This document is the service manual for the Case 1650M crawler dozer. It provides information on servicing the engine, hydrostatic drive, brakes, hydraulic systems, tracks, cab climate control, electrical systems, dozer blade, tools, platform, and decals. The manual covers models with extra long track and either a bulldozer blade or power angle tilt blade for the North American market, powered by a Tier 4A interim F4HFE6132*A004 engine. It is the second edition, published in November 2017 in the U.S.A., replacing an earlier manual.
Case 750 m tier 4a (interim) crawler dozer service repair manual (pin nddc700...fusjejfjskekemm
This document is a service manual for Case 750M crawler dozers from model years 2017-present, replacing an earlier manual. It provides maintenance instructions for the engine, power coupling, hydrostatic drive, brakes and controls, hydraulic systems, tracks and suspension, climate control, electrical systems, lubrication system, dozer blade, tools, platform, cab, and decals. Users are advised to have qualified dealership personnel perform all repair and maintenance using the procedures in this manual.
The document provides specifications and repair instructions for a STIHL MS 441 chainsaw. It includes sections on safety, engine specifications, troubleshooting various systems, and repair procedures for components like the clutch, brakes, engine, ignition system, fuel system and more. Detailed instructions are provided for removal and installation of parts, along with torque specifications for fasteners.
This document provides specifications and repair instructions for STIHL MS 780 and MS 880 chainsaws. It includes details on the engine, fuel system, ignition system, chain lubrication system, and other components. Troubleshooting information and instructions for repairs to various parts like the clutch, chain brake, engine, ignition system, and fuel system are also provided. Tightening torques for different fasteners are listed as well as safety precautions for working on the chainsaws.
The document provides specifications and troubleshooting information for STIHL chain saw models MS 311 and MS 391. It contains sections on the engine, fuel system, ignition system, clutch, chain brake, and other components. Troubleshooting tables list potential causes and remedies for issues like the saw chain stopping under load or loud noises from the clutch. The document also provides specifications for items like engine power, clutch engagement speed, and tightening torques.
This document provides specifications and repair procedures for STIHL MS 290, 310, and 390 chainsaws from 2004-2011. It covers the engine, fuel system, ignition system, clutch, chain drive, rewind starter, handle system, chain lubrication, and other components. Troubleshooting charts are included to help identify potential issues. Safety precautions are outlined, and technical details like torque specifications and replacement part numbers are provided.
This document provides specifications and service instructions for STIHL MS 171, 181, and 211 chainsaws. It covers topics such as engine specifications, fuel and ignition systems, chain lubrication, and troubleshooting various components. Detailed instructions are given for servicing the clutch, chain brake, engine, ignition system, rewind starter, and other parts. Tightening torques and the use of special servicing tools are also discussed.
Mercury mariner outboard 90 hp service repair manualfusjejfjsekfkem
This document provides general specifications and maintenance instructions for Mercury outboard engines. It includes specifications like horsepower, fuel tank capacity, oil injection tank specifications. It also provides instructions for routine maintenance like cowl removal, filling the oil injection system, checking fluid levels, lubricating pivot points. The document provides this information for a range of Mercury outboard models from 70 to 115 horsepower.
Case 750 m tier 4a (interim) crawler dozer service repair manual (pin nddc700...fusjejfjskekemm
This document is a service manual for Case 750M crawler dozers from model years 2017-present, replacing an earlier manual. It provides maintenance instructions for the engine, power coupling, hydrostatic drive, brakes and controls, hydraulic systems, tracks and suspension, climate control, electrical systems, lubrication system, dozer blade, tools, platform, cab, and decals. Users are advised to have qualified dealership personnel perform all repair and maintenance using the procedures in this manual.
The document provides specifications and repair instructions for a STIHL MS 441 chainsaw. It includes sections on safety, engine specifications, troubleshooting various systems, and repair procedures for components like the clutch, brakes, engine, ignition system, fuel system and more. Detailed instructions are provided for removal and installation of parts, along with torque specifications for fasteners.
This document provides specifications and repair instructions for STIHL MS 780 and MS 880 chainsaws. It includes details on the engine, fuel system, ignition system, chain lubrication system, and other components. Troubleshooting information and instructions for repairs to various parts like the clutch, chain brake, engine, ignition system, and fuel system are also provided. Tightening torques for different fasteners are listed as well as safety precautions for working on the chainsaws.
The document provides specifications and troubleshooting information for STIHL chain saw models MS 311 and MS 391. It contains sections on the engine, fuel system, ignition system, clutch, chain brake, and other components. Troubleshooting tables list potential causes and remedies for issues like the saw chain stopping under load or loud noises from the clutch. The document also provides specifications for items like engine power, clutch engagement speed, and tightening torques.
This document provides specifications and repair procedures for STIHL MS 290, 310, and 390 chainsaws from 2004-2011. It covers the engine, fuel system, ignition system, clutch, chain drive, rewind starter, handle system, chain lubrication, and other components. Troubleshooting charts are included to help identify potential issues. Safety precautions are outlined, and technical details like torque specifications and replacement part numbers are provided.
This document provides specifications and service instructions for STIHL MS 171, 181, and 211 chainsaws. It covers topics such as engine specifications, fuel and ignition systems, chain lubrication, and troubleshooting various components. Detailed instructions are given for servicing the clutch, chain brake, engine, ignition system, rewind starter, and other parts. Tightening torques and the use of special servicing tools are also discussed.
Mercury mariner outboard 90 hp service repair manualfusjejfjsekfkem
This document provides general specifications and maintenance instructions for Mercury outboard engines. It includes specifications like horsepower, fuel tank capacity, oil injection tank specifications. It also provides instructions for routine maintenance like cowl removal, filling the oil injection system, checking fluid levels, lubricating pivot points. The document provides this information for a range of Mercury outboard models from 70 to 115 horsepower.
The document provides instructions for dismantling and fitting the safety equipment on various chain saw models. It describes how to dismantle and check components like the chain brake, hand guard, chain catcher, and throttle lock. Dismantling instructions are provided for different saw models, noting parts like screws, bearings, springs, and bands that may need replacing. Proper fitting is also described, emphasizing the need to lubricate parts and ensure components like cables and springs are correctly connected.
This document provides instructions for dismantling and assembling the safety equipment, specifically the chain brake, on several chain saw models. It describes removing parts like the clutch cover, guide bar, chain, hand guard, brake spring, toggle joint, and bearing pin. It emphasizes checking for wear on parts like the brake band which should be at least 0.8mm thick. Proper lubrication and handling of tensioned parts like the brake spring are also highlighted for safety.
Jcb diesel 1100 series engine rj service repair manualfusjejfjsekfkem
This document is a workshop manual for Perkins 1100 Series 4 cylinder diesel engines. It provides detailed instructions for disassembly, inspection, repair and reassembly of engine components. The manual is written for use by technicians and includes safety information, specifications, torque values and a parts list. Individual chapters cover the cylinder head, pistons, connecting rods, crankshaft, timing gears and other systems.
Jcb diesel 1000 series engine model yk service repair manualfusjejfjsekfkem
This document is a workshop manual for Perkins New 1000 Series diesel engines used in industrial and agricultural applications. It provides detailed instructions for maintenance, repair, and overhaul of engine components. The manual contains 25 chapters covering general information, specifications, and repair/overhaul procedures for all major engine systems.
Jcb diesel 1000 series engine model yd service repair manualfusjejfjsekfkem
This document is a workshop manual for Perkins Phaser and 1000 Series diesel engines used in automotive and agricultural applications. It provides information on engine identification, specifications, and repair and maintenance procedures for various engine components including the cylinder head assembly, piston and connecting rod assemblies, crankshaft assembly, timing case and drive assembly, cylinder block assembly, and other systems. The manual contains detailed instructions on removing, inspecting, and installing engine parts with torque specifications and safety precautions. It is intended as a guide for repair technicians to service Perkins Phaser and 1000 Series engines.
Jcb diesel 1000 series engine model ah service repair manualfusjejfjsekfkem
This document is a workshop manual for Perkins Phaser and 1000 Series diesel engines used in automotive and agricultural applications. It provides information on engine identification, specifications, and repair and maintenance procedures for various engine components including the cylinder head assembly, piston and connecting rod assemblies, crankshaft assembly, timing case and drive assembly, cylinder block assembly, and other systems. The manual contains detailed instructions on removing, inspecting, and installing engine parts with torque specifications and safety precautions. It is intended as a guide for repairing Perkins Phaser and 1000 Series engines.
Jcb diesel 402 d 403d 404d series engine model gp service repair manualfusjejfjsekfkem
The document provides safety information for operating and maintaining industrial diesel engines. It contains three main sections:
1) Important safety information warning of potential hazards and the need for proper training.
2) Product information including model views and identification details.
3) Sections on operation, maintenance, and warranty information.
Safety is emphasized throughout with warnings regarding hot surfaces, high pressure fluids, preventive measures for fire and explosion, and general hazards. Proper personal protective equipment is advised.
Honda marine outboard bfp9.9 d service repair manualfusjejfjsekfkem
The document promotes clicking a link to get more information. In a concise 3 sentences, it asks the reader to thank them for reading and then click a link for additional details.
This document is the 2002 Shop Manual for Sea-Doo GTX DI and GTX 4-TEC watercraft. It contains sections on service tools, maintenance, troubleshooting, engine systems, cooling systems, fuel systems, and other components. The manual provides technical information, diagrams, and procedures for servicing these watercraft models. It is intended to assist mechanical technicians in correctly servicing and repairing the 2002 Sea-Doo watercraft.
This document is the 2002 Shop Manual for Sea-Doo GTX DI and GTX 4-TEC watercraft. It contains 16 sections covering topics such as service tools, maintenance, troubleshooting, engine systems, cooling systems, and more. Each section includes an overview and is divided into subsections covering specific procedures, components, and technical details. The manual provides exploded views, specifications, and step-by-step instructions to correctly service and repair the watercraft.
This document is the 2001 shop manual for Sea-Doo watercraft models GS, GTI, GTS, GTX, XP, RX, and their variants. It contains sections on service tools, maintenance procedures, troubleshooting, engine systems, cooling, fuel, lubrication, electrical, propulsion, steering, suspension, hull/body, technical specifications, and wiring diagrams. The manual is intended as a guide for technicians already familiar with repairing Bombardier watercraft to correctly service and repair the 2001 models.
1997 mercury mariner 75 hp 275hp service repair manualfusjejfjsekfkem
The document provides an index for troubleshooting and maintenance information for Mercury/Mariner outboard motors. It includes sections covering ignition systems, fuel systems, gearcases, jet drive units, lubrication maintenance, and more. Individual topics are organized alphabetically and include the applicable horsepower ranges and years.
1996 mercury mariner 75 hp 275hp service repair manualfusjejfjsekfkem
The document provides an index for troubleshooting and maintenance information for Mercury/Mariner outboard motors. It includes sections covering ignition systems, fuel systems, gearcases, jet drive units, lubrication maintenance, and more. Individual topics are organized alphabetically and include the applicable horsepower ranges and years. The last section lists wiring diagrams.
1995 mercury mariner 75 hp 275hp service repair manualfusjejfjsekfkem
The document provides an index for troubleshooting and maintenance information for Mercury/Mariner outboard motors. It includes sections covering ignition systems, fuel systems, gearcases, jet drive units, lubrication maintenance, and more. Individual topics are organized alphabetically and include the applicable horsepower ranges and years.
1984 mercury outboard engine 40 hp 115hp service repair manualfusjejfjsekfkem
The document promotes clicking a link to get more information. In a single short paragraph, it thanks the reader for reading and prompts them to click a link for additional details. The summary focuses on the key points of thanking the reader and directing them to click a link.
1982 johnson evinrude outboard 60 hp 235hp service repair manualfusjejfjsekfkem
The document promotes clicking a link to get more information. In a concise 3 sentences, it asks the reader to thank them for reading and then click a link for additional details.
1981 johnson evinrude outboard 60 hp 235hp service repair manualfusjejfjsekfkem
The document provides a brief thank you message for reading and includes a request to click a link for more information on a topic. It keeps the summary concise and high-level without including unnecessary details.
1980 johnson evinrude outboard 60 hp 235hp service repair manualfusjejfjsekfkem
The document promotes clicking a link to get more information. In a concise 3 sentences, it asks the reader to thank them for reading and then click a link for additional details.
1979 johnson evinrude outboard 60 hp 235hp service repair manualfusjejfjsekfkem
The document encourages the reader to click a link for more information after thanking them for reading. It provides a brief message asking the reader to click a link without providing many other details.
Dahua provides a comprehensive guide on how to install their security camera systems. Learn about the different types of cameras and system components, as well as the installation process.
The document provides instructions for dismantling and fitting the safety equipment on various chain saw models. It describes how to dismantle and check components like the chain brake, hand guard, chain catcher, and throttle lock. Dismantling instructions are provided for different saw models, noting parts like screws, bearings, springs, and bands that may need replacing. Proper fitting is also described, emphasizing the need to lubricate parts and ensure components like cables and springs are correctly connected.
This document provides instructions for dismantling and assembling the safety equipment, specifically the chain brake, on several chain saw models. It describes removing parts like the clutch cover, guide bar, chain, hand guard, brake spring, toggle joint, and bearing pin. It emphasizes checking for wear on parts like the brake band which should be at least 0.8mm thick. Proper lubrication and handling of tensioned parts like the brake spring are also highlighted for safety.
Jcb diesel 1100 series engine rj service repair manualfusjejfjsekfkem
This document is a workshop manual for Perkins 1100 Series 4 cylinder diesel engines. It provides detailed instructions for disassembly, inspection, repair and reassembly of engine components. The manual is written for use by technicians and includes safety information, specifications, torque values and a parts list. Individual chapters cover the cylinder head, pistons, connecting rods, crankshaft, timing gears and other systems.
Jcb diesel 1000 series engine model yk service repair manualfusjejfjsekfkem
This document is a workshop manual for Perkins New 1000 Series diesel engines used in industrial and agricultural applications. It provides detailed instructions for maintenance, repair, and overhaul of engine components. The manual contains 25 chapters covering general information, specifications, and repair/overhaul procedures for all major engine systems.
Jcb diesel 1000 series engine model yd service repair manualfusjejfjsekfkem
This document is a workshop manual for Perkins Phaser and 1000 Series diesel engines used in automotive and agricultural applications. It provides information on engine identification, specifications, and repair and maintenance procedures for various engine components including the cylinder head assembly, piston and connecting rod assemblies, crankshaft assembly, timing case and drive assembly, cylinder block assembly, and other systems. The manual contains detailed instructions on removing, inspecting, and installing engine parts with torque specifications and safety precautions. It is intended as a guide for repair technicians to service Perkins Phaser and 1000 Series engines.
Jcb diesel 1000 series engine model ah service repair manualfusjejfjsekfkem
This document is a workshop manual for Perkins Phaser and 1000 Series diesel engines used in automotive and agricultural applications. It provides information on engine identification, specifications, and repair and maintenance procedures for various engine components including the cylinder head assembly, piston and connecting rod assemblies, crankshaft assembly, timing case and drive assembly, cylinder block assembly, and other systems. The manual contains detailed instructions on removing, inspecting, and installing engine parts with torque specifications and safety precautions. It is intended as a guide for repairing Perkins Phaser and 1000 Series engines.
Jcb diesel 402 d 403d 404d series engine model gp service repair manualfusjejfjsekfkem
The document provides safety information for operating and maintaining industrial diesel engines. It contains three main sections:
1) Important safety information warning of potential hazards and the need for proper training.
2) Product information including model views and identification details.
3) Sections on operation, maintenance, and warranty information.
Safety is emphasized throughout with warnings regarding hot surfaces, high pressure fluids, preventive measures for fire and explosion, and general hazards. Proper personal protective equipment is advised.
Honda marine outboard bfp9.9 d service repair manualfusjejfjsekfkem
The document promotes clicking a link to get more information. In a concise 3 sentences, it asks the reader to thank them for reading and then click a link for additional details.
This document is the 2002 Shop Manual for Sea-Doo GTX DI and GTX 4-TEC watercraft. It contains sections on service tools, maintenance, troubleshooting, engine systems, cooling systems, fuel systems, and other components. The manual provides technical information, diagrams, and procedures for servicing these watercraft models. It is intended to assist mechanical technicians in correctly servicing and repairing the 2002 Sea-Doo watercraft.
This document is the 2002 Shop Manual for Sea-Doo GTX DI and GTX 4-TEC watercraft. It contains 16 sections covering topics such as service tools, maintenance, troubleshooting, engine systems, cooling systems, and more. Each section includes an overview and is divided into subsections covering specific procedures, components, and technical details. The manual provides exploded views, specifications, and step-by-step instructions to correctly service and repair the watercraft.
This document is the 2001 shop manual for Sea-Doo watercraft models GS, GTI, GTS, GTX, XP, RX, and their variants. It contains sections on service tools, maintenance procedures, troubleshooting, engine systems, cooling, fuel, lubrication, electrical, propulsion, steering, suspension, hull/body, technical specifications, and wiring diagrams. The manual is intended as a guide for technicians already familiar with repairing Bombardier watercraft to correctly service and repair the 2001 models.
1997 mercury mariner 75 hp 275hp service repair manualfusjejfjsekfkem
The document provides an index for troubleshooting and maintenance information for Mercury/Mariner outboard motors. It includes sections covering ignition systems, fuel systems, gearcases, jet drive units, lubrication maintenance, and more. Individual topics are organized alphabetically and include the applicable horsepower ranges and years.
1996 mercury mariner 75 hp 275hp service repair manualfusjejfjsekfkem
The document provides an index for troubleshooting and maintenance information for Mercury/Mariner outboard motors. It includes sections covering ignition systems, fuel systems, gearcases, jet drive units, lubrication maintenance, and more. Individual topics are organized alphabetically and include the applicable horsepower ranges and years. The last section lists wiring diagrams.
1995 mercury mariner 75 hp 275hp service repair manualfusjejfjsekfkem
The document provides an index for troubleshooting and maintenance information for Mercury/Mariner outboard motors. It includes sections covering ignition systems, fuel systems, gearcases, jet drive units, lubrication maintenance, and more. Individual topics are organized alphabetically and include the applicable horsepower ranges and years.
1984 mercury outboard engine 40 hp 115hp service repair manualfusjejfjsekfkem
The document promotes clicking a link to get more information. In a single short paragraph, it thanks the reader for reading and prompts them to click a link for additional details. The summary focuses on the key points of thanking the reader and directing them to click a link.
1982 johnson evinrude outboard 60 hp 235hp service repair manualfusjejfjsekfkem
The document promotes clicking a link to get more information. In a concise 3 sentences, it asks the reader to thank them for reading and then click a link for additional details.
1981 johnson evinrude outboard 60 hp 235hp service repair manualfusjejfjsekfkem
The document provides a brief thank you message for reading and includes a request to click a link for more information on a topic. It keeps the summary concise and high-level without including unnecessary details.
1980 johnson evinrude outboard 60 hp 235hp service repair manualfusjejfjsekfkem
The document promotes clicking a link to get more information. In a concise 3 sentences, it asks the reader to thank them for reading and then click a link for additional details.
1979 johnson evinrude outboard 60 hp 235hp service repair manualfusjejfjsekfkem
The document encourages the reader to click a link for more information after thanking them for reading. It provides a brief message asking the reader to click a link without providing many other details.
Dahua provides a comprehensive guide on how to install their security camera systems. Learn about the different types of cameras and system components, as well as the installation process.
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Automotive Engine Valve Manufacturing Plant Project Report.pptxSmith Anderson
The report provides a complete roadmap for setting up an Automotive Engine Valve. It covers a comprehensive market overview to micro-level information such as unit operations involved, raw material requirements, utility requirements, infrastructure requirements, machinery and technology requirements, manpower requirements, packaging requirements, transportation requirements, etc.
2. Link Product / Engine
Product Market Product Engine
1650M Extra Long Track (XLT),
Bulldozer (BD) Blade [NCDC16500
- ]
North America F4HFE6132*A004
1650M Extra Long Track (XLT),
Bulldozer (BD) Blade [NDDC16500
- ]
North America F4HFE6132*A004
1650M Extra Long Track (XLT),
Bulldozer (BD) Blade [NEDC16000
- ]
North America F4HFE6132*A004
1650M Extra Long Track (XLT),
Bulldozer (BD) Blade [NFDC16000
- ]
North America F4HFE6132*A004
1650M Extra Long Track (XLT),
Power Angle Tilt (PAT) Blade
[NCDC16500 - ]
North America F4HFE6132*A004
1650M Extra Long Track (XLT),
Power Angle Tilt (PAT) Blade
[NDDC16500 - ]
North America F4HFE6132*A004
1650M Extra Long Track (XLT),
Power Angle Tilt (PAT) Blade
[NEDC16000 - ]
North America F4HFE6132*A004
1650M Extra Long Track (XLT),
Power Angle Tilt (PAT) Blade
[NFDC16000 - ]
North America F4HFE6132*A004
1650M Wide Track (WT) /
Low Ground Pressure (LGP),
Power Angle Tilt (PAT) Blade
[NCDC16500 - ]
North America F4HFE6132*A004
1650M Wide Track (WT) /
Low Ground Pressure (LGP),
Power Angle Tilt (PAT) Blade
[NDDC16500 - ]
North America F4HFE6132*A004
1650M Wide Track (WT) /
Low Ground Pressure (LGP),
Power Angle Tilt (PAT) Blade
[NEDC16000 - ]
North America F4HFE6132*A004
1650M Wide Track (WT) /
Low Ground Pressure (LGP),
Power Angle Tilt (PAT) Blade
[NFDC16000 - ]
North America F4HFE6132*A004
51418569 13/11/2017
3. Contents
INTRODUCTION
Engine....................................................................................... 10
[10.001] Engine and crankcase ............................................................. 10.1
[10.202] Air cleaners and lines .............................................................. 10.2
[10.206] Fuel filters .......................................................................... 10.3
[10.216] Fuel tanks .......................................................................... 10.4
[10.304] Engine lubrication system.......................................................... 10.5
[10.310] Aftercooler.......................................................................... 10.6
[10.400] Engine cooling system ............................................................. 10.7
[10.414] Fan and drive ...................................................................... 10.8
[10.500] Selective Catalytic Reduction (SCR) exhaust treatment ........................... 10.9
Hydrostatic drive......................................................................... 29
[29.218] Pump and motor components...................................................... 29.1
Brakes and controls .................................................................... 33
[33.110] Parking brake or parking lock ...................................................... 33.1
[33.202] Hydraulic service brakes ........................................................... 33.2
Hydraulic systems....................................................................... 35
[35.000] Hydraulic systems.................................................................. 35.1
[35.300] Reservoir, cooler, and filters........................................................ 35.2
[35.104] Fixed displacement pump.......................................................... 35.3
[35.105] Charge pump....................................................................... 35.4
[35.359] Main control valve.................................................................. 35.5
[35.741] Dozer blade cylinders .............................................................. 35.6
[35.752] Hydraulic fan drive cooling system................................................. 35.7
Tracks and track suspension........................................................ 48
[48.130] Track frame and driving wheels .................................................... 48.1
51418569 13/11/2017
4. [48.100] Tracks .............................................................................. 48.2
[48.134] Track tension units ................................................................. 48.3
[48.138] Track rollers ........................................................................ 48.4
[48.140] Dropbox and final drive ............................................................ 48.5
[48.AAA] Tracks and track suspension generic sub-group .................................. 48.6
Cab climate control ..................................................................... 50
[50.100] Heating ............................................................................. 50.1
[50.104] Ventilation .......................................................................... 50.2
[50.200] Air conditioning..................................................................... 50.3
Electrical systems....................................................................... 55
[55.000] Electrical system ................................................................... 55.1
[55.011] Fuel tank system ................................................................... 55.2
[55.014] Engine intake and exhaust system................................................. 55.3
[55.015] Engine control system.............................................................. 55.4
[55.030] Service brake electrical system .................................................... 55.5
[55.050] Heating, Ventilation, and Air-Conditioning (HVAC) control system................. 55.6
[55.100] Harnesses and connectors......................................................... 55.7
[55.201] Engine starting system ............................................................. 55.8
[55.202] Cold start aid ....................................................................... 55.9
[55.301] Alternator......................................................................... 55.10
[55.302] Battery............................................................................ 55.11
[55.408] Warning indicators, alarms, and instruments .................................... 55.12
[55.512] Cab controls...................................................................... 55.13
[55.518] Wiper and washer system........................................................ 55.14
[55.988] Selective Catalytic Reduction (SCR) electrical system .......................... 55.15
[55.DTC] FAULT CODES.................................................................. 55.16
Dozer blade and arm................................................................... 86
[86.110] Dozer blade ........................................................................ 86.1
[86.124] Dozer pushbeams and struts ...................................................... 86.2
51418569 13/11/2017
5. Tools ......................................................................................... 89
[89.128] Ripper assembly ................................................................... 89.1
Platform, cab, bodywork, and decals............................................. 90
[90.150] Cab................................................................................. 90.1
[90.160] Cab interior trim and panels........................................................ 90.2
[90.124] Pneumatically-adjusted operator seat.............................................. 90.3
[90.100] Engine hood and panels ........................................................... 90.4
51418569 13/11/2017
7. INTRODUCTION
Foreword - Important notice regarding equipment servicing
All repair and maintenance work listed in this manual must be carried out only by qualified dealership personnel,
strictly complying with the instructions given, and using, whenever possible, the special tools.
Anyone who performs repair and maintenance operations without complying with the procedures provided herein
shall be responsible for any subsequent damages.
The manufacturer and all the organizations of its distribution chain, including - without limitation - national, regional, or
local dealers, reject any responsibility for damages caused by parts and/or components not approved by the manu-
facturer, including those used for the servicing or repair of the product manufactured or marketed by the manufacturer.
In any case, no warranty is given or attributed on the product manufactured or marketed by the manufacturer in case
of damages caused by parts and/or components not approved by the manufacturer.
The manufacturer reserves the right to make improvements in design and changes in specifications at any time without
notice and without incurring any obligation to install them on units previously sold. Specifications, descriptions, and
illustrative material herein are as accurate as known at time of publication but are subject to change without notice.
In case of questions, refer to your CASE CONSTRUCTION Sales and Service Networks.
51418569 13/11/2017
3
8. INTRODUCTION
Safety rules
Personal safety
This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all
safety messages that follow this symbol to avoid possible death or injury.
Throughout this manual you will find the signal words DANGER, WARNING, and CAUTION followed by special in-
structions. These precautions are intended for the personal safety of you and those working with you.
Read and understand all the safety messages in this manual before you operate or service the machine.
DANGER indicates a hazardous situation that, if not avoided, will result in death or serious injury.
WARNING indicates a hazardous situation that, if not avoided, could result in death or serious injury.
CAUTION indicates a hazardous situation that, if not avoided, could result in minor or moderate injury.
FAILURE TO FOLLOW DANGER, WARNING, AND CAUTION MESSAGES COULD RESULT
IN DEATH OR SERIOUS INJURY.
Machine safety
NOTICE: Notice indicates a situation that, if not avoided, could result in machine or property damage.
Throughout this manual you will find the signal word Notice followed by special instructions to prevent machine or
property damage. The word Notice is used to address practices not related to personal safety.
Information
NOTE: Note indicates additional information that clarifies steps, procedures, or other information in this manual.
Throughout this manual you will find the word Note followed by additional information about a step, procedure, or
other information in the manual. The word Note is not intended to address personal safety or property damage.
51418569 13/11/2017
4
9. INTRODUCTION
Safety rules - Personal safety
General maintenance safety
Keep area used for servicing the machine clean and dry. Clean up spilled fluids.
Service machine on a firm level surface.
Install guards and shields after servicing the machine.
Close all access doors and install all panels after servicing the machine.
Do not attempt to clean, lubricate, clear obstructions or make adjustments to the machine while it is in motion or while
the engine is running.
Always make sure working area is clear of tools, parts, other persons and pets before you start operating the machine.
Unsupported hydraulic cylinders can lose pressure and drop the equipment causing a crushing hazard. Do not leave
equipment in a raised position while parked or during service, unless securely supported.
Jack or lift the machine only at jack or lift points indicated in this manual.
Incorrect towing procedures can cause accidents. When towing a disabled machine follow the procedure in this man-
ual. Use only rigid tow bars.
Stop the engine, remove key and relieve pressure before disconnecting or connecting fluid lines.
Stop the engine and remove key before disconnecting or connecting electrical connections.
Scalding can result from incorrect removal of coolant caps. Cooling system operates under pressure. Hot coolant
can spray out if a cap is removed while the system is hot. Allow system to cool before removing cap. When removing
a cap turn it slowly to allow pressure to escape before completely removing the cap.
Replace damaged or worn tubes, hoses, electrical wiring, etc.
Engine, transmission, exhaust components, and hydraulic lines may become hot during operation. Take care when
servicing such components. Allow surfaces to cool before handling or disconnecting hot components. Wear protective
equipment when appropriate.
When welding, follow the instructions in the manual. Always disconnect the battery before welding on the machine.
Always wash your hands after handling battery components.
General battery safety
Always wear eye protection when working with batteries.
Do not create sparks or have open flame near battery.
Ventilate when charging or using in an enclosed area.
Disconnect negative (-) first and reconnect negative (-) last.
When welding on the machine, disconnect both terminals of the battery.
Do not weld, grind, or smoke near a battery.
When using auxiliary batteries or connecting jumper cables to start the engine, use the procedure shown in the oper-
ator’s manual. Do not short across terminals.
Follow manufacturer’s instructions when storing and handling batteries.
Battery post, terminals, and related accessories contain lead and lead compounds. Wash hands after handling. This
is a California Proposition 65 warning.
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10. INTRODUCTION
Battery acid causes burns. Batteries contain sulfuric acid. Avoid contact with skin, eyes, or clothing. Antidote (ex-
ternal): Flush with water. Antidote (eyes): flush with water for 15 minutes and seek medical attention immediately.
Antidote (internal): Drink large quantities of water or milk. Do not induce vomiting. Seek medical attention immedi-
ately.
Keep out of reach of children and other unauthorized persons.
Air-conditioning system
The air-conditioning system is under high pressure. Do not disconnect any lines. The release of high pressure can
cause serious injury.
The air-conditioning system contains gases that are harmful to the environment when released into the atmosphere.
Do not attempt to service or repair the system.
Service, repair, or recharging must be performed only by a trained service technician.
Personal Protective Equipment (PPE)
Wear Personal Protective Equipment (PPE) such as hard hat, eye protection, heavy gloves, hearing protection, pro-
tective clothing, etc.
Do Not Operate tag
Before you start servicing the machine, attach a ‘Do Not Operate’ warning tag to the machine in an area that will be
visible.
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11. INTRODUCTION
Safety rules - Ecology and the environment
Soil, air, and water quality is important for all industries and life in general. When legislation does not yet rule the
treatment of some of the substances that advanced technology requires, sound judgment should govern the use and
disposal of products of a chemical and petrochemical nature.
Familiarize yourself with the relative legislation applicable to your country, and make sure that you understand this
legislation. Where no legislation exists, obtain information from suppliers of oils, filters, batteries, fuels, anti-freeze,
cleaning agents, etc., with regard to the effect of these substances on man and nature and how to safely store, use,
and dispose of these substances.
Helpful hints
• Avoid the use of cans or other inappropriate pressurized fuel delivery systems to fill tanks. Such delivery systems
may cause considerable spillage.
• In general, avoid skin contact with all fuels, oils, acids, solvents, etc. Most of these products contain substances
that may be harmful to your health.
• Modern oils contain additives. Do not burn contaminated fuels and or waste oils in ordinary heating systems.
• Avoid spillage when you drain fluids such as used engine coolant mixtures, engine oil, hydraulic fluid, brake fluid,
etc. Do not mix drained brake fluids or fuels with lubricants. Store all drained fluids safely until you can dispose of
the fluids in a proper way that complies with all local legislation and available resources.
• Do not allow coolant mixtures to get into the soil. Collect and dispose of coolant mixtures properly.
• The air-conditioning system contains gases that should not be released into the atmosphere. Consult an air-condi-
tioning specialist or use a special extractor to recharge the system properly.
• Repair any leaks or defects in the engine cooling system or hydraulic system immediately.
• Do not increase the pressure in a pressurized circuit as this may lead to a component failure.
• Protect hoses during welding. Penetrating weld splatter may burn a hole or weaken hoses, allowing the loss of oils,
coolant, etc.
Battery recycling
Batteries and electric accumulators contain several substances that can have a harmful
effect on the environment if the batteries are not properly recycled after use. Improper
disposal of batteries can contaminate the soil, groundwater, and waterways. CASE
CONSTRUCTION strongly recommends that you return all used batteries to a CASE
CONSTRUCTION dealer, who will dispose of the used batteries or recycle the used
batteries properly. In some countries, this is a legal requirement.
Mandatory battery recycling
NOTE: The following requirements are mandatory in Brazil.
Batteries are made of lead plates and a sulfuric acid solution. Because batteries contain heavy metals such as lead,
CONAMA Resolution 401/2008 requires you to return all used batteries to the battery dealer when you replace any
batteries. Do not dispose of batteries in your household garbage.
Points of sale are obliged to:
• Accept the return of your used batteries
• Store the returned batteries in a suitable location
• Send the returned batteries to the battery manufacturer for recycling
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12. SERVICE MANUAL
Engine
1650M Extra Long Track (XLT), Bulldozer (BD) Blade [NCDC16500 - ], 1650M
Extra Long Track (XLT), Bulldozer (BD) Blade [NDDC16500 - ], 1650M Extra
Long Track (XLT), Bulldozer (BD) Blade [NEDC16000 - ], 1650M Extra Long
Track (XLT), Bulldozer (BD) Blade [NFDC16000 - ], 1650M Extra Long Track
(XLT), Power Angle Tilt (PAT) Blade [NCDC16500 - ], 1650M Extra Long Track
(XLT), Power Angle Tilt (PAT) Blade [NDDC16500 - ], 1650M Extra Long Track
(XLT), Power Angle Tilt (PAT) Blade [NEDC16000 - ], 1650M Extra Long Track
(XLT), Power Angle Tilt (PAT) Blade [NFDC16000 - ], 1650M Wide Track (WT) /
Low Ground Pressure (LGP), Power Angle Tilt (PAT) Blade [NCDC16500 - ],
1650M Wide Track (WT) / Low Ground Pressure (LGP), Power Angle Tilt (PAT)
Blade [NDDC16500 - ], 1650M Wide Track (WT) / Low Ground Pressure (LGP),
Power Angle Tilt (PAT) Blade [NEDC16000 - ], 1650M Wide Track (WT) / Low
Ground Pressure (LGP), Power Angle Tilt (PAT) Blade [NFDC16000 - ]
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13. Engine - Engine and crankcase
Engine - Assemble - Driveshaft alignment, engine and tandem
pumps
RAIL13DOZ1485FA 1
Item Description
1 Shaft center to center 9:30 hole
2 Shaft center to center 2:30 hole
3 Flywheel housing
4 Pump shaft
NOTE: All instructions specified are from the perspective of someone sitting in the operator’s seat, facing the blade.
1. Angle of the driveshaft is 4.85°.
2. Coming off the pump shaft centerline, the driveshaft is
angled up 4.07° and to the left 2.63°.
3. The distance from the flywheel housing to the pump
mounting bracket is 176.00 mm (6.93 in)
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14. Engine - Air cleaners and lines
Air cleaner - Remove
1. Park the machine on a firm level surface.
RAIL12DOZ0403AA 1
2. Lower the blade and the ripper tool (if so equipped).
3. Engage the parking brake and turn the ignition key to
the OFF position.
4. Locate the battery master disconnect switch behind the
panel on the left side of the cab.
RAIL12DOZ0403AA 2
5. Switch the master battery disconnect switch to the OFF
position.
RAPH12DOZ0044AA 3
NOTE: Wait 90 seconds after engine shutdown before turning off battery disconnect. After engine shutdown, the
Selective Catalytic Reduction (SCR) system does a purge cycle and the supply module continues to run.
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15. Engine - Air cleaners and lines
6. Open the left hand side engine compartment access
door.
RAIL12DOZ0832BA 4
7. Locate the engine air intake filter housing.
RAIL12DOZ0833BA 5
8. Release the retaining clips and remove the engine air
intake filter housing cover.
RAIL12DOZ0834BA 6
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16. Engine - Air cleaners and lines
9. Remove the primary air filter element.
RAIL12DOZ0835BA 7
10. Remove the secondary air filter element.
RAIL12DOZ0837BA 8
11. Remove any additional debris from inside the engine
air intake filter housing before installing the air filter
elements.
RAIL12DOZ0839BA 9
Next operation:
Air cleaner - Install (10.202)
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17. Engine - Air cleaners and lines
Air cleaner - Install
Prior operation:
Air cleaner - Remove (10.202)
1. Install the secondary air filter element into the air filter
housing.
RAIL12DOZ0838BA 1
2. Install the primary air filter element into the air filter
housing.
RAIL12DOZ0836BA 2
3. Attach the engine air intake filter housing cover.
RAIL12DOZ0840BA 3
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18. Engine - Air cleaners and lines
4. Secure the retaining clips which hold the engine air in-
take filter housing cover in place.
RAIL12DOZ0834BA 4
NOTE: Make sure that the engine air intake filter housing and forms a tight seal with the cover.
5. Close the left side engine compartment panel and se-
cure it with the latch.
RAIL12DOZ0832BA 5
6. Switch the master battery disconnect switch to the ON
position.
RAPH12DOZ0044AA 6
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19. Engine - Air cleaners and lines
7. Close the panel on the left side of the machine below
the cab and secure the latch.
RAIL12DOZ0403AA 7
8. Start the engine and confirm normal operations. Re-
move any fault codes from the system.
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20. Engine - Fuel filters
Fuel filters - Replace
WARNING
Fire hazard!
When handling diesel fuel, observe the following precautions:
1. Do not smoke.
2. Never fill the tank when the engine is running.
3. Wipe up spilled fuel immediately.
Failure to comply could result in death or serious injury.
W0099A
Prior operation:
Keep all unauthorized personnel clear of the area. Park the machine on level ground, in neutral with the parking brake
applied, and the attachment lowered to the ground, turn off the engine, remove the key, and verify that engine com-
ponents have cooled or avoid contact. Make sure that all residual pressure is relieved from circuits before beginning
maintenance.
1. Locate the fuel filter in the right rear access compart-
ment. Close the fuel shut off valve (1) to prevent fuel
leakage.
2. Clean the fuel filter head, the outside of the fuel filter,
and remove any dirt and debris around the area that
might contaminate the system.
RAIL13DOZ1594AA 1
3. Turn the fuel filter (2) counterclockwise and remove.
Capture any fuel remaining in the lines or the fuel filter,
and discard properly.
4. Apply a thin layer of clean oil to the gasket on the new
fuel filter.
5. Install the filter. Use your hands to tighten the fuel filter
1/2 to 3/4 turn after the fuel filter makes contact with the
filter head.
6. Open the fuel shut off valve. Check for leaks.
RAIL13DOZ1594AA 2
NOTICE: Never use a filter wrench to tighten a new fuel filter on install.
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21. Engine - Fuel filters
Removing air from the fuel system
1. Remove air from the fuel system after changing the fuel
filter. Removing air from the fuel system may also be
necessary if the machine runs out of fuel, if the fuel
system has been serviced, or if the machine has been
in storage.
2. Make certain that the fuel tank shutoff is in the ON po-
sition.
3. Loosen the air bleed screw one or two turns.
4. Operate the hand primer until no air bubbles flow from
around the air bleed screw.
5. Tighten the air bleed screw.
6. Start the engine, and check for leaks.
RAPH12DOZ0056AA 3
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22. Engine - Fuel tanks
Fuel tank - Remove
1. Park machine on a firm, level surface.
2. Lower all equipment to the ground.
3. Engage parking brake and shut engine off.
4. Relieve system of hydraulic pressure by actuating all
hydraulic functions. Remove key when complete.
NOTE: Wait 90 seconds after engine shutdown before turning master battery disconnect switch OFF. After engine
shutdown, the Selective Catalytic Reduction (SCR) system module continues to run and conducts a purge cycle.
5. Turn master battery disconnect switch to the OFF po-
sition.
6. Remove cab from machine. See Cab and platform -
Remove (90.150).
7. Remove DEF/AdBlue tank. See Diesel Exhaust Fluid
(DEF)/AdBlue®/ARLA tank - Remove (10.500).
8. Drain fuel tank.
9. Remove fuel drain hose (1).
NOTE: DEF/AdBlue tank shown installed.
10. Remove fuel hoses and electrical connectors (2) from
top of fuel tank.
RAIL12DOZ0731BA 1
NOTICE: Fuel tank weighs approximately 91 kg (200 lb). Use proper lifting equipment to prevent personal injury or
property damage.
11. Attach an appropriate lifting device to fuel tank.
12. Remove fuel tank strap (1) and remove fuel tank.
NOTE: DEF/AdBlue tank shown installed.
RAIL12DOZ0735BA 2
13. Repair or replace components as necessary.
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23. Engine - Fuel tanks
Fuel tank - Install
NOTICE: Fuel tank weighs approximately 91 kg (200 lb) empty. Use proper lifting equipment to prevent personal
injury or property damage.
1. Attach an appropriate lifting device to fuel tank.
2. Place fuel tank in machine.
3. Install fuel tank strap (1).
NOTE: DEF/AdBlue tank shown installed.
RAIL12DOZ0735BA 1
4. Remove lifting device from fuel tank.
5. Install fuel hoses and electrical connectors (1) to top of
fuel tank.
NOTE: DEF/AdBlue tank shown installed.
6. Install fuel drain hose (2) to tank.
RAIL12DOZ0731BA 2
7. Install DEF/AdBlue tank. See Diesel Exhaust Fluid
(DEF)/AdBlue®/ARLA tank - Install (10.500).
8. Install cab. See Cab and platform - Install (90.150).
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24. Engine - Engine lubrication system
Engine oil filter - Replace
Prior operation:
Keep all unauthorized personnel clear of the area. Park the machine on level ground, in neutral with the parking brake
applied, and the attachment lowered to the ground, turn off the engine, remove the key, and verify that engine com-
ponents have cooled or avoid contact. Make sure that all residual pressure is relieved from circuits before beginning
maintenance.
Service specifications
Type of oil CASE AKCELA UNITEK NO. 1™ SBL CJ-4 SAE
10W-40
Capacity (with filter change) 16.4 l (17.3 US qt)
Capacity (without filter change) 15.6 l (16.5 US qt)
1. Open the left-hand front and right-hand front access
doors. Secure the access doors with the door struts
(1).
2. Remove the oil dipstick and the oil fill cap.
NOTE: Oil drains faster when the oil is warm (but not hot)
and the oil dipstick and oil fill cap is removed.
3. Use a suitable container to collect the drained oil.
RAPH12DOZ0068AA 1
4. Remove the bolts and the engine oil access plate under
the engine. Locate the oil drain plug.
RAPH12DOZ0095AA 2
NOTE: If the machine is so equipped, and the special draining equipment is available, use the engine oil environmen-
tal drain located in the left side engine access door.
5. Remove the engine oil drain plug (2), and allow the oil
to drain.
RAPH12DOZ0096AA 3
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25. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
26. Engine - Engine lubrication system
6. Locate the oil filter (3) in the right front engine compart-
ment. Clean the area around the filter of dirt and debris.
RAIL12DOZ0192AA 4
Replace oil filter
7. Turn the oil filter (3) housing counterclockwise to re-
move. Remove and discard the filter following local en-
vironmental and waste regulations.
8. Apply a thin layer of clean oil to the new filter gasket.
9. Turn the new oil filter onto the base until the gasket
makes contact with the base, and then turn by hand an
additional 3/4 turn. Never use a filter wrench to install
a new filter.
RAIL12DOZ0192AA 5
10. Close the oil drain.
11. Fill the engine with the proper amount of oil through
the fill port (4).
12. Start the engine and run at idle speed. Check the
engine oil filter and remote drain for leaks.
13. After 2 min stop the engine.
14. Wait for the engine oil to drain down for an accurate
reading on the dipstick (5).
RAPH12DOZ0069AA 6
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27. Engine - Engine lubrication system
15. Check the dipstick (5), and add additional oil, if nec-
essary.
16. Check for leaks around the filter and drain.
17. Secure the lower engine access plate.
RAIL12DOZ0171AA 7
NOTE: The oil flow rate can be improved if the oil is slightly warm and the oil fill cap or dipstick is removed from the
engine while draining.
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28. Engine - Engine lubrication system
Crankcase ventilation system - Remove
1. Park the Dozer on level ground. Lower the blade to the
ground and turn OFF the engine.
RAPH12DOZ0102AA 1
2. Turn the electrical power to OFF.
3. Remove the left side cover plate.
RAPH12DOZ0068AA 2
4. Remove the right side cover plate.
RAPH12DOZ0066AA 3
5. Disconnect the electrical plug (1) at the filter restriction
valve.
6. Loosen the inner hose clamp (2) and slide the hose (3)
off the air cleaner.
RAPH12DOZ0248AA 4
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29. Engine - Engine lubrication system
7. On left side of machine, loosen the intake clamp (1) and
the aspiration tube clamp (2).
RAPH12DOZ0251AA 5
8. Disconnect the hoses from the air cleaner.
RAPH12DOZ0254AA 6
9. Remove the three bolts from the bracket holding the air
cleaner in place.
RAPH12DOZ0252AA 7
10. Remove the air cleaner from the machine.
RAPH12DOZ0255AA 8
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