
380000303 and record readings while turning the
engine over with the starter motor.
On engines in perfect working order, with the
sump oil at approx. 40oC (104oF) at sea level (760
mm [29.92 in.] of mercury) and at an engine
speed of 200 to 280 rpm, the compression should
be 25 to 27 bar (369 to 398 psi).
8. Test the compression on the other cylinders,
repeating steps 4-5-6-7, bearing in mind that:
The minimum permissible compression on a
used engine is 21 bar (313 psi).
The maximum permissible compression differ-
ence between cylinders is 3 bar (43 psi).
Every 100 meters (109.36 yards) above sea level
corresponds to a reduction in compression by
approx. 1%.
Uniform Compression
Although high compression is important for a smooth
running engine, it is equally important to have uniform
compression in all cylinders.
If extremely low pressure readings are obtained on
one cylinder repeat the test as follows:
Pour approximately one spoonful of engine oil into the
cylinder through the injector bore.
Turn over the engine a few times to distribute the oil
evenly over the cylinder walls, and then repeat the
test.
If the second test readings are significantly higher,
suspect worn piston rings, out-of-round or damaged
pistons or cylinders.
If the second test readings are not higher, the problem
may be the valves.
If the second test reading shows only a slight
improvement, the problem may be both the valves
and the rings.
31. 36 SECTION 10 -- ENGINE -- CHAPTER 1
Disassembly
WARNING
Handle all parts carefully. Do not put your hands
or fingers between parts.
Wear suitable safety clothing -- safety goggles,
gloves and shoes.
1. Remove the front and rear retaining screws from
the hood stay bracket (1).
25070
1
45
2. Remove the hood catch support side retaining
bolts (1) and rear retaining bolts (2). Remove the
hood catch and stay bracket.
1
2
46
3. Loosen the alternator pivot bolt.
4. Loosen the belt tension adjustment bolt (1).
5. Release the belt tension adjustment arm by
unscrewing the retaining nut.
6. Remove the alternator and coolant pump drive
belt.
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1
47
7. Unscrew the bolts securing the fan (1) and pulley
to the coolant pump. Remove the fan and pulley.
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1
48
32. SECTION 10 -- ENGINE -- CHAPTER 1 37
8. Remove the union (1) in order to gain access to
the pump retaining bolt.
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1
49
9. Unscrew the coolant pump retaining bolts (1) and
remove the pump.
25076
1
50
10. Unscrew the pump support bolts (1) and the
muffler support bolt. Remove the two supports.
25078
1
51
11. Install mounting bracket (1) of the set 380000313
to permit attachment of the engine to the rotary
stand 380000301.
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1
52
33. 38 SECTION 10 -- ENGINE -- CHAPTER 1
12. Install an eyebolt (1) on the front of the engine in
place of the muffler support.
13. Raise the engine from the wooden platform and
secure it to rotary stand 380000301 (2) by means
of the bracket (3) from the set 380000313.
3 2
25080
1
53
14. Remove the alternator support retaining bolts (1)
and remove the complete alternator assembly.
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1
54
15. Unscrew the bolts (1) securing the exhaust
manifold to the cylinder head and remove the
manifold.
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1
55
16. Detach the throttle control lever (1) from the
injection pump.
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1
56