This service manual provides maintenance and repair information for the CX260C crawler excavator. The manual is divided into sections covering the engine, hydraulic systems, frames and ballasting, tracks and track suspension, cab climate control, electrical systems, booms dippers and buckets, platform cab bodywork and decals. Safety precautions are provided to alert technicians to potential hazards when servicing equipment. The manual contains detailed technical information on maintenance and repairs needed to keep the excavator in proper working order.
Case cx350 c crawler excavator service repair manual instant downloadufjjsjekkemmme
This document is a service manual for the CX350C Crawler Excavator. It contains sections covering the engine, hydraulic systems, frames and ballasting, tracks and track suspension, cab climate control, electrical systems, booms dippers and buckets, and the platform, cab, bodywork and decals. Each section includes references to specific components and subsections to guide maintenance and repair work. Safety precautions are noted, and qualified dealership personnel are advised to strictly follow repair instructions using approved tools.
Case cx350 c crawler excavator service repair manualfjjskekksemmm
The document provides technical specifications and descriptions for the engine and various engine systems of the CX350C crawler excavator, including:
- The engine is a 6-cylinder inline diesel engine with a displacement of 7.79L.
- Key systems described are the cooling, fuel, lubrication, electrical, and EGR systems.
- Static descriptions are provided of the cylinder block, cylinder liner, piston, cylinder head, crankshaft, and connecting rod.
- The common rail electronic control injection system and its main components are also outlined.
Case cx60 c mini excavator service repair manualfusjejfskekfmsme
This document is a service manual for the CX60C Mini Excavator. It contains information on servicing and repairing the engine, hydraulic systems, frames and ballasting, tracks and track suspension, cab climate control, electrical systems, booms, dippers, buckets, dozer blades, and other parts of the excavator. Safety precautions are provided throughout to warn technicians of potential hazards when servicing equipment. The manual is intended to only be used by qualified dealership personnel when repairing and maintaining the excavator.
New holland e57 c cab tier iv (final engine) mini excavator service repair ma...ufjjsjekkemme
The document provides a service manual for removing the engine from a Mini Excavator. It outlines 20 steps to disconnect various engine components like the fuel lines, electrical connections, air conditioning components, and more. The process ensures any fluids are drained, hoses are removed, and all electrical connections are disconnected to safely separate the engine from the excavator for maintenance or replacement. Personal safety warnings are provided throughout to handle fluids, moving parts, and lifting of heavy components.
New holland e57 c cab tier iv (final engine) mini excavator service repair ma...ujdfjjkskems
The document provides a service manual for removing the engine from a Mini Excavator. It outlines 20 steps to disconnect hoses, electrical connections, and other components to fully separate the engine from the excavator. This includes disconnecting fuel lines, electrical connectors for sensors and pumps, air conditioning lines, and cab heating hoses. Proper safety precautions are noted throughout regarding relieving pressure, avoiding burns, and using lifting equipment.
New holland e30 c canopy tier 4 final engine mini excavator service repair ma...ujdjjkkskmme
This service manual provides maintenance and repair instructions for the E30C mini excavator. It contains sections on the engine, hydraulic systems, frames and ballasting, tracks and track suspension, electrical systems, booms, dippers, buckets, dozer blades, and cab components. Safety precautions are outlined, and each component is described in individual subsections with part numbers. The manual is intended to be used by qualified service technicians and includes warnings about using only approved replacement parts.
New holland e30 c cab tier 4 final engine mini excavator service repair manua...ufjjsjdkkskem
This service manual provides maintenance and repair instructions for the E30C mini excavator. It contains sections on the engine, hydraulic systems, frames and ballasting, tracks and track suspension, electrical systems, booms, dippers, buckets, dozer blades, and cab components. Safety precautions are outlined, and each component is described in individual subsections with part numbers. The manual is intended to be used by qualified service technicians and includes warnings about using only approved replacement parts.
New holland e30 c canopy tier 4 final engine mini excavator service repair ma...ufjjsjdkkskem
This service manual provides maintenance and repair instructions for the E30C mini excavator. It contains sections on the engine, hydraulic systems, frames and ballasting, tracks and track suspension, electrical systems, booms, dippers, buckets, dozer blades, and cab components. Safety precautions are outlined, and each component is described in individual subsections with part numbers. The manual is intended to guide qualified service personnel in maintenance and repairs.
Case cx350 c crawler excavator service repair manual instant downloadufjjsjekkemmme
This document is a service manual for the CX350C Crawler Excavator. It contains sections covering the engine, hydraulic systems, frames and ballasting, tracks and track suspension, cab climate control, electrical systems, booms dippers and buckets, and the platform, cab, bodywork and decals. Each section includes references to specific components and subsections to guide maintenance and repair work. Safety precautions are noted, and qualified dealership personnel are advised to strictly follow repair instructions using approved tools.
Case cx350 c crawler excavator service repair manualfjjskekksemmm
The document provides technical specifications and descriptions for the engine and various engine systems of the CX350C crawler excavator, including:
- The engine is a 6-cylinder inline diesel engine with a displacement of 7.79L.
- Key systems described are the cooling, fuel, lubrication, electrical, and EGR systems.
- Static descriptions are provided of the cylinder block, cylinder liner, piston, cylinder head, crankshaft, and connecting rod.
- The common rail electronic control injection system and its main components are also outlined.
Case cx60 c mini excavator service repair manualfusjejfskekfmsme
This document is a service manual for the CX60C Mini Excavator. It contains information on servicing and repairing the engine, hydraulic systems, frames and ballasting, tracks and track suspension, cab climate control, electrical systems, booms, dippers, buckets, dozer blades, and other parts of the excavator. Safety precautions are provided throughout to warn technicians of potential hazards when servicing equipment. The manual is intended to only be used by qualified dealership personnel when repairing and maintaining the excavator.
New holland e57 c cab tier iv (final engine) mini excavator service repair ma...ufjjsjekkemme
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New holland e57 c cab tier iv (final engine) mini excavator service repair ma...ujdfjjkskems
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New holland e30 c canopy tier 4 final engine mini excavator service repair ma...ujdjjkkskmme
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New holland e30 c cab tier 4 final engine mini excavator service repair manua...ufjjsjdkkskem
This service manual provides maintenance and repair instructions for the E30C mini excavator. It contains sections on the engine, hydraulic systems, frames and ballasting, tracks and track suspension, electrical systems, booms, dippers, buckets, dozer blades, and cab components. Safety precautions are outlined, and each component is described in individual subsections with part numbers. The manual is intended to be used by qualified service technicians and includes warnings about using only approved replacement parts.
New holland e30 c canopy tier 4 final engine mini excavator service repair ma...ufjjsjdkkskem
This service manual provides maintenance and repair instructions for the E30C mini excavator. It contains sections on the engine, hydraulic systems, frames and ballasting, tracks and track suspension, electrical systems, booms, dippers, buckets, dozer blades, and cab components. Safety precautions are outlined, and each component is described in individual subsections with part numbers. The manual is intended to guide qualified service personnel in maintenance and repairs.
Case cx60 c mini excavator service repair manual instant downloadufjskekkemm
This document is a service manual for the CX60C Mini Excavator. It contains information on servicing and repairing the engine, hydraulic systems, frames and ballasting, tracks and track suspension, cab climate control, electrical systems, booms, dippers, buckets, dozer blades, and other parts of the excavator. Safety precautions are provided throughout to warn technicians of potential hazards when servicing equipment. The manual is intended to only be used by qualified dealership personnel.
Case cx60 c mini excavator service repair manualhfjsjekfksmem
1. Cut off electrical power and discharge the air conditioning system.
2. Remove the counterweight, engine hood, and exhaust muffler.
3. Disconnect all wiring harnesses, hoses, and lines connected to the engine.
4. Attach lifting equipment and carefully remove the engine from the machine.
Case cx60 c mini excavator service repair manualfujjsefksekmem
1. Set the battery disconnect switch to the off position to cut off electrical power
2. Tilt the cab and remove the counterweight
3. Discharge the air conditioning system and remove the engine hood
4. Remove the exhaust muffler
5. Use lifting equipment to remove the engine, ensuring all lifting points and hooks can support the weight
Case cx60 c mini excavator service repair manualfjjsekksekmm
1. Isolate the battery and discharge the air conditioning system.
2. Remove the counterweight, engine hood, and exhaust muffler.
3. Disconnect all wiring harnesses, hoses, and lines connected to the engine.
4. Attach lifting equipment and carefully remove the engine from the machine.
New holland 9090 l side conveyor tier 3 grape harvester service repair manual...fjseazqkkdmmem
This service manual provides information on servicing a 9090L Tier 3 grape harvester. The 3-page manual includes an introduction and table of contents. It details service information for the harvester's engine, hydrostatic drive, brakes and controls, hydraulic systems, frames and ballasting, steering, wheels, cab climate control, electrical systems, fruit harvester shaking, product feeding, residue handling, cleaning, secondary cleaning/destemmer, and crop storage/unloading. It also covers accessories, tools, and safety rules.
New holland 9090 l side conveyor tier 3 grape harvester service repair manual...fhjskelsefksmem
This service manual provides information on servicing a 9090L Tier 3 grape harvester. The 3-page manual includes an introduction and table of contents. It covers various systems of the harvester such as the engine, hydrostatic drive, brakes, hydraulic systems, frames, steering, wheels, cab climate control, electrical systems, fruit harvester shaking, product feeding, residue handling, cleaning, secondary cleaning, crop storage, accessories, and tools. Each system includes links to detailed sections for that system in the manual.
New holland 9090 l side conveyor tier 3 grape harvester service repair manual...fujsjefjkskekmem
The document is a service manual for a 9090L Side Conveyor Tier 3 Grape Harvester. It contains sections on the engine, hydrostatic drive, brakes and controls, hydraulic systems, frames and ballasting, steering, wheels, cab climate control, electrical systems, fruit harvester shaking, product feeding, residue handling, cleaning, secondary cleaning/destemmer, and crop storage/unloading. The manual provides detailed views, overviews, and specifications for maintenance and repair of the various systems.
New holland 9090 l tier 3 grape harvester service repair manual (part number ...ufjjjskkemmd
The document is a service manual for a 9090L Side Conveyor Tier 3 Grape Harvester. It contains sections on the engine, hydrostatic drive, brakes and controls, hydraulic systems, frames and ballasting, steering, wheels, cab climate control, electrical systems, fruit harvester shaking, product feeding, residue handling, cleaning, secondary cleaning/destemmer, and crop storage/unloading. The manual provides part numbers, specifications, diagrams, and repair instructions for maintaining and servicing the various systems on the grape harvester.
New holland 9090 l tier 3 grape harvester service repair manual (part number ...ufjjsjefkskekmme
The document is a service manual for a 9090L Side Conveyor Tier 3 Grape Harvester. It contains sections on the engine, hydrostatic drive, brakes and controls, hydraulic systems, frames and ballasting, steering, wheels, cab climate control, electrical systems, fruit harvester shaking, product feeding, residue handling, cleaning, secondary cleaning/destemmer, and crop storage/unloading. The manual provides detailed views, overviews, and specifications for maintenance and repair of the various systems.
New holland 9090 l tier 3 grape harvester service repair manual (part number ...fjjsekkmdmes
The document is a service manual for a 9090L Side Conveyor Tier 3 Grape Harvester. It contains sections on the engine, hydrostatic drive, brakes and controls, hydraulic systems, frames and ballasting, steering, wheels, cab climate control, electrical systems, fruit harvester shaking, product feeding, residue handling, cleaning, secondary cleaning/destemmer, and crop storage/unloading. The manual provides detailed views, overviews, and specifications for maintenance and repair of the various systems.
New holland 9090 l tier 3 grape harvester service repair manual (part number ...fjjskekksmem
This service manual provides information on servicing a 9090L Tier 3 grape harvester. The 3-page manual includes an introduction and table of contents. It covers various systems of the harvester such as the engine, hydrostatic drive, brakes, hydraulic systems, frames, steering, wheels, cab climate control, electrical systems, fruit harvester shaking, product feeding, residue handling, cleaning, secondary cleaning, crop storage, accessories, and tools. Each system includes links to detailed sections for that system in the manual.
New holland e57 c cab tier iv (final engine) mini excavator service repair ma...fjjskqazxedmmem
The document is a service manual that provides instructions for removing the engine from a mini excavator. It outlines 20 steps for disconnecting hoses, electrical connections, and other components to fully separate the engine from the excavator. These include disconnecting fuel lines and filters, air conditioning lines, electrical connectors for sensors and pumps, and removing mounting bolts. The overall process allows for safe removal of the engine for maintenance or replacement.
New holland e57 c cab tier iv (final engine) mini excavator service repair ma...ufjjsjdkkskem
This document is a service manual for an E57C Mini Excavator that contains information on servicing the engine, hydraulic systems, pneumatic system, frames and ballasting, tracks and track suspension, cab climate control, electrical systems, booms, dippers, buckets, dozer blade and arm, platform, cab, bodywork, and decals. It provides detailed sections on servicing and repairing the various components and systems of the excavator. Safety precautions are also outlined to ensure personal safety while servicing the machine.
New holland e57 c cab tier iv (final engine) mini excavator service repair ma...fusjejfjskeksmem
The document is a service manual that provides instructions for removing the engine from a mini excavator. It outlines 20 steps for disconnecting hoses, electrical connections, and other components to fully separate the engine from the excavator. These include disconnecting fuel lines and filters, air conditioning lines, electrical connectors for sensors and pumps, and removing mounting bolts. The overall process allows for safe removal of the engine for maintenance or replacement.
Mc cormick gx series tier 1 (2002 2004) - rp80 - gx45 gxh45 tractor service ...dfujsjefjkskemm
This document provides parts information for components of Mistral GX tractors, including names, part numbers, and other identifying information. It lists over 100 individual part items, noting replacement times/intervals and other specifications like size variations in some cases. Images are included with part numbers and reference designations for the various tractor components.
Mc cormick g max iveco tier 3 (2007-2012) - rp74 - 165 tractor service repair...dfujsjefjkskemm
This document provides a parts list and exploded diagrams for an Iveco G-MAX diesel engine. It includes over 100 individual part numbers, references, and diagrams labeled by system (e.g. engine, head, pump). Notes provide information on replacements, page references, and markets/applications for some parts.
Mc cormick g max iveco tier 3 (2007-2012) - rp74 - 135 tractor service repair...dfujsjefjkskemm
This document provides parts information for an Iveco engine. It includes lists of parts with reference numbers and descriptions. The parts are grouped by engine system, such as the cylinder head, camshaft, fuel system, and other areas. Shim sizes and replacement part designations are also provided for some items.
Mc cormick g max iveco tier 3 (2007-2012) - rp74 - 125 tractor service repair...dfujsjefjkskemm
This document provides parts information for an engine. It includes over 100 parts listed with reference numbers, descriptions and part numbers. It also includes information on applicable engine models and markets. Replacement parts are indicated and some parts have specifications listed. Page reference numbers are provided to link to additional part information.
Mc cormick gm series tier 2 (2003 2008) - rs11 - gm45 tractor service repair ...dfujsjefjkskemm
This document contains parts lists and assembly diagrams for components of a GM Series Tier 2 tractor from 2003-2008. It includes over 100 individual part numbers with corresponding descriptions, quantities, and reference images. Replacement codes are provided to indicate if a part requires replacement or overhaul. Sizes, material types, and other specifications are listed for many parts. The document provides detailed exploded views and component lists for the engine, transmission, and other mechanical systems of the tractor.
Mc cormick gm series tier 1 (1998 2003) - rs10 - gm50 tractor service repair ...dfujsjefjkskemm
This document contains parts lists and technical specifications for components of agricultural tractors. It includes identification numbers, descriptions, quantities, and other details for engine blocks, gaskets, studs, plugs, bolts, rings, pistons, shafts, gears, bearings, valves, springs, and other internal combustion engine parts. Replacement part options and specifications are provided along with reference to tractor models and years.
Mc cormick gm series tier 1 (1998 2003) - rs10 - gm40 tractor service repair ...dfujsjefjkskemm
This document contains parts lists and technical specifications for engine components. It includes identification numbers, part names, quantities, and other details for items like blocks, gaskets, pistons, valves, covers, and more. Replacement part options are indicated as well as specifications like size variations. The parts are associated with GM tractor engines from 1998-2003.
Komatsu pw160 7 k hydraulic excavator service repair manual (sn k40001 and up)dfujsjefjkskemm
This document provides instructions for removing and installing various engine components on a Komatsu PW160-7K wheel loader, including the governor motor assembly, starting motor assembly, fuel injection pump assembly, engine front seal, and engine rear seal. The summary highlights the key steps:
1. Disconnect negative battery terminal before removing components.
2. For governor motor removal, disconnect rod and electrical connectors and remove three securing bolts. Installation is the reverse.
3. For starting motor removal, disconnect two wires and remove two mounting bolts. Installation is the reverse.
4. For fuel injection pump removal, disconnect linkages, remove access cap and retaining nut, and pull pump gear loose
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4. Remove the exhaust muffler
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This document provides specifications for the Komatsu PC200-6 and PC200LC-6 hydraulic excavators, including operating weight, dimensions, performance capabilities, and other technical details. Key specifications listed include a 0.8 m3 bucket capacity, maximum digging depths of 6.62 meters, maximum digging reaches of 9.88 meters, and travel speeds up to 4 km/h. Component weights, fuel/coolant types, and maintenance standards are also outlined.
Komatsu pc200 lc 6 hydraulic excavator service repair manual sna82001 and updfujsjefjkskemm
This document provides specifications for the Komatsu PC200-6 and PC200LC-6 hydraulic excavators, including operating weight, dimensions, performance capabilities, and other technical details. Key specifications listed include a 0.8 m3 bucket capacity, maximum digging depths of 6.62 meters, maximum digging reaches of 9.88 meters, and travel speeds up to 3.5 km/h. The document also provides the machine's weight, ground pressure, track dimensions, and other assembly details.
Komatsu pc200 6 hydraulic excavator service repair manual sn a82001 and updfujsjefjkskemm
This document provides specifications for the Komatsu PC200-6 and PC200LC-6 hydraulic excavators, including operating weight, dimensions, performance capabilities, and other technical details. Key specifications listed include a 0.8 m3 bucket capacity, maximum digging depths of 6.62 meters, maximum digging reaches of 9.88 meters, and travel speeds up to 4 km/h. Component weights, fuel/coolant types, and maintenance standards are also outlined.
John deere 8235 r tractors service repair technical manual (tm110319)dfujsjefjkskemm
This document provides instructions for removing a transmission from TM110319 tractors. It describes disconnecting various lines, hoses, wiring and other components to fully separate the transmission from the engine and mid-frame. Key steps include using a splitting stand to support the engine and mid-frame while removing cap screws, then carefully rolling the front of the tractor forward to allow removal of the transmission using a lifting fixture. Precautions are noted to properly support the tractor and avoid collapsing the splitting stand during the process.
John deere 6600 tractors service repair technical manual (tm4493)dfujsjefjkskemm
This document provides instructions for adjusting the cone point on differentials for 6100 to 6600 tractors. It involves measuring specific dimensions, calculating the required spacer washer thickness, and selecting the appropriate washers. The final section lists some special tools needed for tasks like tilting the cab, supporting the tractor during wheel removal, and removing/installing shafts.
John deere 6506 tractors service repair technical manual (tm4493)dfujsjefjkskemm
This document provides instructions for adjusting the cone point on differentials for 6100 to 6600 tractors. It involves measuring specific dimensions, calculating the required spacer washer thickness, and selecting the appropriate washers. The final section lists some special tools needed for tasks like tilting the cab, supporting the tractor during wheel removal, and removing/installing shafts.
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This document provides instructions for adjusting the shift mechanism on tm4493 tractors from 6100 to 6600 models. It involves the following steps:
1. Place the shifter shafts in the neutral position.
2. Adjust the shifter forks using threaded pins until they are centered in relation to the shift collars.
3. Move the shifter forks to all positions and ensure smooth shifting without binding or overlap between positions. Tighten locknuts on threaded pins to complete the adjustment.
Implementing ELDs or Electronic Logging Devices is slowly but surely becoming the norm in fleet management. Why? Well, integrating ELDs and associated connected vehicle solutions like fleet tracking devices lets businesses and their in-house fleet managers reap several benefits. Check out the post below to learn more.
Expanding Access to Affordable At-Home EV Charging by Vanessa WarheitForth
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Charging Fueling & Infrastructure (CFI) Program by Kevin MillerForth
Kevin Miller, Senior Advisor, Business Models of the Joint Office of Energy and Transportation gave this presentation at the Forth and Electrification Coalition CFI Grant Program - Overview and Technical Assistance webinar on June 12, 2024.
Charging Fueling & Infrastructure (CFI) Program Resources by Cat PleinForth
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Welcome to ASP Cranes, your trusted partner for crane solutions in Raipur, Chhattisgarh! With years of experience and a commitment to excellence, we offer a comprehensive range of crane services tailored to meet your lifting and material handling needs.
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Understanding Catalytic Converter Theft:
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Why are They Stolen?: Discover the valuable metals inside catalytic converters (such as platinum, palladium, and rhodium) that make them attractive to criminals.
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Parking Strategies: Tips on where and how to park your vehicle to reduce the risk of theft, such as parking in well-lit areas or secure garages.
Protective Devices: Overview of various anti-theft devices available, including catalytic converter locks, shields, and alarms.
Etching and Marking: The benefits of etching your vehicle’s VIN on the catalytic converter or using a catalytic converter marking kit to make it traceable and less appealing to thieves.
Surveillance and Monitoring: Recommendations for using security cameras and motion-sensor lights to deter thieves.
Statistics and Insights:
Theft Rates by Borough: Analysis of data to determine which borough in NYC experiences the highest rate of catalytic converter thefts.
Recent Trends: Current trends and patterns in catalytic converter thefts to help you stay aware of emerging hotspots and tactics used by thieves.
Benefits of This Presentation:
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Practical Tips: Gain actionable insights and tips to effectively prevent catalytic converter theft.
Local Insights: Understand the specific risks in different NYC boroughs, helping you take targeted preventive measures.
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6. INTRODUCTION
Foreword - Important notice regarding equipment servicing
All repair and maintenance work listed in this manual must be carried out only by qualified dealership personnel,
strictly complying with the instructions given, and using, whenever possible, the special tools.
Anyone who performs repair and maintenance operations without complying with the procedures provided herein
shall be responsible for any subsequent damages.
The manufacturer and all the organizations of its distribution chain, including - without limitation - national, regional, or
local dealers, reject any responsibility for damages caused by parts and/or components not approved by the manu-
facturer, including those used for the servicing or repair of the product manufactured or marketed by the manufacturer.
In any case, no warranty is given or attributed on the product manufactured or marketed by the manufacturer in case
of damages caused by parts and/or components not approved by the manufacturer.
The manufacturer reserves the right to make improvements in design and changes in specifications at any time without
notice and without incurring any obligation to install them on units previously sold. Specifications, descriptions, and
illustrative material herein are as accurate as known at time of publication but are subject to change without notice.
In case of questions, refer to your CASE CONSTRUCTION Sales and Service Networks.
47877014 01/07/2015
3
7. INTRODUCTION
Safety rules
Personal safety
This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all
safety messages that follow this symbol to avoid possible death or injury.
Throughout this manual you will find the signal words DANGER, WARNING, and CAUTION followed by special in-
structions. These precautions are intended for the personal safety of you and those working with you.
Read and understand all the safety messages in this manual before you operate or service the machine.
DANGER indicates a hazardous situation that, if not avoided, will result in death or serious injury.
WARNING indicates a hazardous situation that, if not avoided, could result in death or serious injury.
CAUTION indicates a hazardous situation that, if not avoided, could result in minor or moderate injury.
FAILURE TO FOLLOW DANGER, WARNING, AND CAUTION MESSAGES COULD RESULT
IN DEATH OR SERIOUS INJURY.
Machine safety
NOTICE: Notice indicates a situation that, if not avoided, could result in machine or property damage.
Throughout this manual you will find the signal word Notice followed by special instructions to prevent machine or
property damage. The word Notice is used to address practices not related to personal safety.
Information
NOTE: Note indicates additional information that clarifies steps, procedures, or other information in this manual.
Throughout this manual you will find the word Note followed by additional information about a step, procedure, or
other information in the manual. The word Note is not intended to address personal safety or property damage.
47877014 01/07/2015
4
8. INTRODUCTION
Safety rules – General information
Cleaning
Clean the metal parts with cleaning solution that meets the standard and steam cleaning. (except for bearings)
After cleaning, dry well, and inject oil in all parts.
Also inject oil into the bearings after drying.
Inspection
When disassembling parts, check all the parts.
If there are any worn or damaged parts, replace them.
Inspect carefully to prevent initial breakdowns.
Bearing
Replace any loose bearings.
Air dry bearings before installing them.
Needle bearing
When inserting needle bearings, be very careful not to damage them.
Apply grease to the section where the needle bearing will be inserted.
Gear
Check that there is no wear and no damage.
Oil seal, O-ring, gasket
Always install new oil seals, O-rings, and gaskets.
Apply grease to sections where oil seals and O-rings will be inserted.
Shaft
Check that there is no wear and no damage.
Check the bearings and check for damaged oil seals on the shaft.
Service parts
Install CASE CONSTRUCTION genuine service parts.
When placing an order, check the parts catalog. It contains the CASE CONSTRUCTION genuine part numbers.
Any breakdowns arising from the installation of non-genuine parts are not covered by the warranty.
Lubricants (fuel, hydraulic oil)
Use the oil from the specified company or specified in the operator's manual or service Manual.
Any breakdowns arising from any fuel or hydraulic oil other than those specified are not covered by the warranty.
47877014 01/07/2015
5
10. Engine - Engine and crankcase
Engine - General specification
Engine main data
Item Engine model 4HK1
Type
Diesel / 4-cycle / water cooling, inline 4 cylinder
OHC
Shape of combustion chamber Direct injection type
Cylinder liner type Dry type
Cylinder bore x stroke 115 mm (4.528 in) x 125 mm (4.921 in)
Displacement 5.193 L (316.89 in³)
Compression ratio 17.5
Compression pressure 3.04 MPa (440.95 psi) 200 RPM
Idling rotation speed 900 RPM
In 0.4 mm (0.016 in) (while engine is cool)
Valve clearance
Out 0.4 mm (0.016 in) (while engine is cool)
Ignition type Compression ignition
Injection order 1, 3, 4, 2
Lubricant system
Lubricating type Pressure type
Oil pump type Gear type
Lubrication oil amount 15.6 - 23.1 L (4.121 - 6.102 US gal)
Oil filter type
Full-flow paper filter/bypass combined type (spin-on
type, w/o drain plug)
Oil cooled type Built-in, water cooled
Cooling system
Cooling type Water cooled
Radiator type Corrugated fin (pressure type)
Water pump type Spiral, belt type
Thermostat type 2 wax type unit
Thermostat valve opening temperature 82.0 °C (180 °F)
Coolant capacity 14 L (3.70 US gal)
Fuel system
Injection pump type Common rail type; HP3 model
Governor type Electronic control type
Injection nozzle type Electric multi-hole injector (G3AM type)
Battery system
Generator type AC type
Output 24 V/ 50 A
Regulator type IC
Start system
Starter type Electromagnetic pinion shift type
Output 24 V / 5.0 kW
Preheat system type Glow plug
Glow plug standard voltage/current 23 V/ 3.5 A
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11. Engine - Engine and crankcase
Cooling system main data
Item Data
Water pump Spiral type
Thermostat Wax pellet type
Valve opening temperature 82.0 °C (180 °F)
Full-open temperature 95.0 °C (203 °F)
Electrical system main data
Generator
Item Data
Isuzu parts number 8980921161
Nominal output 24 V/ 50 A
Rated speed 5000 RPM
Regulator type IC type
Regulated voltage 28.5 V ± 1
Weight 9.5 kg (20.9 lb)
Starter
Type (Manufacturer) Nikko
Voltage 24 V
Output 5 kW (6.8 Hp)Rated
Time 30 s
No. of pinion gears 13
Direction of rotation (toward pinion) Clockwise
Weight (approx.) 8.0 kg (17.6 lb)
Current/voltage 85 A or less/ 24 V
No-load characteristics
Speed 3300 RPM or more
Current/voltage 400 A/ 18.5 V
Torque 28.4 N·m (20.95 lb ft) or moreLoad characteristics
Speed 1250 RPM or more
Current/voltage 1400 A or less/ 9 V
Locking characteristics
Torque 88.2 N·m (65.05 lb ft) or more
Glow plug
Item Type
Preheat unit model Glow plug
Glow plug rated voltage/current 23 V/ 3.5 A
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12. Engine - Engine and crankcase
Engine - Prepare
WARNING
Escaping fluid!
Hydraulic fluid or diesel fuel leaking under pressure can penetrate the skin and cause infection or
other injury. To prevent personal injury: Relieve all pressure before disconnecting fluid lines or per-
forming work on the hydraulic system. Before applying pressure, make sure all connections are tight
and all components are in good condition. Never use your hand to check for suspected leaks under
pressure. Use a piece of cardboard or wood for this purpose. If injured by leaking fluid, see your
doctor immediately.
Failure to comply could result in death or serious injury.
W0178A
WARNING
Avoid injury!
Shut off the engine, remove the key, and make sure all motion is stopped before servicing the machine.
Failure to comply could result in death or serious injury.
W1128A
WARNING
Crushing hazard!
The lifting systems must be operated by qualified personnel who are aware of the correct procedures
to follow. Make sure all lifting equipment is in good condition, and all hooks are equipped with safety
latches.
Failure to comply could result in death or serious injury.
W0256A
WARNING
Heavy objects!
Lift and handle all heavy components using lifting equipment with adequate capacity. Always support
units or parts with suitable slings or hooks. Make sure the work area is clear of all bystanders.
Failure to comply could result in death or serious injury.
W0398A
WARNING
Explosion hazard!
Batteries emit explosive gases. Always ventilate when using in an enclosed area or when charging.
Keep the battery away from sparks, open flames, and other ignition sources.
Failure to comply could result in death or serious injury.
W0369A
NOTICE: Keep away from flames.
NOTICE: The air conditioner circuit is filled with high pressure gas, gas may spray out dangerously when loosening
lines.
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13. Engine - Engine and crankcase
Items to prepare:
• Wrenches [ 7 mm, 8 mm, 10 mm, 13 mm, 17 mm,
36 mm]
• Box wrench [ 24 mm]
• Shackle (with the required lifting capacity) x 2
• Wire rope (with the required breaking load)
• Lifting equipment (with the required lifting capacity)
• Marking pen
• Caps
• Plugs
• Waste oil can
• Rag
• Cleaning fluid
• Wood plank
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14. Engine - Engine and crankcase
Engine - Remove
1. Remove the counterweight. (For details, See " Coun-
terweight - Remove (39.140) and Counterweight - In-
stall (39.140)").
2. Remove the pump. (For details, See " Pump - Remove
(35.106) and Pump - Install (35.106)").
3. Use a wrench to remove the bolts (1) and (2), and then
remove the fan shroud (3).
LPIL12CX00144BB 1
4. Use a wrench to remove the bolts (1), and then remove
the fan guard (2).
LPIL12CX00145AB 2
5. Use a wrench [ 7 mm] to loosen the hose band (1) on
the radiator, and then remove the upper hose (2).
SMIL13CEX1230AB 3
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15. Engine - Engine and crankcase
6. Use a wrench [ 7 mm] to loosen the hose band (1) on
the radiator, and then remove the lower hose (2).
• Use caps to cover the radiator and hoses to prevent
the entry of water, dust or dirt.
• Before removing the radiator hoses, completely
drain the coolant.
SMIL13CEX1231AB 4
7. Use a wrench [ 13 mm] to loosen the line bolts (1) in 2
locations, and then remove the 2 lines (2) and (3) from
the compressor.
• Always remove the low-pressure (suction side) line
(2) first.
• Install caps or plugs to the compressor and lines to
prevent any entry of water, dust or dirt.
3. Line (discharge side)
SMIL13CEX1232AB 5
8. Use a wrench [ 8 mm] to loosen the hose band (1) on
the intercooler, and then remove the hose (2).
• Use caps to cover the line and hose to prevent the
entry of water, dust or dirt.
SMIL13CEX1233AB 6
9. Remove the hose bands (1) in the 3 locations.
SMIL13CEX1234AB 7
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16. Engine - Engine and crankcase
10. Prepare a waste oil can (1).
• Drain the engine oil before removing the engine oil
hose.
SMIL13CEX1235AB 8
11. Use a wrench [ 36 mm] to remove the 2 engine oil
remote hoses (1).
• Mark the engine and hoses so that the connectors
match at the time of assembly.
• Install caps or plugs to the engine and hoses to pre-
vent any entry of water, dust or dirt.
• Clean the engine and hoses by spraying them with
a parts cleaner to prevent scratches and prevent dirt
from accumulating on the connectors.
SMIL13CEX1236AB 9
12. Use a wrench [ 17 mm] to remove the bolt (1), and
then remove the negative-side battery cable (2).
• After removing terminals or harnesses, fix them to
the frame or a similar location so they do not interfere
with the frame. Also, be sure to protect them with
a rubber cap or other protective device, to prevent
sparks.
SMIL13CEX1237AB 10
13. Use a wrench [ 8 mm] to remove the 1 nut (1), and
then remove the wiring (2) from the starter motor.
SMIL13CEX1238AB 11
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17. Engine - Engine and crankcase
14. Use a wrench to remove the 1 nut (1), and then re-
move the wiring (2) from the starter motor.
SMIL13CEX1239AB 12
15. Remove the hose band (1), and then remove the fuel
hose (2).
• Install caps or plugs to the engine and hose to pre-
vent any entry of water, dust or dirt.
SMIL13CEX1240AB 13
16. Remove the hose band (1), and then remove the fuel
hose (2).
• Install caps or plugs to the engine and hoses to pre-
vent any entry of water, dust or dirt.
SMIL13CEX1241AB 14
17. Use a wrench [ 13 mm] to remove the 2 bolts (1), and
then remove the connector bracket (2).
SMIL13CEX1242AB 15
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18. Engine - Engine and crankcase
18. Use a wrench [ 13 mm] to remove the hose band (1)
from the bracket, and then remove the connectors (2).
• Wrap the removed connectors in plastic after tying
them together.
SMIL13CEX1243AB 16
19. Loosen the hose band (1), and then remove the heater
hose (2).
• Install caps or plugs to the engine and hose to pre-
vent any entry of water, dust or dirt.
SMIL13CEX1244AB 17
20. Loosen the hose band (1), and then remove the heater
hose (2).
• Install caps or plugs to the engine and hose to pre-
vent any entry of water, dust or dirt.
SMIL13CEX1245AB 18
21. Use a wrench [ 7 mm] to loosen the hose band (1),
and then remove the radiator hose (2).
• Use caps to cover the lines and hoses to prevent any
entry of water, dust or dirt.
SMIL13CEX1246AB 19
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19. Engine - Engine and crankcase
22. Use a wrench [ 8 mm] to loosen the hose band (1),
and then remove the air hose (2).
• Use caps to cover the lines and hoses to prevent any
entry of water, dust or dirt.
SMIL13CEX1247AB 20
23. Use a wrench [ 7 mm] to loosen the hose band (1),
and then remove the air hose (2).
• Use caps to cover the line and hose to prevent any
entry of water, dust or dirt.
SMIL13CEX1248AB 21
24. Remove the connectors (1) from the alternator.
SMIL13CEX1249AB 22
25. Use a wrench [ 10 mm] to remove the nut (1), and then
remove the wiring from the alternator (2).
SMIL13CEX1250AB 23
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20. Engine - Engine and crankcase
26. Use a wrench [ 13 mm] to remove the bolt (1), and
then remove the radiator hose clamp (2).
SMIL13CEX1251AB 24
27. Install the 2 shackles (1), and then use the wire rope
(2) and liftcrane to secure the engine.
SMIL13CEX1252BB 25
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21. Engine - Engine and crankcase
28. Use a box wrench [ 24 mm] to remove the 4 bolts (1)
from the mount.
SMIL13CEX1253BB 26
29. Use the wire rope (1) and liftcrane to lift the engine.
Thoroughly check that the location is safe before low-
ering the engine on wood planks, etc.
SMIL13CEX1254BB 27
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22. Engine - Engine and crankcase
Engine - Install
1. To install the engine, perform the reverse of the removal
procedure.
When installing each bolt, tighten them to the specified
torque.
For bolts for which the torque is not specified, see
Torque – Bolt and nut ().
After installing the engine, resupply coolant and engine
oil, perform fuel line air bleeding, cleaning, and perform
filling for the air conditioner gas. For details, see the
individual explanations for each procedure.
2. Run the engine at no-load idling and check for any wa-
ter or oil leaks.
3. Attach the hydraulic pump, covers, and counterweight.
For details, see the individual explanations for each
procedure.
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23. Engine - Engine and crankcase
Engine - Check - Engine oil
WARNING
Burn hazard!
Do not handle any service fluid (engine coolant, engine oil, hydraulic oil, etc.) at temperatures that
exceed 49 °C (120 °F). Allow fluids to cool before proceeding.
Failure to comply could result in death or serious injury.
W0330B
NOTICE: The engine should be in a horizontal position.
NOTICE: Wait at least 5 min before starting the engine and after stopping the engine.
Engine oil inspection
1. Remove the oil level gauge from the oil level gauge
guide tube.
NOTE: Wipe off the engine oil remaining on the oil level
gauge.
2. Install the oil level gauge to the oil level gauge guide
tube.
3. Remove the oil level gauge from the oil level gauge
guide tube.
4. Inspect the engine oil.
NOTE: Check the engine oil remaining on the oil level
gauge to inspect the engine oil level.
1. Upper limit
2. Lower limit
NOTE: If the oil level is under the lower limit, add engine
oil. Replace the engine oil if engine oil is dirty.
SMIL14CEX3221AB 1
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24. Engine - Engine and crankcase
Engine - Service instruction
Precautions on maintenance
To prevent the engine from being damaged and to en-
sure the reliability of engine performance, be careful
of the following points when performing maintenance
works.
When placing the engine on the ground, make sure that
the bearing surface of the oil pan does not directly con-
tact the ground.
Use an appropriate wood frame, etc. to support the en-
gine at the engine foot portion and the flywheel housing
portion. There is only a small gap between the oil pan
and oil pump strainer, so be careful not to damage the
oil pan and oil strainer.
• While the air duct or air cleaner is removed, cover the
open section of the intake to prevent foreign matters
from entering the cylinder.
If a foreign matter enters the cylinder, it may seri-
ously damage the cylinder when the engine starts.
• When maintaining the engine, be sure to disconnect
the negative battery cable.
Failure to do this may cause the harness or electrical
components to be damaged.
If energizing is required for inspection, be careful not
to cause a short.
• Before assembly, apply the engine oil to the slide
contact surface of the engine.
This work ensures appropriate lubrication when first
starting the engine.
• When the valve train component, piston, piston
ring, connecting rod, connecting rod bearing, and/or
crankshaft journal bearing are removed, line them
up in the correct order so that their original positions
are clear.
• When installing, install it in the same position as
when it was removed.
• When assembling the engine, replace the gasket, oil
seal, and O-ring with new ones.
• For a component with the liquid gasket applied, care-
fully remove the old liquid gasket and clean the com-
ponent so that no oil, water, and/or dust remain.
Thereafter, apply the specified liquid gasket to each
component before assembly.
• Assemble components with the liquid gasket applied
within 5 minutes of applying the liquid gasket.
If 5 min have passed, remove the old liquid gasket
and apply liquid gasket again.
• When assembling or installing a component, make
sure to tighten them at the specified torque to ensure
secure installation.
Important precautions for handling this engine
The holes and gaps in the fuel system including inside
the injector where the fuel passes through are manu-
factured with high precision.
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26. Engine - Engine and crankcase
Therefore, these are extremely sensitive to any foreign
matter, and may be severely damaged due to foreign
matter accidentally intruded. For this reason, extreme
care must be taken to prevent any foreign matter from
entering.
When performing maintenance on the fuel system, take
extreme care to prevent any foreign matter from enter-
ing the system.
• Before starting maintenance, clean the fuel line and
its surroundings.
• Be sure to wash your hands before starting mainte-
nance.
Do not put on cotton work gloves.
• When the fuel hose or fuel pipe is removed, cover
the opening with a plastic bag and fix it with a piece
of tape.
NOTICE: When the high-pressure piping of the fuel system
is removed, be sure to replace it with a new one. If it is
reused, the sealing surface may be damaged to cause fuel
leakage.
• When replacing the fuel hose and/or fuel pipe, do not
unpack new components before starting installation.
• When the fuel pipe, injection pipe, fuel injector, fuel
supply pump, and/or common rail are removed, seal
each opening immediately.
• Store the eyebolt and gasket in a clean parts box
with a cover so that foreign matter does not attach to
them.
• Fuel leakage may cause a fire. Therefore, be sure
to wipe spilled fuel after completing the maintenance
work and confirm that there is no fuel leakage before
starting the engine.
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27. Engine - Engine and crankcase
Crankcase - Remove
Removal of cylinder block
Battery ground cable disconnect
1. Disengage the battery ground cable from the battery.
Coolant drain
1. Drain the coolant from the radiator.
CAUTION:
After the coolant is discharged, make sure to tighten
the drain plug.
Engine oil drain
1. Remove the drain plug from the oil pan.
2. Drain the engine oil from the oil pan.
3. Install the drain plug to the oil pan.
Tightening torque: 70 N·m (51.63 lb ft)
Engine harness disconnect
1. Disengage the engine harness from the engine assem-
bly.
CAUTION:
Disconnect each connector.
Cooling fan removal
1. Remove the cooling fan (1) from the adapter (2).
SMIL13CEX1466AB 1
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28. Engine - Engine and crankcase
Fan guide removal
1. Remove the fan guide (6) from the fan guide bracket.
2. Remove the fan guide bracket from the engine assem-
bly.
1. Bolt
2. Washer
3. Rubber mount
4. Rubber mount assembly
5. Guide tube
SMIL13CEX1467AB 2
Cooling fan belt removal
1. Remove the cooling fan belt from the engine assembly.
1. Adjust bolt
2. Fixing bolt
3. Fixing bolt
SMIL13CEX1468AB 3
Crankshaft pulley removal
1. Remove the crankshaft pulley from the crankshaft.
2. Remove the crankshaft damper from the crankshaft
pulley.
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29. Engine - Engine and crankcase
Crankshaft front oil seal removal
1. Remove the crankshaft front oil seal (3) from the crank-
shaft using the special tool.
Special tool: Rear oil seal remover (refer to Crank-
shaft - Special tools (10.103))
1. Felt
• Remove the slinger (2) and oil seal together.
• If the slinger (2) of the remover is easy to come off,
the outer circumference of the jig can be tightened
using a clip band to improve the workability.
CAUTION:
Be careful not to damage the oil seal press-fitting
surface.
SMIL13CEX1607AA 4
SMIL13CEX1469AB 5
SMIL13CEX1470AA 6
Water pump assembly removal
1. Remove the adapter (1) from the water pump assembly
(4).
2. Remove the spacer (2) from the adapter (1).
3. Remove the fan pulley (3) from the water pump assem-
bly (4).
4. Disengage the water hose from the water pump assem-
bly (4).
5. Disengage the water return pipe from the water pump
assembly (4).
6. Remove the water pump assembly (4) from the front
cover.
5. Gasket
SMIL13CEX1471AB 7
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30. Engine - Engine and crankcase
Front cover removal
1. Remove the front cover from the cylinder block.
Turbocharger assembly removal
1. Remove the air cleaner duct from the air cleaner as-
sembly and the turbocharger assembly (1).
2. Remove the air intake hose from the turbocharger as-
sembly (1) and the intercooler.
3. Remove the exhaust pipe from the turbocharger as-
sembly (1).
4. Disengage the oil feed pipe (2) from the turbocharger
assembly (1).
• Remove the clip.
5. Remove the oil feed pipe (2) from the oil port cover.
• Remove the clip.
6. Disengage the oil return pipe (3) from the turbocharger
assembly (1).
7. Remove the oil return pipe (3) from the cylinder block.
SMIL13CEX1472BB 8
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