This document provides a service manual for three models of Case 1650M crawler dozers with Tier 4B (final) and Stage IIIB engines. It includes sections covering the engine, hydrostatic drive, brakes and controls, hydraulic systems, tracks and suspension, climate control, electrical systems, the dozer blade and arm, tools, and the cab, bodywork and decals. The manual is intended only for qualified service personnel and contains safety warnings and instructions for repair and maintenance.
New holland c238 tier 4 b (final) compact track loader service repair manual ...ufjjsjdkkskem
This document provides a service manual for Tier 4B (final) engines used in 200 Series Skid Steer Loaders and Compact Track Loaders with part numbers starting with NGM418237. The manual contains sections covering the engine, fuel system, cooling system, lubrication system, power coupling, front and rear axle systems, hydrostatic drive, brakes and controls, hydraulic systems, frames and ballasting, wheels, tracks and suspensions, cab climate control, electrical systems, front loader and bucket, platform, cab bodywork and decals. Removal and installation procedures are provided for major engine and machine components.
New holland c238 tier 4 b (final) compact track loader service repair manualujdfjskkmmed
This document provides instructions for removing the engine from a skid steer loader or compact track loader for service. It describes disconnecting various engine components like the battery, coolant, oil, air conditioning system, and detachment of body panels to access the engine. Safety warnings are provided regarding hazards such as high pressure fluids, heavy lifting, and fire.
Liebherr a900 c zw litronic hydraulic excavator service repair manual sn 2103...fjjsjeusekkekm
This document provides safety instructions for operating a Liebherr A 900 C-ZW Litronic hydraulic excavator. Key points include:
- The excavator is intended for excavating, lifting, and transporting materials and is not for transporting people.
- Only authorized personnel should operate and maintain the machine and proper protective equipment must be worn.
- Precautions must be taken to prevent crushing, burns, and fires, including ensuring attachments are supported before working under them and avoiding contact with hot engine components.
- The machine must be transported securely and pressure lines depressurized before transport. A pre-operation inspection is required before putting the machine into service.
Case 1650 m stage iiib crawler dozer service repair manual (pin ngc107000 and...fksejfjskekmm
This service manual provides information for servicing a Stage IIIB crawler dozer with the following models: 1650M Extra Long Track (XLT) Bulldozer (BD) Blade, 1650M XLT Power Angle Tilt (PAT) Blade, and 1650M Wide Track (WT)/Low Ground Pressure (LGP) PAT Blade with PIN numbers NGC107000 and above. The manual contains sections on the engine, hydrostatic drive, brakes and controls, hydraulic systems, tracks and suspension, climate control, electrical systems, blade and arm, tools, cab, bodywork and decals.
Case 1150 m tier 4b (final) crawler dozer service repair manual (pin ngc10510...fujsekkskemm
This document is a service manual for 1150M Crawler Dozers from Case Construction. It provides part numbers, product links to engines, and a detailed table of contents that lists all systems of the machine and subsections within each system covered in the manual. Safety information is also provided at the beginning regarding qualifications and procedures for servicing the equipment.
Case 1150 m tier 4b (final) crawler dozer service repair manual instant downl...ufsjejfsekeme
This document provides instructions for removing the engine from a 1150M dozer. It outlines 24 steps to disconnect all electrical connections, hoses, lines and mounts. This includes removing the air cleaner, turbocharger pipe, starter, alternator, radiator and other components. Proper lifting equipment is required as the engine weighs approximately 635 kg.
New holland d125 c stage iiib crawler dozer service repair manual (pin nfdc12...ujfdjjskkmsme
This service manual section provides instructions for removing the engine from a D125C crawler dozer. Key steps include disconnecting electrical connections, hoses, and pipes; removing the air cleaner assembly, turbocharger pipe, and cooling package; and then removing mounting bolts to separate the engine from the vehicle. Proper disconnection of all components is emphasized for safety.
Case 2050 m stage iiib crawler dozer service repair manual (pin ngc109000 and...fjkskekkemmmd
This document is a service manual for CNH Industrial's 2050M Crawler Dozer covering various models and emission standards. It contains over 150 sections organized by technical system covering the engine, hydrostatic drive, brakes, hydraulic systems, frames, tracks, cab climate control, electrical systems, dozer blade, tools, and other components. The manual provides repair and maintenance instructions for qualified service personnel and is intended for their safe and proper servicing of the machine.
New holland c238 tier 4 b (final) compact track loader service repair manual ...ufjjsjdkkskem
This document provides a service manual for Tier 4B (final) engines used in 200 Series Skid Steer Loaders and Compact Track Loaders with part numbers starting with NGM418237. The manual contains sections covering the engine, fuel system, cooling system, lubrication system, power coupling, front and rear axle systems, hydrostatic drive, brakes and controls, hydraulic systems, frames and ballasting, wheels, tracks and suspensions, cab climate control, electrical systems, front loader and bucket, platform, cab bodywork and decals. Removal and installation procedures are provided for major engine and machine components.
New holland c238 tier 4 b (final) compact track loader service repair manualujdfjskkmmed
This document provides instructions for removing the engine from a skid steer loader or compact track loader for service. It describes disconnecting various engine components like the battery, coolant, oil, air conditioning system, and detachment of body panels to access the engine. Safety warnings are provided regarding hazards such as high pressure fluids, heavy lifting, and fire.
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This document provides safety instructions for operating a Liebherr A 900 C-ZW Litronic hydraulic excavator. Key points include:
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Case 1650 m stage iiib crawler dozer service repair manual (pin ngc107000 and...fksejfjskekmm
This service manual provides information for servicing a Stage IIIB crawler dozer with the following models: 1650M Extra Long Track (XLT) Bulldozer (BD) Blade, 1650M XLT Power Angle Tilt (PAT) Blade, and 1650M Wide Track (WT)/Low Ground Pressure (LGP) PAT Blade with PIN numbers NGC107000 and above. The manual contains sections on the engine, hydrostatic drive, brakes and controls, hydraulic systems, tracks and suspension, climate control, electrical systems, blade and arm, tools, cab, bodywork and decals.
Case 1150 m tier 4b (final) crawler dozer service repair manual (pin ngc10510...fujsekkskemm
This document is a service manual for 1150M Crawler Dozers from Case Construction. It provides part numbers, product links to engines, and a detailed table of contents that lists all systems of the machine and subsections within each system covered in the manual. Safety information is also provided at the beginning regarding qualifications and procedures for servicing the equipment.
Case 1150 m tier 4b (final) crawler dozer service repair manual instant downl...ufsjejfsekeme
This document provides instructions for removing the engine from a 1150M dozer. It outlines 24 steps to disconnect all electrical connections, hoses, lines and mounts. This includes removing the air cleaner, turbocharger pipe, starter, alternator, radiator and other components. Proper lifting equipment is required as the engine weighs approximately 635 kg.
New holland d125 c stage iiib crawler dozer service repair manual (pin nfdc12...ujfdjjskkmsme
This service manual section provides instructions for removing the engine from a D125C crawler dozer. Key steps include disconnecting electrical connections, hoses, and pipes; removing the air cleaner assembly, turbocharger pipe, and cooling package; and then removing mounting bolts to separate the engine from the vehicle. Proper disconnection of all components is emphasized for safety.
Case 2050 m stage iiib crawler dozer service repair manual (pin ngc109000 and...fjkskekkemmmd
This document is a service manual for CNH Industrial's 2050M Crawler Dozer covering various models and emission standards. It contains over 150 sections organized by technical system covering the engine, hydrostatic drive, brakes, hydraulic systems, frames, tracks, cab climate control, electrical systems, dozer blade, tools, and other components. The manual provides repair and maintenance instructions for qualified service personnel and is intended for their safe and proper servicing of the machine.
Case 2050 m stage iiib crawler dozer service repair manual (pin ngc109000 and...fjskefkemms
The engine weighs approximately 631 kg (1391 lb). Use appropriate lifting equipment to prevent personal
injury or property damage.
1. Attach an appropriate lifting device to the engine lift points.
2. Position the engine into the frame cradle.
3. Install the mounting bolts and washers (1) into the left front engine-to-frame cradle mount and the right front engine-
to-frame cradle mount. Do not tighten fully.
4. Install the mounting bolts and washers (1) into the left side engine-to-frame cradle mounting bracket (2). Install the
bracket and do not tighten fully.
5. Install the mounting bolts and wash
Case 2050 m stage iiib crawler dozer service repair manual (pin ngc109000 and...ufjjjsefkskem
This document is a service manual for CNH Industrial's 2050M Crawler Dozer covering various models and engine configurations. It contains over 150 sections organized by technical system covering all aspects of servicing and repairing the dozer. The manual includes introductions on safety, the engine, hydrostatic drive, brakes and controls, hydraulic systems, frames and ballasting, tracks and suspensions, cab climate control, electrical systems, the dozer blade and arm, tools, and the platform, cab, bodywork and decals. It provides detailed repair and maintenance instructions for qualified service personnel.
Case 2050 m stage iiib crawler dozer service repair manual (pin ngc109000 and...fujsjefkkkemme
This document is a service manual for CNH Industrial's 2050M Crawler Dozer covering various models and engine configurations. It contains over 150 sections organized by technical system covering all aspects of servicing and repairing the dozer. The manual provides detailed instructions, specifications, component locations, and troubleshooting information to qualified service technicians. Safety precautions are included to prevent injury when working on the machine.
Case 2050 m tier 4b (final) crawler dozer service repair manual [ngc109000 ]fujsjefjskkem
This document provides service information for dozers, including a Tier 4B engine. It contains detailed sections on the engine, hydrostatic drive system, brakes and controls, hydraulic systems, frames and ballasting, tracks and suspensions, cab climate control, electrical systems, the dozer blade and arm, tools, and the platform, cab and bodywork. The introduction provides safety information for working on the machine. The document is intended to be used as a reference for maintenance and repair of the dozer.
Case 2050 m tier 4b (final) crawler dozer service repair manual [ngc109000 ]ufjsekksmemm
This document provides service information for dozers, including a Tier 4B engine. It contains detailed sections on the engine, hydrostatic drive system, brakes and controls, hydraulic systems, frames and ballasting, tracks and suspensions, cab climate control, electrical systems, the dozer blade and arm, tools, and the platform, cab and bodywork. The introduction provides safety information for working on the machine. The document is intended to be used as a reference for maintenance and repair of the dozer.
Case 2050 m tier 4b (final) crawler dozer service repair manual [ngc109000 ]fujsjfkkskem
This document provides service information for dozers, including a Tier 4B engine. It contains detailed sections on the engine, hydrostatic drive system, brakes and controls, hydraulic systems, frames and ballasting, tracks and track suspension, cab climate control, electrical systems, the dozer blade and arm, tools, and the platform, cab, bodywork and decals. The document includes an introduction on safety rules and contains over 150 subsections with removal and installation instructions, diagrams, and specifications.
Case 1650 m stage iiib crawler dozer service repair manual (pin ngc107000 and...fusjejksekfmm
This service manual provides information for servicing a Stage IIIB crawler dozer with the following models: 1650M Extra Long Track (XLT) Bulldozer (BD) Blade, 1650M XLT Power Angle Tilt (PAT) Blade, and 1650M Wide Track (WT)/Low Ground Pressure (LGP) PAT Blade with PIN numbers NGC107000 and above. The manual contains sections on the engine, hydrostatic drive, brakes and controls, hydraulic systems, tracks and suspension, climate control, electrical systems, blade and arm, tools, cab, bodywork and decals.
Case 1650 m stage iiib crawler dozer service repair manual (pin ngc107000 and...fusfejskekem
This service manual provides information for servicing a Stage IIIB crawler dozer with the following models: 1650M Extra Long Track (XLT) Bulldozer (BD) Blade, 1650M XLT Power Angle Tilt (PAT) Blade, and 1650M Wide Track (WT)/Low Ground Pressure (LGP) PAT Blade with PIN numbers NGC107000 and above. The manual contains sections on the engine, hydrostatic drive, brakes and controls, hydraulic systems, tracks and suspension, climate control, electrical systems, blade and arm, tools, cab, bodywork and decals.
Case 1650 m stage iiib crawler dozer service repair manual (pin ngc107000 and...fjjsekksekmm
This service manual provides information for servicing the 1650M Stage IIIB Crawler Dozer with a PIN number of NGC107000 or above. The manual covers the engine, hydrostatic drive, brakes and controls, hydraulic systems, tracks and track suspension, cab climate control, electrical systems, dozer blade and arm, tools, and platform/cab/bodywork. Safety precautions are provided throughout for the personal safety of those servicing the machine.
Case 2050 m tier 4b (final) crawler dozer service repair manual [ngc109000 ]jfjkskefksmem
This document provides service information for a 2050M dozer, including removal and installation instructions for the engine and crankcase. The multi-page document details the 10 step process for removing the engine, which requires supporting the engine with lifting equipment due to its weight of approximately 631 kg. It also provides a 6 step process for reinstalling the engine and includes safety notices about replacing the flexible coupling between the engine and hydraulic pump.
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8. INTRODUCTION
Foreword - Important notice regarding equipment servicing
1650M NA
All repair and maintenance work listed in this manual must be carried out only by qualified dealership personnel,
strictly complying with the instructions given, and using, whenever possible, the special tools.
Anyone who performs repair and maintenance operations without complying with the procedures provided herein
shall be responsible for any subsequent damages.
The manufacturer and all the organizations of its distribution chain, including - without limitation - national, regional, or
local dealers, reject any responsibility for damages caused by parts and/or components not approved by the manu-
facturer, including those used for the servicing or repair of the product manufactured or marketed by the manufacturer.
In any case, no warranty is given or attributed on the product manufactured or marketed by the manufacturer in case
of damages caused by parts and/or components not approved by the manufacturer.
The manufacturer reserves the right to make improvements in design and changes in specifications at any time without
notice and without incurring any obligation to install them on units previously sold. Specifications, descriptions, and
illustrative material herein are as accurate as known at time of publication but are subject to change without notice.
In case of questions, refer to your CASE CONSTRUCTION Sales and Service Networks.
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9. INTRODUCTION
Safety rules
1650M NA
Personal safety
This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all
safety messages that follow this symbol to avoid possible death or injury.
Throughout this manual you will find the signal words DANGER, WARNING, and CAUTION followed by special in-
structions. These precautions are intended for the personal safety of you and those working with you.
Read and understand all the safety messages in this manual before you operate or service the machine.
DANGER indicates a hazardous situation that, if not avoided, will result in death or serious injury.
WARNING indicates a hazardous situation that, if not avoided, could result in death or serious injury.
CAUTION indicates a hazardous situation that, if not avoided, could result in minor or moderate injury.
FAILURE TO FOLLOW DANGER, WARNING, AND CAUTION MESSAGES COULD RESULT
IN DEATH OR SERIOUS INJURY.
Machine safety
NOTICE: Notice indicates a situation that, if not avoided, could result in machine or property damage.
Throughout this manual you will find the signal word Notice followed by special instructions to prevent machine or
property damage. The word Notice is used to address practices not related to personal safety.
Information
NOTE: Note indicates additional information that clarifies steps, procedures, or other information in this manual.
Throughout this manual you will find the word Note followed by additional information about a step, procedure, or
other information in the manual. The word Note is not intended to address personal safety or property damage.
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10. INTRODUCTION
Safety rules - Personal safety
1650M NA
General maintenance safety
Keep area used for servicing the machine clean and dry. Clean up spilled fluids.
Service machine on a firm level surface.
Install guards and shields after servicing the machine.
Close all access doors and install all panels after servicing the machine.
Do not attempt to clean, lubricate, clear obstructions or make adjustments to the machine while it is in motion or while
the engine is running.
Always make sure working area is clear of tools, parts, other persons and pets before you start operating the machine.
Unsupported hydraulic cylinders can lose pressure and drop the equipment causing a crushing hazard. Do not leave
equipment in a raised position while parked or during service, unless securely supported.
Jack or lift the machine only at jack or lift points indicated in this manual.
Incorrect towing procedures can cause accidents. When towing a disabled machine follow the procedure in this man-
ual. Use only rigid tow bars.
Stop the engine, remove key and relieve pressure before disconnecting or connecting fluid lines.
Stop the engine and remove key before disconnecting or connecting electrical connections.
Scalding can result from incorrect removal of coolant caps. Cooling system operates under pressure. Hot coolant
can spray out if a cap is removed while the system is hot. Allow system to cool before removing cap. When removing
a cap turn it slowly to allow pressure to escape before completely removing the cap.
Replace damaged or worn tubes, hoses, electrical wiring, etc.
Engine, transmission, exhaust components, and hydraulic lines may become hot during operation. Take care when
servicing such components. Allow surfaces to cool before handling or disconnecting hot components. Wear protective
equipment when appropriate.
When welding, follow the instructions in the manual. Always disconnect the battery before welding on the machine.
Always wash your hands after handling battery components.
General battery safety
Always wear eye protection when working with batteries.
Do not create sparks or have open flame near battery.
Ventilate when charging or using in an enclosed area.
Disconnect negative (-) first and reconnect negative (-) last.
When welding on the machine, disconnect both terminals of the battery.
Do not weld, grind, or smoke near a battery.
When using auxiliary batteries or connecting jumper cables to start the engine, use the procedure shown in the oper-
ator’s manual. Do not short across terminals.
Follow manufacturer’s instructions when storing and handling batteries.
Battery post, terminals, and related accessories contain lead and lead compounds. Wash hands after handling. This
is a California Proposition 65 warning.
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11. INTRODUCTION
Battery acid causes burns. Batteries contain sulfuric acid. Avoid contact with skin, eyes, or clothing. Antidote (ex-
ternal): Flush with water. Antidote (eyes): flush with water for 15 minutes and seek medical attention immediately.
Antidote (internal): Drink large quantities of water or milk. Do not induce vomiting. Seek medical attention immedi-
ately.
Keep out of reach of children and other unauthorized persons.
Air-conditioning system
The air-conditioning system is under high pressure. Do not disconnect any lines. The release of high pressure can
cause serious injury.
The air-conditioning system contains gases that are harmful to the environment when released into the atmosphere.
Do not attempt to service or repair the system.
Service, repair, or recharging must be performed only by a trained service technician.
Personal Protective Equipment (PPE)
Wear Personal Protective Equipment (PPE) such as hard hat, eye protection, heavy gloves, hearing protection, pro-
tective clothing, etc.
Do Not Operate tag
Before you start servicing the machine, attach a ‘Do Not Operate’ warning tag to the machine in an area that will be
visible.
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12. INTRODUCTION
Safety rules - Ecology and the environment
1650M NA
Soil, air, and water quality is important for all industries and life in general. When legislation does not yet rule the
treatment of some of the substances that advanced technology requires, sound judgment should govern the use and
disposal of products of a chemical and petrochemical nature.
Familiarize yourself with the relative legislation applicable to your country, and make sure that you understand this
legislation. Where no legislation exists, obtain information from suppliers of oils, filters, batteries, fuels, anti-freeze,
cleaning agents, etc., with regard to the effect of these substances on man and nature and how to safely store, use,
and dispose of these substances.
Helpful hints
• Avoid the use of cans or other inappropriate pressurized fuel delivery systems to fill tanks. Such delivery systems
may cause considerable spillage.
• In general, avoid skin contact with all fuels, oils, acids, solvents, etc. Most of these products contain substances
that may be harmful to your health.
• Modern oils contain additives. Do not burn contaminated fuels and or waste oils in ordinary heating systems.
• Avoid spillage when you drain fluids such as used engine coolant mixtures, engine oil, hydraulic fluid, brake fluid,
etc. Do not mix drained brake fluids or fuels with lubricants. Store all drained fluids safely until you can dispose of
the fluids in a proper way that complies with all local legislation and available resources.
• Do not allow coolant mixtures to get into the soil. Collect and dispose of coolant mixtures properly.
• The air-conditioning system contains gases that should not be released into the atmosphere. Consult an air-condi-
tioning specialist or use a special extractor to recharge the system properly.
• Repair any leaks or defects in the engine cooling system or hydraulic system immediately.
• Do not increase the pressure in a pressurized circuit as this may lead to a component failure.
• Protect hoses during welding. Penetrating weld splatter may burn a hole or weaken hoses, allowing the loss of oils,
coolant, etc.
Battery recycling
Batteries and electric accumulators contain several substances that can have a harmful
effect on the environment if the batteries are not properly recycled after use. Improper
disposal of batteries can contaminate the soil, groundwater, and waterways. CASE
CONSTRUCTION strongly recommends that you return all used batteries to a CASE
CONSTRUCTION dealer, who will dispose of the used batteries or recycle the used
batteries properly. In some countries, this is a legal requirement.
Mandatory battery recycling
NOTE: The following requirements are mandatory in Brazil.
Batteries are made of lead plates and a sulfuric acid solution. Because batteries contain heavy metals such as lead,
CONAMA Resolution 401/2008 requires you to return all used batteries to the battery dealer when you replace any
batteries. Do not dispose of batteries in your household garbage.
Points of sale are obliged to:
• Accept the return of your used batteries
• Store the returned batteries in a suitable location
• Send the returned batteries to the battery manufacturer for recycling
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13. SERVICE MANUAL
Engine
1650M Extra Long Track (XLT), Bulldozer (BD) Blade - Tier 4B (final) and
Stage IIIB [NGC107000 - ]
1650M Extra Long Track (XLT), Power Angle Tilt (PAT) Blade - Tier 4B (final)
and Stage IIIB [NGC107000 - ]
1650M Wide Track (WT) / Low Ground Pressure (LGP), Power Angle Tilt (PAT)
Blade - Tier 4B (final) and Stage IIIB [NGC107000 - ]
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14. Engine - Engine and crankcase
Engine - Assemble - Driveshaft alignment, engine and tandem
pumps
1650M NA
RAIL13DOZ1485FA 1
Item Description
1 Shaft center to center 9:30 hole
2 Shaft center to center 2:30 hole
3 Flywheel housing
4 Pump shaft
NOTE: All instructions specified are from the perspective of someone sitting in the operator’s seat, facing the blade.
1. Angle of the driveshaft is 4.85°.
2. Coming off the pump shaft centerline, the driveshaft is
angled up 4.07° and to the left 2.63°.
3. The distance from the flywheel housing to the pump
mounting bracket is 176.00 mm (6.93 in)
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15. Engine - Air cleaners and lines
Air cleaner - Remove
1650M NA
1. Park the machine on a firm level surface.
RAIL12DOZ0403AA 1
2. Lower the blade and the ripper tool (if so equipped).
3. Engage the parking brake and turn the ignition key to
the OFF position.
4. Locate the battery master disconnect switch behind the
panel on the left side of the cab.
RAIL12DOZ0403AA 2
5. Switch the master battery disconnect switch to the OFF
position.
RAPH12DOZ0044AA 3
NOTE: Wait 90 seconds after engine shutdown before turning off battery disconnect. After engine shutdown, the
Selective Catalytic Reduction (SCR) system does a purge cycle and the supply module continues to run.
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16. Engine - Air cleaners and lines
6. Open the left hand side engine compartment access
door.
RAIL12DOZ0832BA 4
7. Locate the engine air intake filter housing.
RAIL12DOZ0833BA 5
8. Release the retaining clips and remove the engine air
intake filter housing cover.
RAIL12DOZ0834BA 6
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17. Engine - Air cleaners and lines
9. Remove the primary air filter element.
RAIL12DOZ0835BA 7
10. Remove the secondary air filter element.
RAIL12DOZ0837BA 8
11. Remove any additional debris from inside the engine
air intake filter housing before installing the air filter
elements.
RAIL12DOZ0839BA 9
Next operation:
Air cleaner - Install (10.202)
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18. Engine - Air cleaners and lines
Air cleaner - Install
1650M NA
Prior operation:
Air cleaner - Remove (10.202)
1. Install the secondary air filter element into the air filter
housing.
RAIL12DOZ0838BA 1
2. Install the primary air filter element into the air filter
housing.
RAIL12DOZ0836BA 2
3. Attach the engine air intake filter housing cover.
RAIL12DOZ0840BA 3
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19. Engine - Air cleaners and lines
4. Secure the retaining clips which hold the engine air in-
take filter housing cover in place.
RAIL12DOZ0834BA 4
NOTE: Make sure that the engine air intake filter housing and forms a tight seal with the cover.
5. Close the left side engine compartment panel and se-
cure it with the latch.
RAIL12DOZ0832BA 5
6. Switch the master battery disconnect switch to the ON
position.
RAPH12DOZ0044AA 6
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20. Engine - Air cleaners and lines
7. Close the panel on the left side of the machine below
the cab and secure the latch.
RAIL12DOZ0403AA 7
8. Start the engine and confirm normal operations. Re-
move any fault codes from the system.
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21. Engine - Fuel filters
Fuel filters - Replace
1650M NA
WARNING
Fire hazard!
When handling diesel fuel, observe the following precautions:
1. Do not smoke.
2. Never fill the tank when the engine is running.
3. Wipe up spilled fuel immediately.
Failure to comply could result in death or serious injury.
W0099A
Prior operation:
Keep all unauthorized personnel clear of the area. Park the machine on level ground, in neutral with the parking brake
applied, and the attachment lowered to the ground, turn off the engine, remove the key, and verify that engine com-
ponents have cooled or avoid contact. Make sure that all residual pressure is relieved from circuits before beginning
maintenance.
1. Locate the fuel filter in the right rear access compart-
ment. Close the fuel shut off valve (1) to prevent fuel
leakage.
2. Clean the fuel filter head, the outside of the fuel filter,
and remove any dirt and debris around the area that
might contaminate the system.
RAIL13DOZ1594AA 1
3. Turn the fuel filter (2) counterclockwise and remove.
Capture any fuel remaining in the lines or the fuel filter,
and discard properly.
4. Apply a thin layer of clean oil to the gasket on the new
fuel filter.
5. Install the filter. Use your hands to tighten the fuel filter
1/2 to 3/4 turn after the fuel filter makes contact with the
filter head.
6. Open the fuel shut off valve. Check for leaks.
RAIL13DOZ1594AA 2
NOTICE: Never use a filter wrench to tighten a new fuel filter on install.
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22. Engine - Fuel filters
Removing air from the fuel system
1. Remove air from the fuel system after changing the fuel
filter. Removing air from the fuel system may also be
necessary if the machine runs out of fuel, if the fuel
system has been serviced, or if the machine has been
in storage.
2. Make certain that the fuel tank shutoff is in the ON po-
sition.
3. Loosen the air bleed screw one or two turns.
4. Operate the hand primer until no air bubbles flow from
around the air bleed screw.
5. Tighten the air bleed screw.
6. Start the engine, and check for leaks.
RAPH12DOZ0056AA 3
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23. Engine - Fuel tanks
Fuel tank - Remove
1650M NA
1. Park machine on a firm, level surface.
2. Lower all equipment to the ground.
3. Engage parking brake and shut engine off.
4. Relieve system of hydraulic pressure by actuating all
hydraulic functions. Remove key when complete.
NOTE: Wait 90 seconds after engine shutdown before turning master battery disconnect switch OFF. After engine
shutdown, the Selective Catalytic Reduction (SCR) system module continues to run and conducts a purge cycle.
5. Turn master battery disconnect switch to the OFF po-
sition.
6. Remove cab from machine. See Cab and platform -
Remove (90.150).
7. Remove DEF/AdBlue tank. See Diesel Exhaust Fluid
(DEF)/AdBlue®/ARLA tank - Remove (10.500).
8. Drain fuel tank.
9. Remove fuel drain hose (1).
NOTE: DEF/AdBlue tank shown installed.
10. Remove fuel hoses and electrical connectors (2) from
top of fuel tank.
RAIL12DOZ0731BA 1
NOTICE: Fuel tank weighs approximately 91 kg (200 lb). Use proper lifting equipment to prevent personal injury or
property damage.
11. Attach an appropriate lifting device to fuel tank.
12. Remove fuel tank strap (1) and remove fuel tank.
NOTE: DEF/AdBlue tank shown installed.
RAIL12DOZ0735BA 2
13. Repair or replace components as necessary.
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24. Engine - Fuel tanks
Fuel tank - Install
1650M NA
NOTICE: Fuel tank weighs approximately 91 kg (200 lb) empty. Use proper lifting equipment to prevent personal
injury or property damage.
1. Attach an appropriate lifting device to fuel tank.
2. Place fuel tank in machine.
3. Install fuel tank strap (1).
NOTE: DEF/AdBlue tank shown installed.
RAIL12DOZ0735BA 1
4. Remove lifting device from fuel tank.
5. Install fuel hoses and electrical connectors (1) to top of
fuel tank.
NOTE: DEF/AdBlue tank shown installed.
6. Install fuel drain hose (2) to tank.
RAIL12DOZ0731BA 2
7. Install DEF/AdBlue tank. See Diesel Exhaust Fluid
(DEF)/AdBlue®/ARLA tank - Install (10.500).
8. Install cab. See Cab and platform - Install (90.150).
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25. Engine - Engine lubrication system
Engine oil filter - Replace
1650M NA
Prior operation:
Keep all unauthorized personnel clear of the area. Park the machine on level ground, in neutral with the parking brake
applied, and the attachment lowered to the ground, turn off the engine, remove the key, and verify that engine com-
ponents have cooled or avoid contact. Make sure that all residual pressure is relieved from circuits before beginning
maintenance.
Service specifications
Type of oil CASE AKCELA UNITEK NO. 1™ SBL CJ-4 SAE
10W-40
Capacity (with filter change) 16.4 l (17.3 US qt)
Capacity (without filter change) 15.6 l (16.5 US qt)
1. Open the left-hand front and right-hand front access
doors. Secure the access doors with the door struts
(1).
2. Remove the oil dipstick and the oil fill cap.
NOTE: Oil drains faster when the oil is warm (but not hot)
and the oil dipstick and oil fill cap is removed.
3. Use a suitable container to collect the drained oil.
RAPH12DOZ0068AA 1
4. Remove the bolts and the engine oil access plate under
the engine. Locate the oil drain plug.
RAPH12DOZ0095AA 2
NOTE: If the machine is so equipped, and the special draining equipment is available, use the engine oil environmen-
tal drain located in the left side engine access door.
5. Remove the engine oil drain plug (2), and allow the oil
to drain.
RAPH12DOZ0096AA 3
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26. Engine - Engine lubrication system
6. Locate the oil filter (3) in the right front engine compart-
ment. Clean the area around the filter of dirt and debris.
RAIL12DOZ0192AA 4
Replace oil filter
7. Turn the oil filter (3) housing counterclockwise to re-
move. Remove and discard the filter following local en-
vironmental and waste regulations.
8. Apply a thin layer of clean oil to the new filter gasket.
9. Turn the new oil filter onto the base until the gasket
makes contact with the base, and then turn by hand an
additional 3/4 turn. Never use a filter wrench to install
a new filter.
RAIL12DOZ0192AA 5
10. Close the oil drain.
11. Fill the engine with the proper amount of oil through
the fill port (4).
12. Start the engine and run at idle speed. Check the
engine oil filter and remote drain for leaks.
13. After 2 min stop the engine.
14. Wait for the engine oil to drain down for an accurate
reading on the dipstick (5).
RAPH12DOZ0069AA 6
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28. Engine - Engine lubrication system
15. Check the dipstick (5), and add additional oil, if nec-
essary.
16. Check for leaks around the filter and drain.
17. Secure the lower engine access plate.
RAIL12DOZ0171AA 7
NOTE: The oil flow rate can be improved if the oil is slightly warm and the oil fill cap or dipstick is removed from the
engine while draining.
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29. Engine - Engine lubrication system
Crankcase ventilation system - Remove
1650M NA
1. Park the Dozer on level ground. Lower the blade to the
ground and turn OFF the engine.
RAPH12DOZ0102AA 1
2. Turn the electrical power to OFF.
3. Remove the left side cover plate.
RAPH12DOZ0068AA 2
4. Remove the right side cover plate.
RAPH12DOZ0066AA 3
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30. Engine - Engine lubrication system
5. Disconnect the electrical plug (1) at the filter restriction
valve.
6. Loosen the inner hose clamp (2) and slide the hose (3)
off the air cleaner.
RAPH12DOZ0248AA 4
7. On left side of machine, loosen the intake clamp (1) and
the aspiration tube clamp (2).
RAPH12DOZ0251AA 5
8. Disconnect the hoses from the air cleaner.
RAPH12DOZ0254AA 6
9. Remove the three bolts from the bracket holding the air
cleaner in place.
RAPH12DOZ0252AA 7
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