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SHOP MANUAL
CASE/INTERNATIONAL
MAGNUM SERIES
MODELS
7110-7120-7130-7140
IDENTIFICATION
Tractor model number and identification seriai number are
iocated on a piate on iower ieft side of instrument panei
cover. Engine seriai number is iocated on a piate on left
side of timing gear iiousing. Cab seriai number is iocated
on a piate just to the ieft of inching pedai. Transmission
seriai number is located on a piate on right front side of
speed transmission housing. On modeis so equipped,
front-wheei drive seriai number is iocated on a piate on
right rear side of front drive axie housing.
INDEX (By Starting Paragraph)
AFTER COOLER
AIR CLEANER SYSTEM ..
7110
72
Models
7120 7130
72 72
7140
71
72
AXLE, FRONT (TWO
WHEEL DRIVE)
Axle Main Memter 4
Front Support 5
Spindles 2
Tie Rod & Toe-In 3
Wheel Bearings 1
BRAKES
Adjustment 178
Bleed System 181
Brake Cylinders 179
Control Valve 180
CAB
Remove & Reinstall 228
COOLING SYSTEM
Belt Tensioner 75
Fan 74
Filter & Conditioner 78
Radiator 73
Thermostat 77
Water Pump 76
4
5
2
3
1
178
181
179
180
4
5
2
3
1
178
181
179
180
4
5
2
3
1
178
181
179
180
228 228 228
75
74
78
73
11
76
75
74
78
73
11
76
75
74
78
73
11
76
INDEX (CONT.)
7110
DIESEL FUEL SYSTEM
Bleed System 55
Ether Starting Aid 67
Fuel, Filters & Transfer
Pump 52,53,54
Fuel Solenoid Shut-Off . . . . 66
Injection Pump 56
Injector Nozzle 59
Timing 57
DIFFERENTIAL (REAR)
R&R and Overhaul . 171
DIFFERENTIAL LOCK
Control Valve 175
ELECTRICAL SYSTEM
Accessory Systems 95
Alternator 85
Batteries 79
Cab Fan 130
Charging System 81
Digital Instrument Cluster .. 96
Heater & Air Conditioning . 131
Protective Circuits 93
Starting Motor 88
Windshield Wiper 129
ENGINE
Cam Followers 30
Camshaft 37
Connecting Rods &
Bearings 42
Crankshaft & Bearings 43
Cylinder Head 25
Cylinder Sleeves 40
Flywheel 47
Main Bearings 43
Oil Pan 48
Oil Pump 49
Piston & Rod Removal 39
Piston Pins & Bushings 41
Pistons & Rings 40
Remove & Reinstall Engine
Assembly 24
Timing Gear Cover 31
Timing Gears 32
Valve Adjustment 27
Valve Guides & Springs ... 28
Valves & Seats 26
7120
55
67
52,53,54
66
56
59
57
Models
7130
55
67
: 52,53,54
66
56
59
57
7140
55
67
52,53,54
66
56
59
57
171
175
171
175
171
175
95
85
79
130
81
96
1
3
1
93
88
129
30
37
42
43
25
40
47
43
48
49
39
41
40
24
31
32
27
28
26
95
85
79
130
81
96
131
93
88
129
30
37
42
43
25
40
47
43
48
49
39
41
40
24
31
32
27
28
26
95
85
79
130
81
96
131
93
88
129
30
37
42
43
25
40
47
43
48
49
39
41
40
24
31
32
27
28
26
INDEX (CONT.)
Models
7110 7120 7130 7140
FINAL DRIVES
Overhaul 177 177 177 177
Remove & Reinstall 176 176 176 176
FRONT WHEEL DRIVE
Differential 11 11 11 H
Front Drive Shaft 12 12 12 12
Front Support 7 7 7 7
Pivot Housing & Axle
shaft 10 10 10 10
R&R Drive Axle Assy 6 6 6 6
Tie Rod & Toe-In 8 8 8 8
Wheel Hub & Planetary . . . . 9 9 9 9
HYDRAULIC LIFT SYSTEM
Electronic Diagnostic
Codes 203 203 203 203
Control Circuit Tests 204 204 204 204
Control Valve 221 221 221 221
Hitch Adjustments 216 216 216 216
Hitch Lift Assist Cylinders . 223 223 223 223
LiftHousing 222 222 222 222
Operation 200 200 200 200
HYDRAULIC SYSTEM
Priority Valve 198 1% 1% 198
Pto Control Valve 199 199 199 199
Pump Compensator Valve .. 196 196 196 196
Pump Drive Unit 197 197 197 197
Pumps 193 193 193 193
Remote Control Valves .... 224 224 224 224
PARK LOCK
Linkage Adjustment 182 182 182 182
Overhaul Park Lock 183 183 183 183
POWER SHIFT
Adjustment 134 134 134 134
Control Valve 138 138 138 138
Power Shift Operation 133 133 133 133
Speed Transmission,
Overhaul 150 150 150 150
Range Transmission,
Overhaul 161 161 161 161
POWER STEERING SYSTEM
Huid, Filters & Bleeding ... 13 13 13 13
Hand Pump 20 20 20 20
Operational Tests 16 16 16 16
Steering Cylinder 22,23 22,23 22,23 22,23
System Pressure 15 15 15 15
Trouble-Shooting 14 14 14 14
INDEX (CONT.)
Models
7110 7120 7130 7140
POWER TAKE-OFF
Clutch Overhaul 188,191
Control Valve 186
Linkage Adjustment 184
Overhaul Dual Shaft 190
Overhaul Single Shdft 189
Pressure Adjustment 185
Rear Unit, R&R 187
Reduction Gears 192
TURBOCHARGER
Operation 68
Overhaul 70
Remove & Reinstall 69
DUAL DIMENSIONS
This service manual provides specifications in both the U.S. Customary and Metric (SI) system of measurements. The first
specification is given in the measuring system used during manufacture, while the second specification (given in parenthesis) is
the converted measurement. For instance, a specification of "0.011 inch (0.279 mm)" would indicate that the equipment was
manufactured using the U.S. system of measurement and the metric equivalent of 0.011 inch is 0.279 mm.
188,191
186
184
190
189
185
187
192
68
70
69
188,191
186
184
190
189
185
187
192
68
70
69
188,191
186
184
190
189
185
187
192
68
70
69
CONDENSED SERVICE DATA
Models
7110 7120 7130 7140
GENERAL
Engine Make _ ^ Case-International ^
Engine Model 6T-830 6TA-830
Cylinders, No. of 6
Bore 4.488 in.
(114mm)
Stroke 5.315 in.
(135 mm)
Displacement 505 cu. in.
(8.3 L)
Compression Ratio 17.3:1 16.5:1
Main Bearings, No. of 7
Cylinder Sleeves Wet
Forward Speeds 18 or 24 ^___
TUNE-UP
Firing Order __^^__ 1-5-3-6-2-4.
Valve Tappet Gap, Cold-
Intake 0.012 in._
(0.305 mm)
Exhaust 0.024 in.__
(0.609 mm)
CONDENSED SERVICE DATA (CONT.)
Models
7110 7120 7130 7140
TUNE-UP (CONT.)
Injection Pump—
Make Robert Bosch
Model PS6A PS6MW
Timing TDC
Injection Nozzles—
Make Robert Bosch 17 mm
Opening Pressure,
New 2968-3084 psi
(20464-21263 kPa)
Used 2722-3084 psi
(18768-21263 kPa)
Turbocharger—
Make Holset
Engine Governed Speeds (Rpm)—
Low Idle 825-875
High Idle 2315-2395
Rated Load 2200
Battery Terminal Grounded Negative
CAPACITIES
Cooling System 30 U.S. qts. 31 U.S. qts.
(28.6 L) (29.3 L)
Crankcase (w/filters) 22 U.S. qts.
(21 L)
Transmission & Hydraulic
System 202 U.S. qts.
(191 L)
Oil Type Hy-Tran Plus
Fuel Tank 78 U.S. gal.* 78 U.S. gal.* 95 U.S. gal. 95 U.S. gal.
(295 L)* (295 L)* (359 L) (359 L)
Front Drive Axle—
Differential (Axle) Housing Refer to paragraph 11.
Oil Type Case IH 135 HEP or SAE 85W-140.
Planetary (Each Side) 1 U.S. qt.
(0.9 L)
Oil Type Case IH 135 HEP or SAE 85W-140.
*95 U.S. gallons (359 liters) with auxiliary tank.
MODELS 7110-7120-7130-7140 Paragraphs 1-4
FRONT AXLE (TWO-WHEEL DRIVE)
FRONT WHEEL BEARINGS TIE RODS AND TOE-IN
All Models
1. Refer to Fig. 1 for typical wheel hub and bearing
assembly. The tapered inner and outer roller bearings
are not interchangeable. Clean and inspect bearing
cups and cones and renew as necessary.
Install dust shield (2) outer flange toward hub and
with open section on the bottom. Install oil seal (3) on
the spindle (1) so that metal face of seal is toward the
hub. Press bearing cups (6) into hub until seated.
Pack bearing cones (5 and 8) with No. 2 lithium
grease and install bearing cone (5) in hub. Install hub
wear ring (4) into hub until outer flange contacts hub.
Coat lips of seal (3) with grease and install hub onto
spindle. Install outer bearing cone (8), washer (9) and
nut (10). Tighten nut to a torque of 15fl;.-lbs.(20 N.m)
while rotating hub. Back off nut to flrst slot where
cotter pin can be installed. Install cotter pin and cap
(12). Lubricate the assembly through lube fitting (13).
Install wheel and tire assembly and tighten lug bolts
to a torque of 140-160 ft.-lbs. (190-220 N.m).
SPINDLES
All Models
2. R&R SPINDLES. Ib remove either spindle, lift
and support front of tractor and remove wheel. Dis-
connect tie rod balljoint (9—Fig. 2) from steering arm
(5). Remove cap screw (3) and washer (4). If not
marked, install alignment punch marks on steering
arm and spindle. Remove steering arm (5) and lower
spindle assembly (11) from axle extension (7). Remove
thrust bearing (10) from spindle. Inspect spindle
bushings (6 and 8) in axle extension and renew as
necessary.
If removed, install bushings (6 and 8) into axle
extension with open end of oil grooves in bushings
toward inside. Install bushings imtil recessed 0.157
inch (4 mm) below flush with top and bottom. New
bushings are presized and should not require ream-
ing if carefully installed.
Install thrust bearing (10) on spindle (11), then
install spindle into axle extension. Align punch marks
and install steering arm (5) on spindle. Apply Loctite
262 on threads ofcap screw (3), then install cap screw
and washer (4). Connect tie rod end to steering arm
and tighten nut (1) to a torque of 100 ft.-lbs. (136
N.m). Secure with cotter pin (2). Install wheel and tire
assembly and tighten lug bolts to a torque of 140-160
ft.-lbs. (190-220 N.m). Lubricate with Case/IH 251EP
or equivalent No. 2 multipurpose lithium grease.
All Modeis
3. Removal and disassembly ofthe tie rods is obvi-
ous after examination ofthe xmit and reference to Fig.
2. Tighten tie rod end slotted nuts to a torque of 100
ft.-lbs. (136 N.m) and install new cotter pins. Tighten
clamp bolts to a torque of 40-50 ft.-lbs (55-70 N.m).
Front wheel toe-in must be 0.187-0.312 inch (4.7-
7.9 mm). Ib adjust toe-in, remove clamp bolts from tie
rod extension. Loosen jam nut, then rotate extension
in or out to obtain correct toe-in. Install clamp bolts
and tighten jam nut. Recheck toe-in and readjust if
necessary. Both tie rods should be approximately the
same length.
AXLE MAIN MEMBER
All Models
4. Tb remove the axle main member (6—Fig. 3), first
raise and support tractor under engine side rails with
Fig. 1—Exploded view of front wheel hub and bearing
assembly used on all two-wheel drive tractors.
1. Spindle
2. Dust shield 8. Bearing cone (outer)
3. Oil seal . 9. Washer
4. Hub wear ring 10. Nut
5. Bearing cone (inner) 11. Cotter pin
6. Bearing cups 12. Cap
7. Hub 13. Lube fitting
Paragraph 4 (Cont.) CASE/INTERNATIONAL
suitable split stands (CAS-10749 or equivalent). If so
equipped, remove front weights and weight bracket.
Disconnect and remove tie rods, then disconnect
steering cylinder from lug on axle main member and
center steering arm. Tie cylinder assembly up out of
the way, being careful not to damage steering cylinder
hoses. Remove bolts (10) and using a hoist, remove
axle extension (12), spindle and wheel from both
sides.
Place a floor jack under axle main member (6).
Remove cap screw (1), flat washer (2) and spacer (3).
Remove front grease fitting and install a slide ham-
mer to pivot shaft (4). Support weight of axle with
floor jack and withdraw pivot shaft from front support
(5). Catch thrust washers (7 and 8) as shaft is with-
drawn. Lower axle main member to clear fi:'ont sup-
port and roll forward from tractor.
Drive out roll pin (14) from pivot pin (20). Withdraw
pivot pin, then carefully remove center steering arm
(19) with shim washers (15 and 16) and "O" rings (17).
Inspect bushings (18) and renew as required. Press
new bushings in from top and bottom of steering arm
until they are recessed 0.196 inch (5 mm) below flush.
Lubricate new "O" rings (17) with petroleumjelly arid
install in recesses above and below bushings. Install
two 0.156 inch (3.96 mm) thick shim washers below
steering arm and one 0.156 inch (3.96 mm) and one
0.042 inch (1.067 mm) shim washer above steering
arm. Reinstall center steering arm assembly and
pivot pin. Measure clearance between upper washer
(15) and axle main member. If clearance is more than
0.042 inch (1.067 mm), add shim washers (16) as
required to obtain clearance of less than 0.042 inch
(1.067 nmi). Secure pivot pin (20) with new roll pin
(14).
Axle pivot bushings (9) can now be removed using
a suitable drift punch. Drive new bushings into bore
of axle main member until Vie inch (1.6 mm) below
outer surface. When reassembling, coat pivot shaft (4)
and bushings vdth anti-seize compound. Install one
steel washer (7), one nylon washer (8) and second
steel washer (7) at front and rear of axle main mem-
ber. Install pivot shaft, then check axle main member
end clearance. If end clearance exceeds 0.059 inch
(1.5 mm), add steel washer (7) at rear side of axle.
Install spacer (3), flat washer (2) and cap screw (1).
Tighten cap screw to a torque of 65-75 ft.-lbs. (90-100
N.m).
Fig, 2—Exploded view showing axie extension, spindie and bushings used on aii two-wheei drive tractors.
1. Nut 4. Washer 7. Axle extension 10. Thrust bearing
2. Cotter pin 5. Steering arm 8. Bushing (lower) 11. Spindle
3. Cap screw 6. Bushing (upper) 9. Tie rod end 12. Hub assy.
8
MODELS 7110-7120-7130-7140 Paragraphs 5-6
The balance of reassembly is the reverse of disas-
sembly procedure. Tighten axle extension bolts (10)
to a torque of 375-425 ft.-lbs. (510-575 N.m).
FRONT SUPPORT
All Models
5. REMOVE AND REINSTALL. Tb remove the
fi-ont support (5—Fig. 3), first remove hood, grille and
side panels. Disconnect air intake hose. Drain radia-
tor and disconnect front wiring harness connector.
Disconnect upper and lower radiator hoses, coolant
filter hose and coolant recovery hose. Disconnect
ether starting line from intake manifold. Remove
hoses from clip on radiator, then remove air condition-
ing condenser and lay back on top of engine. Identify
and disconnect oil cooler lines and remove oil cooler.
Attach a hoist with lift straps to radiator support.
Unbolt radiator support from front support and tilt
radiator forward to clear fan as the assembly is re-
moved.
If so equipped, remove front weights and weight
bracket. Remove front axle assembly as in paragraph
4, but do not separate axle extensions from axle main
member. Attach a hoist to front support, unbolt from
side rails and slide support forward from tractor.
Reinstall by reversing the removal procedure.
Tighten side rail to front support bolts to a torque of
162-184 ft.-lbs. (220-250 N.m). Tighten the five cap
screws securing radiator support to firont support to
a torque of 34-38 ft.-lbs. (46-52 N.m).
FRONT DRIVE AXLE
All models are available with a Spicer front drive
axle. Front drive axle can be engaged or disengaged
with tractor on the go. Front drive axle is spring
clutch engaged £ind hydraulically disengaged. The
solenoid control valve is located on left side of rear
frame housing and is identical to the rear differential
lock valve. Refer to paragraph 175 for service infor-
mation. Unit is equipped with a limited slip differen-
tial.
NOTE: The front drive axle clutch is located in
the RANGE transmission iiousing and the ciutch
output shaft is iocated in the SPEED transmission
housing. Refer to these sections for R&R AND
OVERHAUL procedures.
DRIVE AXLE ASSEMBLY
Models So Equipped
6. REMOVE AND REINSTALL. Tb remove fi-ont
drive axle assembly (8—Fig. 4), place shift control
lever in PARK position and block rear wheels se-
curely. If so equipped, remove front weights and
weight bracket. Loosen front wheel lug nuts. Raise
hood and remove side panels. Install front split
stands, CAS-10749 or equivalent, to side rails. Raise
front of tractor and remove fi-ont wheels. Install axle
carrier CAS-10500-4 to support drive axle. Unbolt
front of drive shaft shield (10) and slide shield rear-
ward. Unbolt front drive shaft "U" joint (9) and lower
front end of drive shaft. Disconnect steering cylinder
hoses and plug or cap all openings to prevent entrance
of dirt into system. Remove cap screw (1) and washer
(2), then remove pivot shaft (3). Catch washers (5 and
6) as shaft is withdrawn. Lower axle carrier and
remove axle assembly forward from tractor.
Fig. 3—Expioded view of axie main member, front sup-
port and reiated parts used on aii two-wheei drive trac-
tors,
1. Cap screw 12. Axle extension
2. Flat washer 13. Square nut
3. Spacer 14. Roll pin
4. Pivot shaft 15. Washer, 0.156 in.
5. Front support (3.96 mm)
6. Axle main member 16. Washer, 0.042 in.
7. Washer (steel) (1.067 mm)
8. Thrust washer (nylon) 17. "O" Ring
9. Pivot bushings 18. Bushing
10. Bolt 19. Center steering arm
11. Washer 20. Pivot pin
Paragraphs 7-9 CASE/INTERNATIONAL
Inspect bushings (7) and renew as necessary. When
installing new bushings, apply a coat of Loctite anti-
seize to bore in axle housing. Freeze bushings in dry
ice and carefully install flush to Vie inch (1.6 mm)
below the face of axle housing.
Inspect thrust washers (5 and 6) for excessive wear
and renew as necessary. Reinstall axle assembly to
front support. Make sure that nylon thrust washer (6)
is installed between steel thrust washers (5) at both
front and rear sides of axle. Use as many additional
steel washers as possible at rear side of axle housing
to shim axle housing forward. Secure pivot shaft (3)
in place with washer (2) and cap screw (1), tightened
to a torque of 93-112 ft.-lbs. (126-152 N.m). Connect
steering cylinder lines and reinstall front drive shaft.
Tighten drive shaft coupling bolts to a torque of 45-54
ft.-lbs. (61-73 N.m). Install fi-ont drive shaft shield.
Remove axle carrier. Install front wheels and remove
split standsfif-omside rails. Tighten front wheel lug
nuts to a torque of 300-370 ft.-lbs. (407-502 N.m). If
so equipped, install front weight bracket and tighten
cap screws to a torque of 450-540 ft.-lbs. (610-730
N.m), then install front weights.
Fig. 4^-View of front drive axie and front support re-
moved from tractor.
1. Cap screw
2. Flat washer
3. Pivot shaft
4. Front support
5. Washer (steel)
6. Thrust washer (nylon)
7. Bushings
8. Drive axle assy.
9. Front drive shaft
10. Drive shaft shield
FRONT SUPPORT
Models So Equipped
7. REMOVE AND REINSTALL. Tb remove fi^ont
support (4—Fig. 4), first remove hood, grille and side
panels. Disconnect air intake hose. Drain radiator
and disconnect front wiring harness connector. Dis-
connect upper and lower radiator hoses, coolant air
bleed hose and coolant recovery hose. Disconnect
ether starting line from intake manifold. Remove
hoses from clip on radiator, then remove air condition-
ing condenser and lay back on top of engine. Identify
and disconnect oil cooler lines and remove oil cooler.
Attach a hoist with lift straps to radiator support.
Unbolt radiator support from front support and tilt
radiator forward to clear fan as the assembly is re-
moved.
If so equipped, remove front weights and weight
bracket. Remove front drive axle assembly as out-
lined in paragraph 6. Attach a hoist to front support,
unbolt from side rails and slide front support forward
from tractor.
Reinstall by reversing removal procedure. Tighten
side rail to front support bolts to a torque of 162-184
ft.-lbs. (220-250 N.m). Tighten the five cap screws
securing radiator support to front support to a torque
of 34-38 ft.-lbs. (46-52 N.m).
TIE ROD AND TOE-iN
Models So Equipped
8. Due to the closeness between tie rod and firont
support, removal oftie rod and toe-in adjustment can
be accomplished only after removal offront drive axle
assembly as outlined in paragraph 6. Disassembly of
tie rod is obvious after removal and reference to Fig.
5. Tbe-in should be adjusted to 0-0.5 inch (0-12.7 mm).
One full turn ofa tie rod end (2 or 6) will change toe-in
% inch (9.5 mm). Make sure bow of tie rod tube (4) is
down.
Tighten slotted nuts (1) to a torque of 140 ft.-lbs.
(190 N.m). Tighten jam nuts (3 and 5) to a torque of
250-300 ft.-lbs. (340-405 N.m).
WHEEL HUB AND PLANETARY
Modeis So Equipped
9. R&R AND OVERHAUL, Tb remove the wheel
hub and planetary, support axle housing and remove
front wheel and tire assembly. Rotate wheel hub until
drain plug (13—Fig. 6) is at bottom.
NOTE: Front drive shaft must be disconnected
before wheei hub can be rotated.
10
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MODELS 7110-7120-7130-7140 Paragraph 9 (Cont.)
Remove drain plug and allow oil to drain. Remove
the two socket head cap screws (14), then remove
planetary carrier (12). Withdraw sun gear (11). Re-
move the three cap screws (10), retaining plate (9) and
shim (8), then lift off ring gear (21). Remove wheel
hub (4). Remove bearing cone (6)fii^omring gear (21).
Remove oil seal (1), inner bearing cone (2), "O" ring
(7) and, if necessary, bearing cups (3 and 5) from
wheel hub (4).
Remove retaining rings (20), spacers (16) and
planetary gears (18) with needle rollers (17) and
spacers (19). Clean and inspect all parts and renew
as necessary. Needle rollers (17) are available in a set
of 376 and planetary gears (18) are available in a set
of four.
Install first spacer plate (16) over pin in planetary
carrier (12). Use petroleum jelly to hold needle rollers
in place and install two rows of needle rollers in gear
(18) with spacer (19) between the two rows. Install
planetary gear and needle roller assembly over pin in
planetary carrier. When all four plsmetary gears and
needle rollers are installed, install second spacer
plate (16) and secure with retaining rings (20).
If removed, install bearing cups (3 and 5) in hub.
Heat bearing cone (6) in a bearing oven to a tempera-
ture of 250° F (120° C) and install on ring gear (21)
until seated.
WARNING: Always wear heat protective gioves
when handiing heated parts.
Install bearing cone (2), but do not install oil seal
(1) at this time. Install Hub (2) on pivot housing and
install ring gear (21) and retaining plate (9) without
shims (8). Tighten cap screws (10) evenly to a torque
Fig. S—Front drive axle, tie rod and steering cylinders
removed from tractor.
of 20 ft.-lbs. (27 N.m). Use a torque wrench and
special tool CAS-1768 as shown in Fig. 7, to check
rolling torque of hub. Tighten or loosen cap screws
(10—Fig. 6) until rolling torque is 50-90 in.-lbs. (6-10
N.m). Then, using a depth micrometer through hole
in retaining plate (9), measure distance from outer
face ofplate to end ofpivot housing. See Fig. 8. Record
this measurement. Remove retaining plate and meas-
ure thickness of the plate. Subtract this measure-
ment from the first measurement. The difference will
be the correct thickness of shim pack (8—Fig. 6) to be
installed. Shims are available in thicknesses of 0.001,
0.002, 0.005, 0.010, 0.020 and 0.030 inch (0.0254,
0.0508, 0.127, 0.254, 0.508 and 0.762 mm). Remove
sun gear (11), ring gear (21) and hub (4). Install new
oil seal (1) in hub with lip facing away from bearing
(2). Reinstall hub, ring gear, correct shim pack and
retaining plate. Install cap screws (10) and tighten to
a torque of 65-75 ft.-lbs. (88-102 N.m). Install sun
gear (11) and new "O" ring (7). Align holes for socket
head screws (14) and install planetary carrier (12).
Install socket head screws (14) and tighten secure^.
Rotate hub until oil level arrow points downward.
Remove plug (13) and fill planetary unit to level plug
1. Slotted nut
2. Tie rod end (LH thread)
3. Jam nut
4. Tie rod tube
5. Jam nut
6. Tie rod end (RH thread)
7. Steering cylinders
8. Drive axle ass^.
Fig. &--Expioded view of wheei hub and pianetary unit
used on front drive axie.
1. Oil seal
2. Bearing cone (inner)
3. Bearing cup
4. Hub
5. Bearing cup
6. Bearing cone (outer)
7. "O"Ring
8. Shim
9. Retaining plate
10. Cap screw (3)
11. Sun gear
12. Planetary carrier
13. Plug
14. Socket head screw (2)
15. Plug
16. Spacer
17. Needle rollers
18. Planetary gear
19. Spacer
20. Retaining ring
21. Ring gear
11
Paragraph 10 CASE/INTERNATIONAL
opening with Case IH 135H EP or equivalent SAE
85W-140 gear oil. Capacity is approximately 1.0 quart
(0.9 L). Gear oil in planetary units should be changed
every 1000 hours of operation or once each year,
whichever occurs first.
Reinstall wheel and tire and remove jack stands.
Reconnect front drive shaft. Repeat procedures for
opposite planetary as required.
PIVOT HOUSING AND AXLE SHAFT
Modeis So Equipped
10. R&R AND OVERHAUL. Tb remove pivot
housing (24—Fig. 9), first remove drain plugs from
axle housing and planetary carrier and drain gear oil.
Remove wheel hub and planetary as outlined in para-
graph 9. Disconnect hoses from steering cylinder and
plug all openings. Remove cap screws (21 and 26—
Fig. 9) and support pivot housing with a hoist. Re-
move king pins (22 and 25) and shims (23). Remove
Fig. 7—Use torque wrench and speciai tooi CAS-1768
to measure hub roiiing torque.
Fig. 8—Use a depth micrometer through hole in retain-
ing piate to determine correct shim thicicness to be
used.
12
cotter pins and slotted nuts that secure steering cyl-
inder and tie rod to arm on pivot housing. Move pivot
housing rearward to provide clearance to remove
stoedng cylinder and tie rod ends from pivot housing.
Remove pivot housing (24). Remove upper and lower
seal rings (2), bearing cones (3), bearing cups (4) and
cup plugs (5) from axle housing (1). Remove the three
cap screws (9) with flat washers, then withdraw axle
assembly (6 through 18). Remove snap rings (12) and
disassemble the double "U" joints. Remove outer oil
seal (18), inner oil seal (15) and snap ring (16) from
outer yoke (17). Press axle shaft (11) from collar (6),
bearing (7), retainer (8) and oil seal (10). Remove oil
seal and bearing from retainer. Remove oil seal (19)
and bushing (20) from pivot housing (24).
Clean and inspect all parts and renew as necessary.
Apply Loctite 515 to bearing seat in retainer (8) and
press bearing in until seated. Install new oil seal (10)
in retainer so that lip of seal is toward bearing.
Lubricate oil seal with grease and install retainer
assembly on axle shaft until seal is against yoke. Heat
collar (6) in a bearing oven to a temperature of 250°
Fig. 9—Expioded view of pivot housing and axie as-
sembiy used on front drive axie.
1. Axle housing 14. Center yoke
2. Seal ring 15. Oil seal (inner)
3. Bearing cone , 16. Snap ring
4. Bearing cup 17. Outer yoke
5. Cup plug 18. Oil seal(outer)
6. Collar . 19. Oil seal
7. Bearing 20. Bushing
8. Bearing retainer 21. Cap screw
9. Cap screw (3) 22. King pin (upper)
10. Oil seal 23. Shims
11. Axle shaft 24. Pivot housing
12. Snap ring 25. King pin (lower)
13. Bearing and cross as^. 26. Cap screw

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Case ih case international 7120 tractor service repair manual

  • 1. SHOP MANUAL CASE/INTERNATIONAL MAGNUM SERIES MODELS 7110-7120-7130-7140 IDENTIFICATION Tractor model number and identification seriai number are iocated on a piate on iower ieft side of instrument panei cover. Engine seriai number is iocated on a piate on left side of timing gear iiousing. Cab seriai number is iocated on a piate just to the ieft of inching pedai. Transmission seriai number is located on a piate on right front side of speed transmission housing. On modeis so equipped, front-wheei drive seriai number is iocated on a piate on right rear side of front drive axie housing. INDEX (By Starting Paragraph) AFTER COOLER AIR CLEANER SYSTEM .. 7110 72 Models 7120 7130 72 72 7140 71 72 AXLE, FRONT (TWO WHEEL DRIVE) Axle Main Memter 4 Front Support 5 Spindles 2 Tie Rod & Toe-In 3 Wheel Bearings 1 BRAKES Adjustment 178 Bleed System 181 Brake Cylinders 179 Control Valve 180 CAB Remove & Reinstall 228 COOLING SYSTEM Belt Tensioner 75 Fan 74 Filter & Conditioner 78 Radiator 73 Thermostat 77 Water Pump 76 4 5 2 3 1 178 181 179 180 4 5 2 3 1 178 181 179 180 4 5 2 3 1 178 181 179 180 228 228 228 75 74 78 73 11 76 75 74 78 73 11 76 75 74 78 73 11 76
  • 2. INDEX (CONT.) 7110 DIESEL FUEL SYSTEM Bleed System 55 Ether Starting Aid 67 Fuel, Filters & Transfer Pump 52,53,54 Fuel Solenoid Shut-Off . . . . 66 Injection Pump 56 Injector Nozzle 59 Timing 57 DIFFERENTIAL (REAR) R&R and Overhaul . 171 DIFFERENTIAL LOCK Control Valve 175 ELECTRICAL SYSTEM Accessory Systems 95 Alternator 85 Batteries 79 Cab Fan 130 Charging System 81 Digital Instrument Cluster .. 96 Heater & Air Conditioning . 131 Protective Circuits 93 Starting Motor 88 Windshield Wiper 129 ENGINE Cam Followers 30 Camshaft 37 Connecting Rods & Bearings 42 Crankshaft & Bearings 43 Cylinder Head 25 Cylinder Sleeves 40 Flywheel 47 Main Bearings 43 Oil Pan 48 Oil Pump 49 Piston & Rod Removal 39 Piston Pins & Bushings 41 Pistons & Rings 40 Remove & Reinstall Engine Assembly 24 Timing Gear Cover 31 Timing Gears 32 Valve Adjustment 27 Valve Guides & Springs ... 28 Valves & Seats 26 7120 55 67 52,53,54 66 56 59 57 Models 7130 55 67 : 52,53,54 66 56 59 57 7140 55 67 52,53,54 66 56 59 57 171 175 171 175 171 175 95 85 79 130 81 96 1 3 1 93 88 129 30 37 42 43 25 40 47 43 48 49 39 41 40 24 31 32 27 28 26 95 85 79 130 81 96 131 93 88 129 30 37 42 43 25 40 47 43 48 49 39 41 40 24 31 32 27 28 26 95 85 79 130 81 96 131 93 88 129 30 37 42 43 25 40 47 43 48 49 39 41 40 24 31 32 27 28 26
  • 3. INDEX (CONT.) Models 7110 7120 7130 7140 FINAL DRIVES Overhaul 177 177 177 177 Remove & Reinstall 176 176 176 176 FRONT WHEEL DRIVE Differential 11 11 11 H Front Drive Shaft 12 12 12 12 Front Support 7 7 7 7 Pivot Housing & Axle shaft 10 10 10 10 R&R Drive Axle Assy 6 6 6 6 Tie Rod & Toe-In 8 8 8 8 Wheel Hub & Planetary . . . . 9 9 9 9 HYDRAULIC LIFT SYSTEM Electronic Diagnostic Codes 203 203 203 203 Control Circuit Tests 204 204 204 204 Control Valve 221 221 221 221 Hitch Adjustments 216 216 216 216 Hitch Lift Assist Cylinders . 223 223 223 223 LiftHousing 222 222 222 222 Operation 200 200 200 200 HYDRAULIC SYSTEM Priority Valve 198 1% 1% 198 Pto Control Valve 199 199 199 199 Pump Compensator Valve .. 196 196 196 196 Pump Drive Unit 197 197 197 197 Pumps 193 193 193 193 Remote Control Valves .... 224 224 224 224 PARK LOCK Linkage Adjustment 182 182 182 182 Overhaul Park Lock 183 183 183 183 POWER SHIFT Adjustment 134 134 134 134 Control Valve 138 138 138 138 Power Shift Operation 133 133 133 133 Speed Transmission, Overhaul 150 150 150 150 Range Transmission, Overhaul 161 161 161 161 POWER STEERING SYSTEM Huid, Filters & Bleeding ... 13 13 13 13 Hand Pump 20 20 20 20 Operational Tests 16 16 16 16 Steering Cylinder 22,23 22,23 22,23 22,23 System Pressure 15 15 15 15 Trouble-Shooting 14 14 14 14
  • 4. INDEX (CONT.) Models 7110 7120 7130 7140 POWER TAKE-OFF Clutch Overhaul 188,191 Control Valve 186 Linkage Adjustment 184 Overhaul Dual Shaft 190 Overhaul Single Shdft 189 Pressure Adjustment 185 Rear Unit, R&R 187 Reduction Gears 192 TURBOCHARGER Operation 68 Overhaul 70 Remove & Reinstall 69 DUAL DIMENSIONS This service manual provides specifications in both the U.S. Customary and Metric (SI) system of measurements. The first specification is given in the measuring system used during manufacture, while the second specification (given in parenthesis) is the converted measurement. For instance, a specification of "0.011 inch (0.279 mm)" would indicate that the equipment was manufactured using the U.S. system of measurement and the metric equivalent of 0.011 inch is 0.279 mm. 188,191 186 184 190 189 185 187 192 68 70 69 188,191 186 184 190 189 185 187 192 68 70 69 188,191 186 184 190 189 185 187 192 68 70 69 CONDENSED SERVICE DATA Models 7110 7120 7130 7140 GENERAL Engine Make _ ^ Case-International ^ Engine Model 6T-830 6TA-830 Cylinders, No. of 6 Bore 4.488 in. (114mm) Stroke 5.315 in. (135 mm) Displacement 505 cu. in. (8.3 L) Compression Ratio 17.3:1 16.5:1 Main Bearings, No. of 7 Cylinder Sleeves Wet Forward Speeds 18 or 24 ^___ TUNE-UP Firing Order __^^__ 1-5-3-6-2-4. Valve Tappet Gap, Cold- Intake 0.012 in._ (0.305 mm) Exhaust 0.024 in.__ (0.609 mm)
  • 5. CONDENSED SERVICE DATA (CONT.) Models 7110 7120 7130 7140 TUNE-UP (CONT.) Injection Pump— Make Robert Bosch Model PS6A PS6MW Timing TDC Injection Nozzles— Make Robert Bosch 17 mm Opening Pressure, New 2968-3084 psi (20464-21263 kPa) Used 2722-3084 psi (18768-21263 kPa) Turbocharger— Make Holset Engine Governed Speeds (Rpm)— Low Idle 825-875 High Idle 2315-2395 Rated Load 2200 Battery Terminal Grounded Negative CAPACITIES Cooling System 30 U.S. qts. 31 U.S. qts. (28.6 L) (29.3 L) Crankcase (w/filters) 22 U.S. qts. (21 L) Transmission & Hydraulic System 202 U.S. qts. (191 L) Oil Type Hy-Tran Plus Fuel Tank 78 U.S. gal.* 78 U.S. gal.* 95 U.S. gal. 95 U.S. gal. (295 L)* (295 L)* (359 L) (359 L) Front Drive Axle— Differential (Axle) Housing Refer to paragraph 11. Oil Type Case IH 135 HEP or SAE 85W-140. Planetary (Each Side) 1 U.S. qt. (0.9 L) Oil Type Case IH 135 HEP or SAE 85W-140. *95 U.S. gallons (359 liters) with auxiliary tank.
  • 6. MODELS 7110-7120-7130-7140 Paragraphs 1-4 FRONT AXLE (TWO-WHEEL DRIVE) FRONT WHEEL BEARINGS TIE RODS AND TOE-IN All Models 1. Refer to Fig. 1 for typical wheel hub and bearing assembly. The tapered inner and outer roller bearings are not interchangeable. Clean and inspect bearing cups and cones and renew as necessary. Install dust shield (2) outer flange toward hub and with open section on the bottom. Install oil seal (3) on the spindle (1) so that metal face of seal is toward the hub. Press bearing cups (6) into hub until seated. Pack bearing cones (5 and 8) with No. 2 lithium grease and install bearing cone (5) in hub. Install hub wear ring (4) into hub until outer flange contacts hub. Coat lips of seal (3) with grease and install hub onto spindle. Install outer bearing cone (8), washer (9) and nut (10). Tighten nut to a torque of 15fl;.-lbs.(20 N.m) while rotating hub. Back off nut to flrst slot where cotter pin can be installed. Install cotter pin and cap (12). Lubricate the assembly through lube fitting (13). Install wheel and tire assembly and tighten lug bolts to a torque of 140-160 ft.-lbs. (190-220 N.m). SPINDLES All Models 2. R&R SPINDLES. Ib remove either spindle, lift and support front of tractor and remove wheel. Dis- connect tie rod balljoint (9—Fig. 2) from steering arm (5). Remove cap screw (3) and washer (4). If not marked, install alignment punch marks on steering arm and spindle. Remove steering arm (5) and lower spindle assembly (11) from axle extension (7). Remove thrust bearing (10) from spindle. Inspect spindle bushings (6 and 8) in axle extension and renew as necessary. If removed, install bushings (6 and 8) into axle extension with open end of oil grooves in bushings toward inside. Install bushings imtil recessed 0.157 inch (4 mm) below flush with top and bottom. New bushings are presized and should not require ream- ing if carefully installed. Install thrust bearing (10) on spindle (11), then install spindle into axle extension. Align punch marks and install steering arm (5) on spindle. Apply Loctite 262 on threads ofcap screw (3), then install cap screw and washer (4). Connect tie rod end to steering arm and tighten nut (1) to a torque of 100 ft.-lbs. (136 N.m). Secure with cotter pin (2). Install wheel and tire assembly and tighten lug bolts to a torque of 140-160 ft.-lbs. (190-220 N.m). Lubricate with Case/IH 251EP or equivalent No. 2 multipurpose lithium grease. All Modeis 3. Removal and disassembly ofthe tie rods is obvi- ous after examination ofthe xmit and reference to Fig. 2. Tighten tie rod end slotted nuts to a torque of 100 ft.-lbs. (136 N.m) and install new cotter pins. Tighten clamp bolts to a torque of 40-50 ft.-lbs (55-70 N.m). Front wheel toe-in must be 0.187-0.312 inch (4.7- 7.9 mm). Ib adjust toe-in, remove clamp bolts from tie rod extension. Loosen jam nut, then rotate extension in or out to obtain correct toe-in. Install clamp bolts and tighten jam nut. Recheck toe-in and readjust if necessary. Both tie rods should be approximately the same length. AXLE MAIN MEMBER All Models 4. Tb remove the axle main member (6—Fig. 3), first raise and support tractor under engine side rails with Fig. 1—Exploded view of front wheel hub and bearing assembly used on all two-wheel drive tractors. 1. Spindle 2. Dust shield 8. Bearing cone (outer) 3. Oil seal . 9. Washer 4. Hub wear ring 10. Nut 5. Bearing cone (inner) 11. Cotter pin 6. Bearing cups 12. Cap 7. Hub 13. Lube fitting
  • 7. Paragraph 4 (Cont.) CASE/INTERNATIONAL suitable split stands (CAS-10749 or equivalent). If so equipped, remove front weights and weight bracket. Disconnect and remove tie rods, then disconnect steering cylinder from lug on axle main member and center steering arm. Tie cylinder assembly up out of the way, being careful not to damage steering cylinder hoses. Remove bolts (10) and using a hoist, remove axle extension (12), spindle and wheel from both sides. Place a floor jack under axle main member (6). Remove cap screw (1), flat washer (2) and spacer (3). Remove front grease fitting and install a slide ham- mer to pivot shaft (4). Support weight of axle with floor jack and withdraw pivot shaft from front support (5). Catch thrust washers (7 and 8) as shaft is with- drawn. Lower axle main member to clear fi:'ont sup- port and roll forward from tractor. Drive out roll pin (14) from pivot pin (20). Withdraw pivot pin, then carefully remove center steering arm (19) with shim washers (15 and 16) and "O" rings (17). Inspect bushings (18) and renew as required. Press new bushings in from top and bottom of steering arm until they are recessed 0.196 inch (5 mm) below flush. Lubricate new "O" rings (17) with petroleumjelly arid install in recesses above and below bushings. Install two 0.156 inch (3.96 mm) thick shim washers below steering arm and one 0.156 inch (3.96 mm) and one 0.042 inch (1.067 mm) shim washer above steering arm. Reinstall center steering arm assembly and pivot pin. Measure clearance between upper washer (15) and axle main member. If clearance is more than 0.042 inch (1.067 mm), add shim washers (16) as required to obtain clearance of less than 0.042 inch (1.067 nmi). Secure pivot pin (20) with new roll pin (14). Axle pivot bushings (9) can now be removed using a suitable drift punch. Drive new bushings into bore of axle main member until Vie inch (1.6 mm) below outer surface. When reassembling, coat pivot shaft (4) and bushings vdth anti-seize compound. Install one steel washer (7), one nylon washer (8) and second steel washer (7) at front and rear of axle main mem- ber. Install pivot shaft, then check axle main member end clearance. If end clearance exceeds 0.059 inch (1.5 mm), add steel washer (7) at rear side of axle. Install spacer (3), flat washer (2) and cap screw (1). Tighten cap screw to a torque of 65-75 ft.-lbs. (90-100 N.m). Fig, 2—Exploded view showing axie extension, spindie and bushings used on aii two-wheei drive tractors. 1. Nut 4. Washer 7. Axle extension 10. Thrust bearing 2. Cotter pin 5. Steering arm 8. Bushing (lower) 11. Spindle 3. Cap screw 6. Bushing (upper) 9. Tie rod end 12. Hub assy. 8
  • 8. MODELS 7110-7120-7130-7140 Paragraphs 5-6 The balance of reassembly is the reverse of disas- sembly procedure. Tighten axle extension bolts (10) to a torque of 375-425 ft.-lbs. (510-575 N.m). FRONT SUPPORT All Models 5. REMOVE AND REINSTALL. Tb remove the fi-ont support (5—Fig. 3), first remove hood, grille and side panels. Disconnect air intake hose. Drain radia- tor and disconnect front wiring harness connector. Disconnect upper and lower radiator hoses, coolant filter hose and coolant recovery hose. Disconnect ether starting line from intake manifold. Remove hoses from clip on radiator, then remove air condition- ing condenser and lay back on top of engine. Identify and disconnect oil cooler lines and remove oil cooler. Attach a hoist with lift straps to radiator support. Unbolt radiator support from front support and tilt radiator forward to clear fan as the assembly is re- moved. If so equipped, remove front weights and weight bracket. Remove front axle assembly as in paragraph 4, but do not separate axle extensions from axle main member. Attach a hoist to front support, unbolt from side rails and slide support forward from tractor. Reinstall by reversing the removal procedure. Tighten side rail to front support bolts to a torque of 162-184 ft.-lbs. (220-250 N.m). Tighten the five cap screws securing radiator support to firont support to a torque of 34-38 ft.-lbs. (46-52 N.m). FRONT DRIVE AXLE All models are available with a Spicer front drive axle. Front drive axle can be engaged or disengaged with tractor on the go. Front drive axle is spring clutch engaged £ind hydraulically disengaged. The solenoid control valve is located on left side of rear frame housing and is identical to the rear differential lock valve. Refer to paragraph 175 for service infor- mation. Unit is equipped with a limited slip differen- tial. NOTE: The front drive axle clutch is located in the RANGE transmission iiousing and the ciutch output shaft is iocated in the SPEED transmission housing. Refer to these sections for R&R AND OVERHAUL procedures. DRIVE AXLE ASSEMBLY Models So Equipped 6. REMOVE AND REINSTALL. Tb remove fi-ont drive axle assembly (8—Fig. 4), place shift control lever in PARK position and block rear wheels se- curely. If so equipped, remove front weights and weight bracket. Loosen front wheel lug nuts. Raise hood and remove side panels. Install front split stands, CAS-10749 or equivalent, to side rails. Raise front of tractor and remove fi-ont wheels. Install axle carrier CAS-10500-4 to support drive axle. Unbolt front of drive shaft shield (10) and slide shield rear- ward. Unbolt front drive shaft "U" joint (9) and lower front end of drive shaft. Disconnect steering cylinder hoses and plug or cap all openings to prevent entrance of dirt into system. Remove cap screw (1) and washer (2), then remove pivot shaft (3). Catch washers (5 and 6) as shaft is withdrawn. Lower axle carrier and remove axle assembly forward from tractor. Fig. 3—Expioded view of axie main member, front sup- port and reiated parts used on aii two-wheei drive trac- tors, 1. Cap screw 12. Axle extension 2. Flat washer 13. Square nut 3. Spacer 14. Roll pin 4. Pivot shaft 15. Washer, 0.156 in. 5. Front support (3.96 mm) 6. Axle main member 16. Washer, 0.042 in. 7. Washer (steel) (1.067 mm) 8. Thrust washer (nylon) 17. "O" Ring 9. Pivot bushings 18. Bushing 10. Bolt 19. Center steering arm 11. Washer 20. Pivot pin
  • 9. Paragraphs 7-9 CASE/INTERNATIONAL Inspect bushings (7) and renew as necessary. When installing new bushings, apply a coat of Loctite anti- seize to bore in axle housing. Freeze bushings in dry ice and carefully install flush to Vie inch (1.6 mm) below the face of axle housing. Inspect thrust washers (5 and 6) for excessive wear and renew as necessary. Reinstall axle assembly to front support. Make sure that nylon thrust washer (6) is installed between steel thrust washers (5) at both front and rear sides of axle. Use as many additional steel washers as possible at rear side of axle housing to shim axle housing forward. Secure pivot shaft (3) in place with washer (2) and cap screw (1), tightened to a torque of 93-112 ft.-lbs. (126-152 N.m). Connect steering cylinder lines and reinstall front drive shaft. Tighten drive shaft coupling bolts to a torque of 45-54 ft.-lbs. (61-73 N.m). Install fi-ont drive shaft shield. Remove axle carrier. Install front wheels and remove split standsfif-omside rails. Tighten front wheel lug nuts to a torque of 300-370 ft.-lbs. (407-502 N.m). If so equipped, install front weight bracket and tighten cap screws to a torque of 450-540 ft.-lbs. (610-730 N.m), then install front weights. Fig. 4^-View of front drive axie and front support re- moved from tractor. 1. Cap screw 2. Flat washer 3. Pivot shaft 4. Front support 5. Washer (steel) 6. Thrust washer (nylon) 7. Bushings 8. Drive axle assy. 9. Front drive shaft 10. Drive shaft shield FRONT SUPPORT Models So Equipped 7. REMOVE AND REINSTALL. Tb remove fi^ont support (4—Fig. 4), first remove hood, grille and side panels. Disconnect air intake hose. Drain radiator and disconnect front wiring harness connector. Dis- connect upper and lower radiator hoses, coolant air bleed hose and coolant recovery hose. Disconnect ether starting line from intake manifold. Remove hoses from clip on radiator, then remove air condition- ing condenser and lay back on top of engine. Identify and disconnect oil cooler lines and remove oil cooler. Attach a hoist with lift straps to radiator support. Unbolt radiator support from front support and tilt radiator forward to clear fan as the assembly is re- moved. If so equipped, remove front weights and weight bracket. Remove front drive axle assembly as out- lined in paragraph 6. Attach a hoist to front support, unbolt from side rails and slide front support forward from tractor. Reinstall by reversing removal procedure. Tighten side rail to front support bolts to a torque of 162-184 ft.-lbs. (220-250 N.m). Tighten the five cap screws securing radiator support to front support to a torque of 34-38 ft.-lbs. (46-52 N.m). TIE ROD AND TOE-iN Models So Equipped 8. Due to the closeness between tie rod and firont support, removal oftie rod and toe-in adjustment can be accomplished only after removal offront drive axle assembly as outlined in paragraph 6. Disassembly of tie rod is obvious after removal and reference to Fig. 5. Tbe-in should be adjusted to 0-0.5 inch (0-12.7 mm). One full turn ofa tie rod end (2 or 6) will change toe-in % inch (9.5 mm). Make sure bow of tie rod tube (4) is down. Tighten slotted nuts (1) to a torque of 140 ft.-lbs. (190 N.m). Tighten jam nuts (3 and 5) to a torque of 250-300 ft.-lbs. (340-405 N.m). WHEEL HUB AND PLANETARY Modeis So Equipped 9. R&R AND OVERHAUL, Tb remove the wheel hub and planetary, support axle housing and remove front wheel and tire assembly. Rotate wheel hub until drain plug (13—Fig. 6) is at bottom. NOTE: Front drive shaft must be disconnected before wheei hub can be rotated. 10
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  • 11. MODELS 7110-7120-7130-7140 Paragraph 9 (Cont.) Remove drain plug and allow oil to drain. Remove the two socket head cap screws (14), then remove planetary carrier (12). Withdraw sun gear (11). Re- move the three cap screws (10), retaining plate (9) and shim (8), then lift off ring gear (21). Remove wheel hub (4). Remove bearing cone (6)fii^omring gear (21). Remove oil seal (1), inner bearing cone (2), "O" ring (7) and, if necessary, bearing cups (3 and 5) from wheel hub (4). Remove retaining rings (20), spacers (16) and planetary gears (18) with needle rollers (17) and spacers (19). Clean and inspect all parts and renew as necessary. Needle rollers (17) are available in a set of 376 and planetary gears (18) are available in a set of four. Install first spacer plate (16) over pin in planetary carrier (12). Use petroleum jelly to hold needle rollers in place and install two rows of needle rollers in gear (18) with spacer (19) between the two rows. Install planetary gear and needle roller assembly over pin in planetary carrier. When all four plsmetary gears and needle rollers are installed, install second spacer plate (16) and secure with retaining rings (20). If removed, install bearing cups (3 and 5) in hub. Heat bearing cone (6) in a bearing oven to a tempera- ture of 250° F (120° C) and install on ring gear (21) until seated. WARNING: Always wear heat protective gioves when handiing heated parts. Install bearing cone (2), but do not install oil seal (1) at this time. Install Hub (2) on pivot housing and install ring gear (21) and retaining plate (9) without shims (8). Tighten cap screws (10) evenly to a torque Fig. S—Front drive axle, tie rod and steering cylinders removed from tractor. of 20 ft.-lbs. (27 N.m). Use a torque wrench and special tool CAS-1768 as shown in Fig. 7, to check rolling torque of hub. Tighten or loosen cap screws (10—Fig. 6) until rolling torque is 50-90 in.-lbs. (6-10 N.m). Then, using a depth micrometer through hole in retaining plate (9), measure distance from outer face ofplate to end ofpivot housing. See Fig. 8. Record this measurement. Remove retaining plate and meas- ure thickness of the plate. Subtract this measure- ment from the first measurement. The difference will be the correct thickness of shim pack (8—Fig. 6) to be installed. Shims are available in thicknesses of 0.001, 0.002, 0.005, 0.010, 0.020 and 0.030 inch (0.0254, 0.0508, 0.127, 0.254, 0.508 and 0.762 mm). Remove sun gear (11), ring gear (21) and hub (4). Install new oil seal (1) in hub with lip facing away from bearing (2). Reinstall hub, ring gear, correct shim pack and retaining plate. Install cap screws (10) and tighten to a torque of 65-75 ft.-lbs. (88-102 N.m). Install sun gear (11) and new "O" ring (7). Align holes for socket head screws (14) and install planetary carrier (12). Install socket head screws (14) and tighten secure^. Rotate hub until oil level arrow points downward. Remove plug (13) and fill planetary unit to level plug 1. Slotted nut 2. Tie rod end (LH thread) 3. Jam nut 4. Tie rod tube 5. Jam nut 6. Tie rod end (RH thread) 7. Steering cylinders 8. Drive axle ass^. Fig. &--Expioded view of wheei hub and pianetary unit used on front drive axie. 1. Oil seal 2. Bearing cone (inner) 3. Bearing cup 4. Hub 5. Bearing cup 6. Bearing cone (outer) 7. "O"Ring 8. Shim 9. Retaining plate 10. Cap screw (3) 11. Sun gear 12. Planetary carrier 13. Plug 14. Socket head screw (2) 15. Plug 16. Spacer 17. Needle rollers 18. Planetary gear 19. Spacer 20. Retaining ring 21. Ring gear 11
  • 12. Paragraph 10 CASE/INTERNATIONAL opening with Case IH 135H EP or equivalent SAE 85W-140 gear oil. Capacity is approximately 1.0 quart (0.9 L). Gear oil in planetary units should be changed every 1000 hours of operation or once each year, whichever occurs first. Reinstall wheel and tire and remove jack stands. Reconnect front drive shaft. Repeat procedures for opposite planetary as required. PIVOT HOUSING AND AXLE SHAFT Modeis So Equipped 10. R&R AND OVERHAUL. Tb remove pivot housing (24—Fig. 9), first remove drain plugs from axle housing and planetary carrier and drain gear oil. Remove wheel hub and planetary as outlined in para- graph 9. Disconnect hoses from steering cylinder and plug all openings. Remove cap screws (21 and 26— Fig. 9) and support pivot housing with a hoist. Re- move king pins (22 and 25) and shims (23). Remove Fig. 7—Use torque wrench and speciai tooi CAS-1768 to measure hub roiiing torque. Fig. 8—Use a depth micrometer through hole in retain- ing piate to determine correct shim thicicness to be used. 12 cotter pins and slotted nuts that secure steering cyl- inder and tie rod to arm on pivot housing. Move pivot housing rearward to provide clearance to remove stoedng cylinder and tie rod ends from pivot housing. Remove pivot housing (24). Remove upper and lower seal rings (2), bearing cones (3), bearing cups (4) and cup plugs (5) from axle housing (1). Remove the three cap screws (9) with flat washers, then withdraw axle assembly (6 through 18). Remove snap rings (12) and disassemble the double "U" joints. Remove outer oil seal (18), inner oil seal (15) and snap ring (16) from outer yoke (17). Press axle shaft (11) from collar (6), bearing (7), retainer (8) and oil seal (10). Remove oil seal and bearing from retainer. Remove oil seal (19) and bushing (20) from pivot housing (24). Clean and inspect all parts and renew as necessary. Apply Loctite 515 to bearing seat in retainer (8) and press bearing in until seated. Install new oil seal (10) in retainer so that lip of seal is toward bearing. Lubricate oil seal with grease and install retainer assembly on axle shaft until seal is against yoke. Heat collar (6) in a bearing oven to a temperature of 250° Fig. 9—Expioded view of pivot housing and axie as- sembiy used on front drive axie. 1. Axle housing 14. Center yoke 2. Seal ring 15. Oil seal (inner) 3. Bearing cone , 16. Snap ring 4. Bearing cup 17. Outer yoke 5. Cup plug 18. Oil seal(outer) 6. Collar . 19. Oil seal 7. Bearing 20. Bushing 8. Bearing retainer 21. Cap screw 9. Cap screw (3) 22. King pin (upper) 10. Oil seal 23. Shims 11. Axle shaft 24. Pivot housing 12. Snap ring 25. King pin (lower) 13. Bearing and cross as^. 26. Cap screw