- The document is a service manual that provides instructions for removing the engine from a compact wheel loader. It describes disconnecting wiring harnesses and hoses, draining fluids, removing protective covers and grids, and using lifting equipment to extract the engine from the rear of the vehicle. The process involves multiple steps to properly prepare the machine before fully removing the engine.
Caterpillar cat 936 f wheel loader (prefix 9mk) service repair manual (9mk000...fujskekfmsme
This document provides instructions for disassembling and assembling axle shaft assemblies for a 936F wheel loader. It describes removing the front and rear axle housing groups, and then removing individual components of the axle shaft assemblies including the axle shaft, planetary carrier assembly, retaining rings, seals, and bearings. Detailed steps are provided for disassembling the planetary carrier assembly. The document also includes instructions for assembling the components, including pressing in the ring gear and installing seals, bearings, and the adjusting nut. Tolerances and specifications are provided for installing components and adjusting the bearing nut torque.
Caterpillar cat 933 c lgp hystat track loader (prefix 4ms) service repair man...fujskekfmsme
This document provides instructions for removing and installing inlet and exhaust valve springs and guides on a Caterpillar 3046 engine. It describes the necessary tools and gives step-by-step procedures for removing valve springs and guides from the cylinder head without removing the head, and for installing new springs and guides. Safety notices are included to keep parts clean and contain fluids.
Caterpillar cat 933 c hystat track loader (prefix 4ms) service repair manual ...fujskekfmsme
The document provides instructions for installing and removing an air inlet manifold and valves on a Caterpillar 3046 engine. It describes:
1) Using various tools to compress valve springs and remove caps and keepers to access the valves and springs.
2) Checking valve springs with a spring tester and specifications.
3) Installing new gaskets and bolting the air inlet manifold, elbow, and other components in multiple steps while checking for damage.
4) Maintaining air pressure in cylinders during valve spring removal and installation to hold valves in position.
Caterpillar cat 931 b track loader (prefix 29y) service repair manual (29y000...fujskekfmsme
This document provides instructions for servicing the tracks and track rollers of a Caterpillar 931B track loader. It describes how to remove and install track rollers, disassemble and assemble track rollers, separate and reconnect tracks, and remove and install front idlers. The procedures include removing guards and covers, loosening the tracks, lifting the machine, and removing and installing components using various tools while following warnings about hydraulic pressure and pin removal. Torques and clearances are specified.
Caterpillar cat 930 t wheel loader (prefix 57z) service repair manual (57z040...fujskekfmsme
This document provides instructions for installing the fuel injection pump housing and governor on a Caterpillar 930T wheel loader. It describes:
1) Using an engine turning tool to find the top center position of the No. 1 piston by turning the flywheel and installing a bolt.
2) Installing fuel pump timing pins and turning the flywheel to align the marks for installation.
3) Installing the fuel injection pump housing and governor, checking clearance and installing covers.
The summary highlights the key steps of finding top center position, installing with timing pins, and final installation checks.
Caterpillar cat 930 r wheel loader (prefix 57z) service repair manual (57z040...fujskekfmsme
This document provides instructions for installing the fuel injection pump housing and governor on a Caterpillar 930T wheel loader. It describes:
1) Using an engine turning tool to find the top center position of the No. 1 piston by turning the flywheel and installing a bolt in a hole in the flywheel.
2) Installing fuel pump timing pins and checking that the fuel injection pump gear teeth are aligned with the timing marks on the housing.
3) Installing the fuel injection pump housing and governor, and checking that the governor shaft turns freely once assembled.
Caterpillar cat 930 r wheel loader (prefix 57z) service repair manual (57z030...fujskekfmsme
The document provides instructions for removing and installing the crankshaft front seal on a 930R wheel loader with a 3304 engine. It describes using various tools to remove the old seal and wear sleeve, cleaning the crankshaft, and pressing on a new seal and wear sleeve using an installer tool. The instructions note to keep parts clean and not use lubricants when installing the new seal components.
Caterpillar cat 930 r wheel loader (prefix 57z) service repair manual (57z000...fujskekfmsme
This document provides instructions for assembling a fuel injection pump housing and installing the fuel injection pump and governor on an engine. The key steps include:
1. Assembling the fuel injection pump housing by pressing bearings into place and installing other internal components.
2. Setting the engine's #1 piston to top center to align the fuel injection pump timing.
3. Installing the fuel injection pump housing, governor, and ensuring the timing pin engages the camshaft notch for proper timing.
Caterpillar cat 936 f wheel loader (prefix 9mk) service repair manual (9mk000...fujskekfmsme
This document provides instructions for disassembling and assembling axle shaft assemblies for a 936F wheel loader. It describes removing the front and rear axle housing groups, and then removing individual components of the axle shaft assemblies including the axle shaft, planetary carrier assembly, retaining rings, seals, and bearings. Detailed steps are provided for disassembling the planetary carrier assembly. The document also includes instructions for assembling the components, including pressing in the ring gear and installing seals, bearings, and the adjusting nut. Tolerances and specifications are provided for installing components and adjusting the bearing nut torque.
Caterpillar cat 933 c lgp hystat track loader (prefix 4ms) service repair man...fujskekfmsme
This document provides instructions for removing and installing inlet and exhaust valve springs and guides on a Caterpillar 3046 engine. It describes the necessary tools and gives step-by-step procedures for removing valve springs and guides from the cylinder head without removing the head, and for installing new springs and guides. Safety notices are included to keep parts clean and contain fluids.
Caterpillar cat 933 c hystat track loader (prefix 4ms) service repair manual ...fujskekfmsme
The document provides instructions for installing and removing an air inlet manifold and valves on a Caterpillar 3046 engine. It describes:
1) Using various tools to compress valve springs and remove caps and keepers to access the valves and springs.
2) Checking valve springs with a spring tester and specifications.
3) Installing new gaskets and bolting the air inlet manifold, elbow, and other components in multiple steps while checking for damage.
4) Maintaining air pressure in cylinders during valve spring removal and installation to hold valves in position.
Caterpillar cat 931 b track loader (prefix 29y) service repair manual (29y000...fujskekfmsme
This document provides instructions for servicing the tracks and track rollers of a Caterpillar 931B track loader. It describes how to remove and install track rollers, disassemble and assemble track rollers, separate and reconnect tracks, and remove and install front idlers. The procedures include removing guards and covers, loosening the tracks, lifting the machine, and removing and installing components using various tools while following warnings about hydraulic pressure and pin removal. Torques and clearances are specified.
Caterpillar cat 930 t wheel loader (prefix 57z) service repair manual (57z040...fujskekfmsme
This document provides instructions for installing the fuel injection pump housing and governor on a Caterpillar 930T wheel loader. It describes:
1) Using an engine turning tool to find the top center position of the No. 1 piston by turning the flywheel and installing a bolt.
2) Installing fuel pump timing pins and turning the flywheel to align the marks for installation.
3) Installing the fuel injection pump housing and governor, checking clearance and installing covers.
The summary highlights the key steps of finding top center position, installing with timing pins, and final installation checks.
Caterpillar cat 930 r wheel loader (prefix 57z) service repair manual (57z040...fujskekfmsme
This document provides instructions for installing the fuel injection pump housing and governor on a Caterpillar 930T wheel loader. It describes:
1) Using an engine turning tool to find the top center position of the No. 1 piston by turning the flywheel and installing a bolt in a hole in the flywheel.
2) Installing fuel pump timing pins and checking that the fuel injection pump gear teeth are aligned with the timing marks on the housing.
3) Installing the fuel injection pump housing and governor, and checking that the governor shaft turns freely once assembled.
Caterpillar cat 930 r wheel loader (prefix 57z) service repair manual (57z030...fujskekfmsme
The document provides instructions for removing and installing the crankshaft front seal on a 930R wheel loader with a 3304 engine. It describes using various tools to remove the old seal and wear sleeve, cleaning the crankshaft, and pressing on a new seal and wear sleeve using an installer tool. The instructions note to keep parts clean and not use lubricants when installing the new seal components.
Caterpillar cat 930 r wheel loader (prefix 57z) service repair manual (57z000...fujskekfmsme
This document provides instructions for assembling a fuel injection pump housing and installing the fuel injection pump and governor on an engine. The key steps include:
1. Assembling the fuel injection pump housing by pressing bearings into place and installing other internal components.
2. Setting the engine's #1 piston to top center to align the fuel injection pump timing.
3. Installing the fuel injection pump housing, governor, and ensuring the timing pin engages the camshaft notch for proper timing.
Caterpillar cat 390 f mobile hydraulic excavator (prefix b37) service repair ...fujskekfmsme
This document provides instructions for disassembling and assembling the travel motor of a 390F Hydraulic Excavator. The disassembly procedure involves 40 steps to remove components like the head, relief valves, spools, pistons, barrel assembly, swashplate, shaft and bearings. The assembly procedure instructs to clean parts, apply oil, and install components like the lip seal, bearing, retaining ring, and shaft in the reverse order of disassembly. Proper tooling and safety precautions are noted throughout.
Caterpillar cat 390 f l excavator (prefix tye) service repair manual (tye0000...fujskekfmsme
This document provides instructions for disassembling and assembling the travel motor of a 390F L Excavator. It lists 40 steps for disassembly, including removing covers, pistons, springs, seals and other components. It then lists 12 steps for reassembly, starting with installing a lip seal and finishing by reinstalling covers. Precautions are provided regarding cleaning parts and applying oil before assembly.
Caterpillar cat 390 f l excavator (prefix mgf) service repair manual (mgf0000...fujskekfmsme
The document provides instructions for disassembling and assembling the travel motor of a 390F L Excavator. It lists 40 steps for disassembly, including removing components like the head, relief valves, springs, seals, piston, and bearings. It then lists 17 steps for assembly, installing these components in reverse order and noting that cleanliness and applying oil to parts is important. Tools required are also listed.
Caterpillar cat 390 f l excavator (prefix hjd) service repair manual (hjd0000...fujskekfmsme
The document provides disassembly instructions for a 390F L excavator travel motor in 40 steps. It details removing components such as the motor head, relief valves, pistons, springs, seals, plates, and bearings. Tools required include link brackets, a slide hammer puller, threaded rods, pliers, and a driver group. Safety notices are provided to contain fluids and brace against spring forces during disassembly.
Caterpillar cat 390 f l excavator (prefix gay) service repair manual (gay0000...fujskekfmsme
This document provides instructions to disassemble a travel motor on a 390F L excavator. It lists 40 steps to completely disassemble the travel motor, removing components like the head, relief valves, pistons, springs, seals, plates, and bearings. Detailed illustrations accompany each step to show how to position the component for removal and what tools are required. Safety notices are included to warn of potential hazards like stored energy in springs.
Caterpillar cat 390 d l excavator (prefix wag) service repair manual (wag0000...fujskekfmsme
This document provides instructions for disassembling and assembling the final drive of a 390D L excavator. It lists the required tools and parts. The disassembly process involves removing over 30 components of the final drive including housing covers, gears, shafts, and seals. Photographs illustrate each step. Precautions are outlined to prevent dirt contamination. The assembly section lists a similar process and notes to inspect parts and apply sealant lubricants.
Caterpillar cat 390 d excavator (prefix kcz) service repair manual (kcz00001 ...fujskekfmsme
This document provides instructions for disassembling and assembling the final drive of a 390D Excavator. It lists over 30 detailed steps for removing components like the housing cover, carrier assemblies, planetary gear assemblies, ring gear, and seals. Precision tools are required and cleanliness is critical to prevent damage to components. The document emphasizes keeping parts protected and surfaces clean during assembly to ensure proper operation of the final drive.
Caterpillar cat 390 d excavator (prefix byp) service repair manual (byp00001 ...fujskekfmsme
This document provides disassembly and assembly instructions for the travel motor on a 390D Excavator. It details 40 steps to disassemble the travel motor by removing components like the head, relief valves, pistons, springs, seals, plates, and bearings. It then lists 13 steps for reassembling the travel motor, applying oil to components and ensuring cleanliness during assembly.
Caterpillar cat 385 c l mobile hydraulic excavator (prefix m3w) service repai...fujskekfmsme
This document provides instructions for disassembling and assembling the final drive of a 385C L Mobile Hydraulic Excavator. It lists over 30 steps for disassembly, removing components like the housing cover, carrier assemblies, planetary gears, and seals. It also lists tools needed and provides illustrations. The assembly section lists a similar number of steps to reinstall components in reverse order and notes the importance of cleanliness.
Caterpillar cat 385 c l mh excavator (prefix waw) service repair manual (waw0...fujskekfmsme
This document provides instructions for removing and installing fuel system components on a 385C Material Handler excavator powered by a C-18 engine, including:
- Removing and installing the fuel priming pump
- Removing and installing the fuel filter base
- Removing and installing the fuel transfer pump
- Removing the electronic unit injectors
The instructions include safety notices and illustrations showing the component locations and part names.
Yamaha outboard f60 ceht service repair manual sn1000001fujskekfmsme
This document provides a service manual for outboard motor models F50F, FT50G, F60C, and FT60D. It contains general information about how to use the manual, identification of applicable models and features, predelivery checks, and troubleshooting guides. The manual is organized into sections covering general information, specifications, periodic checks and adjustments, fuel system, power unit, lower unit, bracket unit, electrical systems, and troubleshooting. It also includes exploded diagrams of components and lists parts with quantities and specifications.
Yale (e877) gdp160 ec lift truck service repair manualfujskekfmsme
The document provides instructions for servicing components of an operator's cab, including:
1. The cab structure is a welded frame with an integrated overhead guard. Cabs can be open or closed.
2. Cabs with a tilt system can be tilted using a hydraulic cylinder and hand pump or optional electric pump.
3. The cab tilt system uses hydraulic pressure to unlock latches and extend/retract the cylinder to raise and lower the cab.
Terex telelift 2506 gladiator agrilift telescopic handler service repair manualfujskekfmsme
This document is the workshop manual for the TELELIFT series of machines. It contains 16 sections covering: general information, safety regulations, technical specifications, inspections and adjustments, disassembly and reassembly, troubleshooting, maintenance of axles, engines, pumps, motors, and transmissions. It also includes information on tools, torque specifications, repairs, paint, and recommended spare parts. The manual provides instructions for properly maintaining components in a safe manner.
Terex girolift 3514 perfora telescopic handler service repair manualfujskekfmsme
This document is a workshop manual that provides instructions for maintenance and repairs of GiroLift telescopic boom handlers. It contains sections on general information, safety regulations, technical specifications, inspections, troubleshooting, and repair procedures for major vehicle systems like the axle, engine, hydraulic pump and motor, gearbox, and load limiter. The manual instructs technicians on the tools, equipment, and materials needed to properly service the vehicle.
Perkins 4000 series 4008 30 industrial engine sd8 service repair manualfujskekfmsme
This document provides instructions for disassembling and assembling components of an industrial engine. It begins with important safety information, emphasizing that accidents can often be avoided by recognizing potential hazards. The document outlines safety symbols and labels used, and notes that not all potential hazards can be anticipated. It provides a table of contents and sections with step-by-step instructions for removing and installing engine components like the fuel pump, manifold, governor, injectors, turbocharger, valves and more.
Perkins 3000 series 3012 cv12 12 cylinder diesel engine service repair manualfujskekfmsme
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Perkins 2800 series 2806 c e18 tag2 diesel engine service repair manualfujskekfmsme
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Caterpillar cat 390 f mobile hydraulic excavator (prefix b37) service repair ...fujskekfmsme
This document provides instructions for disassembling and assembling the travel motor of a 390F Hydraulic Excavator. The disassembly procedure involves 40 steps to remove components like the head, relief valves, spools, pistons, barrel assembly, swashplate, shaft and bearings. The assembly procedure instructs to clean parts, apply oil, and install components like the lip seal, bearing, retaining ring, and shaft in the reverse order of disassembly. Proper tooling and safety precautions are noted throughout.
Caterpillar cat 390 f l excavator (prefix tye) service repair manual (tye0000...fujskekfmsme
This document provides instructions for disassembling and assembling the travel motor of a 390F L Excavator. It lists 40 steps for disassembly, including removing covers, pistons, springs, seals and other components. It then lists 12 steps for reassembly, starting with installing a lip seal and finishing by reinstalling covers. Precautions are provided regarding cleaning parts and applying oil before assembly.
Caterpillar cat 390 f l excavator (prefix mgf) service repair manual (mgf0000...fujskekfmsme
The document provides instructions for disassembling and assembling the travel motor of a 390F L Excavator. It lists 40 steps for disassembly, including removing components like the head, relief valves, springs, seals, piston, and bearings. It then lists 17 steps for assembly, installing these components in reverse order and noting that cleanliness and applying oil to parts is important. Tools required are also listed.
Caterpillar cat 390 f l excavator (prefix hjd) service repair manual (hjd0000...fujskekfmsme
The document provides disassembly instructions for a 390F L excavator travel motor in 40 steps. It details removing components such as the motor head, relief valves, pistons, springs, seals, plates, and bearings. Tools required include link brackets, a slide hammer puller, threaded rods, pliers, and a driver group. Safety notices are provided to contain fluids and brace against spring forces during disassembly.
Caterpillar cat 390 f l excavator (prefix gay) service repair manual (gay0000...fujskekfmsme
This document provides instructions to disassemble a travel motor on a 390F L excavator. It lists 40 steps to completely disassemble the travel motor, removing components like the head, relief valves, pistons, springs, seals, plates, and bearings. Detailed illustrations accompany each step to show how to position the component for removal and what tools are required. Safety notices are included to warn of potential hazards like stored energy in springs.
Caterpillar cat 390 d l excavator (prefix wag) service repair manual (wag0000...fujskekfmsme
This document provides instructions for disassembling and assembling the final drive of a 390D L excavator. It lists the required tools and parts. The disassembly process involves removing over 30 components of the final drive including housing covers, gears, shafts, and seals. Photographs illustrate each step. Precautions are outlined to prevent dirt contamination. The assembly section lists a similar process and notes to inspect parts and apply sealant lubricants.
Caterpillar cat 390 d excavator (prefix kcz) service repair manual (kcz00001 ...fujskekfmsme
This document provides instructions for disassembling and assembling the final drive of a 390D Excavator. It lists over 30 detailed steps for removing components like the housing cover, carrier assemblies, planetary gear assemblies, ring gear, and seals. Precision tools are required and cleanliness is critical to prevent damage to components. The document emphasizes keeping parts protected and surfaces clean during assembly to ensure proper operation of the final drive.
Caterpillar cat 390 d excavator (prefix byp) service repair manual (byp00001 ...fujskekfmsme
This document provides disassembly and assembly instructions for the travel motor on a 390D Excavator. It details 40 steps to disassemble the travel motor by removing components like the head, relief valves, pistons, springs, seals, plates, and bearings. It then lists 13 steps for reassembling the travel motor, applying oil to components and ensuring cleanliness during assembly.
Caterpillar cat 385 c l mobile hydraulic excavator (prefix m3w) service repai...fujskekfmsme
This document provides instructions for disassembling and assembling the final drive of a 385C L Mobile Hydraulic Excavator. It lists over 30 steps for disassembly, removing components like the housing cover, carrier assemblies, planetary gears, and seals. It also lists tools needed and provides illustrations. The assembly section lists a similar number of steps to reinstall components in reverse order and notes the importance of cleanliness.
Caterpillar cat 385 c l mh excavator (prefix waw) service repair manual (waw0...fujskekfmsme
This document provides instructions for removing and installing fuel system components on a 385C Material Handler excavator powered by a C-18 engine, including:
- Removing and installing the fuel priming pump
- Removing and installing the fuel filter base
- Removing and installing the fuel transfer pump
- Removing the electronic unit injectors
The instructions include safety notices and illustrations showing the component locations and part names.
Yamaha outboard f60 ceht service repair manual sn1000001fujskekfmsme
This document provides a service manual for outboard motor models F50F, FT50G, F60C, and FT60D. It contains general information about how to use the manual, identification of applicable models and features, predelivery checks, and troubleshooting guides. The manual is organized into sections covering general information, specifications, periodic checks and adjustments, fuel system, power unit, lower unit, bracket unit, electrical systems, and troubleshooting. It also includes exploded diagrams of components and lists parts with quantities and specifications.
Yale (e877) gdp160 ec lift truck service repair manualfujskekfmsme
The document provides instructions for servicing components of an operator's cab, including:
1. The cab structure is a welded frame with an integrated overhead guard. Cabs can be open or closed.
2. Cabs with a tilt system can be tilted using a hydraulic cylinder and hand pump or optional electric pump.
3. The cab tilt system uses hydraulic pressure to unlock latches and extend/retract the cylinder to raise and lower the cab.
Terex telelift 2506 gladiator agrilift telescopic handler service repair manualfujskekfmsme
This document is the workshop manual for the TELELIFT series of machines. It contains 16 sections covering: general information, safety regulations, technical specifications, inspections and adjustments, disassembly and reassembly, troubleshooting, maintenance of axles, engines, pumps, motors, and transmissions. It also includes information on tools, torque specifications, repairs, paint, and recommended spare parts. The manual provides instructions for properly maintaining components in a safe manner.
Terex girolift 3514 perfora telescopic handler service repair manualfujskekfmsme
This document is a workshop manual that provides instructions for maintenance and repairs of GiroLift telescopic boom handlers. It contains sections on general information, safety regulations, technical specifications, inspections, troubleshooting, and repair procedures for major vehicle systems like the axle, engine, hydraulic pump and motor, gearbox, and load limiter. The manual instructs technicians on the tools, equipment, and materials needed to properly service the vehicle.
Perkins 4000 series 4008 30 industrial engine sd8 service repair manualfujskekfmsme
This document provides instructions for disassembling and assembling components of an industrial engine. It begins with important safety information, emphasizing that accidents can often be avoided by recognizing potential hazards. The document outlines safety symbols and labels used, and notes that not all potential hazards can be anticipated. It provides a table of contents and sections with step-by-step instructions for removing and installing engine components like the fuel pump, manifold, governor, injectors, turbocharger, valves and more.
Perkins 3000 series 3012 cv12 12 cylinder diesel engine service repair manualfujskekfmsme
This document is a workshop manual for Perkins 3000 Series 3012/CV12 12 cylinder diesel engines. It provides specifications, repair and maintenance instructions, including how to remove and install various engine components like the cylinder head assembly, pistons, crankshaft, timing gears, and more. The manual aims to guide users on servicing the engine safely and correctly.
Perkins 2800 series 2806 c e18 tag2 diesel engine service repair manualfujskekfmsme
This document is a workshop manual for Perkins 2800 Series diesel engines, specifically models 2806C-E18 TAG1 TAG2 and TAG3. It provides specifications, repair and maintenance instructions, and diagrams for the engine components. The manual is intended to assist technicians in servicing and repairing these industrial diesel engines. It covers topics such as the cylinder head assembly, piston and connecting rod assemblies, crankshaft assembly, timing case and drive assembly, cylinder block assembly, and other engine systems.
Implementing ELDs or Electronic Logging Devices is slowly but surely becoming the norm in fleet management. Why? Well, integrating ELDs and associated connected vehicle solutions like fleet tracking devices lets businesses and their in-house fleet managers reap several benefits. Check out the post below to learn more.
Expanding Access to Affordable At-Home EV Charging by Vanessa WarheitForth
Vanessa Warheit, Co-Founder of EV Charging for All, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
Understanding Catalytic Converter Theft:
What is a Catalytic Converter?: Learn about the function of catalytic converters in vehicles and why they are targeted by thieves.
Why are They Stolen?: Discover the valuable metals inside catalytic converters (such as platinum, palladium, and rhodium) that make them attractive to criminals.
Steps to Prevent Catalytic Converter Theft:
Parking Strategies: Tips on where and how to park your vehicle to reduce the risk of theft, such as parking in well-lit areas or secure garages.
Protective Devices: Overview of various anti-theft devices available, including catalytic converter locks, shields, and alarms.
Etching and Marking: The benefits of etching your vehicle’s VIN on the catalytic converter or using a catalytic converter marking kit to make it traceable and less appealing to thieves.
Surveillance and Monitoring: Recommendations for using security cameras and motion-sensor lights to deter thieves.
Statistics and Insights:
Theft Rates by Borough: Analysis of data to determine which borough in NYC experiences the highest rate of catalytic converter thefts.
Recent Trends: Current trends and patterns in catalytic converter thefts to help you stay aware of emerging hotspots and tactics used by thieves.
Benefits of This Presentation:
Awareness: Increase your awareness about catalytic converter theft and its impact on vehicle owners.
Practical Tips: Gain actionable insights and tips to effectively prevent catalytic converter theft.
Local Insights: Understand the specific risks in different NYC boroughs, helping you take targeted preventive measures.
This presentation aims to equip you with the knowledge and tools needed to protect your vehicle from catalytic converter theft, ensuring you are prepared and proactive in safeguarding your property.
EV Charging at MFH Properties by Whitaker JamiesonForth
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Ever been troubled by the blinking sign and didn’t know what to do?
Here’s a handy guide to dashboard symbols so that you’ll never be confused again!
Save them for later and save the trouble!
What Could Be Behind Your Mercedes Sprinter's Power Loss on Uphill RoadsSprinter Gurus
Unlock the secrets behind your Mercedes Sprinter's uphill power loss with our comprehensive presentation. From fuel filter blockages to turbocharger troubles, we uncover the culprits and empower you to reclaim your vehicle's peak performance. Conquer every ascent with confidence and ensure a thrilling journey every time.
Welcome to ASP Cranes, your trusted partner for crane solutions in Raipur, Chhattisgarh! With years of experience and a commitment to excellence, we offer a comprehensive range of crane services tailored to meet your lifting and material handling needs.
At ASP Cranes, we understand the importance of reliable and efficient crane operations in various industries, from construction and manufacturing to logistics and infrastructure development. That's why we strive to deliver top-notch solutions that enhance productivity, safety, and cost-effectiveness for our clients.
Our services include:
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At ASP Cranes, customer satisfaction is our top priority. We are dedicated to delivering reliable, cost-effective, and innovative crane solutions that exceed expectations. Contact us today to learn more about our services and how we can support your project in Raipur, Chhattisgarh, and beyond. Let ASP Cranes be your trusted partner for all your crane needs!
6. INTRODUCTION
Basic instructions - Important notice regarding equipment servicing
All repair and maintenance work listed in this manual must be carried out only by qualified dealership personnel,
strictly complying with the instructions given, and using, whenever possible, the special tools.
Anyone who performs repair and maintenance operations without complying with the procedures provided herein
shall be responsible for any subsequent damages.
The manufacturer and all the organizations of its distribution chain, including - without limitation - national, regional, or
local dealers, reject any responsibility for damages caused by parts and/or components not approved by the manu-
facturer, including those used for the servicing or repair of the product manufactured or marketed by the manufacturer.
In any case, no warranty is given or attributed on the product manufactured or marketed by the manufacturer in case
of damages caused by parts and/or components not approved by the manufacturer.
The information in this manual is up-to-date at the date of the publication. It is the policy of the manufacturer for
continuous improvement. Some information could not be updated due to modifications of a technical or commercial
type, or changes to the laws and regulations of different countries.
In case of questions, refer to your CASE CONSTRUCTION Sales and Service Networks.
47829079B_EN_NA 05/05/2015
3
7. INTRODUCTION
Basic instructions - Shop and assembly
Shimming
For each adjustment operation, select adjusting shims and measure the adjusting shims individually using a microm-
eter, then add up the recorded values. Do not rely on measuring the entire shimming set, which may be incorrect, or
the rated value shown on each shim.
Rotating shaft seals
For correct rotating shaft seal installation, proceed as follows:
1. Before assembly, allow the seal to soak in the oil it will be sealing for at least thirty minutes.
2. Thoroughly clean the shaft and check that the working surface on the shaft is not damaged.
3. Position the sealing lip facing the fluid.
NOTE: With hydrodynamic lips, take into consideration the shaft rotation direction and position the grooves so that
they will move the fluid towards the inner side of the seal.
4. Coat the sealing lip with a thin layer of lubricant (use oil rather than grease). Fill the gap between the sealing lip
and the dust lip on double lip seals with grease.
5. Insert the seal in its seat and press down using a flat punch or seal installation tool. Do not tap the seal with a
hammer or mallet.
6. While you insert the seal, check that the seal is perpendicular to the seat. When the seal settles, make sure that
the seal makes contact with the thrust element, if required.
7. To prevent damage to the seal lip on the shaft, position a protective guard during installation operations.
O-ring seals
Lubricate the O-ring seals before you insert them in the seats. This will prevent the O-ring seals from overturning and
twisting, which would jeopardize sealing efficiency.
Sealing compounds
Apply a sealing compound on the mating surfaces when specified by the procedure. Before you apply the sealing
compound, prepare the surfaces as directed by the product container.
Spare parts
Only use CNH Original Parts or CASE CONSTRUCTION Original Parts.
Only genuine spare parts guarantee the same quality, duration, and safety as original parts, as they are the same
parts that are assembled during standard production. Only CNH Original Parts or CASE CONSTRUCTION Original
Parts can offer this guarantee.
When ordering spare parts, always provide the following information:
• Machine model (commercial name) and Product Identification Number (PIN)
• Part number of the ordered part, which can be found in the parts catalog
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8. INTRODUCTION
Protecting the electronic and/or electrical systems during charging and welding
To avoid damage to the electronic and/or electrical systems, always observe the following practices:
1. Never make or break any of the charging circuit connections when the engine is running, including the battery
connections.
2. Never short any of the charging components to ground.
3. Always disconnect the ground cable from the battery before arc welding on the machine or on any machine
attachment.
• Position the welder ground clamp as close to the welding area as possible.
• If you weld in close proximity to a computer module, then you should remove the module from the machine.
• Never allow welding cables to lie on, near, or across any electrical wiring or electronic component while you
weld.
4. Always disconnect the negative cable from the battery when charging the battery in the machine with a battery
charger.
NOTICE: If you must weld on the unit, you must disconnect the battery ground cable from the machine battery.
The electronic monitoring system and charging system will be damaged if this is not done.
5. Remove the battery ground cable. Reconnect the cable when you complete welding.
Special tools
WARNING
Battery acid causes burns. Batteries contain sulfuric acid.
Avoid contact with skin, eyes or clothing. Antidote (external): Flush with water. Antidote (eyes): flush
with water for 15 minutes and seek medical attention immediately. Antidote (internal): Drink large
quantities of water or milk. Do not induce vomiting. Seek medical attention immediately.
Failure to comply could result in death or serious injury.
W0111A
The special tools that CASE CONSTRUCTION suggests and illustrate in this manual have been specifically re-
searched and designed for use with CASE CONSTRUCTION machines. The special tools are essential for reliable
repair operations. The special tools are accurately built and rigorously tested to offer efficient and long-lasting oper-
ation.
By using these tools, repair personnel will benefit from:
• Operating in optimal technical conditions
• Obtaining the best results
• Saving time and effort
• Working in safe conditions
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9. INTRODUCTION
Safety rules
Personal safety
This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all
safety messages that follow this symbol to avoid possible death or injury.
Throughout this manual you will find the signal words DANGER, WARNING, and CAUTION followed by special in-
structions. These precautions are intended for the personal safety of you and those working with you.
Read and understand all the safety messages in this manual before you operate or service the machine.
DANGER indicates a hazardous situation which, if not avoided, will result in death or serious injury.
WARNING indicates a hazardous situation which, if not avoided, could result in death or serious injury.
CAUTION, used with the safety alert symbol, indicates a hazardous situation which, if not avoided, could
result in minor or moderate injury.
FAILURE TO FOLLOW DANGER, WARNING, AND CAUTION MESSAGES COULD RESULT
IN DEATH OR SERIOUS INJURY.
Machine safety
NOTICE: Notice indicates a situation which, if not avoided, could result in machine or property damage.
Throughout this manual you will find the signal word Notice followed by special instructions to prevent machine or
property damage. The word Notice is used to address practices not related to personal safety.
Information
NOTE: Note indicates additional information which clarifies steps, procedures, or other information in this manual.
Throughout this manual you will find the word Note followed by additional information about a step, procedure, or
other information in the manual. The word Note is not intended to address personal safety or property damage.
47829079B_EN_NA 05/05/2015
6
10. INTRODUCTION
Product identification - Machine components
LEIL14CWL0054FB 1
1. Cab door and hand holds 5. Roll Over Protection Structure (ROPS) and Falling
Objects Protective Structure (FOPS) cab
2. Steps 6. Boom cylinder
3. Fuel tank access) 7. Loader lift arms
4. Engine hood 8. Cab air filter access
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13. Engine - Engine and crankcase
Engine - Remove
NOTE: Emissions sensors mounted in the exhaust stream are sensitive to extreme vibrations. Use of tools that gen-
erate extreme vibrations, such as impact wrenches and hammers, will result in damage to emission sensors. Avoid
using these tools during any service procedure in close proximity of emission sensors. If the use of these tools cannot
be avoided, remove the sensors using extreme caution prior to performing any service procedure.
1. Park the machine on firm, level ground, lower the
bucket/attachment to the ground.
Drive the machine into such a position that the bores
of the holders are aligned one above the other. Then
secure with the pin (arrow). The pin is located inside
the support on the frame.
Stop the engine.
LEIL14CWL0005AB 1
2. Keep all non-authorized personnel clear of the ma-
chine. Turn the ignition switch key to the “ON” position.
3. Move the joystick slowly forward and backward and
from the right-hand to the left-hand approximately a
dozen times. Turn the ignition key to the OFF position.
Pump brakes approximately 30 times to bleed accumu-
lators. Bleed ride control accumulator (if equipped) with
bleed screw.
NOTE: before carrying out any service work on the hy-
draulic system, it is necessary to allow the system to cool:
the temperature should not be more than 40 °C (104.0 °F).
LEIL14CWL0003AB 2
4. Open the outer panel to access the battery main switch.
The battery main switch box is located on the right-hand
side of the machine, below the operator’s compart-
ment.
LEIL14CWL0015AB 3
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14. Engine - Engine and crankcase
5. Put the battery main switch (1) in the OFF position.
LEIL14CWL0017AA 4
6. Disconnect the wiring harness (X-228) and (X-229)
from the engine air filter.
Disconnect the wiring harness (X-106) from the air tem-
perature sensor.
LEIL14CWL0171AB 5
Versions with air conditioning
1. Drain the air conditioning system and disconnect the
fan electrical connector (1).
Tag and disconnect the condenser hoses (2) and (3).
LEIL14CWL0159A 6
2. Remove the two lower bolts (1) of the condenser
bracket (2).
LEIL14CWL0160AB 7
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15. Engine - Engine and crankcase
3. Remove the two upper bolts (1) of the condenser.
Remove the condenser (2).
LEIL14CWL0161AB 8
All versions
1. Secure the engine hood (1) with the nylon llifting strap.
LEIL14CWL0216AB 9
2. Have another person to balance the hood and remove
the hood hinge mounting bolts (arrows) from the ma-
chine structure.
Carefully raise and remove the engine hood (1) from
loader. Lower the engine hood onto suitable platform
and disconnect lifting equipment.
LEIL14CWL0162AB 10
3. Tag and disconnect the left rear light connector (1).
Repeat this operation for the right rear light connector.
LEIL14CWL0163AB 11
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16. Engine - Engine and crankcase
4. Tag and disconnect the water in fuel wiring harness
(X-105).
Tag and disconnect the backup alarm wiring harness
(X-064).
Tag and disconnect the filter pressure switch wiring har-
ness (X-227). Cut the ties cable (1).
LEIL14CWL0173AB 12
5. Remove the four mounting bolts (1) of the right grid (2).
Remove the right grid (2).
NOTE: repeat the same operation on the left side.
LEIL14CWL0217AB 13
6. Connect suitable lifting equipment to counterweight (re-
fer to Couterweight – Remove).
Remove the six bolts (arrows) of the counterweight and
remove it.
LEIL14CWL0164AB 14
7. Slowly extract the counterweight (1) from rear chassis.
Be sure all wire harness connections have been dis-
connected.
Remove the counterweight (1) from the machine.
Lower the counterweight onto suitable platform and dis-
connect the lifting equipment.
LEIL14CWL0218AB 15
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17. Engine - Engine and crankcase
8. Remove the cap from the hydraulic tank (2).
Insert, into the hole, the hose (1) connected to a suction
pump and suck the oil from the tank (2).
NOTE: use a suitable container for collection of coolant and
abide by all local environmental laws for proper handling
and disposal.
LEIL14CWL0219AB 16
9. Loosen the clamp (2) on the coolant hose (1) and dis-
connect it from the radiator.
NOTE: use a suitable container for collection of coolant and
abide by all local environmental laws for proper handling
and disposal.
10. Unscrew the fitting and disconnect the hydraulic oil
hose (3) from the radiator.
LEIL14CWL0232AB 17
11. Loosen the clamp (1) and disconnect the coolant hose
(2) from the radiator.
Unscrew the fitting and disconnect the hydraulic oil
hose (3) from the radiator.
LEIL14CWL0233AB 18
12. Remove the screws (1) securing the clamps of the
hydraulic oil hose (2).
LEIL14CWL0234AB 19
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18. Engine - Engine and crankcase
13. Remove the four screws (1) to remove the fan guard
(2).
LEIL14CWL0469AB 20
14. Loosen the nut (3) to unscrew the fan (4).
The nut (3) is left-handed: turn the nut (3) clockwise
in respect to the engine to loosen the nut (3).
LEIL14CWL0456AB 21
15. Lean the fan (4) against the radiator group (5).
LEIL14CWL0457AB 22
16. Remove the screw (1) and disconnect the earth strap
(2) from the engine.
LEIL14CWL0170AB 23
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19. Engine - Engine and crankcase
17. Loosen the clamp (1) and disconnect the oil steam
recovery hose (2).
LEIL14CWL0220AB 24
18. Loosen the clamp (1) and disconnect the air inlet hose
(4).
Remove the screws (2) from the bracket (3).
LEIL14CWL0221AB 25
19. Remove the screw (2) to release the air inlet hose (3)
from the clamp (1).
LEIL14CWL0222AB 26
20. Remove the screw (2) of the half guideway (3) for
positioning fuel hoses (1).
LEIL14CWL0223AB 27
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20. Engine - Engine and crankcase
21. Remove the screws (1) of the air filter bracket (2).
Remove the air filter assembly (3) with the air inlet
hose, the oil vapor recovery pipe and bracket with
O-ring.
LEIL14CWL0224AB 28
22. Disconnect the wiring harness (X-109) from the inter-
mediate connector signal.
Disconnect the wiring harness (X-110) from the inter-
mediate connector injector.
Disconnect the A/C clutch wiring harness (X-226)
(only air conditioning versions).
Remove the clamp (1) and cut the ties cable (2).
LEIL14CWL0172A 29
23. Behind the starter motor (1), remove the screw (3)
and disconnect the ground wiring harness (X-232),
(X-233) and (X-234).
Remove the ties cable (2).
LEIL14CWL0174AB 30
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21. Engine - Engine and crankcase
24. Fan condenser connector (X-056) has already been
disconnected when removing the condenser (only air
conditioning versions).
Disconnect reverse solenoid wiring harness (X-086).
Disconnect the forward solenoid wiring harness
(X-087).
Disconnect the exhaust gas temperature sensor
wiring harness (X-107) and (X-108).
Remove the ties cable (1).
LEIL14CWL0175BB 31
25. Remove the screws (1) securing the exhaust stack (2).
NOTE: the exhaust stack (2) must be removed after the
detachment of the PM-Cat system.
LEIL14CWL0225AB 32
26. Loosen the clamp (1) and disconnect the compensa-
tion hose (2) from the PM-Cat system (3).
LEIL14CWL0226AB 33
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22. Engine - Engine and crankcase
27. Remove the four screws (arrows) securing PM-Cat
system (1) of the frame.
Remove the PM-Cat system (1) from the machine.
Extract, from the bottom, the exhaust stack.
LEIL14CWL0227AB 34
28. Disconnect the lambda probe connector (2).
Loosen the clamp (1) and remove the compensation
hose (3) from the turbocharger (4).
LEIL14CWL0228AB 35
29. Acting from under the machine:
• turn off the tap (1);
• loosen the clamp (2) and disconnect the cab heat-
ing hose;
• open the tap (1) to drain the coolant from the engine
block.
NOTE: use a suitable container for collection of coolant and
abide by all local environmental laws for proper handling
and disposal.
LEIL14CWL0229AB 36
30. From the right side of the machine, loosen the clamp
(1) and disconnect the hose cab heating (2).
LEIL14CWL0230AB 37
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23. Engine - Engine and crankcase
31. Remove the screw (1) of the half guideway for posi-
tioning reverse hose (2) and forward hose (3).
LEIL14CWL0231AB 38
32. Tag and disconnect starter motor (Terminal 50) wiring
harness (X-061).
Tag and disconnect starter motor wiring harness
(X-062) and (X-063).
Tag and disconnect alternator battery cable (X-040).
Tag and disconnect alternator (D+) wiring harness
(X-041).
Unscrew the bolt (1) and remove the clamp (2).
Remove eventually clamps and cut the ties cable not
indicated.
LEIL14CWL0176BB 39
33. Disconnect the fuel line hose (1) from the fuel pre-filter
and fuel hose (2).
LEIL14CWL0177AB 40
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24. Engine - Engine and crankcase
34. Unscrew the hydraulic fitting (1), (2) and (3) and dis-
connect the hoses from the gear pump.
Unscrew the hydraulic fitting (5) and (6) and discon-
nect the hoses from the hydrostatic pump.
Remove the four screws and disconnect the pipe (4)
from the hydrostatic pump.
Unscrew the hydraulic fitting (7) and disconnect the
pipe from the hydrostatic pump.
LEIL14CWL0178AB 41
35. Unscrew the hydraulic fitting (1) and disconnect the
hose from the hydrostatic pump.
Unscrew the hydraulic fitting (2) and disconnect the
pipe from the hydrostatic pump.
Remove the four screws and disconnect the pipe (4)
from the hydrostatic pump.
Remove the four screws and disconnect the pipe (3)
from the gear pump.
LEIL14CWL0179AB 42
36. For the models equipped with auxiliary pump (1), un-
screw the hydraulic fitting (2) and disconnect the hose
from the auxiliary pump.
LEIL14CWL0180AB 43
37. Connect suitable lifting equipment to engine lifting
brackets (arrows). Take up all slack in lifting equip-
ment.
LEIL14CWL0236AB 44
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25. Engine - Engine and crankcase
38. Remove the engine silent block (arrows) unscrewing
the nuts from the lower part of the engine.
Slowly raise engine from rear chassis. Be sure all wire
harness connections and hoses have been discon-
nected and are clear of the engine. Remove engine
from machine.
LEIL14CWL0235AB 45
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26. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
27. Engine - Engine and crankcase
Engine - Install
WARNING
Hot liquid under pressure!
Never remove the filler cap or the recovery tank cap while the engine is running or the coolant is hot.
Let the system cool. Turn the filler cap to the first notch and allow any pressure to escape, and then
remove the filler cap. Loosen the recovery tank cap slowly to allow any pressure to escape.
Failure to comply could result in death or serious injury.
W0296A
NOTE: Emission sensors mounted in the exhaust stream are sensitive to extreme vibrations. Use of tools that gen-
erate extreme vibrations, such as impact wrenches and hammers, will result in damage to emission sensors. Avoid
using these tools during any service procedure in close proximity of emission sensors. If the use of these tools cannot
be avoided, remove the sensors using extreme prior to performing any service procedure.
1. Inspect the engine mounts. If the engine rubber isola-
tors require replacement, remove and discard the iso-
lators (1) and (2). Install new rubber isolator (2), then
rubber isolator (1).
Make sure that the tightening torque of the fixing screws
of the brackets to the engine is 118 - 133 N·m (87 - 98 lb
ft).
LEIL14CWL0393AB 1
2. Attach suitable lifting device to the engine and slowly
move it into position over the rear chassis. Be sure all
harness connections and hoses are out of the way or
positioned correctly for reconnecting, before lowering
engine.
Install the silent blocks (arrows) on the engine.
LEIL14CWL0235AB 2
3. Tighten the mounting bolts of the engine to a torque of
244 - 298 N·m (180 - 220 lb ft).
LEIL14CWL0394AB 3
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28. Engine - Engine and crankcase
4. Disconnect lifting equipment from the engine lifting
brackets.
LEIL14CWL0236AB 4
5. For the models equipped with auxiliary pump (1),
connect the hydraulic hose to the auxiliary pump and
tighten the fitting (2).
LEIL14CWL0180AB 5
6. Connect the hydraulic pipe (3) to the gear pump and
tighten the four screws on the half-shells.
Connect the hydraulic pipe (4) to the hydrostatic pump
and tighten the four screws on the half-shells.
Connect the hydraulic hoses to the hydrostatic pump
and tighten the fittings (1) and (2).
LEIL14CWL0179AB 6
7. Connect the hydraulic hoses to the gear pump and
tighten the fittings (1), (2) and (3).
Connect the hydraulic hoses to the hydrostatic pump
and tighten the fittings (5) and (6).
Connect the hydraulic pipe (4) to the hydrostatic pump
and tighten the four screws of the half-shells.
Connect the hydraulic pipe to the hydrostatic pump and
tighten the fitting (7).
LEIL14CWL0178AB 7
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29. Engine - Engine and crankcase
8. Connect the fuel line hose (1) to the fuel pre-filter and
fuel hose (2).
LEIL14CWL0177AB 8
9. Connect starter motor (Terminal 50) wiring harness
(X-061).
Connect starter motor wiring harness (X-062) and
(X-063).
Connect alternator battery cable (X-040).
Connect alternator (D+) wiring harness (X-041).
Install the clamp (2) and secure it with the bolt (1).
LEIL14CWL0176BB 9
10. Remove the screw (1) of the half guideway for posi-
tioning reverse hose (2) and forward hose (3).
Position the half guideway on the reverse hose (2) and
forward hose (3).
Tighten the screw (1) for blocking the hoses in cor-
rectly position.
LEIL14CWL0231AB 10
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30. Engine - Engine and crankcase
11. From the right side of the machine, connect the hose
cab heating (2) to the engine and secure the clamp
(1).
LEIL14CWL0230AB 11
12. Acting from under the machine:
• connect the cab heating hose and secure the clamp
(2);
• open the tap (1).
LEIL14CWL0229AB 12
13. Install the compensation hose (3) on the turbocharger
(4).
Tighten the collar (1).
Connect the lambda probe connector (2).
LEIL14CWL0228AB 13
14. Insert, from the bottom, the exhaust stack.
Install the PM-Cat system (1) on the machine. Tighten
the four screws (arrows) to secure the PM-Cat system
(1) to the frame.
NOTE: the exhaust stack must be positioned before the
installation of the PM-Cat system.
LEIL14CWL0227AB 14
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31. Engine - Engine and crankcase
15. Connect the compensation hose (2) to the PM-Cat
system (3).
Tighten the collar (1).
LEIL14CWL0226AB 15
16. Install the exhaust stack (2) on the PM-Cat system and
tighten the screws (1).
LEIL14CWL0225AB 16
17. Connect the exhaust gas temperature sensor wiring
harness (X-107) and (X-108).
Connect the forward solenoid wiring harness (X-087).
Connect reverse solenoid wiring harness (X-086).
Secure the wiring harness with the ties cable (1).
LEIL14CWL0175BB 17
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32. Engine - Engine and crankcase
Only air conditioning version
1. Fan condenser connector (X-056) must be connected
when installing the condenser.
2. Behind the starter motor (1), connect the ground wiring
harness (X-232), (X-233) and (X-234) and tighten the
screw (3).
Secure the ground wiring harness with the ties cable
(2).
LEIL14CWL0174AB 18
3. Connect the wiring harness (X-109) to the intermediate
connector signal.
Connect the wiring harness (X-110) to the intermediate
connector injector.
4. Connect the A/C clutch wiring harness (X-226)
Secure the wiring harness with the clamp (1) and the
ties cable (2).
LEIL14CWL0172A 19
5. Install on the engine the air filter assembly (3) with the
air inlet hose, the oil vapor recovery pipe and bracket
with O-ring.
Tighten the screws (1) of the air filter bracket (2).
LEIL14CWL0224AB 20
6. Install the half guideway (3) for positioning fuel hoses
(1).
Tighten the screw (2).
NOTICE: the nut (3) is left-handed: turn the nut (3) coun-
terclockwise in respect to the engine to tighten the nut (3).
7. Install the fan (4) and tighten the nut (3).
LEIL14CWL0223AB 21
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33. Engine - Engine and crankcase
8. Install the new O-ring on the bracket (3).
Connect the air inlet hose (4) and secure the clamp (1).
Install the bracket (3) on the engine and tighten the
screws (2).
LEIL14CWL0221AB 22
9. Connect the oil steam recovery hose (2) and secure the
clamp (1).
LEIL14CWL0220AB 23
10. Install the clamp (1) to secure the air inlet hose (3) and
tighten the screw (2).
LEIL14CWL0222AB 24
11. Connect the earth strap (2) to the engine and tighten
the screw (1).
LEIL14CWL0170AB 25
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