This document is a service manual for CX250D crawler excavators. It contains sections on the engine, hydraulic systems, frames and ballasting, tracks and track suspension, cab climate control, electrical systems, booms, dippers and buckets, and the platform, cab, bodywork and decals. The introduction emphasizes that all repair and maintenance work must only be done by qualified dealership personnel using the proper tools and procedures. Liability is disclaimed for damages caused by unapproved parts or improper servicing.
Case cx250 d, cx250d long reach lc version tier 4b (final) crawler excavator ...jfjkskekemm
This document provides service information for CX250D Crawler excavators including:
- Specifications and component information for the excavator's engine, cooling system, electrical system, and other systems.
- Sections covering maintenance and repair of engine components like the crankcase, cylinder heads, fuel system, and more.
- Additional chapters related to hydraulics, frames, tracks, climate control, electrical wiring, attachments, cab components, and fault codes.
Case cx250 d, cx250d long reach lc version tier 4b (final) crawler excavator ...fdjjjsekkskemm
This document is a service manual for Case CX250D crawler excavators with Tier 4B engines. It contains sections covering the excavator's engine, hydraulic systems, frames and ballasting, tracks and track suspension, cab climate control, electrical systems, booms, dippers, buckets, platform, cab bodywork and decals. Repair and maintenance should only be performed by qualified dealership personnel using the procedures in the manual. The manufacturer will not be responsible for damages caused by unapproved parts or components.
Case cx250 d, cx250d long reach lc version tier 4b (final) crawler excavator ...fjjskekfsem
This document is a service manual that provides specifications and repair instructions for the engine and related components of Case CX250D crawler excavators. It includes detailed sections on the engine and crankcase, cooling system, fuel system, electrical system, lubrication system, and exhaust system. The manual aims to guide qualified service personnel on maintenance, repairs, and component replacements according to the manufacturer's guidelines.
CASE CX250D LC Version Tier 4B (final) Crawler Excavator Service Repair Manua...gongyi2122252
This document is a service manual for Case CX250D crawler excavators with Tier 4B engines. It contains sections covering the excavator's engine, hydraulic systems, frames and ballasting, tracks and track suspension, cab climate control, electrical systems, booms, dippers, buckets, platform, cab bodywork and decals. Each section includes subsections for specific components and systems. The manual provides repair and maintenance instructions that should only be performed by qualified dealership personnel using the recommended special tools.
CASE CX250D LC Version Tier 4B (final) Crawler Excavator Service Repair Manua...sang1818141471
This document is a service manual for Case CX250D crawler excavators with Tier 4B engines. It contains sections covering the excavator's engine, hydraulic systems, frames and ballasting, tracks and track suspension, cab climate control, electrical systems, booms, dippers, buckets, platform, cab bodywork and decals. Repair and maintenance should only be performed by qualified dealership personnel using the procedures in the manual. The manufacturer will not be responsible for damages caused by unapproved parts or components.
CASE CX250D LC Version Tier 4B (final) Crawler Excavator Service Repair Manua...naoji181714047
This document is a service manual for Case CX250D crawler excavators with Tier 4B engines. It contains sections covering the excavator's engine, hydraulic systems, frames and ballasting, tracks and track suspension, cab climate control, electrical systems, booms, dippers, buckets, platform, cab bodywork and decals. Repair and maintenance should only be performed by qualified dealership personnel using the procedures and special tools described. The manufacturer will not be responsible for damages caused by unapproved parts or components used in servicing or repairs.
CASE CX250D, CX250D Long Reach LC Version Tier 4B (final) Crawler Excavator S...fujsekdmmdm
This document is a service manual that provides specifications and repair instructions for CX250D crawler excavators. It contains sections on the excavator's engine, hydraulic systems, frames and ballasting, tracks and track suspension, cab climate control, electrical systems, booms, dippers and buckets, platform, cab bodywork and decals. The engine section provides detailed specifications and component level repair instructions for the excavator's engine, including the crankcase, cylinder heads, fuel system, cooling system, lubrication system and electrical charging and starting systems.
Case cx350 d lc version tier 4b (final) crawler excavator service repair manualfjjskekfsem
This document provides specifications for the engine in a CX350D crawler excavator, including:
- The engine is a 6-cylinder inline diesel engine with a displacement of 7.79L and compression ratio of 16.3.
- Cooling is provided by a water cooling system with a thermostat that opens at 82-100°C depending on the type.
- Lubrication is provided by a compression type oil pump system with an oil capacity of 36-46L.
- Fuel is delivered by an electronic common rail injection system with multi-hole injector nozzles.
- Electrical systems include a 24-90V AC generator and 24V starter motor.
Case cx250 d, cx250d long reach lc version tier 4b (final) crawler excavator ...jfjkskekemm
This document provides service information for CX250D Crawler excavators including:
- Specifications and component information for the excavator's engine, cooling system, electrical system, and other systems.
- Sections covering maintenance and repair of engine components like the crankcase, cylinder heads, fuel system, and more.
- Additional chapters related to hydraulics, frames, tracks, climate control, electrical wiring, attachments, cab components, and fault codes.
Case cx250 d, cx250d long reach lc version tier 4b (final) crawler excavator ...fdjjjsekkskemm
This document is a service manual for Case CX250D crawler excavators with Tier 4B engines. It contains sections covering the excavator's engine, hydraulic systems, frames and ballasting, tracks and track suspension, cab climate control, electrical systems, booms, dippers, buckets, platform, cab bodywork and decals. Repair and maintenance should only be performed by qualified dealership personnel using the procedures in the manual. The manufacturer will not be responsible for damages caused by unapproved parts or components.
Case cx250 d, cx250d long reach lc version tier 4b (final) crawler excavator ...fjjskekfsem
This document is a service manual that provides specifications and repair instructions for the engine and related components of Case CX250D crawler excavators. It includes detailed sections on the engine and crankcase, cooling system, fuel system, electrical system, lubrication system, and exhaust system. The manual aims to guide qualified service personnel on maintenance, repairs, and component replacements according to the manufacturer's guidelines.
CASE CX250D LC Version Tier 4B (final) Crawler Excavator Service Repair Manua...gongyi2122252
This document is a service manual for Case CX250D crawler excavators with Tier 4B engines. It contains sections covering the excavator's engine, hydraulic systems, frames and ballasting, tracks and track suspension, cab climate control, electrical systems, booms, dippers, buckets, platform, cab bodywork and decals. Each section includes subsections for specific components and systems. The manual provides repair and maintenance instructions that should only be performed by qualified dealership personnel using the recommended special tools.
CASE CX250D LC Version Tier 4B (final) Crawler Excavator Service Repair Manua...sang1818141471
This document is a service manual for Case CX250D crawler excavators with Tier 4B engines. It contains sections covering the excavator's engine, hydraulic systems, frames and ballasting, tracks and track suspension, cab climate control, electrical systems, booms, dippers, buckets, platform, cab bodywork and decals. Repair and maintenance should only be performed by qualified dealership personnel using the procedures in the manual. The manufacturer will not be responsible for damages caused by unapproved parts or components.
CASE CX250D LC Version Tier 4B (final) Crawler Excavator Service Repair Manua...naoji181714047
This document is a service manual for Case CX250D crawler excavators with Tier 4B engines. It contains sections covering the excavator's engine, hydraulic systems, frames and ballasting, tracks and track suspension, cab climate control, electrical systems, booms, dippers, buckets, platform, cab bodywork and decals. Repair and maintenance should only be performed by qualified dealership personnel using the procedures and special tools described. The manufacturer will not be responsible for damages caused by unapproved parts or components used in servicing or repairs.
CASE CX250D, CX250D Long Reach LC Version Tier 4B (final) Crawler Excavator S...fujsekdmmdm
This document is a service manual that provides specifications and repair instructions for CX250D crawler excavators. It contains sections on the excavator's engine, hydraulic systems, frames and ballasting, tracks and track suspension, cab climate control, electrical systems, booms, dippers and buckets, platform, cab bodywork and decals. The engine section provides detailed specifications and component level repair instructions for the excavator's engine, including the crankcase, cylinder heads, fuel system, cooling system, lubrication system and electrical charging and starting systems.
Case cx350 d lc version tier 4b (final) crawler excavator service repair manualfjjskekfsem
This document provides specifications for the engine in a CX350D crawler excavator, including:
- The engine is a 6-cylinder inline diesel engine with a displacement of 7.79L and compression ratio of 16.3.
- Cooling is provided by a water cooling system with a thermostat that opens at 82-100°C depending on the type.
- Lubrication is provided by a compression type oil pump system with an oil capacity of 36-46L.
- Fuel is delivered by an electronic common rail injection system with multi-hole injector nozzles.
- Electrical systems include a 24-90V AC generator and 24V starter motor.
Case cx350 d lc version tier 4b (final) crawler excavator service repair manualjfjkskekemm
This document provides specifications for the 6HK1 engine used in CX350D crawler excavators, including:
- The engine has 6 cylinders and is water cooled, with a displacement of 7.79L
- The cooling system includes a centrifugal water pump and wax pellet thermostat, with thermostat valve opening temperatures ranging from 76-100 degrees Celsius
- The electrical system includes a 24-90V AC generator and 24V 5kW reduction starter
Case cx350 d lc version tier 4b (final) crawler excavator service repair manualfdjjjsekkskemm
This document is a service manual for the CX350D Crawler Excavator. It contains sections covering the engine systems, hydraulic systems, frames and ballasting, tracks and track suspension, cab climate control, electrical systems, booms, dippers and buckets, and the platform, cab, bodywork and decals. Repair and maintenance work should only be performed by qualified dealership personnel using the instructions and special tools provided. The manufacturer will not be responsible for damages caused by unauthorized parts or repairs.
Case cx210 d long reach lc version tier 4b (final) crawler excavator service ...fjjskekksemmm
This document is a service manual that provides specifications and repair/maintenance instructions for CX210D crawler excavators. It includes sections on the engine and related systems, hydraulic systems, frames and ballasting, tracks and suspensions, cab climate control, electrical systems, work equipment, platform/cab components, and fault codes. The document contains detailed part numbers, diagrams, specifications, and repair steps to guide maintenance and repairs of the excavators.
Case cx210 d crawler excavator service repair manualfjjskekksemmm
This document is a service manual for the CX210D Crawler Excavator. It provides maintenance and repair instructions for the excavator's engine, hydraulic systems, frames and ballasting, tracks and track suspension, cab climate control, electrical systems, booms, dippers, buckets, platform, cab, bodywork, and decals. The manual instructs only qualified dealership personnel to perform repairs, using special tools whenever possible. It warns that the manufacturer is not responsible for damages caused by unapproved replacement parts.
Case cx210 d long reach lc long reach (tier4 final) crawler excavator service...ufjjsjdkkskem
This document is a service manual for the CX210D Crawler Excavator. It provides maintenance and repair instructions for the excavator's engine, hydraulic systems, frames and ballasting, tracks and track suspension, cab climate control, electrical systems, booms, dippers, buckets, platform, cab, bodywork, and decals. The manual emphasizes that all repair and maintenance work must only be performed by qualified dealership personnel using the specified tools and procedures.
Case cx210 d long reach lc version tier 4b (final) crawler excavator service ...dfujsjefjkskemm
This document is a service manual for CX210D Crawler excavators. It provides part numbers, specifications, and repair/maintenance instructions for the engine, hydraulic systems, frames/ballasting, tracks/suspension, climate control, electrical systems, attachments, cab/bodywork, and fault codes. The manual includes an introduction and table of contents to guide users to the relevant sections.
Case cx210 d long reach lc version tier 4b (final) crawler excavator service ...ufjsekksmemm
This document is a service manual for CX210D Crawler excavators. It provides part numbers, specifications, and repair/maintenance instructions for the engine, hydraulic systems, frames/ballasting, tracks/suspension, climate control, electrical systems, attachments, cab/bodywork, and fault codes. The manual includes an introduction and detailed sections for the engine systems, including the crankcase, cylinder heads, fuel system, cooling system, lubrication system, and electrical components.
Komatsu WA470-3 Wheel Loader Service Repair Manual (WA470-3 Serial WA470H2005...han647runken
This document is a shop manual for the WA470-3 Wheel Loader that provides instructions on general safety, structure and function, testing and adjusting, disassembly and assembly, and maintenance standards. It outlines 23 general safety precautions to follow when working on the machine, such as wearing protective equipment, using lifting equipment properly, and following tightening torques. The manual is divided into sections for different components and contains technical information, troubleshooting charts, and step-by-step instructions for repairs. Symbols are used to mark important safety information and technical details.
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This document provides specifications and information about a WA150PZ-5 wheel loader, including:
- General assembly drawings and dimensions of the machine.
- Engine specifications including model, horsepower, torque, and fuel consumption.
- Performance specifications such as operating weight, bucket capacity, travel speeds, and gradeability.
- Hydraulic system details including pump models and cylinder sizes.
- A weight table listing weights of individual machine components.
- A list of recommended lubricants and coolants for the engine, transmission, hydraulics, axles, and other systems.
Komatsu HM400-2 Articulated Dump Truck Parts Catalogue Manual - SN A11001 AND...han647runken
This document provides part descriptions and numbers for engine components of the HM400-2 excavator from serial number A11001 and up. It includes sections for the cylinder head, rocker lever housing, rocker lever lever assembly, and rocker lever shaft assembly. Each section lists the relevant parts, descriptions, and quantities.
Komatsu HM400-1L Articulated Dump Truck Parts Catalogue Manual - SN A10001 AN...han647runken
This document provides parts information for an HM400-1L excavator with serial number range A10001-UP. It includes a list of major systems and components with reference page numbers. An example parts list is then provided for the engine mounting system with part numbers, descriptions, and other specifications.
Komatsu HM350-1L Articulated Dump Truck Parts Catalogue Manual - SN A10001 AN...han647runken
This document provides parts information for the engine and related systems of an HM350-1L machine with serial number A10001 or higher. It includes sections for the engine mounting, hoses, air intake and exhaust piping, air cleaner components, and other engine parts. Lists of part numbers, descriptions, and quantities are provided for each item.
Komatsu HM350-1 Articulated Dump Truck Parts Catalogue Manual - SN 1001 AND U...han647runken
This document provides parts information for an HM350-1 excavator with serial numbers 1001 and up. It includes a list of major systems and subsystems for the excavator. For each part listed, it provides the part number, name, quantity, and applicable serial number range. The document contains detailed parts listings for various engine and cooling system components.
Komatsu HM300-3 Articulated Dump Truck Parts Catalogue Manual - SN 3001 AND U...han647runken
This document provides parts information for an HM300-3 excavator with serial numbers 3001 and up. It includes sections for the engine, cooling system, fuel system, electrical system, and other components. The cooling system section lists units for the radiator, aftercooler, coolant piping, brake oil cooler, and brake oil cooler piping. Parts are identified by index number, part number, description, and quantity for each component. The document provides an exploded diagram and parts list for each assembly.
Komatsu HM300-2 Articulated Dump Truck Parts Catalogue Manual - SN 2001-2784.pdfhan647runken
This document contains parts lists and specifications for various engine and drivetrain components of an HM300-2 excavator with serial number 2001-2784. It includes 17 sections with details on the engine mounting, hoses, piping, air conditioning parts, damper, and other related systems. The document provides part numbers, names, quantities and serial number ranges for each component listed.
Komatsu HM300-1L Articulated Dump Truck Parts Catalogue Manual - SN A10001 AN...han647runken
This document provides parts information for an HM300-1L machine with serial number range A10001-UP. It includes a list of major system sections and references to more detailed parts pages for items like the engine mounting, hoses, piping, harness, damper, air cleaner, and other engine components. Parts are identified by number, description, and quantity.
Komatsu D155C-1 Pipe Layer Parts Catalogue Manual - SN 15686 AND UP.pdfhan647runken
This document provides parts information for a D155C-1 excavator with a SA6D140-2 engine installed. It includes lists of parts for the engine and its related systems, including the cooling system, fuel tank and piping, and electrical system. The parts are organized by section and item number, and each part includes its number, name, quantity, and applicable serial number range.
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2. SERVICE MANUAL
CX250D Crawler excavators LC version (TIER4 FINAL) - EU Market
CX250D Crawler excavators NLC version (TIER4 FINAL) - EU Market
CX250D Long Reach Crawler excavators LC Long Reach (TIER4 FINAL)
- EU Market
47843013 21/05/2015
EN
3. Contents
INTRODUCTION
Engine....................................................................................... 10
[10.001] Engine and crankcase ............................................................. 10.1
[10.102] Pan and covers .................................................................... 10.2
[10.106] Valve drive and gears .............................................................. 10.3
[10.101] Cylinder heads ..................................................................... 10.4
[10.105] Connecting rods and pistons....................................................... 10.5
[10.103] Crankshaft and flywheel............................................................ 10.6
[10.216] Fuel tanks .......................................................................... 10.7
[10.206] Fuel filters .......................................................................... 10.8
[10.218] Fuel injection system............................................................... 10.9
[10.202] Air cleaners and lines ............................................................ 10.10
[10.250] Turbocharger and lines........................................................... 10.11
[10.254] Intake and exhaust manifolds and muffler ....................................... 10.12
[10.500] Selective Catalytic Reduction (SCR) exhaust treatment ......................... 10.13
[10.501] Exhaust Gas Recirculation (EGR) - Diesel Particulate Filter (DPF) exhaust
treatment .................................................................................. 10.14
[10.400] Engine cooling system ........................................................... 10.15
[10.414] Fan and drive .................................................................... 10.16
[10.310] Aftercooler........................................................................ 10.17
[10.304] Engine lubrication system........................................................ 10.18
Hydraulic systems....................................................................... 35
[35.000] Hydraulic systems.................................................................. 35.1
[35.300] Reservoir, cooler, and filters........................................................ 35.2
[35.106] Variable displacement pump ....................................................... 35.3
[35.102] Pump control valves................................................................ 35.4
[35.359] Main control valve.................................................................. 35.5
47843013 21/05/2015
4. [35.357] Pilot system ........................................................................ 35.6
[35.355] Hydraulic hand control ............................................................. 35.7
[35.356] Hydraulic foot control............................................................... 35.8
[35.352] Hydraulic swing system ............................................................ 35.9
[35.353] Hydraulic travel system .......................................................... 35.10
[35.354] Hydraulic central joint ............................................................ 35.11
[35.736] Boom hydraulic system .......................................................... 35.12
[35.737] Dipper hydraulic system.......................................................... 35.13
[35.738] Excavator and backhoe bucket hydraulic system................................ 35.14
[35.360] Hammer and rotating bucket hydraulic system .................................. 35.15
Frames and ballasting ................................................................. 39
[39.140] Ballasts and supports .............................................................. 39.1
Tracks and track suspension........................................................ 48
[48.130] Track frame and driving wheels .................................................... 48.1
[48.100] Tracks .............................................................................. 48.2
[48.134] Track tension units ................................................................. 48.3
[48.138] Track rollers ........................................................................ 48.4
Cab climate control ..................................................................... 50
[50.100] Heating ............................................................................. 50.1
[50.200] Air conditioning..................................................................... 50.2
Electrical systems....................................................................... 55
[55.000] Electrical system ................................................................... 55.1
[55.100] Harnesses and connectors......................................................... 55.2
[55.525] Cab engine controls................................................................ 55.3
[55.015] Engine control system.............................................................. 55.4
[55.201] Engine starting system ............................................................. 55.5
[55.301] Alternator........................................................................... 55.6
[55.302] Battery.............................................................................. 55.7
47843013 21/05/2015
5. [55.202] Cold start aid ....................................................................... 55.8
[55.011] Fuel tank system ................................................................... 55.9
[55.010] Fuel injection system............................................................. 55.10
[55.014] Engine intake and exhaust system............................................... 55.11
[55.988] Selective Catalytic Reduction (SCR) electrical system .......................... 55.12
[55.989] Exhaust Gas Recirculation (EGR) electrical system ............................. 55.13
[55.012] Engine cooling system ........................................................... 55.14
[55.013] Engine oil system ................................................................ 55.15
[55.640] Electronic modules ............................................................... 55.16
[55.512] Cab controls...................................................................... 55.17
[55.036] Hydraulic system control ......................................................... 55.18
[55.051] Cab Heating, Ventilation, and Air-Conditioning (HVAC) controls................. 55.19
[55.050] Heating, Ventilation, and Air-Conditioning (HVAC) control system............... 55.20
[55.524] Cab controls (Lift arm, Boom, Dipper, Bucket) ................................... 55.21
[55.416] Swing control system ............................................................ 55.22
[55.417] Travel control system ............................................................ 55.23
[55.530] Camera........................................................................... 55.24
[55.518] Wiper and washer system........................................................ 55.25
[55.404] External lighting .................................................................. 55.26
[55.514] Cab lighting ...................................................................... 55.27
[55.408] Warning indicators, alarms, and instruments .................................... 55.28
[55.992] Anti-theft system ................................................................. 55.29
[55.DTC] FAULT CODES.................................................................. 55.30
Booms, dippers, and buckets ....................................................... 84
[84.910] Boom ............................................................................... 84.1
[84.912] Dipper arm ......................................................................... 84.2
[84.100] Bucket.............................................................................. 84.3
Platform, cab, bodywork, and decals............................................. 90
[90.150] Cab................................................................................. 90.1
47843013 21/05/2015
8. INTRODUCTION
Foreword - Important notice regarding equipment servicing
All repair and maintenance work listed in this manual must be carried out only by qualified dealership personnel,
strictly complying with the instructions given, and using, whenever possible, the special tools.
Anyone who performs repair and maintenance operations without complying with the procedures provided herein
shall be responsible for any subsequent damages.
The manufacturer and all the organizations of its distribution chain, including - without limitation - national, regional, or
local dealers, reject any responsibility for damages caused by parts and/or components not approved by the manu-
facturer, including those used for the servicing or repair of the product manufactured or marketed by the manufacturer.
In any case, no warranty is given or attributed on the product manufactured or marketed by the manufacturer in case
of damages caused by parts and/or components not approved by the manufacturer.
The manufacturer reserves the right to make improvements in design and changes in specifications at any time without
notice and without incurring any obligation to install them on units previously sold. Specifications, descriptions, and
illustrative material herein are as accurate as known at time of publication but are subject to change without notice.
In case of questions, refer to your CASE CONSTRUCTION Sales and Service Networks.
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3
9. INTRODUCTION
Safety rules
Personal safety
This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all
safety messages that follow this symbol to avoid possible death or injury.
Throughout this manual you will find the signal words DANGER, WARNING, and CAUTION followed by special in-
structions. These precautions are intended for the personal safety of you and those working with you.
Read and understand all the safety messages in this manual before you operate or service the machine.
DANGER indicates a hazardous situation that, if not avoided, will result in death or serious injury.
WARNING indicates a hazardous situation that, if not avoided, could result in death or serious injury.
CAUTION indicates a hazardous situation that, if not avoided, could result in minor or moderate injury.
FAILURE TO FOLLOW DANGER, WARNING, AND CAUTION MESSAGES COULD RESULT
IN DEATH OR SERIOUS INJURY.
Machine safety
NOTICE: Notice indicates a situation that, if not avoided, could result in machine or property damage.
Throughout this manual you will find the signal word Notice followed by special instructions to prevent machine or
property damage. The word Notice is used to address practices not related to personal safety.
Information
NOTE: Note indicates additional information that clarifies steps, procedures, or other information in this manual.
Throughout this manual you will find the word Note followed by additional information about a step, procedure, or
other information in the manual. The word Note is not intended to address personal safety or property damage.
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4
10. INTRODUCTION
Safety rules – General information
Cleaning
Clean the metal parts with cleaning solution that meets the standard and steam cleaning. (except for bearings)
After cleaning, dry well, and inject oil in all parts.
Also inject oil into the bearings after drying.
Inspection
When disassembling parts, check all the parts.
If there are any worn or damaged parts, replace them.
Inspect carefully to prevent initial breakdowns.
Bearing
Replace any loose bearings.
Air dry bearings before installing them.
Needle bearing
When inserting needle bearings, be very careful not to damage them.
Apply grease to the section where the needle bearing will be inserted.
Gear
Check that there is no wear and no damage.
Oil seal, O-ring, gasket
Always install new oil seals, O-rings, and gaskets.
Apply grease to sections where oil seals and O-rings will be inserted.
Shaft
Check that there is no wear and no damage.
Check the bearings and check for damaged oil seals on the shaft.
Service parts
Install CASE CONSTRUCTION genuine service parts.
When placing an order, check the parts catalog. It contains the CASE CONSTRUCTION genuine part numbers.
Any breakdowns arising from the installation of non-genuine parts are not covered by the warranty.
Lubricants (fuel, hydraulic oil)
Use the oil from the specified company or specified in the operator's manual or service Manual.
Any breakdowns arising from any fuel or hydraulic oil other than those specified are not covered by the warranty.
47843013 21/05/2015
5
11. SERVICE MANUAL
Engine
CX250D Crawler excavators LC version (TIER4 FINAL) - EU Market
CX250D Crawler excavators NLC version (TIER4 FINAL) - EU Market
CX250D Long Reach Crawler excavators LC Long Reach (TIER4 FINAL)
- EU Market
47843013 21/05/2015
10
12. Engine - Engine and crankcase
Engine - General specification
Engine main specifications
Item Engine model 4HK1
Type
Diesel/4-cycle/water-cooled, inline 4 cylinder
OHC
Shape of combustion chamber Direct injection type
Cylinder liner type Dry type
Cylinder bore x stroke 115 mm (4.53 in) x 125 mm (4.92 in)
Displacement 5.193 L (317 in³)
Compression ratio 16.5
Compression pressure 3.23 MPa (469 psi) 200 RPM
Idling speed 800 RPM
Intake 0.4 mm (0.016 in) While cool
Valve clearance
Exhaust 0.4 mm (0.016 in) While cool
Ignition method Compression ignition
Injection order 1, 3, 4, 2
Lubrication system
Lubrication type Compression type
Oil pump type Gear type
Lubrication oil amount 19.5 - 27 L (5.2 - 7.1 US gal)
Oil filter type
Full-flow/partial flow integrated filter (Cartridge
type)
Oil cooling type Built-in type, water cooling
Cooling system
Cooling type Water cooling
Radiator type Corrugated fin (Pressure type)
Water pump type Centrifugal type, belt type
Thermostat type 2-wax type unit
76.5 °C (170 °F) With jiggle valve
Type 1
82 °C (180 °F) Without jiggle valve
85 °C (185 °F) With jiggle valve
Thermostat valve open valve
temperature
Type 2
82 °C (180 °F) Without jiggle valve
Coolant capacity 14.5 L (3.8 US gal)
Fuel system
Injection pump type Electronic control common rail (fuel rail) type
Governor type Electronic type
Timer type Electronic type
Injection nozzle type
Multi-hole type 7 holes, inner diameter Ø
0.14 mm (0.0055 in)
Charging system
Generator type AC type
Output 24 V 50 A
Regulator type IC
Starter system
Starter type Reduction type
Output 24 V 5.0 kW
Preheat system type Glow plug
Glow plug standard voltage/current 23 V 3.5 A
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13. Engine - Engine and crankcase
Cooling system main specifications
Item Specifications
Water pump Centrifugal impeller method
Pulley ratio 0.85
Thermostat Wax pellet type
90 °C (194 °F) With jiggle valve
Type 1
95 °C (203 °F) Without jiggle valve
100 °C (212 °F) With jiggle valve
Full open temperature
Type 2
95 °C (203 °F) Without jiggle valve
Electrical system main specifications
Generator
Item Data
Isuzu parts number 8980921161
Nominal output 24 V/ 50 A
Rated speed 5000 RPM
Regulator type IC type
Regulated voltage 27.5 - 29.5 V
Weight 9.5 kg (20.9 lb)
Starter
Type (Manufacturer) Nikko
Voltage 24 V
Output 5 kW (6.8 Hp)
Rated
Time 30 s
No. of pinion gears 13
Direction of rotation (toward pinion) Clockwise
Weight (approx.) 8.0 kg (17.6 lb)
Current/voltage 85 A or less/ 24 V
No-load characteristics
Speed 3300 RPM or more
Current/voltage 400 A/ 18.5 V
Torque 28.4 N·m (20.95 lb ft) or more
Load characteristics
Speed 1250 RPM or more
Current/voltage 1400 A or less/ 9 V
Locking characteristics
Torque 88.2 N·m (65.05 lb ft) or more
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14. Engine - Engine and crankcase
Engine - Identification
Engine number
SMIL13CEX1711GB 1
1. Engine number stamping
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15. Engine - Engine and crankcase
Engine - Static description
The control provided by the control unit applies to the range from injection to air intake and exhaust, including fuel
injection quantity, injection timing, air intake restriction, EGR, and idling speed.
Cylinder block
The cylinder block is made of cast iron, and it has an equal center distance for each bore and a high rigidity, and the
center of the crankshaft matches the center of the block. Tighten the bearing cap using the plastic region rotational
angle tightening method with the ladder frame structure.
Cylinder liner
A cylinder liner that matches with the cylinder block bore inner diameter is selected, and the identification number is
stamped on the left side of the cylinder.
Piston
The piston is a strut cast autothermatic piston made of aluminum alloy, and the combustion chamber is the round
re-entrant type.
Cylinder head
The cylinder head is made of cast iron and has four valves per cylinder. The angle tightening method has been
adopted for the cylinder head bolt to further improve its reliability and durability.
Crankshaft
The crankshaft uses tufftrided steel, and each of the journal diameter grades are marked on the No. 1 balance weight.
EGR system
The EGR system is controlled by the engine control module (ECM) according to various data, including the water
temperature, engine speed, and engine load, to recirculate the exhaust gas for purification. The primary components
are the EGR valve, EGR cooler, and various sensors.
Connecting rod cap bolt
The angle tightening method has been adopted for the connecting rod cap bolt to further improve its reliability and
durability.
Common rail (fuel rail) type electronic control injection system
The common rail (fuel rail) type electronic control injection system consists of the fuel supply pump that sets the target
pressure of the high pressure fuel to supply the fuel, the common rail (fuel rail) that measures the high-pressure fuel,
and the fuel injector that injects the fuel in the form of a fine mist. Each of these is controlled by the ECM based on
various signals that control the injection timing and injection quantity in accordance with driving conditions.
Fuel injector
The fuel injector has adopted the 7- hole nozzle, and adjusts the fuel injection quantity and injection timing by opening
or closing the electromagnetic valve on the injector head portion.
The ECM corrects variations in the fuel injection quantity between fuel injectors in accordance with the ID code data
in the memory. When adjusting the fuel injector, the ID code data must be recorded in the ECM.
Fuel filter with sedimenter
The fuel filter with sedimenter removes water by using the difference in the specific gravity of diesel oil and water, and
notifies the operator through the indicator when it becomes full of water.
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16. Engine - Engine and crankcase
Preheat system
The preheat system consists of the ECM, glow relay, glow plug, and glow indicator light. The preheat system is
activated when the engine coolant temperature is low so as to help the engine start.
Lubricating system
An oil filter with a full-flow bypass is used, and the pistons are cooled down using the water-cooled oil cooler and the
oil jet.
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17. Engine - Engine and crankcase
Engine - Prepare
WARNING
Escaping fluid!
Hydraulic fluid or diesel fuel leaking under pressure can penetrate the skin and cause infection or
other injury. To prevent personal injury: Relieve all pressure before disconnecting fluid lines or per-
forming work on the hydraulic system. Before applying pressure, make sure all connections are tight
and all components are in good condition. Never use your hand to check for suspected leaks under
pressure. Use a piece of cardboard or wood for this purpose. If injured by leaking fluid, see your
doctor immediately.
Failure to comply could result in death or serious injury.
W0178A
WARNING
Avoid injury!
Shut off the engine, remove the key, and make sure all motion is stopped before servicing the machine.
Failure to comply could result in death or serious injury.
W1128A
WARNING
Crushing hazard!
The lifting systems must be operated by qualified personnel who are aware of the correct procedures
to follow. Make sure all lifting equipment is in good condition, and all hooks are equipped with safety
latches.
Failure to comply could result in death or serious injury.
W0256A
WARNING
Heavy objects!
Lift and handle all heavy components using lifting equipment with adequate capacity. Always support
units or parts with suitable slings or hooks. Make sure the work area is clear of all bystanders.
Failure to comply could result in death or serious injury.
W0398A
WARNING
Explosion hazard!
Batteries emit explosive gases. Always ventilate when using in an enclosed area or when charging.
Keep the battery away from sparks, open flames, and other ignition sources.
Failure to comply could result in death or serious injury.
W0369A
NOTICE: Keep away from flames.
NOTICE: The air conditioner circuit is filled with high pressure gas, gas may spray out dangerously when loosening
lines.
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18. Engine - Engine and crankcase
Items to prepare:
• Wrenches [ 7 mm, 8 mm, 9,5 mm, 10 mm, 13 mm,
14 mm, 17 mm, 36 mm ]
• Box wrench [ 24 mm]
• Shackle (with the required lifting capacity) x 2
• Wire rope (with the required breaking load)
• Lifting equipment (with the required lifting capacity)
• Marking pen
• Cap
• Plug
• Waste oil can
• Rag
• Cleaning fluid
• Wood plank, etc.
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19. Engine - Engine and crankcase
Engine - Remove
1. Remove the counterweight. (For details, See " Coun-
terweight - Remove (39.140) and Counterweight - In-
stall (39.140)").
2. Remove the pump. (For details, See " Pump - Remove
(35.106) and Pump - Install (35.106)").
3. Use a wrench [ 14 mm] to remove the bolts (1) and (2),
and then remove the fan shroud (3).
LPIL12CX00144BB 1
4. Use a wrench to remove the bolts (1), and then remove
the fan guard (2).
LPIL12CX00145AB 2
5. Use a wrench [ 7 mm] to loosen the hose band (1) on
the radiator, and then remove the upper hose (2).
SMIL13CEX1230AB 3
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20. Engine - Engine and crankcase
6. Use a wrench [ 7 mm] to loosen the hose band (1) on
the radiator, and then remove the lower hose (2).
• Attach caps at each location of the radiator and the
hose so as to prevent invasion of water, dust, and
dirt.
• Completely drain coolant before removing the radia-
tor hose.
SMIL13CEX1231AB 4
7. Use a wrench [ 12 mm] to loosen the line bolts (1) in 2
locations, and then remove the pipings (2) and (3) from
the compressor.
• Make sure to remove the piping (2) of low pressure
(suction side) side first.
• Attach caps and plugs at each location of the com-
pressor and piping in order to prevent invasion of wa-
ter, dust and dirt.
3. Line (discharge side)
SMIL13CEX1232AB 5
8. Use a wrench [ 8 mm] to loosen the hose band (1) on
the intercooler, and then remove the hose (2).
• Attach caps at each location of the piping and the
hose so as to prevent invasion of water, dust and
dirt.
SMIL13CEX1233AB 6
9. Prepare a waste oil can (1).
• Drain the engine oil before removing the engine oil
hose.
SMIL13CEX1235AB 7
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21. Engine - Engine and crankcase
10. Use a wrench [ 36 mm] to remove the 2 engine oil
remote hoses (1).
• Apply marking at each location of the engine and the
hoses so as to match connections at assembling.
• Attach caps and plugs at each location of the engine
and the hoses so as to prevent invasion of water,
dust and dirt.
• Wash each location of the engine and the hoses by
blowing parts cleaner so as to prevent adhering dirt
at connections and not to damage them.
SMIL13CEX1236AB 8
11. Remove the nut (1) with a wrench [ 13 mm] to remove
the battery cable (2) for minus side.
• Secure the terminal and harness in order to prevent
them from touching the frame or other parts when
they have been removed. Or protect them with a
rubber cap or other cap to prevent sparks.
SMIL14CEX5664AB 9
12. Use a wrench [ 8 mm] to remove the nut (1), and then
disconnect the wiring (2) from the starter motor.
SMIL13CEX1238AB 10
13. Use a wrench [ 14 mm] to remove the nut (1), and then
disconnect the wiring (2) from the starter motor.
SMIL13CEX1239AB 11
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22. Engine - Engine and crankcase
14. Remove the hose band (1), and then remove the fuel
hose (2).
• Attach caps and plugs at the engine and the hoses
so as to prevent invasion of water, dust and dirt.
SMIL13CEX1240AB 12
15. Remove the hose band (1), and then remove the fuel
hose (2).
• Attach caps and plugs at the engine and the hoses
so as to prevent invasion of water, dust and dirt.
SMIL13CEX1241AB 13
16. Use a wrench [ 13 mm] to remove the 2 bolts (1), and
then remove the connector bracket (2).
SMIL13CEX1242AB 14
17. Use a wrench [ 13 mm] to remove the hose band (1)
from the bracket, and then remove the connectors (2).
• Wrap the disconnected connectors with a plastic
sheet after bundle them.
SMIL13CEX1243AB 15
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23. Engine - Engine and crankcase
18. Loosen the hose band to disconnect the three heater
hoses (1).
Loosen the hose band to disconnect the fuel hose (2).
• Attach caps and plugs at the engine and the hoses
so as to prevent invasion of water, dust and dirt.
SMIL14CEX5665AB 16
19. Use a wrench [ 9.5 mm] to loosen the hose band (1),
and then remove the air hose (2).
• Attach caps at the piping and the hose so as to pre-
vent invasion of water, dust and dirt.
SMIL13CEX1248AB 17
20. Remove the connectors (1) from the alternator.
SMIL13CEX1249AB 18
21. Use a wrench [ 10 mm] to remove the nut (1), and then
remove the wiring (2) from the alternator.
SMIL13CEX1250AB 19
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24. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
25. Engine - Engine and crankcase
22. Remove the six nuts (1) with a wrench [ 13 mm] to
remove the muffler (2).
SMIL14CEX5666AB 20
23. Attach the two shackles (1) and then secure the en-
gine main unit with a wire rope (2) and a lifting equip-
ment.
SMIL13CEX1252BB 21
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26. Engine - Engine and crankcase
24. Use a box wrench [ 24 mm] to remove the 4 bolts (1)
from the mount.
SMIL13CEX1253BB 22
25. Lift the engine main unit with a wire rope (1) and a
lifting equipment. Make sure that you have a safe site,
and then settle the engine on a wood plank or other
block.
SMIL13CEX1254BB 23
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27. Engine - Engine and crankcase
Engine - Install
1. To install the engine, perform the reverse of the removal
procedure.
After installing the engine, resupply coolant and engine
oil, perform fuel line air bleeding, and perform filling for
the air-conditioner gas.
For details, see the individual explanations for each
procedure.
2. Run the engine at no-load idling and check for any wa-
ter or oil leaks.
3. Attach the hydraulic pump, covers, and counterweight.
For details, see the individual explanations for each
procedure.
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28. Engine - Engine and crankcase
Engine - Check - Engine oil
WARNING
Burn hazard!
Do not handle any service fluid (engine coolant, engine oil, hydraulic oil, etc.) at temperatures that
exceed 49 °C (120 °F). Allow fluids to cool before proceeding.
Failure to comply could result in death or serious injury.
W0330B
NOTICE: The engine should be in a horizontal position.
NOTICE: Wait at least 5 min before starting the engine and after stopping the engine.
Engine oil inspection
1. Remove the oil level gauge from the oil level gauge
guide tube.
NOTE: Wipe off the engine oil remaining on the oil level
gauge.
2. Install the oil level gauge to the oil level gauge guide
tube.
3. Remove the oil level gauge from the oil level gauge
guide tube.
4. Inspect the engine oil.
NOTE: Check the engine oil remaining on the oil level
gauge to inspect the engine oil level.
1. Upper limit
2. Lower limit
NOTE: If the oil level is under the lower limit, add engine
oil. Replace the engine oil if engine oil is dirty.
SMIL14CEX3221AB 1
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29. Engine - Engine and crankcase
Engine - Test - Engine oil
Sampling of engine oil
1. Open the side door (1).
At this time, make sure to apply the lock (2).
SMIL14CEX1174AB 1
2. Place a sampling container under the sampling port (1).
3. Open the valve (2) to drain a proper amount of oil.
4. Close the valve (2) to check that there is no leakage.
5. If necessary, add the same amount of oil as the drained
oil.
SMIL14CEX1175AB 2
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