This document provides instructions for removing and installing the engine on CK25-CK28 Crawler Excavators. It outlines 19 steps to remove the engine, including draining fluids, disconnecting hoses and cables, and removing mounting bolts. Precautions and notes are provided for installing components in reverse order. Tools required include various wrenches, pullers, and lifting equipment to safely handle parts.
This document provides an outline and general precautions for a shop manual. It discusses the copyright of the manual, preparation for disassembling equipment, safety procedures, hydraulic and electrical equipment handling, welding repairs, and international unit systems. The outline covers topics to be included in the manual such as specifications, maintenance, systems, disassembly, troubleshooting, engines, and optional attachment installation procedures.
JCB 525-58 TELESCOPIC HANDLER Service Repair Manual ALL:561001 Onwardssjehfd ksejfm
This is the Highly Detailed factory service repair manual for theJCB 525-58 TELESCOPIC HANDLER, this Service Manual has detailed illustrations as well as step by step instructions,It is 100 percents complete and intact. they are specifically written for the do-it-yourself-er as well as the experienced mechanic.JCB 525-58 TELESCOPIC HANDLER Service Repair Workshop Manual provides step-by-step instructions based on the complete dis-assembly of the machine. It is this level of detail, along with hundreds of photos and illustrations, that guide the reader through each service and repair procedure. Complete download comes in pdf format which can work under all PC based windows operating system and Mac also, All pages are printable. Using this repair manual is an inexpensive way to keep your vehicle working properly.
Service Repair Manual Covers:
General
Hydraulics
Body and Framework
PlaceAce Control System
Servo Control System
Engine
Transmission
Axles
Brakes
Hydraulic Steering
Electrics
Service Tools
Index
File Format: PDF
Compatible: All Versions of Windows & Mac
Language: English
Requirements: Adobe PDF Reader
NO waiting, Buy from responsible seller and get INSTANT DOWNLOAD, Without wasting your hard-owned money on uncertainty or surprise! All pages are is great to haveJCB 525-58 TELESCOPIC HANDLER Service Repair Workshop Manual.
Looking for some other Service Repair Manual,please check:
https://www.aservicemanualpdf.com/
Thanks for visiting!
Kawasaki 90 z6 wheel loader service repair manual (serial no. 90c7 9001 and up)fjsjjekdkme
This document provides guidelines and precautions for disassembling and reassembling a wheel loader. It discusses preparing the work area, inspecting components, draining fluids, cleaning parts, applying lubricants, and ensuring proper tightening of fasteners. Special attention should be given to sliding surfaces, seals, and markings for reassembly. Tools and loose parts should be accounted for after completion. Floating seals and nylon slings require special handling to prevent damage or improper installation.
Case cx160 b crawler excavator service repair manualdfujsjefjkskemm
Here are the recommended engine oils for different ambient temperatures:
- Above 0°C (32°F):
CASE/AKCELA MULTIGRADE "No. 1 ENGINE OIL" SAE 15W-40, API CF-4 or CG-4
- Below 0°C (32°F):
CASE/AKCELA MULTIGRADE "No. 1 ENGINE OIL" SAE 5W-30, API CF-4 or CG-4
- Extreme cold temperatures:
CASE/AKCELA MULTIGRADE "No. 1 ENGINE OIL" SAE 0W-30, API CF-4 or CG-4
The CASE/AKCELA
Kubota gr2100 ec lawnmower service repair manualfujsjefkskemm
This document provides guidelines and specifications for maintenance and repair of a GR2100EC workshop manual. It outlines general precautions for electrical parts, wiring, batteries, fuses, connectors and circuit testing. It also specifies lubricants, fuel, coolant and tightening torques. Maintenance checklists are provided for daily, 50 hour, 100 hour, 150 hour, 200 hour, 400 hour, yearly and 2 yearly checks. Special tools required for the engine and tractor are also listed. Tire pressure specifications and tread checks are covered as well.
Case cx160 crawler excavator service repair manualjksejkmds
This document provides a table of contents for service manuals related to the CX160 Crawler Excavator. It lists sections covering general machine information, the engine, fuel system, electrical system, undercarriage, drive train, undercarriage hydraulics, upperstructure hydraulics, upperstructure, and air conditioning. Safety procedures are outlined, including cleaning and inspecting parts, handling bearings and gears, installing seals and gaskets, and using genuine replacement parts. Standard torque specifications are provided for cap screws and nuts.
Kawasaki 90 z6 wheel loader service repair manual (serial no. 90c7 0101 and up)fjsjjekdkme
This document provides specifications and component layout information for a 90Z6 wheel loader.
The specifications section lists operating weights, engine details, dimensions, speeds and other technical specifications for the GSC and LSC models.
The component layout sections include diagrams and lists showing the layout and weights of major components such as the chassis, powertrain, hydraulic, electrical and other systems. Component names, locations and approximate weights are provided.
Komatsu sa12 v140z 1 series diesel engine service repair manualGingerHines
This shop manual provides information to aid technicians in performing repairs on Komatsu engines. It is divided into sections covering general information, structure and function, testing and troubleshooting, disassembly and assembly, maintenance standards, and repair of parts. The manual recommends specific coating materials for different applications and advises safety precautions for hoisting heavy components during repairs. Technicians are instructed to keep the manual up to date using revision information from distributors.
This document provides an outline and general precautions for a shop manual. It discusses the copyright of the manual, preparation for disassembling equipment, safety procedures, hydraulic and electrical equipment handling, welding repairs, and international unit systems. The outline covers topics to be included in the manual such as specifications, maintenance, systems, disassembly, troubleshooting, engines, and optional attachment installation procedures.
JCB 525-58 TELESCOPIC HANDLER Service Repair Manual ALL:561001 Onwardssjehfd ksejfm
This is the Highly Detailed factory service repair manual for theJCB 525-58 TELESCOPIC HANDLER, this Service Manual has detailed illustrations as well as step by step instructions,It is 100 percents complete and intact. they are specifically written for the do-it-yourself-er as well as the experienced mechanic.JCB 525-58 TELESCOPIC HANDLER Service Repair Workshop Manual provides step-by-step instructions based on the complete dis-assembly of the machine. It is this level of detail, along with hundreds of photos and illustrations, that guide the reader through each service and repair procedure. Complete download comes in pdf format which can work under all PC based windows operating system and Mac also, All pages are printable. Using this repair manual is an inexpensive way to keep your vehicle working properly.
Service Repair Manual Covers:
General
Hydraulics
Body and Framework
PlaceAce Control System
Servo Control System
Engine
Transmission
Axles
Brakes
Hydraulic Steering
Electrics
Service Tools
Index
File Format: PDF
Compatible: All Versions of Windows & Mac
Language: English
Requirements: Adobe PDF Reader
NO waiting, Buy from responsible seller and get INSTANT DOWNLOAD, Without wasting your hard-owned money on uncertainty or surprise! All pages are is great to haveJCB 525-58 TELESCOPIC HANDLER Service Repair Workshop Manual.
Looking for some other Service Repair Manual,please check:
https://www.aservicemanualpdf.com/
Thanks for visiting!
Kawasaki 90 z6 wheel loader service repair manual (serial no. 90c7 9001 and up)fjsjjekdkme
This document provides guidelines and precautions for disassembling and reassembling a wheel loader. It discusses preparing the work area, inspecting components, draining fluids, cleaning parts, applying lubricants, and ensuring proper tightening of fasteners. Special attention should be given to sliding surfaces, seals, and markings for reassembly. Tools and loose parts should be accounted for after completion. Floating seals and nylon slings require special handling to prevent damage or improper installation.
Case cx160 b crawler excavator service repair manualdfujsjefjkskemm
Here are the recommended engine oils for different ambient temperatures:
- Above 0°C (32°F):
CASE/AKCELA MULTIGRADE "No. 1 ENGINE OIL" SAE 15W-40, API CF-4 or CG-4
- Below 0°C (32°F):
CASE/AKCELA MULTIGRADE "No. 1 ENGINE OIL" SAE 5W-30, API CF-4 or CG-4
- Extreme cold temperatures:
CASE/AKCELA MULTIGRADE "No. 1 ENGINE OIL" SAE 0W-30, API CF-4 or CG-4
The CASE/AKCELA
Kubota gr2100 ec lawnmower service repair manualfujsjefkskemm
This document provides guidelines and specifications for maintenance and repair of a GR2100EC workshop manual. It outlines general precautions for electrical parts, wiring, batteries, fuses, connectors and circuit testing. It also specifies lubricants, fuel, coolant and tightening torques. Maintenance checklists are provided for daily, 50 hour, 100 hour, 150 hour, 200 hour, 400 hour, yearly and 2 yearly checks. Special tools required for the engine and tractor are also listed. Tire pressure specifications and tread checks are covered as well.
Case cx160 crawler excavator service repair manualjksejkmds
This document provides a table of contents for service manuals related to the CX160 Crawler Excavator. It lists sections covering general machine information, the engine, fuel system, electrical system, undercarriage, drive train, undercarriage hydraulics, upperstructure hydraulics, upperstructure, and air conditioning. Safety procedures are outlined, including cleaning and inspecting parts, handling bearings and gears, installing seals and gaskets, and using genuine replacement parts. Standard torque specifications are provided for cap screws and nuts.
Kawasaki 90 z6 wheel loader service repair manual (serial no. 90c7 0101 and up)fjsjjekdkme
This document provides specifications and component layout information for a 90Z6 wheel loader.
The specifications section lists operating weights, engine details, dimensions, speeds and other technical specifications for the GSC and LSC models.
The component layout sections include diagrams and lists showing the layout and weights of major components such as the chassis, powertrain, hydraulic, electrical and other systems. Component names, locations and approximate weights are provided.
Komatsu sa12 v140z 1 series diesel engine service repair manualGingerHines
This shop manual provides information to aid technicians in performing repairs on Komatsu engines. It is divided into sections covering general information, structure and function, testing and troubleshooting, disassembly and assembly, maintenance standards, and repair of parts. The manual recommends specific coating materials for different applications and advises safety precautions for hoisting heavy components during repairs. Technicians are instructed to keep the manual up to date using revision information from distributors.
Case cx330 crawler excavator service repair manualfujsjefkskemm
This document provides instructions for cleaning, inspecting, and replacing various parts when servicing heavy machinery. It emphasizes cleaning all metal parts with solvent and drying thoroughly before lubricating. All parts that show wear or damage should be replaced. Bearings should be cleaned in solvent and air dried, not with compressed air. The instructions also provide safety warnings and procedures for removing and installing the engine.
Case cx290 b crawler excavator service repair manualjfjedkmsmem
The recommended hydraulic fluids for this excavator depend on the ambient temperature range:
- For temperatures from -20°C to +40°C (-4° to 104° F):
Use CASE/AKCELA HYDRAULIC EXCAVATOR FLUID (MS 1230. ISO VG 46. DIN 51524 PART 2 HV)
- For temperatures from 0°C to +50°C (32° to 122° F):
Use CASE/AKCELA HYDRAULIC EXCAVATOR FLUID (MS 1230. ISO VG 46. DIN 51524 PART 2 HV)
Transmission component oil
CASE/AKCELA TRANSMISSION
Husqvarna 339XP Chainsaw Service Repair Manualudfjjdksekmm
1) The document provides technical specifications and service information for several Husqvarna chain saw models, including the 336, 334T, 338XPT, and 339XP.
2) Troubleshooting tips are provided for common issues like difficult starting, idling problems, excessive fuel consumption, and lack of power. Potential causes are listed for each issue along with testing and repair instructions.
3) Detailed dismantling, cleaning, inspection, and assembly instructions are given for components like the starter, ignition system, carburetor, and crankshaft to allow comprehensive repair of individual systems or a complete overhaul of the chain saw.
John deere jd410 backhoe loader service repair manualGingerHines
This technical manual provides maintenance instructions for the John Deere Model JD410 Wheeled Tractor Loader Backhoe. It describes maintenance tasks for direct support and general support mechanics. The manual covers troubleshooting, maintenance of major systems and components, and related safety procedures. It supersedes earlier technical manuals for this equipment.
Case cx330 tier 3 crawler excavator service repair manualhjsemmmd
This document provides service information for the CX330, CX330NLC and CX350 Tier 3 Crawler Excavators. It includes sections covering the engine, fuel system, electrical system, undercarriage, drive train, upperstructure hydraulics, and upperstructure. Tables list parts by section number and reference number. Safety information is provided, along with standard torque specifications for fasteners.
Case cx350 crawler excavator service repair manualfusfejskekem
This document provides instructions for removing and installing the engine on Case CX330 and CX350 crawler excavators. It outlines 17 steps for removing the engine, including disconnecting electrical connections, fuel lines, hydraulic pump, radiator/oil cooler assembly, and lifting the engine from the machine. When installing the engine, the steps are reversed. Safety precautions are provided, and it is noted that flexible engine mounts and retaining hardware should be inspected and replaced if needed.
Case cx330 crawler excavator service repair manualfujjsekfkksekm
The document provides instructions for cleaning, inspecting, and maintaining various components of a machine. It describes cleaning procedures for metal parts, bearings, and oil passages. It also describes inspection procedures to check for wear and damage of parts like bearings, gears, shafts, and to replace any worn parts. The document instructs to use genuine replacement parts and the specified oils and lubricants. It provides safety warnings and cautions to be followed when servicing the machine.
Case cx330 crawler excavator service repair manualfjskekxswesemm
The document provides instructions for removing and installing an engine from a Case machine. It describes 17 steps for removing the engine, which include disconnecting electrical connections, hydraulic and fuel lines, removing fasteners and lifting the engine out. When installing the engine, the instructions note to reverse the removal steps and perform tasks like bleeding the fuel system, filling and bleeding the cooling system, and checking for leaks.
Case cx330 crawler excavator service repair manualfujsejfkskemem
This document provides instructions for removing and installing the engine on Case CX330 and CX350 crawler excavators. It outlines 17 steps for removing the engine, including disconnecting electrical connections, fuel lines, hydraulic pump, radiator/oil cooler assembly, and lifting the engine from the machine. When installing the engine, the steps are reversed. Safety precautions are provided, and it is noted that flexible engine mounts and retaining hardware should be inspected and replaced if needed.
Case cx350 crawler excavator service repair manualfujjsefkksemmm
This document provides instructions for removing and installing the engine on Case CX330 and CX350 crawler excavators. It outlines 17 steps for removing the engine, including disconnecting electrical connections, fuel lines, hydraulic pump, radiator/oil cooler assembly, and lifting the engine from the machine. When installing the engine, the steps are reversed. Safety precautions are provided, and it is noted that flexible engine mounts and retaining hardware should be inspected and replaced if needed when installing the engine.
Case cx330 crawler excavator service repair manualfjskekxswesemm
This document provides the table of contents and general safety information for an excavator service manual. It lists the sections and subsections of the manual, including information on the engine, fuel system, electrical system, undercarriage, drive train, hydraulics, and the upperstructure. The document emphasizes the importance of following safety procedures and instructions when servicing equipment. It provides warnings to read all safety information, clear the work area of people, and learn how to properly operate controls before using the excavator.
Case cx350 crawler excavator service repair manualfjskeksemm
This document provides the table of contents and general safety information for service manuals on Case CX330 and CX350 crawler excavators. It lists the sections and reference numbers for the service manuals. The sections cover topics like the engine, fuel system, electrical system, undercarriage, drive train, hydraulics, and the upperstructure. The document provides general guidance on cleaning, inspection, bearings, gears, seals, shafts, lubrication, and safety when servicing the excavators.
Case cx500 c tier iii crawler excavator service repair manualfujjsefkskemme
The document is a service manual section about an engine. It provides specifications for the engine including displacement, power output, cooling system details, lubrication system details, dimensions, valve timing, and electrical system components. It also lists special tools needed for tasks like removing and installing cylinder liners.
Case cx230 b crawler excavator service repair manualfujjsefkskemme
This document provides specifications and torque settings for a crawler excavator. It includes information on fluids and lubricants, serial numbers, dimensions, performance data, component weights, and more. Special instructions are given for engine oil, fuel, coolant, filters, and hydraulic systems. Torque values are provided for common fasteners.
Case cx290 d crawler excavator service repair manualfujjsefkskemme
This document is a service manual for the CX290D Crawler Excavator. It contains sections covering the engine, hydraulic systems, frames and ballasting, tracks and track suspension, cab climate control, electrical systems, booms, dippers, buckets, and the platform, cab, bodywork, and decals. The introduction emphasizes that all repair and maintenance work should only be performed by qualified dealership personnel using the proper instructions and tools. It notes that the manufacturer will not be responsible for damages caused by unauthorized parts or repairs.
Case cx210 d crawler excavator service repair manualfujjsefkskemme
This document is a service manual for the CX210D Crawler Excavator. It contains sections on the engine systems, hydraulic systems, frames and ballasting, tracks and track suspension, cab climate control, electrical systems, booms, dippers, buckets, and the platform, cab, bodywork and decals. Repair and maintenance work should only be performed by qualified dealership personnel using the procedures in this manual and special tools as needed. The manufacturer is not responsible for damages caused by unauthorized parts or repairs.
Case cx290 crawler excavator service repair manualfujjsefkskemme
This document provides specifications and technical information for a Case construction machine. It includes sections on machine identification numbers, recommended fluids and lubricants, technical specifications, dimensions of track and attachment components, and special torque settings. Safety warnings are provided throughout advising technicians to follow proper procedures when servicing the machine.
Case cx260 c crawler excavator service repair manualfujjsefkskemme
This service manual provides maintenance and repair information for the CX260C crawler excavator. The manual is divided into sections covering the engine, hydraulic systems, frames and ballasting, tracks and track suspension, cab climate control, electrical systems, booms dippers and buckets, platform cab bodywork and decals. Safety precautions are provided to alert technicians to potential hazards when servicing equipment. The manual contains detailed technical information on maintenance and repairs needed to keep the excavator in proper working order.
Case cx240 b crawler excavator service repair manualfujjsefkskemme
This document provides safety information, general maintenance guidelines, and standard torque specifications for servicing crawler excavators. It instructs technicians to clean all metal parts except bearings using a cleaning solvent or steam cleaning. It also advises checking all parts for wear or damage when disassembled and replacing any worn parts to prevent early failures. Standard torque values are provided for cap screws and nuts used in maintenance and repairs. Safety is emphasized throughout servicing operations.
Case cx210 b forestry machine crawler excavator service repair manualfujjsefkskemme
This document provides safety information, general maintenance guidelines, and standard torque specifications for servicing crawler excavators. It instructs technicians to clean all metal parts except bearings using a cleaning solvent or steam cleaning. It also advises checking all parts for wear or damage when disassembled and replacing any worn parts to prevent early failures. Standard torque values are provided for cap screws and nuts used in maintenance and repairs. Safety is emphasized throughout servicing operations.
Case cx220 c hydraulic excavator service repair manualfujjsefkskemme
The document is a service manual for a CX220C Hydraulic Excavator. It provides instructions for removing and servicing the excavator's engine. The manual lists the necessary preparations before removing the engine, which include disconnecting electrical connections, removing hoses, guards, and other components. Detailed steps are provided for removing the engine, including disconnecting harness connectors to the engine and electronic control unit. Safety precautions are also outlined.
Case cx180 c tier iii crawler excavator service repair manualfujjsefkskemme
This document is a service manual for the CX180C Crawler Excavator. It contains information on servicing and repairing the engine, hydraulic systems, frames and ballasting, tracks and track suspension, cab climate control, electrical systems, booms, dippers, buckets, and the platform, cab, bodywork, and decals. Safety is emphasized, and only qualified dealership personnel should perform repairs following the procedures in the manual. The manual provides specifications to service the excavator accurately.
Case cx330 crawler excavator service repair manualfujsjefkskemm
This document provides instructions for cleaning, inspecting, and replacing various parts when servicing heavy machinery. It emphasizes cleaning all metal parts with solvent and drying thoroughly before lubricating. All parts that show wear or damage should be replaced. Bearings should be cleaned in solvent and air dried, not with compressed air. The instructions also provide safety warnings and procedures for removing and installing the engine.
Case cx290 b crawler excavator service repair manualjfjedkmsmem
The recommended hydraulic fluids for this excavator depend on the ambient temperature range:
- For temperatures from -20°C to +40°C (-4° to 104° F):
Use CASE/AKCELA HYDRAULIC EXCAVATOR FLUID (MS 1230. ISO VG 46. DIN 51524 PART 2 HV)
- For temperatures from 0°C to +50°C (32° to 122° F):
Use CASE/AKCELA HYDRAULIC EXCAVATOR FLUID (MS 1230. ISO VG 46. DIN 51524 PART 2 HV)
Transmission component oil
CASE/AKCELA TRANSMISSION
Husqvarna 339XP Chainsaw Service Repair Manualudfjjdksekmm
1) The document provides technical specifications and service information for several Husqvarna chain saw models, including the 336, 334T, 338XPT, and 339XP.
2) Troubleshooting tips are provided for common issues like difficult starting, idling problems, excessive fuel consumption, and lack of power. Potential causes are listed for each issue along with testing and repair instructions.
3) Detailed dismantling, cleaning, inspection, and assembly instructions are given for components like the starter, ignition system, carburetor, and crankshaft to allow comprehensive repair of individual systems or a complete overhaul of the chain saw.
John deere jd410 backhoe loader service repair manualGingerHines
This technical manual provides maintenance instructions for the John Deere Model JD410 Wheeled Tractor Loader Backhoe. It describes maintenance tasks for direct support and general support mechanics. The manual covers troubleshooting, maintenance of major systems and components, and related safety procedures. It supersedes earlier technical manuals for this equipment.
Case cx330 tier 3 crawler excavator service repair manualhjsemmmd
This document provides service information for the CX330, CX330NLC and CX350 Tier 3 Crawler Excavators. It includes sections covering the engine, fuel system, electrical system, undercarriage, drive train, upperstructure hydraulics, and upperstructure. Tables list parts by section number and reference number. Safety information is provided, along with standard torque specifications for fasteners.
Case cx350 crawler excavator service repair manualfusfejskekem
This document provides instructions for removing and installing the engine on Case CX330 and CX350 crawler excavators. It outlines 17 steps for removing the engine, including disconnecting electrical connections, fuel lines, hydraulic pump, radiator/oil cooler assembly, and lifting the engine from the machine. When installing the engine, the steps are reversed. Safety precautions are provided, and it is noted that flexible engine mounts and retaining hardware should be inspected and replaced if needed.
Case cx330 crawler excavator service repair manualfujjsekfkksekm
The document provides instructions for cleaning, inspecting, and maintaining various components of a machine. It describes cleaning procedures for metal parts, bearings, and oil passages. It also describes inspection procedures to check for wear and damage of parts like bearings, gears, shafts, and to replace any worn parts. The document instructs to use genuine replacement parts and the specified oils and lubricants. It provides safety warnings and cautions to be followed when servicing the machine.
Case cx330 crawler excavator service repair manualfjskekxswesemm
The document provides instructions for removing and installing an engine from a Case machine. It describes 17 steps for removing the engine, which include disconnecting electrical connections, hydraulic and fuel lines, removing fasteners and lifting the engine out. When installing the engine, the instructions note to reverse the removal steps and perform tasks like bleeding the fuel system, filling and bleeding the cooling system, and checking for leaks.
Case cx330 crawler excavator service repair manualfujsejfkskemem
This document provides instructions for removing and installing the engine on Case CX330 and CX350 crawler excavators. It outlines 17 steps for removing the engine, including disconnecting electrical connections, fuel lines, hydraulic pump, radiator/oil cooler assembly, and lifting the engine from the machine. When installing the engine, the steps are reversed. Safety precautions are provided, and it is noted that flexible engine mounts and retaining hardware should be inspected and replaced if needed.
Case cx350 crawler excavator service repair manualfujjsefkksemmm
This document provides instructions for removing and installing the engine on Case CX330 and CX350 crawler excavators. It outlines 17 steps for removing the engine, including disconnecting electrical connections, fuel lines, hydraulic pump, radiator/oil cooler assembly, and lifting the engine from the machine. When installing the engine, the steps are reversed. Safety precautions are provided, and it is noted that flexible engine mounts and retaining hardware should be inspected and replaced if needed when installing the engine.
Case cx330 crawler excavator service repair manualfjskekxswesemm
This document provides the table of contents and general safety information for an excavator service manual. It lists the sections and subsections of the manual, including information on the engine, fuel system, electrical system, undercarriage, drive train, hydraulics, and the upperstructure. The document emphasizes the importance of following safety procedures and instructions when servicing equipment. It provides warnings to read all safety information, clear the work area of people, and learn how to properly operate controls before using the excavator.
Case cx350 crawler excavator service repair manualfjskeksemm
This document provides the table of contents and general safety information for service manuals on Case CX330 and CX350 crawler excavators. It lists the sections and reference numbers for the service manuals. The sections cover topics like the engine, fuel system, electrical system, undercarriage, drive train, hydraulics, and the upperstructure. The document provides general guidance on cleaning, inspection, bearings, gears, seals, shafts, lubrication, and safety when servicing the excavators.
Similar to Case ck28 crawler excavator service repair manual (6)
Case cx500 c tier iii crawler excavator service repair manualfujjsefkskemme
The document is a service manual section about an engine. It provides specifications for the engine including displacement, power output, cooling system details, lubrication system details, dimensions, valve timing, and electrical system components. It also lists special tools needed for tasks like removing and installing cylinder liners.
Case cx230 b crawler excavator service repair manualfujjsefkskemme
This document provides specifications and torque settings for a crawler excavator. It includes information on fluids and lubricants, serial numbers, dimensions, performance data, component weights, and more. Special instructions are given for engine oil, fuel, coolant, filters, and hydraulic systems. Torque values are provided for common fasteners.
Case cx290 d crawler excavator service repair manualfujjsefkskemme
This document is a service manual for the CX290D Crawler Excavator. It contains sections covering the engine, hydraulic systems, frames and ballasting, tracks and track suspension, cab climate control, electrical systems, booms, dippers, buckets, and the platform, cab, bodywork, and decals. The introduction emphasizes that all repair and maintenance work should only be performed by qualified dealership personnel using the proper instructions and tools. It notes that the manufacturer will not be responsible for damages caused by unauthorized parts or repairs.
Case cx210 d crawler excavator service repair manualfujjsefkskemme
This document is a service manual for the CX210D Crawler Excavator. It contains sections on the engine systems, hydraulic systems, frames and ballasting, tracks and track suspension, cab climate control, electrical systems, booms, dippers, buckets, and the platform, cab, bodywork and decals. Repair and maintenance work should only be performed by qualified dealership personnel using the procedures in this manual and special tools as needed. The manufacturer is not responsible for damages caused by unauthorized parts or repairs.
Case cx290 crawler excavator service repair manualfujjsefkskemme
This document provides specifications and technical information for a Case construction machine. It includes sections on machine identification numbers, recommended fluids and lubricants, technical specifications, dimensions of track and attachment components, and special torque settings. Safety warnings are provided throughout advising technicians to follow proper procedures when servicing the machine.
Case cx260 c crawler excavator service repair manualfujjsefkskemme
This service manual provides maintenance and repair information for the CX260C crawler excavator. The manual is divided into sections covering the engine, hydraulic systems, frames and ballasting, tracks and track suspension, cab climate control, electrical systems, booms dippers and buckets, platform cab bodywork and decals. Safety precautions are provided to alert technicians to potential hazards when servicing equipment. The manual contains detailed technical information on maintenance and repairs needed to keep the excavator in proper working order.
Case cx240 b crawler excavator service repair manualfujjsefkskemme
This document provides safety information, general maintenance guidelines, and standard torque specifications for servicing crawler excavators. It instructs technicians to clean all metal parts except bearings using a cleaning solvent or steam cleaning. It also advises checking all parts for wear or damage when disassembled and replacing any worn parts to prevent early failures. Standard torque values are provided for cap screws and nuts used in maintenance and repairs. Safety is emphasized throughout servicing operations.
Case cx210 b forestry machine crawler excavator service repair manualfujjsefkskemme
This document provides safety information, general maintenance guidelines, and standard torque specifications for servicing crawler excavators. It instructs technicians to clean all metal parts except bearings using a cleaning solvent or steam cleaning. It also advises checking all parts for wear or damage when disassembled and replacing any worn parts to prevent early failures. Standard torque values are provided for cap screws and nuts used in maintenance and repairs. Safety is emphasized throughout servicing operations.
Case cx220 c hydraulic excavator service repair manualfujjsefkskemme
The document is a service manual for a CX220C Hydraulic Excavator. It provides instructions for removing and servicing the excavator's engine. The manual lists the necessary preparations before removing the engine, which include disconnecting electrical connections, removing hoses, guards, and other components. Detailed steps are provided for removing the engine, including disconnecting harness connectors to the engine and electronic control unit. Safety precautions are also outlined.
Case cx180 c tier iii crawler excavator service repair manualfujjsefkskemme
This document is a service manual for the CX180C Crawler Excavator. It contains information on servicing and repairing the engine, hydraulic systems, frames and ballasting, tracks and track suspension, cab climate control, electrical systems, booms, dippers, buckets, and the platform, cab, bodywork, and decals. Safety is emphasized, and only qualified dealership personnel should perform repairs following the procedures in the manual. The manual provides specifications to service the excavator accurately.
Case cx210 d long reach lc version tier 4b (final) crawler excavator service ...fujjsefkskemme
This document is a service manual for the CX210D Crawler Excavator. It provides maintenance and repair instructions for the excavator's engine, hydraulic systems, frames and ballasting, tracks and track suspension, cab climate control, electrical systems, booms, dippers, buckets, platform, cab, bodywork, and decals. The manual emphasizes that all repair and maintenance work must only be performed by qualified dealership personnel using the specified tools and procedures.
Case cx180 c crawler excavator service repair manualfujjsefkskemme
The document is a service manual for a CX180C crawler excavator. It provides specifications and descriptions for the excavator's engine, including identification information, static descriptions of engine components, and specifications for the cooling, electrical, and fuel systems. The manual contains sections on troubleshooting engine issues and replacing engine components.
Case cx210 d long reach crawler excavator service repair manualfujjsefkskemme
The document is a service manual that provides specifications and repair/maintenance instructions for CX210D and CX230D crawler excavators. It covers the engine, hydraulic systems, frames, tracks, cab climate control, electrical systems, booms/dippers/buckets, and cab/bodywork. The introduction section outlines safety rules for working on the equipment.
Case cx160 c crawler excavator service repair manualfujjsefkskemme
This document is a service manual for the CX160C Crawler Excavator that contains instructions for repair and maintenance work. It warns that all work must be done by qualified dealership personnel according to the procedures to avoid damages. The manufacturer is not responsible for damages caused by unauthorized parts. Specifications in the manual are subject to change without notice. Refer any questions to CASE CONSTRUCTION Sales and Service Networks.
Case cx210 d crawler excavator service repair manualfujjsefkskemme
This document is a service manual for the CX210D Crawler Excavator. It provides maintenance and repair instructions for the excavator's engine, hydraulic systems, frames and ballasting, tracks and track suspension, cab climate control, electrical systems, booms, dippers, buckets, platform, cab, bodywork, and decals. The manual emphasizes that all repair and maintenance work must only be performed by qualified dealership personnel using the specified tools and procedures.
Case cx210 c crawler excavator service repair manualfujjsefkskemme
This document is a service manual for a CX210C crawler excavator. It contains sections covering the engine, hydraulic systems, frames and ballasting, tracks and track suspension, cab climate control, electrical systems, booms, dippers, buckets, platform, cab, bodywork, and decals. Each section includes subsections that provide instructions for repair and maintenance of specific components. The introduction emphasizes that all repair and maintenance work must be carried out by qualified dealership personnel strictly following the procedures in the manual.
Case cx210 b crawler excavator service repair manualfujjsefkskemme
This document provides safety information, general maintenance guidelines, and standard torque specifications for servicing crawler excavators. It instructs technicians to clean all metal parts except bearings using a cleaning solvent or steam cleaning. It also advises checking all parts for wear or damage when disassembled and replacing any parts that are worn or damaged. Technicians are instructed to inspect bearings for easy rotation and replace any bearings that are rough or damaged. Standard torque values are provided for cap screws and nuts used in maintenance and repairs.
Case ck25 crawler excavator service repair manualfujjsefkskemme
The document provides instructions for removing and installing the engine on CK25-CK28 Crawler Excavators. It outlines 7 steps: 1) Park the machine and lower attachments; 2) Disconnect the battery; 3) Remove the cab or canopy; 4) Remove engine protector bolts; 5) Remove the hydraulic oil reservoir; 6) Drain the coolant by opening the radiator drain valve; 7) Remove hood mounting bolts from the engine compartment. Reinstallation follows the removal steps in reverse order.
Case 1188 crawler excavator service repair manualfujjsefkskemme
This document provides a table of contents for a manual on 1188 Hydraulic Wheeled and Crawler Excavators. The table lists 9 sections and various subsections on topics such as the engine, fuel system, electrical system, undercarriage, drive train, hydraulics, and the upperstructure. Reference numbers are provided for each subsection for locating additional detailed information.
Case cx160 b crawler excavator service repair manualfujjsefkskemme
Here are the recommended engine oils for different ambient temperatures:
- Above 0°C (32°F):
CASE/AKCELA MULTIGRADE "No. 1 ENGINE OIL" SAE 15W-40, API CF-4 or CG-4
- Below 0°C (32°F):
CASE/AKCELA MULTIGRADE "No. 1 ENGINE OIL" SAE 5W-30, API CF-4 or CG-4
- Extreme cold temperatures:
CASE/AKCELA MULTIGRADE "No. 1 ENGINE OIL" SAE 0W-30, API CF-4 or CG-4
The CASE/AKCELA
Charging Fueling & Infrastructure (CFI) Program Resources by Cat PleinForth
Cat Plein, Development & Communications Director of Forth, gave this presentation at the Forth and Electrification Coalition CFI Grant Program - Overview and Technical Assistance webinar on June 12, 2024.
Implementing ELDs or Electronic Logging Devices is slowly but surely becoming the norm in fleet management. Why? Well, integrating ELDs and associated connected vehicle solutions like fleet tracking devices lets businesses and their in-house fleet managers reap several benefits. Check out the post below to learn more.
EV Charging at MFH Properties by Whitaker JamiesonForth
Whitaker Jamieson, Senior Specialist at Forth, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
Expanding Access to Affordable At-Home EV Charging by Vanessa WarheitForth
Vanessa Warheit, Co-Founder of EV Charging for All, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
Understanding Catalytic Converter Theft:
What is a Catalytic Converter?: Learn about the function of catalytic converters in vehicles and why they are targeted by thieves.
Why are They Stolen?: Discover the valuable metals inside catalytic converters (such as platinum, palladium, and rhodium) that make them attractive to criminals.
Steps to Prevent Catalytic Converter Theft:
Parking Strategies: Tips on where and how to park your vehicle to reduce the risk of theft, such as parking in well-lit areas or secure garages.
Protective Devices: Overview of various anti-theft devices available, including catalytic converter locks, shields, and alarms.
Etching and Marking: The benefits of etching your vehicle’s VIN on the catalytic converter or using a catalytic converter marking kit to make it traceable and less appealing to thieves.
Surveillance and Monitoring: Recommendations for using security cameras and motion-sensor lights to deter thieves.
Statistics and Insights:
Theft Rates by Borough: Analysis of data to determine which borough in NYC experiences the highest rate of catalytic converter thefts.
Recent Trends: Current trends and patterns in catalytic converter thefts to help you stay aware of emerging hotspots and tactics used by thieves.
Benefits of This Presentation:
Awareness: Increase your awareness about catalytic converter theft and its impact on vehicle owners.
Practical Tips: Gain actionable insights and tips to effectively prevent catalytic converter theft.
Local Insights: Understand the specific risks in different NYC boroughs, helping you take targeted preventive measures.
This presentation aims to equip you with the knowledge and tools needed to protect your vehicle from catalytic converter theft, ensuring you are prepared and proactive in safeguarding your property.
Welcome to ASP Cranes, your trusted partner for crane solutions in Raipur, Chhattisgarh! With years of experience and a commitment to excellence, we offer a comprehensive range of crane services tailored to meet your lifting and material handling needs.
At ASP Cranes, we understand the importance of reliable and efficient crane operations in various industries, from construction and manufacturing to logistics and infrastructure development. That's why we strive to deliver top-notch solutions that enhance productivity, safety, and cost-effectiveness for our clients.
Our services include:
Crane Rental: Whether you need a crawler crane for heavy lifting or a hydraulic crane for versatile operations, we have a diverse fleet of well-maintained cranes available for rent. Our rental options are flexible and can be customized to suit your project requirements.
Crane Sales: Looking to invest in a crane for your business? We offer a wide selection of new and used cranes from leading manufacturers, ensuring you find the perfect equipment to match your needs and budget.
Crane Maintenance and Repair: To ensure optimal performance and safety, regular maintenance and timely repairs are essential for cranes. Our team of skilled technicians provides comprehensive maintenance and repair services to keep your equipment running smoothly and minimize downtime.
Crane Operator Training: Proper training is crucial for safe and efficient crane operation. We offer specialized training programs conducted by certified instructors to equip operators with the skills and knowledge they need to handle cranes effectively.
Custom Solutions: We understand that every project is unique, which is why we offer custom crane solutions tailored to your specific requirements. Whether you need modifications, attachments, or specialized equipment, we can design and implement solutions that meet your needs.
At ASP Cranes, customer satisfaction is our top priority. We are dedicated to delivering reliable, cost-effective, and innovative crane solutions that exceed expectations. Contact us today to learn more about our services and how we can support your project in Raipur, Chhattisgarh, and beyond. Let ASP Cranes be your trusted partner for all your crane needs!
Charging Fueling & Infrastructure (CFI) Program by Kevin MillerForth
Kevin Miller, Senior Advisor, Business Models of the Joint Office of Energy and Transportation gave this presentation at the Forth and Electrification Coalition CFI Grant Program - Overview and Technical Assistance webinar on June 12, 2024.
Dahua provides a comprehensive guide on how to install their security camera systems. Learn about the different types of cameras and system components, as well as the installation process.
Charging and Fueling Infrastructure Grant: Round 2 by Brandt HertensteinForth
Brandt Hertenstein, Program Manager of the Electrification Coalition gave this presentation at the Forth and Electrification Coalition CFI Grant Program - Overview and Technical Assistance webinar on June 12, 2024.
3. 1001-3
SAFETY
This symbol means ATTENTION ! BECOME ALERT! YOUR SAFETY IS
A INVOLVED. The message that follows the symbol contains important
Lll information aboutsafety. Carefully read the message, Make sure you fully
understand the causes of possible injury or death.
To prevent injury always follow the Waming, Caution
and Danger notes in this section and throughout the
manual.
Put the waming tag shown below on the key for the
keyswitch when servicing or repairing the machine.
One warning tag is supplied with each machine.
Additional tags Part Number 331-4614 are available
from your service parts supplier.
See Other Side Reason _ _ __
JICase ~.1.-.co~ ~
c.._...
_..
USA
8004
A Read the operator's manual to familiarize
~ yourself with the correct control functions.
Operate the machine and equipment
&. controls from the seat position only. Any
other method could result in serious injury.
A This is a one man machine, no riders
~ allowed.
Lap 7-55741
I
A When working in the area ofthe fan beltwith
Lll the engine running, avoid loose clothing if
poSSible, and use extreme caution.
When doing checks and tests on the
A equipment hydraulics, follow the
Lll procedures as they are written. DO NOT
change the procedure.
When putting the hydraulic cylinders on this
machine through the necessary cycles to
check operation or to remove air from a
Circuit, make sure all people are out of the
way.
Issued 11-91 Printed in England
4. 1001-4
I:. Use insulated gloves or mittens when
~ working with hot parts.
I:. Lower all attachments to the ground or use
~ stands to safety support the attachments
before you do any maintenance or service.
Use suitable floor (service) jacks or chain
I:. hoist to raise wheels or tracks off the floor.
~ Always block machine in place with suitable
safety stands.
Lep 7-55741
When servicing or repairing the machine.
Keep the shop floor and operator's
compartment and steps free of oil, water,
grease, tools, etc. Use an oil absorbing
materialandorshop cloths asrequired. Use
safe practices at all times.
Some components ofthis machine are very
I:. heavy. Use suitable lifting equipment or
Lll additional help as instructed in this Service
Manual.
Batteries contain acid and explosive gas.
Explosions can result from sparks, flames or
I:. wrong cable connections. To connect the
ill jumper cables correctlyto the batteryofthis
machine see the Operator's Manual. Failure
to follow these instructions can cause
serious injury or death.
Issued 11-91 Printed in England
5. 1001-5
GENERAL INFORMATION
CLEANING
Clean all metal components, except bearings, with
steam or white spirit. Do not use caustic soda when
steam-cleaning. After cleaning, dry and oil the
components. Clean oil lines with compressed air.
Clean bearings in kerosene, dry them completely and
oil them.
INSPECTIONS
Carefully examine all disassembled components.
Replace all parts showing signs of wear or damage.
Light scores and scratches can be removed by honing
or with a buffing compound. Fast, abnormal wear of
components can be avoided by careful examination
and early detection of wear and pitting.
BEARINGS
Check that bearings run freely. Replace bearings that
show signs of too much play or seizing. Clean bearings
in a good solvent or kerosene and allow them to dry
naturally. DO NOT DRY BEARINGS WITH
COMPRESSED AIR.
NEEDLE BEARINGS
Before installing needle bearings in their housing,
remove any metal edges inside or around the housing.
When installing bearings with a hydraulic press, grease
the inside and the outside'of the bearing with petroleum
jelly.
GEARS
Check all gears for signs of damage or wear. Replace
damaged or worn gears.
Lep 7-55741
SEAL RINGS, 0 RINGS AND FLAT SEALS
Always install new seal rings, O-rings and flat seals, if
removed. Lubricate seal rings and O-rings with
petroleum jelly.
SHAFTS
Check all shafts showing signs of damage or wear.
Check particularly to make sure that any surface of the
shaft in contact with bearings or seal rings is not
damaged.
SERVICE PARTS
Always use genuine CASE service parts. To order
service parts, see the Spare Parts Catalog and
remember to give the correct reference of the
necessary CASE part. No warranty claims will be
considered for failures involving parts which are not of
CASE origin.
LUBRICATION
Never use oil or grease which is different from that
specified in the Operator's Manual or the Service
Manual. No warranty claims will be considered for
failures due to the use of wrong oil or grease.
Issued 11·91 Printed in England
7. Removal and Installation
STEP 1
Park the machine on hard level ground. Lower the
attachment to the ground. Release pressure in the
hydraulic circuits and stop the engine.
STEP 2
Disconnect the battery, positive (+) terminal first.
NOTE: For Installation, install and tighten the negative
(-) terminal first.
STEP 3
Remove the Cab or Canopy, refer to Section 9004.
STEP 4
/
/
Remove the bolts (1) and the protector (2).
NOTE: For Installation, apply Loctite 271 to the bolts
and tighten to a torque of:
M12 - 77 to 90 Nm
M16 - 166 to 197 Nm
Don 7-37940
2002-3
STEPS
Remove the Hydraulic Oil Reservoir, refer to Section
8010.
STEP 6
~ . "~£lL9
; L~-@-·~
Put a container with a capacity of at least 5 Litres under
the radiator drain valve and drain the coolant.
NOTE: For Installation, install coolant to the correct
level.
STEP 7
Remove the hood mounting bolts (1) from the inside of
the engine compartment.
NOTE: For Installation, apply Loctite 271 to the bolts (1)
and tighten to a torque of:
M10 - 48 to 56 Nm
M12 - 77 to 90 Nm
Issued 5-92 Printed in England
9. Disconnect the throttle cable (1), tachometer cable (2),
fuel hose (3) and clamp (4).
NOTE: For Installation, refer to Section 9003 for throttle
cable adjustment.
STEP 15
Remove the cover next to the right control lever stand.
Disconnectthe main electrical harness from the engine.
, ----,'-....... ---- - I
Disconnect and cap the heater hoses, (if equipped).
Don 7-37940
2002-5
STEP 17
,
. ---Disconnect and cap the hoses (1) and (2) from the
hydraulic pump.
'"
Support the engine on suitable lifting equipment.
Remove the engine mounting bolts (1).
NOTE: For Instal/ation, apply Loctite 271 to the engine
mounting bolts and tighten to a torque of:
M10 - 48 to 56 Nm
M12 - 77 to 90 Nm
M14 - 124 to 147 Nm.
Issued 5-92 Printed in England
10. 2002-6
STEP 19
Carefully remove the engine from the machine.
NOTE: For Installation, follow the same procedure in
reverse order. Open the heater valve, situated on top of
the engine, to allow the coolant to circulate. Start and
run the engine for appro>dmately 5 minutes. Stop the
engine and check the coolantlevel, engine oil level and
hydraulic oil level. Add coolant or oil if necessary.
WARNING: Never run an engine in an
A closed building. Proper ventilation is
required under all circumstances.
Don 7-37940 Issued 5-92 Printed in England
11. 2010-8
SHOP EQUIPMENT TOOLS
1. TORQUE WRENCH, OEM 6474 AND OEM 6477 10. MICROMETER (25 to 50 mm), OEM 10058M
2. VALVE SPRING COMPRESSOR, OEM 6414 11. SMAU HOLE GAUGE SET, OEM 1023
3. PISTON RING EXPANDER, OEM 6266 12. DIAL GAUGE, CAS l0066-1A
4. SPRING TESTER, OEM 1282 AND MAGNETIC BASE, CAS 10149
5. PISTON RING COMPRESSOR, OEM 6269 13. TELESCOPING GAUGE, OEM 1015
6. PULLER, OEM 4212 14. TELESCOPING GAUGE, OEM 1017
7. COOUNG SYSTEM PRESSURE TESTER, OEM 1347 15. TELESCOPING GAUGE, OEM 1018
8. DEPTH MICROMETER, CASl 0064-1 M 16. TELESCOPING GAUGE, OEM 1019
9. MICROMETER (0 to 25 mm), OEM l0057M 17. CYUNDER BORE GAUGE, OEM 10340
TOOLS TO BE MADE
9(0.354)
l-l'
5(0.2)
J ,.
-i==+ I
,
!
+ i.,
120(472)
~~I ~~i
c5S 55,!
3. SMALL END BUSHING DRIVER
1. VALVE GUIDE DRIVER ~
....-2
.... C';..4
C';
0
..:; ~-----~r---------.
0
-.-~--.-.-
..~ £....~
0
24(0.945) '50(5.~)
'94(7.638)
4. CRANKSHAFT BEARING 1 DRIVER
'"2. IDLER GEAR BUSHING DRIVER ..~
....<00
~;
~~
~N
~
C';
c5§.
0;
- --,... f-.- _.- ~r----.is
~
~
'r ~; 150(5.9)
188(74)
5. GOVERNOR GEAR HOLDER BUSHING DRIVER
Don 7-37950 Issued 6-92 Printed in England
12. 2010-9
Removal and Installation
STEP 1
CYLINDER HEAD
STEPS
Remove the drain plug and drain the engine oil. Drain
the coolant from the cylinder block.
STEP 2
Remove the air filter assembly and muffler.
NOTE: For Installation, install the mufflergasket with the
steel side facing the muffler.
STEP 3
Remove the alternator (1), fan belt (2) and fan.
NOTE: For Installation, tighten the fan belt to 7 to 9 mm
deflection at 98 N.
STEP 4
Remove and cap the fuel injection pipes. Remove the
fuel overflow pipes.
Remove the nozzle holder assemblies (1).
NOTE: For Installation, tighten the nozzle holder
assemblies to a torque of49 to 68.6Nm (36to 50.61b tt)
andthe fuelinjectionpipenuts to a torque of24.5to 34.3
Nm (18 to 251b ft)
Don 7-37950
Remove the rocker cover retaining nuts. Remove the
rocker cover (1) and discard the gasket.
NOTE: ForInstallation, install a newrocker covergasket
and tighten the retaining nuts to a torque of 6.9 to 8.8
Nm (5 to 6.5 Ib tt)
STEP 6
Remove the rocker shaft retaining nuts and remove the
rocker shaft assembly. Remove the push rods.
NOTE: ForInstallation, tighten the rockershattretaining
nuts to a torque of 21.6 to 26.5 Nm (16 to 19.51b tt)
Issued 6-92 Printed in England
13. 2010-10
STEP 7
10 2 7
14 0 6 0 3 0 11
°0°0°0°o 0 0 0
13
0
S
0
4
0
12
9 1 8
""'-~
)
14 6 3 11
18 0 10 0 2 0 7 0 1S
0,
... ....
··.0·
...
·0
....
.0 0
0···. ··0· ....... o· .. o· 0
17 0 9 0 1 0 8 0 16
13 S 4 12 ./
Loosen the clamp and remove the coolant return pipe.
Remove the cylinder head retaining bolts (14 to 1 for 3
cylinder engines) or (18 to 1 for 4 cylinder engines) and
remove the cylinder head. Remove and discard the
gasket.
NOTE: For Installation, install a new cylinder head
gasket. Install and tighten the cylinder head bolts (1 to
14 for 3 cylinder engines)or (1 to 18 for 4 cylinder
engines) to a torque of 63.7 to 68.6 Nm (47 to 511b ft).
NOTE: Check the torque ofthe cylinderhead bolts after
approximately 30 minutes running.
STEPS
Remove the tappets (1) from the crankcase. Put
identification marks on the tappets (1) for installation.
NOTE: Coat the tappets (1) with clean engine oil before
installation.
NOTE: For Installation, follow the same procedure in
reverse order.
Don 7-37950
Disassembly and Assembly
STEP 9
Remove the valve cap (1). Use a valve spring
compressor to compress the valve spring, remove the
collet (2), retainer (3), valve spring (4) and valve (5).
Remove and discard the seal (A).
NOTE: For Assembly, install a new seal (A).
Issued 6-92 Printed in England
14. 2010-11
Disassembly and Assembly
STEP 1
CRANKCASE
STEP 4
Remove the fuel feed pump (1) and tachometer drive
housing plate.
STEP 2
Remove the water pump assembly. Remove and
discard the gasket.
NOTE: ForAssembly, install a new waterpump gasket.
STEP 3
Remove the front gear cover. Remove and discard the
gasket.
NOTE: For Assembly, install a new front cover gasket.
Don 7-37950
Remove the engine stop solenoid (1). Remove and
discard the gasket.
NOTE: For Assembly, install a new engine stop
solenoid gasket.
STEP 5
Remove the speed control plate (1) and governor
springs.
NOTE: Take care not to drop the govemorsprings into
the crankcase.
NOTE: ForAssembly, install a new speed control plate
gasket.
Issued 6-92 Printed in England
15. 2010-12
STEPS
Align the control rack pin (3) with the notch (1) in the
crankcase and remove the injection pump (2). Remove
the injection pump shims, make a note ofthe number of
shims removed.
NOTE: ForAssembly, make sure the controlrackpin (3)
is located in the groove of the fork and thrust lever.
IMPORTANT: Install the same amount of shims
between the crankcase and injection pump, as
removedin Step 6. Checkthe injection timing, adding or
removing one shim retards or advances the injection
timing by 1.5 degrees.
STEP 7
Remove the fuel camshaft retaining bracket (1).
Remove the fuel camshaft (3) and timing gear (2):
Don 7-37950
STEP 8
Remove the oil pressure pump. Remove the snap ring
(1) from the governor shaft. Remove the governor shaft
assembly (2).
1. SNAP RING
2. GOVERNOR SHAFT
3. GOVERNOR SHAFT BUSHING
Before installing the governor shaft (2) into the
crankcase, install a new bushing (3) using the Bushing
Installation Driver, refer to Tools to be Made, Page 8.
Install the shaft (2) and snap ring (1), checkthe shaft (2)
rotates freely.
Issued 6-92 Printed in England
16. STEP 9
5
Remove the cover (1), spring (4) and shaft (5). Remove
the spacer (2) and bearing (3). Remove the levers (6)
and (7).
NOTE: For Assembly, install a new gasket onto the
cover (1).
STEP 10
Install the lever (6) to the RH side of the fuel limit bolt (8),
as shown.
Don 7-37950
2010-13
STEP 11
Remove the snap ring (A) and idler gear (1). Remove
the camshaft retaining bolts (8) and carefully remove
the camshaft gear (3) and camshaft (2).
NOTE: For Assembly, make sure the ilming marks are
aligned, as shown.
Issued 6-92 Printed in England
17. 2010-14
PISTON AND CONNECTING RODS
Removal and Installation
STEP 1
Remove the oil pan retaining screws. Remove the oil
pan, remove and discard the gasket. Remove the oil
strainer (1), remove and discard the o-ring.
NOTE: For Installation, install a new o-ring onto the oil
strainer, install the oil strainer. Install a new oil pan
gasket and install the oil pan. When tightening the oil
pan retaining bolts, tighten diagonally from the center.
Don 7-37950
STEP 2
Remove the connecting rod cap retaining screws.
Remove the connecting rod cap.
NOTE: For Installation, coat the retaining screws lightly
with clean engine oil. Tighten to a torque of41.2 to 46. 1
Nm (30.4 to 341b tt).
NOTE: For Installation, align the identification marks on
the connecting rod and cap.
STEP 3
Tum the flywheel until the No.1 piston is at top dead
center. Remove the piston and connecting rod.
Issued 6-92 Printed in England
18. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
19. STEP 4
1.57rad a(90.)~(d)
(b)
O.31rad
l (18·)
(a)
Position the piston rings on the piston, as shown.
STEP 5
Use a ring compressor (1) and install the piston and
connecting rod using a hammer shaft, as shown.
NOTE: Make sure the identification marks on the
connecting rod and cap are facing the injection pump.
IMPORTANT: DO NOT interchange the pistons and
liners.
Disassembly and Assembly
STEP 6
~~
~~7@-- ~ ~.,.:.....
~~ '::
®- ';!C)
Remove the piston rings (4, 5 and 6). Remove the snap
ring (3) and piston pin (1). Remove the connecting rod
(7) from the piston (2).
Don 7-37950
2010-15
STEP 7
Install the connecting rod (7) into the piston (2) with the
casting mark (9) and identification numbers (10) in the
same direction.
STEP 8
-++--+-®
a PISTON PIN HOLE c. SECOND RING GAP
b. TOP RING GAP d. OIL RING GAP
Install the oil ring onto the piston with the expander joint
(11) on the opposite side to the gap (12). Install the
remaining piston rings with the manufacturers marks
(13) facing the top of the piston.
Issued 6-92 Printed in England
20. 2010-16
Removal and Installation
STEP 1
CRANKSHAFT
STEP 3
Lock the flywheel and remove the retaining bolts. Use a
suitable extractor to remove the flywheel.
NOTE: For Installation, tighten the retaining bolts to a
torque of 53.9 to 58.8 Nm (39.8 to 43.4 Ib tt).
STEP 2
Check the side clearance of the crankshaft, refer to
Specifications, Page 4. Remove the bearing case
retaining screws and remove the bearing case (3).
Remove and discard the oil seal.
NOTE: ForAssembly, install a new oilseal. Installa new
gasket onto the bearing case.
Install the bearing case (3) with the mark "upn (4), in the
position shown. Tighten the retaining screws diagonally
to a torque of 29.4 to 34.3 Nm (21.7 to 25.31b tt).
Don 7-37950
Remove the crankshaft bearing retaining screws (5)
and carefully remove the crankshaft.
NOTE: For Installation, install the crankshatt with the
holes in the bearing case (2) aligned with the cylinder
block (1}.Installandtighten the retaining screws (5) to a
torque of 49 to 53.9 Nm (36.2 to 39.8 Ib tt).
Issued 6-92 Printed in England
21. Disassembly and Assembly
STEP 4
Remove the two screws from the bearing case (1).
Remove the bearing case (1) from the crankshaft.
Remove the thrust bearing (3) and bearing from the
bearing case. Repeat procedure for the remaining
bearing cases.
Don 7-37950
2010-17
STEPS
Clean the oil passage in the bearing case. Apply clean
engine on the thrust bearings and bearings. Make sure
the bearing cases are installed on the crankshaft in the
same position as removed.
NOTE: ForAssembly, make sure the face ofthe bearing
case marked "FLYWHEELn is facing towards the
flywheel and the oil grooves in the thrust bearings face
outwards from the bearing cases.
Issued 6-92 Printed in England
22. 2010-18
Inspection
STEP 1
CYLINDER HEAD
STEP 2
Thoroughly clean the surface of the cylinder head.
Check the cylinder surface for warpage, using a
straight edge and feeler gauge in the positions shown.
NOTE: If the measurement is more than 0.05 mm the
cylinder head must be machined or replaced.
IMPORTANT: Ifthe cylinder head has been machined,
refer to Step 2 to check the valve recess.
Don 7-37950
Install thevalve intothe cylinder head and using a depth
micrometer measure the distance between surface of
the valve and cylinder head. If the measurement is not
within specification, replace the valve. If the
measurement is still greater than specification check
the valve seat face and correct if necessary.
Valve recess - 0.05 to 0.15 mm (0.4 mm maximum)
STEP 3 Valve and Valve Guide
I
-?-
Measure the outside diameterofthe valve stem and the
inside diameter of the valve guide. If the clearance is
greater than 0.10 mm, replace the valve guide or valve.
Referto Specifications, Page 4, for the 0.0. of the valve
stem and 1.0. of the valve guide.
Issued 6-92 Printed in England