The document provides service instructions for removing the engine from a 580N loader backhoe. It outlines 22 steps to disconnect all electrical, hydraulic and mechanical components before removing the engine as an assembly. Identification tags should be applied to all disconnected lines and wires. Reference is made to additional service manuals and procedures for specific components like the radiator and starter removal.
Case 580 n loader backhoe service repair manualdfujsjefjkskemm
The document provides service instructions for removing the engine from a 580N loader backhoe. It outlines 22 steps for disconnecting all electrical connections, hoses, cables, sensors and mounting hardware. Identification tags should be placed on all disconnected components. Removed items include the radiator, fan, air cleaner assembly, muffler, alternator, starter, and other parts. The engine can then be lifted out after loosening the flexplate bolts.
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This document is a service manual that provides maintenance and repair information for two excavator models, the E215C and E245C. It contains sections on the engine, hydraulic systems, frames and ballasting, tracks and track suspension, cab climate control, electrical systems, booms, dippers, buckets, and other parts. Safety instructions are provided to perform repairs properly and avoid potential hazards. The manual instructs technicians to only use qualified personnel and special tools for repairs.
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This document is a shop manual that provides specifications, maintenance, system, disassembly, troubleshooting, engine, and option information for a hydraulic excavator model. It contains safety warnings and precautions for working on the excavator. Some key points include:
- Do not operate or perform maintenance until thoroughly reading the operator's and shop manuals.
- Take safety precautions like wearing protective equipment, relieving pressures, and blocking components before working on the excavator.
- Follow proper procedures and use caution when servicing components to avoid injury from falling parts, burns, flying chips, and other hazards.
New holland e245 c evo hydraulic excavator service repair manualuujfjjskkdme
This document is a service manual for the E215C EVO and E245C EVO hydraulic excavators. It contains information on servicing and repairing various systems of the excavators, including the engine, fuel system, cooling system, hydraulic systems, frames and ballasting, tracks and suspension, climate control, electrical systems, booms/dippers/buckets, cab/bodywork/decals. Safety precautions are provided throughout and personal protective equipment is required when servicing the machines. The manual contains sections on specific components and systems with part numbers and instructions for repair and maintenance.
Case cx220 c hydraulic excavator service repair manualdfujsjefjkskemm
The document is a service manual for a CX220C Hydraulic Excavator. It provides specifications and maintenance instructions for the excavator's engine, hydraulic systems, frames, tracks, cab climate control, electrical systems, booms, dippers, buckets, and other components. The manual instructs technicians to remove components like the battery, bonnet, air cleaner, and hoses before removing the engine. Detailed steps are provided for preparing, removing, and installing the engine and crankcase. Safety precautions are also outlined.
New holland speedrower 200 tier 3 self propelled windrower service repair man...ufjsjekjkeme
This service manual section provides information on servicing the engine and crankcase for Speedrower 200 and 240 self-propelled windrowers. It describes the general specifications of the NEF Tier 3 engine, including displacement, power output, torque specifications, and other details. It also provides an overview of the engine components and procedures for removing the engine, including disconnecting electrical connections, draining fluids, and removing exhaust components. Removal of additional components that may be required for access is referenced.
Case dv45 cc tier 4a (interim) combination roller service repair manualfujsefksemm
This service manual provides maintenance and repair information for Case vibratory rollers including the DV36, DV45, and DV45CC models. It contains sections on the engine, hydrostatic drive, brakes and controls, hydraulic systems, frames, steering, wheels, electrical systems, tools, and other components. The manual includes specifications for engine RPM, vibration speeds, and troubleshooting fault codes to assist technicians with maintenance and repairs.
Case dv36 tier 4 a (interim) vibratory roller service repair manual instant d...ufdujjsjekkksem
This service manual provides maintenance and repair information for Case vibratory rollers including the DV36, DV45, and DV45CC models. It contains sections on the engine, hydrostatic drive, brakes and controls, hydraulic systems, frames, steering, wheels, electrical systems, tools, and other components. The manual includes specifications for engine RPM, vibration speeds, and troubleshooting fault codes to assist technicians in servicing the equipment.
Case 580 n loader backhoe service repair manualdfujsjefjkskemm
The document provides service instructions for removing the engine from a 580N loader backhoe. It outlines 22 steps for disconnecting all electrical connections, hoses, cables, sensors and mounting hardware. Identification tags should be placed on all disconnected components. Removed items include the radiator, fan, air cleaner assembly, muffler, alternator, starter, and other parts. The engine can then be lifted out after loosening the flexplate bolts.
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Case cx220 c hydraulic excavator service repair manualdfujsjefjkskemm
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New holland speedrower 200 tier 3 self propelled windrower service repair man...ufjsjekjkeme
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Case dv45 cc tier 4a (interim) combination roller service repair manualfujsefksemm
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Case dv36 tier 4 a (interim) vibratory roller service repair manual instant d...ufdujjsjekkksem
This service manual provides maintenance and repair information for Case vibratory rollers including the DV36, DV45, and DV45CC models. It contains sections on the engine, hydrostatic drive, brakes and controls, hydraulic systems, frames, steering, wheels, electrical systems, tools, and other components. The manual includes specifications for engine RPM, vibration speeds, and troubleshooting fault codes to assist technicians in servicing the equipment.
Case 580 n loader backhoe service repair manualfjjskekksemmm
The document provides service and repair instructions for 580N loader backhoes. It includes an exploded view diagram of the engine and crankcase, and a 21 step procedure for removing the engine that involves disconnecting various hoses, wires, sensors and mounting hardware. Safety information is also provided regarding precautions that must be followed before performing any service work on the machine.
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- Draining fluids and removing components attached to the engine like cooling and fuel systems
- Disconnecting wiring harnesses and electrical connectors
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- Using an engine turning tool to access and remove bolts connecting the flex plate to the crankshaft
Proper preparation and disconnection of all attached components is required before removing the engine.
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The document provides instructions for removing an engine from a tractor. Key steps include draining fluids, disconnecting electrical connections and hoses, removing mounting brackets, and loosening the flex plate bolts that connect the engine to the transmission. Safety precautions and proper procedures are emphasized to avoid injury and damage when servicing heavy equipment.
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The document provides instructions for removing an engine from a tractor. Key steps include:
- Draining fluids and removing components attached to the engine like cooling and fuel systems
- Disconnecting wiring harnesses and electrical connectors
- Removing mounting brackets and disconnecting the starter, alternator, and flex plate bolts
- Using an engine turning tool to access and remove bolts connecting the flex plate to the crankshaft
Proper preparation and disconnection of all attached components is required before removing the engine.
Case cx220 c hydraulic excavator service repair manualfjjskekksemmm
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Case 121 f xt tier 4b (final) compact wheel loader service repair manualyhfhjjkdksmme
This document is a service manual for Case compact wheel loaders that provides instructions and component-level information for repair and maintenance. It includes sections covering the engine, transmission, front and rear axle systems, brakes, hydraulic systems, frames and ballasting, steering, and electrical systems. Safety precautions are outlined regarding the use of qualified personnel and original replacement parts.
Case 221 f std tier 4b (final) compact wheel loader service repair manualfujskekfmsme
- The document is a service manual that provides instructions for removing the engine from a compact wheel loader. It describes disconnecting wiring harnesses and hoses, draining fluids, removing protective covers and grids, and using lifting equipment to extract the engine from the rear of the vehicle. The process involves multiple steps to properly prepare the machine before fully removing the engine.
Case 21 f xt tier 4b (final) compact wheel loader service repair manualfujsfskekem
This document provides instructions for removing the engine from a wheel loader. Key steps include:
1. Securing the machine and bleeding hydraulic systems.
2. Turning the battery main switch to OFF.
3. Disconnecting wiring harnesses and removing covers to access the engine.
4. Attaching lifting equipment and removing mounting bolts to separate the engine from the machine.
Case 321 f std tier 4b (final) compact wheel loader service repair manualfusjefkskemme
This document is a service manual for Case compact wheel loaders models 121F XT, 121F ZB, 21F XT, 21F ZB, 221F HS, 221F STD, 321F HS, and 321F STD. It contains sections on the engine, transmission, front and rear axle systems, brakes and controls, hydraulic systems, frames and ballasting, steering, electrical systems, and platform, cab, bodywork, and decals. Safety instructions are provided at the beginning regarding qualified personnel performing repairs, using approved parts, and protecting electronic systems during welding.
Case 321 f hs tier 4b (final) compact wheel loader service repair manualuuudfjjskkemmd
- The document is a service manual that provides instructions for removing the engine from a compact wheel loader. It describes disconnecting wiring harnesses and hoses, draining fluids, removing protective covers and grids, and using lifting equipment to extract the engine from the rear of the vehicle. The process involves multiple steps to properly prepare the machine before removing and lowering the engine.
Case 121 f zb tier 4b (final) compact wheel loader service repair manualfusjejfkskemme
- The document is a service manual that provides instructions for removing the engine from a compact wheel loader. It describes disconnecting wiring harnesses and hoses, draining fluids, removing protective covers and grids, and using lifting equipment to extract the engine from the rear of the vehicle. The process involves multiple steps to properly prepare the machine and safely handle the engine removal.
Case 121 f xt tier 4b (final) compact wheel loader service repair manualfujsekksmem
This document is a service manual for Case compact wheel loaders. It contains sections on the engine, transmission, front and rear axle systems, brakes and controls, hydraulic systems, frames and ballasting, steering, electrical systems, and cab. Safety instructions are provided regarding qualified personnel performing repairs, using original parts, protecting electronic systems during welding, and installing seals and shims correctly. The manual provides part numbers and repair procedures.
Case 21 f xt tier 4b (final) compact wheel loader service repair manualfujsefkskemm
- The document is a service manual that provides instructions for removing the engine from a compact wheel loader. It describes disconnecting wiring harnesses and hoses, draining fluids, removing protective covers and grids, and using lifting equipment to extract the engine from the rear of the vehicle. The process involves multiple steps to properly prepare the machine and safely handle the engine removal.
Case 321 f std tier 4b (final) compact wheel loader service repair manualfjjskekdmme
This document is a service manual for Case compact wheel loaders models 121F XT, 121F ZB, 21F XT, 21F ZB, 221F HS, 221F STD, 321F HS, and 321F STD. It contains sections on the engine, transmission, front and rear axle systems, brakes and controls, hydraulic systems, frames and ballasting, steering, electrical systems, and platform, cab, bodywork, and decals. Instructions are provided on shop practices like shimming, installing rotating shaft seals, applying sealing compounds, and protecting electronic systems during welding. Replacement parts must be genuine CNH or Case parts.
Case 21 f zb tier 4b (final) compact wheel loader service repair manualujjfdjkjskkmdm
This document is a service manual for Case compact wheel loaders. It contains sections on the engine, transmission, front and rear axle systems, brakes and controls, hydraulic systems, frames and ballasting, steering, electrical systems, and cab. Safety instructions are provided regarding qualified personnel performing repairs, using original parts, protecting electronic systems during welding, and installing seals and shims correctly. The manual provides part numbers and repair procedures.
Case 221 f hs tier 4b (final) compact wheel loader service repair manualujdjkkskmme
- The document is a service manual that provides instructions for removing the engine from a compact wheel loader. It describes disconnecting wiring harnesses and hoses, draining fluids, removing protective covers and grids, and using lifting equipment to extract the engine from the rear of the vehicle. The process involves multiple steps to properly prepare the machine before removing and lowering the engine.
Case 321 f std tier 4b (final) compact wheel loader service repair manualujufjjskkemmd
This document is a service manual for Case compact wheel loaders. It contains sections on the engine, transmission, front and rear axle systems, brakes and controls, hydraulic systems, frames and ballasting, steering, electrical systems, and cab. Safety instructions are provided regarding qualified personnel performing repairs, using original parts, protecting electronic systems during welding, and installing seals and shims correctly. The manual provides part numbers and procedures for maintenance and repairs.
Case 121 f xt tier 4b (final) compact wheel loader service repair manualfujsefjfkksekem
This document is a service manual for Case compact wheel loaders. It contains sections on the engine, transmission, front and rear axle systems, brakes and controls, hydraulic systems, frames and ballasting, steering, electrical systems, and cab. Safety instructions are provided regarding qualified personnel performing repairs, using original parts, protecting electronic systems during welding, and installing seals and shims correctly. The manual provides part numbers and repair procedures.
Case 221 f std tier 4b (final) compact wheel loader service repair manualfusjjfkskemem
- The document is a service manual that provides instructions for removing the engine from a compact wheel loader. It describes disconnecting wiring harnesses and hoses, draining fluids, removing protective covers and grids, and using lifting equipment to extract the engine from the rear of the vehicle. The process involves multiple steps to properly prepare the machine before removing and lowering the engine.
Case 321 f hs tier 4b (final) compact wheel loader service repair manualfjkskefksmeme
This document is a service manual for Case compact wheel loaders. It contains sections on the engine, transmission, front and rear axle systems, brakes and controls, hydraulic systems, frames and ballasting, steering, electrical systems, and cab. Safety instructions are provided regarding qualified personnel performing repairs, using original parts, protecting electronic systems during welding, and installing seals and shims correctly. The manual provides part numbers and procedures for maintenance and repairs.
Case cx500 d tier 4b (final) crawler excavator service repair manualufjsekksmemm
This document is a service manual for Case CX490D and CX500D crawler excavators with Tier 4B engines. It contains sections covering the engine, hydraulic systems, frames and ballasting, tracks and track suspension, cab climate control, electrical systems, booms, dippers, buckets, and the platform, cab, bodywork, and decals. The introduction emphasizes that repair and maintenance work should only be performed by qualified dealership personnel using the proper tools and procedures.
Case cx250 c crawler excavator service repair manualufjsekksmemm
The document provides specifications for the engine, cooling system, and electrical system of a CX250C crawler excavator. It includes details such as the engine model, cylinder dimensions, compression ratio, valve clearance, cooling system components, and electrical components. Sections cover the engine and crankcase, cooling system main data, and electrical system main data. Tables list technical details for the water pump, thermostat, generator, and starter.
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Case 2050 m tier 4b (final) crawler dozer service repair manual [ngc109000 ]ufjsekksmemm
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Case 988 wheeled excavator service repair manualufjsekksmemm
This document provides the table of contents for a service manual covering Case 788/988 crawler and wheeled excavators. The manual contains sections on general information and safety, the engine, fuel system, electrical system, undercarriage, drive train, undercarriage hydraulics, upperstructure hydraulics, upperstructure, and large format schematics. Safety is emphasized, with a warning to always follow safety notes and a description of a warning tag to attach to the keyswitch during service.
Case cx210 d long reach lc version tier 4b (final) crawler excavator service ...ufjsekksmemm
This document is a service manual for CX210D Crawler excavators. It provides part numbers, specifications, and repair/maintenance instructions for the engine, hydraulic systems, frames/ballasting, tracks/suspension, climate control, electrical systems, attachments, cab/bodywork, and fault codes. The manual includes an introduction and detailed sections for the engine systems, including the crankcase, cylinder heads, fuel system, cooling system, lubrication system, and electrical components.
Case cx210 d long reach crawler excavator service repair manualufjsekksmemm
This document is a service manual that provides maintenance and repair instructions for various models of CX210D and CX230D crawler excavators. It contains sections covering the engine, hydraulic systems, frames and ballasting, tracks and track suspension, cab climate control, electrical systems, booms dippers and buckets, and the platform, cab, bodywork and decals. The introduction emphasizes that all repair and maintenance work must only be done by qualified personnel following the instructions carefully.
Case cx210 d crawler excavator service repair manualufjsekksmemm
This document is a service manual for the CX210D Crawler Excavator. It provides maintenance and repair instructions for the excavator's engine, hydraulic systems, frames and ballasting, tracks and track suspension, cab climate control, electrical systems, booms, dippers, buckets, platform, cab, bodywork, and decals. The manual emphasizes that all repair and maintenance work must only be performed by qualified dealership personnel using the specified tools and procedures.
Case cx210 c crawler excavator service repair manualufjsekksmemm
This document is a service manual for a CX210C crawler excavator. It contains sections covering the engine, hydraulic systems, frames and ballasting, tracks and track suspension, cab climate control, electrical systems, booms, dippers, buckets, platform, cab, bodywork, and decals. Each section includes subsections that provide instructions for repair and maintenance of specific components. The introduction emphasizes that all repair and maintenance work must be carried out by qualified dealership personnel strictly following the procedures in the manual.
Case cx210 b crawler excavator service repair manualufjsekksmemm
This document provides safety information, general maintenance guidelines, and standard torque specifications for servicing crawler excavators. It instructs technicians to clean all metal parts except bearings using a cleaning solvent or steam cleaning. It also advises checking all parts for wear or damage when disassembled and replacing any worn parts to prevent early failures. Standard torque values are provided for cap screws and nuts to ensure proper tightening during reassembly. Safety is emphasized throughout maintenance and repair work.
Case cx160 c tier 4 crawler excavator service repair manualufjsekksmemm
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This document is a repair manual schematic set for a Crawler Excavator model CX160B issued in March 2007. It contains safety information, standard torque specifications, and schematic diagrams for the electrical, engine, hydraulic, and air conditioning systems. The large schematic diagrams are contained in separate pocket sections at the end.
Case cx145 d sr crawler excavator service repair manualufjsekksmemm
The document provides specifications and descriptions for the engine of a crawler excavator. It includes details on the engine type, dimensions, cooling and lubrication systems, fuel system, electrical system, identification, and descriptions of key engine components like the cylinder block, pistons, cylinder head, crankshaft, EGR system, and electronic fuel injection system. The engine is a 4-cylinder, water-cooled diesel with direct injection and electronic common rail fuel injection control.
Case cx145 csr tier 4 crawler excavator service repair manualufjsekksmemm
This document provides instructions for removing and installing the engine assembly of a crawler excavator. It describes disconnecting wiring, hoses and lines connected to components like the battery, radiator, air conditioner and starter. Lifting equipment like a crane is needed to remove the heavy engine assembly. Safety precautions are outlined, and specific tools and fastener sizes are listed.
Ever been troubled by the blinking sign and didn’t know what to do?
Here’s a handy guide to dashboard symbols so that you’ll never be confused again!
Save them for later and save the trouble!
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Whitaker Jamieson, Senior Specialist at Forth, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
Understanding Catalytic Converter Theft:
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6. INTRODUCTION
Safety rules
DANGER
Improper operation or service of this machine can result in an accident.
Any unauthorized modifications made to this machine can have serious consequences. Consult an
authorized dealer on changes, additions, or modifications that may be required for this machine. Do
not make any unauthorized modifications.
Failure to comply will result in death or serious injury.
D0030A
Before you weld, cut, or drill holes on any part of this machine, make sure the part is not cast ductile iron. See your
dealer if you do not know if a part is cast ductile iron. The following are cast ductile iron parts:
• two wheel drive steering link
• dump links
• front axle
• stabilizers
• extendable dipper
• swing tower
• bucket linkage
Unauthorized modifications to cast ductile iron parts can cause injury or death. Welding, cutting, or drilling can cause
cast ductile iron to break. Do not weld, cut, or drill to repair or to attach items to cast ductile iron parts on this machine.
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7. INTRODUCTION
Safety rules
Before welding on the machine you must do the following.
If you have any questions about welding on the machine
contact your dealer.
• Disconnect the batteries.
• Disconnect the alternator terminal wires.
• Disconnect the instrument cluster.
• One connector for mechanical fuel injection engines.
• Disconnect the controller for backhoe pilot controls, if
equipped (one connector).
• Disconnect the controller for the loader 4 in 1 bucket or
auxiliary hydraulics, if equipped (one connector, located
under the loader valve at the rear, left underside of the
machine).
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8. INTRODUCTION
Safety rules
DANGER
Improper operation or service of this machine can result in an accident.
Do not operate this machine or perform any lubrication, maintenance, or repair on it until you have
read and understood the operation, lubrication, maintenance, and repair information.
Failure to comply will result in death or serious injury.
D0010A
WARNING
Maintenance hazard!
Always perform all service procedures punctually at the intervals stated in this manual. This ensures
optimum performance levels and maximum safety during machine operation.
Failure to comply could result in death or serious injury.
W0132A
WARNING
Pressurized system!
Before attempting any service procedure, it is your responsibility to know the number of accumulators
on the machine, and the correct procedure for releasing the pressure of each accumulator.
Failure to comply could result in death or serious injury.
W0136A
NOTICE: Extreme working and environmental conditions require shortened service intervals.
Use Case fluids, lubricants, and filters for the best protection and performance of your machine. All fluids, lubricants,
and filters must be disposed of in compliance with environmental standards and regulations. Contact your dealer with
any questions regarding the service and maintenance of this machine.
Read the safety decals and information decals on the machine. Read the Operator’s Manual and safety manual.
Understand the operation of the machine before you start any service.
Before you service the machine, put a 'Do Not Operate' tag on the steering wheel or over the key switch. Ensure the
tag is at a location where everyone who might operate or service the machine may see clearly. One tag is included
with your new machine. Additional tags are available from your dealer.
Plastic and resin parts
• Avoid using gasoline, paint thinner, etc. when cleaning plastic parts, console, instrument cluster, etc.
• Use only water, mild soap, and a soft cloth when you clean these parts.
• Using gasoline, thinners, etc. can cause discoloration, cracking, or deformation of the part being cleaned.
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9. SERVICE MANUAL
Engine
580N 4x2 - Without cab [HBZN580NEBAH02214 - ]
580N 4x2 - With cab [HBZN580NHBAH02549 - ]
580N 4x4 - Without cab [HBZN580NCCAH03762 - ]
580N 4x4 - With cab [HBZN580NJBAH02348 - ]
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10. Engine - Engine and crankcase
Engine - Speeds stall test normal (all models)
NOTE: The following specifications are for engines with more than 50 hours of operation.
NOTE: Engine RPM speed is based on the ISO14396 Cetane number of at least 51 and density between 820 -
845 kg/m³ (1382 - 1424 lb/yd³). Fuel inlet 38 °C (100 °F) ± 2 °C (36 °F)
Model 580N
Function Engine RPM speed
Rated speed – full load 2200 RPM
Idle speed 875 - 1025 RPM
High idle– no load 2300 - 2450 RPM
Torque converter stall 2180 - 2310 RPM
Backhoe hydraulic stall 2230 - 2330 RPM
Loader hydraulic stall 2230 - 2330 RPM
Combined stall 1610 - 1890 RPM
Engine - Speeds stall test check sheet (580N only)
Results from stall test procedure (fill in values accordingly)
ID RPM test valve Stall test component (specified value)
1 Loader hydraulic stall speed ( 2230 - 2330 RPM)
2 Backhoe hydraulic stall speed ( 2230 - 2330 RPM)
3 Torque converter stall speed ( 2180 - 2310 RPM)
4 Combined - loader hydraulic and torque converter - stall speed ( 1610 - 1890 RPM)
Stall test reference chart
ID RPM Results
1 2230 to 2330
2 2230 to 2330
3 2180 to 2310
4 1610 to 1890
All systems operating within normal specified RPM values.
1 Above 2330
2 2230 to 2330
3 Above 2310
4 Above 1890
Engine problem. Check engine speeds according to instructions in NEED IU
REFERENCE for details. Refer to the engine service manual.
1 Below 2230
2 2230 to 2330
3 Below 2180
4 Below 1610
Engine problem. Check engine speeds according to instructions in NEED IU
REFERENCE for details.Replace the fuel and air filters NEED IU REFERENCE for
details. Refer to the engine service manual.
1 Below 2230
2 2230 to 2330
3 2180 to 2310
4 Below 1610
Hydraulic system problem(s). Check the setting of the main relief valve. Check the
output of the hydraulic pump.
1 Above 2330
2 2230 to 2330
3 2180 to 2310
4 Above 1890
Hydraulic system problem(s). Check the setting of the main relief valve. Check the
output of the hydraulic pump. Check for leakage in the loader control valve.
1 2230 to 2330
2 Below 2230
3 2180 to 2310
4 1610 to 1890
Hydraulic system problem(s). Check the setting of the main relief valve. Check the
output of the hydraulic pump.
1 2230 to 2330
2 Below 2230
3 2180 to 2310
4 1610 to 1890
Hydraulic system problem(s). Check the setting of the main relief valve. Check the
output of the hydraulic pump.
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11. Engine - Engine and crankcase
ID RPM Results
1 2230 to 2330
2 2230 to 2330
3 Above 2310
4 Above 1890
Torque converter or transmission problems.
1 2230 to 2330
2 2230 to 2330
3 Below 2180
4 Below 1610
Torque converter or transmission problems.
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14. Engine - Engine and crankcase
Engine - Service instruction - Engine repair service manual
1. For engine repair, see engine service manual
87630273.
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15. Engine - Engine and crankcase
Engine - Remove
Put identification tags on all disconnected hoses and
wires. Close disconnected hoses and fittings with caps
and plugs.
NOTE: The images in this procedure may be different from
your machine. The images are for reference only.
1. Park the machine on a level surface. Raise the loader
and lock the support strut to hold the loader.
RCPH10TLB022AAL 1
2. Remove the battery cover from the right step. If the
machine has only one battery, disconnect the negative
battery cable from the battery.
3. If the machine has two batteries, remove the terminal
nut (1). Remove the negative battery cable (2) from the
terminal. Move the negative battery cable away from
the battery. Make sure the jumper cable (3) is installed
on the terminal and start the terminal nut (2) onto the
terminal.
RCPH10TLB030AAL 2
4. If equipped with air conditioning, discharge air condi-
tioning system.
5. Remove the radiator wrapper, fan shroud, radiator, oil
coolers and, if equipped with air conditioning, the con-
denser assembly. See Radiator - Remove (10.400)
for the procedures.
6. If equipped with air conditioning, disconnect the electri-
cal connector (4). Remove the tie strap (5). Disconnect
the hoses from the compressor.
RCPH10TLB042AAL 3
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16. Engine - Engine and crankcase
7. Remove the plastic clamp. Disconnect the electrical
connectors for the air restriction indicator.
RCPH10TLB025AAL 4
8. Loosen the clamp on the air cleaner hose at the tur-
bocharger. Disconnect the air cleaner hose from the
turbocharger.
RCPH10TLB024AAL 5
9. Disconnect crank case ventilation hose and the aspira-
tion hose.
RCPH10TLB031AAL 6
10. Remove the hex head bolts and flat washers that se-
cure the fixed hood to the columns. Remove the fixed
hood and air cleaner as one assembly.
RCPH10TLB023AAL 7
11. Remove muffler and brackets from engine.
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17. Engine - Engine and crankcase
12. If installed, disconnect the grate heater positive cable
and sensor wires.
RCPH10TLB036AAL 8
13. Disconnect the electrical connector for the fuel injec-
tion pump (6) and the oil pressure sensor (7).
RCPH10TLB040AAL 9
14. Disconnect the throttle cable from the mounting
bracket.
RCPH10TLB034AAL 10
15. Disconnect the throttle rod (8). If equipped, discon-
nect the heater hose (9).
RCPH10TLB035AAL 11
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18. Engine - Engine and crankcase
16. Disconnect the fuel return line (10) and the fuel input
line (11).
RCPH10TLB041AAL 12
17. Disconnect the coolant temperature sensor (12) and
the coolant temperature switch (13).
RCPH10TLB039AAL 13
18. Disconnect the wires from the alternator.
RCPH10TLB037AAL 14
19. Disconnect the heater hose, if equipped.
RCPH10TLB043AAL 15
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19. Engine - Engine and crankcase
20. Disconnect the ground strap (14). Disconnect the
wires (15) from the starter.
RCPH10TLB038AAL 16
21. Remove the starter from the engine. Remove the
access cover from the housing of the flexplate fixing
bolts.
RCPH10TLB026AAL 17
22. Install the engine turning tool, 380000988, to turn the
flywheel for access to the cap screws.
RCPH10TLB005BAL 18
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20. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
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please download the PDF
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21. Engine - Engine and crankcase
23. Remove four cap screws that fasten the flywheel to
the flex plate.
RCPH10TLB027AAL 19
24. Connect lifting equipment to the lifting eyes on the
engine to remove the engine from the machine.
25. Remove the two bolts (16), the four washers (17), the
bushings (18), the washers (19), and the nuts (20) that
secure the engine on the chassis.
COIL14TLB0143FA 20
26. Loosen and remove the 12 cap screws and flat wash-
ers that fasten the transmission to the engine. Move
the heater hose and clamps out of the way.
27. Move the engine forward and raise the engine. Re-
move the engine from the machine.
NOTICE: Make sure that the flex plate/converter assembly
stays in place on the transmission. If the engine will be
separated from the transmission for an extended period of
time fasten the flex plate/converter assembly in place on
the transmission.
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22. Engine - Engine and crankcase
Engine - Install
If applicable, remove caps and plugs from previously
disconnected hoses and fittings. Remove identification
tags after making the hose and wire connections.
NOTE: The photos in this procedure may be different from
your machine and are for reference only.
1. Use three bolts (2) and three washers (3) to attach the
cradle (1) on the left-hand side of the engine. Tighten
the bolts to a torque of 80 - 90 N·m (59 - 66 lb ft).
COIL14TLB0144FA 1
2. Use two bolts (5) and two washers (6) in both of the
bottom holes of the cradle (4) to attach the cradle (4)
on the right-hand side of the engine. Tighten the bolts
to a torque of 80 - 90 N·m (59 - 66 lb ft).
COIL14TLB0147FA 2
3. Secure the cradle of the hose (7) on the top hole of the
cradle (4) in the following order:
One washer (8) on the hose cradle (7) and one washer
(8) on the bolt (9).
Ensure that you secure the hose cradle correctly, as
shown in the illustration. Tighten the bolts to a torque
of 80 - 90 N·m (59 - 66 lb ft).
COIL14TLB0147FA 3
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23. Engine - Engine and crankcase
4. Use two bolts (11) to install the starter motor (10) on
the engine.
NOTE: Apply torque of 43.0 N·m (31.7 lb ft)
COIL14TLB0144FA 4
5. Attach the bottom of the alternator (12) to the engine
with one bolt (13), two washers (14), and one nut (15).
COIL14TLB0145AA 5
6. Complete the installation of the alternator. Use a
washer (16) and a bolt (17) to secure the alternator on
the upper rod. Note the assembly position as shown
in the illustration
COIL14TLB0146AA 6
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24. Engine - Engine and crankcase
7. Attach the starter motor jumper cables with plastic
clamps so that it does not interfere with other compo-
nents.
COIL14TLB0124AA 7
COIL14TLB0125AA 8
8. Use an appropriate lifting device to position the engine
next to the chassis.
NOTICE: Make sure that the flex plate/converter assembly
stays in place on the transmission.
9. Move the heater hose and clamps out of the way. In-
stall and tighten the 12 flat washers and cap screws
securing the transmission to the engine.
Tighten cap screws to a torque of 52 - 57 N·m (38 -
42 lb ft).
10. Secure the engine mount to the chassis as follows:
A – Place the washer (18) between the chassis and
the engine mount
B – Position the bushing (19) over the washer (18)
C – Position the engine mount over the bushing (19)
D – Position the washer (18) and the bolt (20) over the
engine mount.
E – Secure the motor assembly that has already been
positioned with a washer (21) and a nut (22), below
the chassis on the bolt (20).
Tighten the bolts to a torque of 95.0 N·m (70.1 lb ft).
COIL14TLB0143FA 9
11. Disconnect the lifting equipment from the lifting eyes
on the engine.
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