This document is the service manual for the Case 1650M crawler dozer. It provides information on servicing the engine, hydrostatic drive, brakes, hydraulic systems, tracks, cab climate control, electrical systems, dozer blade, tools, platform, and decals. The manual covers models with extra long track and either a bulldozer blade or power angle tilt blade for the North American market, powered by a Tier 4A interim F4HFE6132*A004 engine. It is the second edition, published in November 2017 in the U.S.A., replacing an earlier manual.
Case 750 m tier 4a (interim) crawler dozer service repair manual (pin nddc700...fusjejfjskekemm
This document is a service manual for Case 750M crawler dozers from model years 2017-present, replacing an earlier manual. It provides maintenance instructions for the engine, power coupling, hydrostatic drive, brakes and controls, hydraulic systems, tracks and suspension, climate control, electrical systems, lubrication system, dozer blade, tools, platform, cab, and decals. Users are advised to have qualified dealership personnel perform all repair and maintenance using the procedures in this manual.
Mc cormick gx series tier 1 (2002 2004) - rp80 - gx45 gxh45 tractor service ...fujsjefjskkem
This document provides parts information for components of Mistral GX tractors, including names, part numbers, and other identifying information. It lists over 100 individual part items, noting replacement times/intervals and other specifications like size variations in some cases. Images are included with part numbers and reference designations for the various tractor components.
Mc cormick g max iveco tier 3 (2007-2012) - rp74 - 165 tractor service repair...fujsjefjskkem
This document provides a parts list and exploded diagrams for an Iveco G-MAX engine. It lists over 200 individual part numbers, names and diagrams to replace or repair engine components. Key information included are part names and numbers for the engine, pistons, rods, camshaft, head, valves, turbocharger, pump and other internal components. Replacement parts and shims are specified for wear items. Reference diagrams and page numbers are provided to identify the location of each part.
Mc cormick g max iveco tier 3 (2007-2012) - rp74 - 135 tractor service repair...fujsjefjskkem
This document provides parts information for an Iveco engine. It includes lists of parts with reference numbers and descriptions. The parts are grouped by engine system, such as the cylinder head, camshaft, fuel system, and other areas. Shim sizes and replacement part designations are also provided for some items.
Mc cormick g max iveco tier 3 (2007-2012) - rp74 - 125 tractor service repair...fujsjefjskkem
This document provides parts information for an engine. It includes over 100 individual part listings with images, part numbers, descriptions and reference numbers. The parts are grouped by engine system (e.g. engine, head, pump). Each part includes specifications like size, material and quantity required. Reference numbers link to other pages for related component assembly diagrams.
Mc cormick gm series tier 2 (2003 2008) - rs11 - gm45 tractor service repair ...fujsjefjskkem
This document contains parts lists and assembly diagrams for engine components. It includes identification numbers, part names, quantities and other technical specifications for items like pistons, valves, gears, shafts, bolts and other engine parts. Application and replacement information is provided for components. The parts are for a GM Series Tier 2 diesel engine from 2003-2008.
Mc cormick gm series tier 1 (1998 2003) - rs10 - gm50 tractor service repair ...fujsjefjskkem
This document contains parts lists and technical specifications for components of agricultural tractors. It includes identification numbers, descriptions, quantities, and other details for engine blocks, gaskets, studs, plugs, bolts, rings, pistons, shafts, gears, bearings, valves, springs, and other internal combustion engine parts. Replacement part types and sizing are indicated. The parts are for tractors in the GM Series Tier 1 from 1998-2003.
Mc cormick gm series tier 1 (1998 2003) - rs10 - gm40 tractor service repair ...fujsjefjskkem
This document contains parts lists and technical specifications for engine components. It includes identification numbers, part names, quantities, and other details for items like blocks, gaskets, pistons, valves, covers, and more. Replacement part options are indicated as well as specifications like size variations. The parts appear to be for agricultural or construction vehicle engines from a particular manufacturer.
Case 750 m tier 4a (interim) crawler dozer service repair manual (pin nddc700...fusjejfjskekemm
This document is a service manual for Case 750M crawler dozers from model years 2017-present, replacing an earlier manual. It provides maintenance instructions for the engine, power coupling, hydrostatic drive, brakes and controls, hydraulic systems, tracks and suspension, climate control, electrical systems, lubrication system, dozer blade, tools, platform, cab, and decals. Users are advised to have qualified dealership personnel perform all repair and maintenance using the procedures in this manual.
Mc cormick gx series tier 1 (2002 2004) - rp80 - gx45 gxh45 tractor service ...fujsjefjskkem
This document provides parts information for components of Mistral GX tractors, including names, part numbers, and other identifying information. It lists over 100 individual part items, noting replacement times/intervals and other specifications like size variations in some cases. Images are included with part numbers and reference designations for the various tractor components.
Mc cormick g max iveco tier 3 (2007-2012) - rp74 - 165 tractor service repair...fujsjefjskkem
This document provides a parts list and exploded diagrams for an Iveco G-MAX engine. It lists over 200 individual part numbers, names and diagrams to replace or repair engine components. Key information included are part names and numbers for the engine, pistons, rods, camshaft, head, valves, turbocharger, pump and other internal components. Replacement parts and shims are specified for wear items. Reference diagrams and page numbers are provided to identify the location of each part.
Mc cormick g max iveco tier 3 (2007-2012) - rp74 - 135 tractor service repair...fujsjefjskkem
This document provides parts information for an Iveco engine. It includes lists of parts with reference numbers and descriptions. The parts are grouped by engine system, such as the cylinder head, camshaft, fuel system, and other areas. Shim sizes and replacement part designations are also provided for some items.
Mc cormick g max iveco tier 3 (2007-2012) - rp74 - 125 tractor service repair...fujsjefjskkem
This document provides parts information for an engine. It includes over 100 individual part listings with images, part numbers, descriptions and reference numbers. The parts are grouped by engine system (e.g. engine, head, pump). Each part includes specifications like size, material and quantity required. Reference numbers link to other pages for related component assembly diagrams.
Mc cormick gm series tier 2 (2003 2008) - rs11 - gm45 tractor service repair ...fujsjefjskkem
This document contains parts lists and assembly diagrams for engine components. It includes identification numbers, part names, quantities and other technical specifications for items like pistons, valves, gears, shafts, bolts and other engine parts. Application and replacement information is provided for components. The parts are for a GM Series Tier 2 diesel engine from 2003-2008.
Mc cormick gm series tier 1 (1998 2003) - rs10 - gm50 tractor service repair ...fujsjefjskkem
This document contains parts lists and technical specifications for components of agricultural tractors. It includes identification numbers, descriptions, quantities, and other details for engine blocks, gaskets, studs, plugs, bolts, rings, pistons, shafts, gears, bearings, valves, springs, and other internal combustion engine parts. Replacement part types and sizing are indicated. The parts are for tractors in the GM Series Tier 1 from 1998-2003.
Mc cormick gm series tier 1 (1998 2003) - rs10 - gm40 tractor service repair ...fujsjefjskkem
This document contains parts lists and technical specifications for engine components. It includes identification numbers, part names, quantities, and other details for items like blocks, gaskets, pistons, valves, covers, and more. Replacement part options are indicated as well as specifications like size variations. The parts appear to be for agricultural or construction vehicle engines from a particular manufacturer.
Komatsu pw160 7 k hydraulic excavator service repair manual (sn k40001 and up)fujsjefjskkem
This document provides instructions for removing and installing various components of a Komatsu PW160-7K engine, including the cylinder head assembly. The multi-step removal process involves draining fluids, disconnecting electrical connections and hoses, and removing components like the cooling fan, alternator, and turbocharger. Installation is generally the reverse of removal, with specific torque specifications provided. Special tools are listed for pulling components like the nozzle holder assemblies.
Komatsu pw140 7 hydraulic excavator service repair manual (sn h55051 and up)fujsjefjskkem
This shop manual provides information for servicing and repair of the Komatsu PW140-7 wheel loader. It contains sections on structure and function, maintenance standards, testing and troubleshooting procedures, disassembly and assembly instructions. The manual covers the SAA4D107E-1 engine installed on the PW140-7 and refers technicians to the separate 107 Series Engine Shop Manual for engine-specific details. Safety precautions are outlined to ensure safe operation when working on the machine.
Komatsu pc1800 6 hydraulic excavator service repair manual (sn 10002 and up)fujsjefjskkem
1. This shop manual provides instructions for repairing and maintaining a Komatsu PC1800-6 excavator with a SAA6D140-2 engine.
2. The manual is divided into sections covering general information, structure and function, testing and adjusting, disassembly and assembly, maintenance standards, and other topics like diagrams.
3. Safety is emphasized throughout with symbols marking important safety precautions that must be followed during repair work. Precautions are provided for preparations, work procedures, and completing work.
This shop manual provides technical information for servicing a Komatsu PC400LC-7L hydraulic excavator. It includes specifications, component weights, fuel and fluid specifications, and sections covering general machine information, structure and function, testing and troubleshooting, disassembly and assembly, and maintenance standards. The manual is intended to help technicians accurately service the excavator by explaining correct repair procedures.
Komatsu pc250 lc 6 hydraulic excavator service repair manual sna82001 and upfujsjefjskkem
This document is a shop manual for Komatsu hydraulic excavators models PC200-6, PC200LC-6, PC210LC-6, PC220LC-6, and PC250LC-6. The manual provides technical information for maintenance and repair work. It includes sections on general specifications, structure and function of components, testing and adjustment procedures, disassembly and assembly instructions, and maintenance standards for parts. The manual aims to improve repair quality by giving technicians accurate understanding and instructions for working on the excavators safely and correctly.
Komatsu pc220 lc 6 hydraulic excavator service repair manual sn a82001 and upfujsjefjskkem
This document provides specifications for the Komatsu PC200-6 and PC200LC-6 hydraulic excavators, including operating weight, dimensions, performance capabilities, and other technical details. Key specifications listed include a 0.8 m3 bucket capacity, maximum digging depths of 6.62 meters, maximum digging reaches of 9.88 meters, and travel speeds up to 4 km/h. Component weights, fuel/coolant types, and maintenance standards are also outlined.
Komatsu pc210 lc 6 hydraulic excavator service repair manual sna82001 and upfujsjefjskkem
This document provides specifications for the Komatsu PC200-6 and PC200LC-6 hydraulic excavators, including operating weight, dimensions, performance capabilities, and other technical details. Key specifications listed include a 0.8 m3 bucket capacity, maximum digging depths of 6.62 meters, maximum digging reaches of 9.88 meters, and travel speeds up to 4 km/h. Component weights, fuel/coolant types, and maintenance standards are also detailed in other sections of the manual.
Komatsu pc200 lc 6 hydraulic excavator service repair manual sna82001 and upfujsjefjskkem
This document provides specifications for the Komatsu PC200-6 and PC200LC-6 hydraulic excavators, including operating weight, dimensions, performance capabilities, and other technical details. Key specifications listed include a maximum digging depth of 6.62 meters, maximum digging reach of 9.88 meters, and maximum digging force of 11,400 kg for both models. The document also provides the machine's overall dimensions, ground pressure, travel speed, swing features, and other technical specifications.
Komatsu pc200 6 hydraulic excavator service repair manual sn a82001 and upfujsjefjskkem
This document is a shop manual for Komatsu hydraulic excavators models PC200-6, PC200LC-6, PC210LC-6, PC220LC-6, and PC250LC-6. The manual provides technical information for maintenance and repair work. It includes sections on general specifications, structure and function of components, testing and adjustment procedures, disassembly and assembly instructions, and maintenance standards for parts. The manual aims to improve repair quality by giving technicians accurate understanding and instructions for working on the excavators safely and correctly.
John deere 8235 r tractors service repair technical manual (tm110319)fujsjefjskkem
This document provides specifications and removal instructions for the transmission on several tractor models. It includes:
- Specifications for torque values for various transmission components.
- Instructions to drain fluids, disconnect wiring, hoses and lines, and remove components to separate the transmission from the engine and mid-frame.
- Details on using a splitting stand to safely support the tractor for transmission removal and installation.
John deere 6600 tractors service repair technical manual (tm4493)fujsjefjskkem
This document provides instructions for adjusting the shift mechanism on tm4493 tractors from 6100 to 6600 models. It involves the following steps:
1. Place the shifter shafts in the neutral position.
2. Adjust the shifter forks using threaded pins until they are centered in relation to the shift collars.
3. Move the shifter forks to all positions and ensure smooth shifting without binding or overlap between positions. Tighten locknuts on threaded pins to complete the adjustment.
John deere 6506 tractors service repair technical manual (tm4493)fujsjefjskkem
This document provides instructions for adjusting the shift mechanism on tm4493 tractors from 6100 to 6600 models. It involves the following steps:
1. Place the shifter shafts in the neutral position.
2. Adjust the shifter forks using threaded pins until they are centered in relation to the shift collars.
3. Move the shifter forks to all positions and ensure smooth shifting without binding or overlap between positions. Tighten locknuts on threaded pins to complete the adjustment.
John deere 6400 tractors service repair technical manual (tm4493)fujsjefjskkem
This document provides instructions for adjusting the shift mechanism on tm4493 tractors from 6100 to 6600 models. It involves the following steps:
1. Place the shifter shafts in the neutral position.
2. Adjust the shifter forks using threaded pins until they are centered in relation to the shift collars.
3. Move the shifter forks to all positions and ensure smooth shifting without binding or overlap between positions. Tighten locknuts on threaded pins to complete the adjustment.
John deere 6300 tractors service repair technical manual (tm4493)fujsjefjskkem
This document provides instructions for adjusting the cone point on differentials for 6100 to 6600 tractors. It involves measuring specific dimensions, calculating the required spacer washer thickness, and selecting the appropriate washers. The final section lists some special tools needed for tasks like tilting the cab, supporting the tractor during wheel removal, and removing/installing shafts.
Daewoo doosan mega 400 v wheel loader service repair manual (serial number 10...fujsjefjskkem
This document provides maintenance and repair instructions for a Daewoo Mega 400-V wheel loader transmission. It details procedures for disassembling the transmission and torque converter components. This includes removing clutches, gears, shafts, bearings, seals and other parts. Illustrations demonstrate each step in the disassembly process. The document is part of a shop manual for servicing the Mega 400-V.
Daewoo doosan mega 400 v wheel loader operation and maintenance manual (seria...fujsjefjskkem
This document provides safety information and operating instructions for a Daewoo wheel loader. It outlines general safety practices, locations of safety labels on the machine, and prohibited unauthorized modifications. The document describes work-site precautions and safe practices for operating, maintaining, and transporting the wheel loader. It includes sections covering operating controls and their functions, starting and stopping the engine, machine travel, shutdown procedures, and inspection and maintenance schedules. Transportation procedures for loading the machine on a trailer are also included.
Daewoo doosan mega 300 v wheel loader operator and maintenance manual (serial...fujsjefjskkem
The document is an operation and maintenance manual for a Daewoo wheel loader. It contains safety information and instructions for operating and maintaining the equipment. The safety section emphasizes that improper use could cause serious injury or death. It explains the meanings of signal words like CAUTION, WARNING, and DANGER used in the manual and on safety labels. It also provides general safety guidelines for accessing, modifying, using and transporting the wheel loader.
Daewoo doosan mega 250 v wheel loader operation and maintenance manual (seria...fujsjefjskkem
This document is an operation and maintenance manual for a Daewoo wheel loader. It contains safety information and warnings, descriptions of operating controls and their functions, procedures for operation, and maintenance and inspection schedules. Safety labels located on the machine are also pictured and described.
Daewoo doosan dx520 lc excavator service repair manualfujsjefjskkem
This document provides instructions for disassembling and reassembling the travel motor and gearbox for Doosan excavators DX480LC and DX520LC. The disassembly process involves removing 16 bolts to separate the end cover, then removing 3 sun gears and 3 planetary gear assemblies. Cleaning and inspection checks for gear and seal damage. Reassembly follows the reverse order, applying loctite to bolts and torquing correctly. Diagrams illustrate each step for servicing the travel motor with integrated gear reduction.
Daewoo doosan dx480 lc excavator service repair manualfujsjefjskkem
This document provides maintenance and repair instructions for the travel motor and gearbox on a Doosan excavator models DX480LC and DX520LC. The travel motor with gearbox can be disassembled by removing 16 bolts, 3 sun gears, 3 planetary gear assemblies, and other components. Inspection checks for gear and seal damage. Reassembly follows the reverse order and uses Loctite on bolts. The document contains illustrations of each step for servicing the travel motor with integrated reduction gearbox.
Implementing ELDs or Electronic Logging Devices is slowly but surely becoming the norm in fleet management. Why? Well, integrating ELDs and associated connected vehicle solutions like fleet tracking devices lets businesses and their in-house fleet managers reap several benefits. Check out the post below to learn more.
Komatsu pw160 7 k hydraulic excavator service repair manual (sn k40001 and up)fujsjefjskkem
This document provides instructions for removing and installing various components of a Komatsu PW160-7K engine, including the cylinder head assembly. The multi-step removal process involves draining fluids, disconnecting electrical connections and hoses, and removing components like the cooling fan, alternator, and turbocharger. Installation is generally the reverse of removal, with specific torque specifications provided. Special tools are listed for pulling components like the nozzle holder assemblies.
Komatsu pw140 7 hydraulic excavator service repair manual (sn h55051 and up)fujsjefjskkem
This shop manual provides information for servicing and repair of the Komatsu PW140-7 wheel loader. It contains sections on structure and function, maintenance standards, testing and troubleshooting procedures, disassembly and assembly instructions. The manual covers the SAA4D107E-1 engine installed on the PW140-7 and refers technicians to the separate 107 Series Engine Shop Manual for engine-specific details. Safety precautions are outlined to ensure safe operation when working on the machine.
Komatsu pc1800 6 hydraulic excavator service repair manual (sn 10002 and up)fujsjefjskkem
1. This shop manual provides instructions for repairing and maintaining a Komatsu PC1800-6 excavator with a SAA6D140-2 engine.
2. The manual is divided into sections covering general information, structure and function, testing and adjusting, disassembly and assembly, maintenance standards, and other topics like diagrams.
3. Safety is emphasized throughout with symbols marking important safety precautions that must be followed during repair work. Precautions are provided for preparations, work procedures, and completing work.
This shop manual provides technical information for servicing a Komatsu PC400LC-7L hydraulic excavator. It includes specifications, component weights, fuel and fluid specifications, and sections covering general machine information, structure and function, testing and troubleshooting, disassembly and assembly, and maintenance standards. The manual is intended to help technicians accurately service the excavator by explaining correct repair procedures.
Komatsu pc250 lc 6 hydraulic excavator service repair manual sna82001 and upfujsjefjskkem
This document is a shop manual for Komatsu hydraulic excavators models PC200-6, PC200LC-6, PC210LC-6, PC220LC-6, and PC250LC-6. The manual provides technical information for maintenance and repair work. It includes sections on general specifications, structure and function of components, testing and adjustment procedures, disassembly and assembly instructions, and maintenance standards for parts. The manual aims to improve repair quality by giving technicians accurate understanding and instructions for working on the excavators safely and correctly.
Komatsu pc220 lc 6 hydraulic excavator service repair manual sn a82001 and upfujsjefjskkem
This document provides specifications for the Komatsu PC200-6 and PC200LC-6 hydraulic excavators, including operating weight, dimensions, performance capabilities, and other technical details. Key specifications listed include a 0.8 m3 bucket capacity, maximum digging depths of 6.62 meters, maximum digging reaches of 9.88 meters, and travel speeds up to 4 km/h. Component weights, fuel/coolant types, and maintenance standards are also outlined.
Komatsu pc210 lc 6 hydraulic excavator service repair manual sna82001 and upfujsjefjskkem
This document provides specifications for the Komatsu PC200-6 and PC200LC-6 hydraulic excavators, including operating weight, dimensions, performance capabilities, and other technical details. Key specifications listed include a 0.8 m3 bucket capacity, maximum digging depths of 6.62 meters, maximum digging reaches of 9.88 meters, and travel speeds up to 4 km/h. Component weights, fuel/coolant types, and maintenance standards are also detailed in other sections of the manual.
Komatsu pc200 lc 6 hydraulic excavator service repair manual sna82001 and upfujsjefjskkem
This document provides specifications for the Komatsu PC200-6 and PC200LC-6 hydraulic excavators, including operating weight, dimensions, performance capabilities, and other technical details. Key specifications listed include a maximum digging depth of 6.62 meters, maximum digging reach of 9.88 meters, and maximum digging force of 11,400 kg for both models. The document also provides the machine's overall dimensions, ground pressure, travel speed, swing features, and other technical specifications.
Komatsu pc200 6 hydraulic excavator service repair manual sn a82001 and upfujsjefjskkem
This document is a shop manual for Komatsu hydraulic excavators models PC200-6, PC200LC-6, PC210LC-6, PC220LC-6, and PC250LC-6. The manual provides technical information for maintenance and repair work. It includes sections on general specifications, structure and function of components, testing and adjustment procedures, disassembly and assembly instructions, and maintenance standards for parts. The manual aims to improve repair quality by giving technicians accurate understanding and instructions for working on the excavators safely and correctly.
John deere 8235 r tractors service repair technical manual (tm110319)fujsjefjskkem
This document provides specifications and removal instructions for the transmission on several tractor models. It includes:
- Specifications for torque values for various transmission components.
- Instructions to drain fluids, disconnect wiring, hoses and lines, and remove components to separate the transmission from the engine and mid-frame.
- Details on using a splitting stand to safely support the tractor for transmission removal and installation.
John deere 6600 tractors service repair technical manual (tm4493)fujsjefjskkem
This document provides instructions for adjusting the shift mechanism on tm4493 tractors from 6100 to 6600 models. It involves the following steps:
1. Place the shifter shafts in the neutral position.
2. Adjust the shifter forks using threaded pins until they are centered in relation to the shift collars.
3. Move the shifter forks to all positions and ensure smooth shifting without binding or overlap between positions. Tighten locknuts on threaded pins to complete the adjustment.
John deere 6506 tractors service repair technical manual (tm4493)fujsjefjskkem
This document provides instructions for adjusting the shift mechanism on tm4493 tractors from 6100 to 6600 models. It involves the following steps:
1. Place the shifter shafts in the neutral position.
2. Adjust the shifter forks using threaded pins until they are centered in relation to the shift collars.
3. Move the shifter forks to all positions and ensure smooth shifting without binding or overlap between positions. Tighten locknuts on threaded pins to complete the adjustment.
John deere 6400 tractors service repair technical manual (tm4493)fujsjefjskkem
This document provides instructions for adjusting the shift mechanism on tm4493 tractors from 6100 to 6600 models. It involves the following steps:
1. Place the shifter shafts in the neutral position.
2. Adjust the shifter forks using threaded pins until they are centered in relation to the shift collars.
3. Move the shifter forks to all positions and ensure smooth shifting without binding or overlap between positions. Tighten locknuts on threaded pins to complete the adjustment.
John deere 6300 tractors service repair technical manual (tm4493)fujsjefjskkem
This document provides instructions for adjusting the cone point on differentials for 6100 to 6600 tractors. It involves measuring specific dimensions, calculating the required spacer washer thickness, and selecting the appropriate washers. The final section lists some special tools needed for tasks like tilting the cab, supporting the tractor during wheel removal, and removing/installing shafts.
Daewoo doosan mega 400 v wheel loader service repair manual (serial number 10...fujsjefjskkem
This document provides maintenance and repair instructions for a Daewoo Mega 400-V wheel loader transmission. It details procedures for disassembling the transmission and torque converter components. This includes removing clutches, gears, shafts, bearings, seals and other parts. Illustrations demonstrate each step in the disassembly process. The document is part of a shop manual for servicing the Mega 400-V.
Daewoo doosan mega 400 v wheel loader operation and maintenance manual (seria...fujsjefjskkem
This document provides safety information and operating instructions for a Daewoo wheel loader. It outlines general safety practices, locations of safety labels on the machine, and prohibited unauthorized modifications. The document describes work-site precautions and safe practices for operating, maintaining, and transporting the wheel loader. It includes sections covering operating controls and their functions, starting and stopping the engine, machine travel, shutdown procedures, and inspection and maintenance schedules. Transportation procedures for loading the machine on a trailer are also included.
Daewoo doosan mega 300 v wheel loader operator and maintenance manual (serial...fujsjefjskkem
The document is an operation and maintenance manual for a Daewoo wheel loader. It contains safety information and instructions for operating and maintaining the equipment. The safety section emphasizes that improper use could cause serious injury or death. It explains the meanings of signal words like CAUTION, WARNING, and DANGER used in the manual and on safety labels. It also provides general safety guidelines for accessing, modifying, using and transporting the wheel loader.
Daewoo doosan mega 250 v wheel loader operation and maintenance manual (seria...fujsjefjskkem
This document is an operation and maintenance manual for a Daewoo wheel loader. It contains safety information and warnings, descriptions of operating controls and their functions, procedures for operation, and maintenance and inspection schedules. Safety labels located on the machine are also pictured and described.
Daewoo doosan dx520 lc excavator service repair manualfujsjefjskkem
This document provides instructions for disassembling and reassembling the travel motor and gearbox for Doosan excavators DX480LC and DX520LC. The disassembly process involves removing 16 bolts to separate the end cover, then removing 3 sun gears and 3 planetary gear assemblies. Cleaning and inspection checks for gear and seal damage. Reassembly follows the reverse order, applying loctite to bolts and torquing correctly. Diagrams illustrate each step for servicing the travel motor with integrated gear reduction.
Daewoo doosan dx480 lc excavator service repair manualfujsjefjskkem
This document provides maintenance and repair instructions for the travel motor and gearbox on a Doosan excavator models DX480LC and DX520LC. The travel motor with gearbox can be disassembled by removing 16 bolts, 3 sun gears, 3 planetary gear assemblies, and other components. Inspection checks for gear and seal damage. Reassembly follows the reverse order and uses Loctite on bolts. The document contains illustrations of each step for servicing the travel motor with integrated reduction gearbox.
Implementing ELDs or Electronic Logging Devices is slowly but surely becoming the norm in fleet management. Why? Well, integrating ELDs and associated connected vehicle solutions like fleet tracking devices lets businesses and their in-house fleet managers reap several benefits. Check out the post below to learn more.
EV Charging at MFH Properties by Whitaker JamiesonForth
Whitaker Jamieson, Senior Specialist at Forth, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
Welcome to ASP Cranes, your trusted partner for crane solutions in Raipur, Chhattisgarh! With years of experience and a commitment to excellence, we offer a comprehensive range of crane services tailored to meet your lifting and material handling needs.
At ASP Cranes, we understand the importance of reliable and efficient crane operations in various industries, from construction and manufacturing to logistics and infrastructure development. That's why we strive to deliver top-notch solutions that enhance productivity, safety, and cost-effectiveness for our clients.
Our services include:
Crane Rental: Whether you need a crawler crane for heavy lifting or a hydraulic crane for versatile operations, we have a diverse fleet of well-maintained cranes available for rent. Our rental options are flexible and can be customized to suit your project requirements.
Crane Sales: Looking to invest in a crane for your business? We offer a wide selection of new and used cranes from leading manufacturers, ensuring you find the perfect equipment to match your needs and budget.
Crane Maintenance and Repair: To ensure optimal performance and safety, regular maintenance and timely repairs are essential for cranes. Our team of skilled technicians provides comprehensive maintenance and repair services to keep your equipment running smoothly and minimize downtime.
Crane Operator Training: Proper training is crucial for safe and efficient crane operation. We offer specialized training programs conducted by certified instructors to equip operators with the skills and knowledge they need to handle cranes effectively.
Custom Solutions: We understand that every project is unique, which is why we offer custom crane solutions tailored to your specific requirements. Whether you need modifications, attachments, or specialized equipment, we can design and implement solutions that meet your needs.
At ASP Cranes, customer satisfaction is our top priority. We are dedicated to delivering reliable, cost-effective, and innovative crane solutions that exceed expectations. Contact us today to learn more about our services and how we can support your project in Raipur, Chhattisgarh, and beyond. Let ASP Cranes be your trusted partner for all your crane needs!
Expanding Access to Affordable At-Home EV Charging by Vanessa WarheitForth
Vanessa Warheit, Co-Founder of EV Charging for All, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
Charging and Fueling Infrastructure Grant: Round 2 by Brandt HertensteinForth
Brandt Hertenstein, Program Manager of the Electrification Coalition gave this presentation at the Forth and Electrification Coalition CFI Grant Program - Overview and Technical Assistance webinar on June 12, 2024.
Understanding Catalytic Converter Theft:
What is a Catalytic Converter?: Learn about the function of catalytic converters in vehicles and why they are targeted by thieves.
Why are They Stolen?: Discover the valuable metals inside catalytic converters (such as platinum, palladium, and rhodium) that make them attractive to criminals.
Steps to Prevent Catalytic Converter Theft:
Parking Strategies: Tips on where and how to park your vehicle to reduce the risk of theft, such as parking in well-lit areas or secure garages.
Protective Devices: Overview of various anti-theft devices available, including catalytic converter locks, shields, and alarms.
Etching and Marking: The benefits of etching your vehicle’s VIN on the catalytic converter or using a catalytic converter marking kit to make it traceable and less appealing to thieves.
Surveillance and Monitoring: Recommendations for using security cameras and motion-sensor lights to deter thieves.
Statistics and Insights:
Theft Rates by Borough: Analysis of data to determine which borough in NYC experiences the highest rate of catalytic converter thefts.
Recent Trends: Current trends and patterns in catalytic converter thefts to help you stay aware of emerging hotspots and tactics used by thieves.
Benefits of This Presentation:
Awareness: Increase your awareness about catalytic converter theft and its impact on vehicle owners.
Practical Tips: Gain actionable insights and tips to effectively prevent catalytic converter theft.
Local Insights: Understand the specific risks in different NYC boroughs, helping you take targeted preventive measures.
This presentation aims to equip you with the knowledge and tools needed to protect your vehicle from catalytic converter theft, ensuring you are prepared and proactive in safeguarding your property.
Dahua provides a comprehensive guide on how to install their security camera systems. Learn about the different types of cameras and system components, as well as the installation process.
Charging Fueling & Infrastructure (CFI) Program Resources by Cat PleinForth
Cat Plein, Development & Communications Director of Forth, gave this presentation at the Forth and Electrification Coalition CFI Grant Program - Overview and Technical Assistance webinar on June 12, 2024.
Charging Fueling & Infrastructure (CFI) Program by Kevin MillerForth
Kevin Miller, Senior Advisor, Business Models of the Joint Office of Energy and Transportation gave this presentation at the Forth and Electrification Coalition CFI Grant Program - Overview and Technical Assistance webinar on June 12, 2024.
2. Link Product / Engine
Product Market Product Engine
1650M Extra Long Track (XLT),
Bulldozer (BD) Blade [NCDC16500
- ]
North America F4HFE6132*A004
1650M Extra Long Track (XLT),
Bulldozer (BD) Blade [NDDC16500
- ]
North America F4HFE6132*A004
1650M Extra Long Track (XLT),
Bulldozer (BD) Blade [NEDC16000
- ]
North America F4HFE6132*A004
1650M Extra Long Track (XLT),
Bulldozer (BD) Blade [NFDC16000
- ]
North America F4HFE6132*A004
1650M Extra Long Track (XLT),
Power Angle Tilt (PAT) Blade
[NCDC16500 - ]
North America F4HFE6132*A004
1650M Extra Long Track (XLT),
Power Angle Tilt (PAT) Blade
[NDDC16500 - ]
North America F4HFE6132*A004
1650M Extra Long Track (XLT),
Power Angle Tilt (PAT) Blade
[NEDC16000 - ]
North America F4HFE6132*A004
1650M Extra Long Track (XLT),
Power Angle Tilt (PAT) Blade
[NFDC16000 - ]
North America F4HFE6132*A004
1650M Wide Track (WT) /
Low Ground Pressure (LGP),
Power Angle Tilt (PAT) Blade
[NCDC16500 - ]
North America F4HFE6132*A004
1650M Wide Track (WT) /
Low Ground Pressure (LGP),
Power Angle Tilt (PAT) Blade
[NDDC16500 - ]
North America F4HFE6132*A004
1650M Wide Track (WT) /
Low Ground Pressure (LGP),
Power Angle Tilt (PAT) Blade
[NEDC16000 - ]
North America F4HFE6132*A004
1650M Wide Track (WT) /
Low Ground Pressure (LGP),
Power Angle Tilt (PAT) Blade
[NFDC16000 - ]
North America F4HFE6132*A004
51418569 13/11/2017
3. Contents
INTRODUCTION
Engine....................................................................................... 10
[10.001] Engine and crankcase ............................................................. 10.1
[10.202] Air cleaners and lines .............................................................. 10.2
[10.206] Fuel filters .......................................................................... 10.3
[10.216] Fuel tanks .......................................................................... 10.4
[10.304] Engine lubrication system.......................................................... 10.5
[10.310] Aftercooler.......................................................................... 10.6
[10.400] Engine cooling system ............................................................. 10.7
[10.414] Fan and drive ...................................................................... 10.8
[10.500] Selective Catalytic Reduction (SCR) exhaust treatment ........................... 10.9
Hydrostatic drive......................................................................... 29
[29.218] Pump and motor components...................................................... 29.1
Brakes and controls .................................................................... 33
[33.110] Parking brake or parking lock ...................................................... 33.1
[33.202] Hydraulic service brakes ........................................................... 33.2
Hydraulic systems....................................................................... 35
[35.000] Hydraulic systems.................................................................. 35.1
[35.300] Reservoir, cooler, and filters........................................................ 35.2
[35.104] Fixed displacement pump.......................................................... 35.3
[35.105] Charge pump....................................................................... 35.4
[35.359] Main control valve.................................................................. 35.5
[35.741] Dozer blade cylinders .............................................................. 35.6
[35.752] Hydraulic fan drive cooling system................................................. 35.7
Tracks and track suspension........................................................ 48
[48.130] Track frame and driving wheels .................................................... 48.1
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4. [48.100] Tracks .............................................................................. 48.2
[48.134] Track tension units ................................................................. 48.3
[48.138] Track rollers ........................................................................ 48.4
[48.140] Dropbox and final drive ............................................................ 48.5
[48.AAA] Tracks and track suspension generic sub-group .................................. 48.6
Cab climate control ..................................................................... 50
[50.100] Heating ............................................................................. 50.1
[50.104] Ventilation .......................................................................... 50.2
[50.200] Air conditioning..................................................................... 50.3
Electrical systems....................................................................... 55
[55.000] Electrical system ................................................................... 55.1
[55.011] Fuel tank system ................................................................... 55.2
[55.014] Engine intake and exhaust system................................................. 55.3
[55.015] Engine control system.............................................................. 55.4
[55.030] Service brake electrical system .................................................... 55.5
[55.050] Heating, Ventilation, and Air-Conditioning (HVAC) control system................. 55.6
[55.100] Harnesses and connectors......................................................... 55.7
[55.201] Engine starting system ............................................................. 55.8
[55.202] Cold start aid ....................................................................... 55.9
[55.301] Alternator......................................................................... 55.10
[55.302] Battery............................................................................ 55.11
[55.408] Warning indicators, alarms, and instruments .................................... 55.12
[55.512] Cab controls...................................................................... 55.13
[55.518] Wiper and washer system........................................................ 55.14
[55.988] Selective Catalytic Reduction (SCR) electrical system .......................... 55.15
[55.DTC] FAULT CODES.................................................................. 55.16
Dozer blade and arm................................................................... 86
[86.110] Dozer blade ........................................................................ 86.1
[86.124] Dozer pushbeams and struts ...................................................... 86.2
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5. Tools ......................................................................................... 89
[89.128] Ripper assembly ................................................................... 89.1
Platform, cab, bodywork, and decals............................................. 90
[90.150] Cab................................................................................. 90.1
[90.160] Cab interior trim and panels........................................................ 90.2
[90.124] Pneumatically-adjusted operator seat.............................................. 90.3
[90.100] Engine hood and panels ........................................................... 90.4
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7. INTRODUCTION
Foreword - Important notice regarding equipment servicing
All repair and maintenance work listed in this manual must be carried out only by qualified dealership personnel,
strictly complying with the instructions given, and using, whenever possible, the special tools.
Anyone who performs repair and maintenance operations without complying with the procedures provided herein
shall be responsible for any subsequent damages.
The manufacturer and all the organizations of its distribution chain, including - without limitation - national, regional, or
local dealers, reject any responsibility for damages caused by parts and/or components not approved by the manu-
facturer, including those used for the servicing or repair of the product manufactured or marketed by the manufacturer.
In any case, no warranty is given or attributed on the product manufactured or marketed by the manufacturer in case
of damages caused by parts and/or components not approved by the manufacturer.
The manufacturer reserves the right to make improvements in design and changes in specifications at any time without
notice and without incurring any obligation to install them on units previously sold. Specifications, descriptions, and
illustrative material herein are as accurate as known at time of publication but are subject to change without notice.
In case of questions, refer to your CASE CONSTRUCTION Sales and Service Networks.
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3
8. INTRODUCTION
Safety rules
Personal safety
This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all
safety messages that follow this symbol to avoid possible death or injury.
Throughout this manual you will find the signal words DANGER, WARNING, and CAUTION followed by special in-
structions. These precautions are intended for the personal safety of you and those working with you.
Read and understand all the safety messages in this manual before you operate or service the machine.
DANGER indicates a hazardous situation that, if not avoided, will result in death or serious injury.
WARNING indicates a hazardous situation that, if not avoided, could result in death or serious injury.
CAUTION indicates a hazardous situation that, if not avoided, could result in minor or moderate injury.
FAILURE TO FOLLOW DANGER, WARNING, AND CAUTION MESSAGES COULD RESULT
IN DEATH OR SERIOUS INJURY.
Machine safety
NOTICE: Notice indicates a situation that, if not avoided, could result in machine or property damage.
Throughout this manual you will find the signal word Notice followed by special instructions to prevent machine or
property damage. The word Notice is used to address practices not related to personal safety.
Information
NOTE: Note indicates additional information that clarifies steps, procedures, or other information in this manual.
Throughout this manual you will find the word Note followed by additional information about a step, procedure, or
other information in the manual. The word Note is not intended to address personal safety or property damage.
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4
9. INTRODUCTION
Safety rules - Personal safety
General maintenance safety
Keep area used for servicing the machine clean and dry. Clean up spilled fluids.
Service machine on a firm level surface.
Install guards and shields after servicing the machine.
Close all access doors and install all panels after servicing the machine.
Do not attempt to clean, lubricate, clear obstructions or make adjustments to the machine while it is in motion or while
the engine is running.
Always make sure working area is clear of tools, parts, other persons and pets before you start operating the machine.
Unsupported hydraulic cylinders can lose pressure and drop the equipment causing a crushing hazard. Do not leave
equipment in a raised position while parked or during service, unless securely supported.
Jack or lift the machine only at jack or lift points indicated in this manual.
Incorrect towing procedures can cause accidents. When towing a disabled machine follow the procedure in this man-
ual. Use only rigid tow bars.
Stop the engine, remove key and relieve pressure before disconnecting or connecting fluid lines.
Stop the engine and remove key before disconnecting or connecting electrical connections.
Scalding can result from incorrect removal of coolant caps. Cooling system operates under pressure. Hot coolant
can spray out if a cap is removed while the system is hot. Allow system to cool before removing cap. When removing
a cap turn it slowly to allow pressure to escape before completely removing the cap.
Replace damaged or worn tubes, hoses, electrical wiring, etc.
Engine, transmission, exhaust components, and hydraulic lines may become hot during operation. Take care when
servicing such components. Allow surfaces to cool before handling or disconnecting hot components. Wear protective
equipment when appropriate.
When welding, follow the instructions in the manual. Always disconnect the battery before welding on the machine.
Always wash your hands after handling battery components.
General battery safety
Always wear eye protection when working with batteries.
Do not create sparks or have open flame near battery.
Ventilate when charging or using in an enclosed area.
Disconnect negative (-) first and reconnect negative (-) last.
When welding on the machine, disconnect both terminals of the battery.
Do not weld, grind, or smoke near a battery.
When using auxiliary batteries or connecting jumper cables to start the engine, use the procedure shown in the oper-
ator’s manual. Do not short across terminals.
Follow manufacturer’s instructions when storing and handling batteries.
Battery post, terminals, and related accessories contain lead and lead compounds. Wash hands after handling. This
is a California Proposition 65 warning.
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5
10. INTRODUCTION
Battery acid causes burns. Batteries contain sulfuric acid. Avoid contact with skin, eyes, or clothing. Antidote (ex-
ternal): Flush with water. Antidote (eyes): flush with water for 15 minutes and seek medical attention immediately.
Antidote (internal): Drink large quantities of water or milk. Do not induce vomiting. Seek medical attention immedi-
ately.
Keep out of reach of children and other unauthorized persons.
Air-conditioning system
The air-conditioning system is under high pressure. Do not disconnect any lines. The release of high pressure can
cause serious injury.
The air-conditioning system contains gases that are harmful to the environment when released into the atmosphere.
Do not attempt to service or repair the system.
Service, repair, or recharging must be performed only by a trained service technician.
Personal Protective Equipment (PPE)
Wear Personal Protective Equipment (PPE) such as hard hat, eye protection, heavy gloves, hearing protection, pro-
tective clothing, etc.
Do Not Operate tag
Before you start servicing the machine, attach a ‘Do Not Operate’ warning tag to the machine in an area that will be
visible.
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6
11. INTRODUCTION
Safety rules - Ecology and the environment
Soil, air, and water quality is important for all industries and life in general. When legislation does not yet rule the
treatment of some of the substances that advanced technology requires, sound judgment should govern the use and
disposal of products of a chemical and petrochemical nature.
Familiarize yourself with the relative legislation applicable to your country, and make sure that you understand this
legislation. Where no legislation exists, obtain information from suppliers of oils, filters, batteries, fuels, anti-freeze,
cleaning agents, etc., with regard to the effect of these substances on man and nature and how to safely store, use,
and dispose of these substances.
Helpful hints
• Avoid the use of cans or other inappropriate pressurized fuel delivery systems to fill tanks. Such delivery systems
may cause considerable spillage.
• In general, avoid skin contact with all fuels, oils, acids, solvents, etc. Most of these products contain substances
that may be harmful to your health.
• Modern oils contain additives. Do not burn contaminated fuels and or waste oils in ordinary heating systems.
• Avoid spillage when you drain fluids such as used engine coolant mixtures, engine oil, hydraulic fluid, brake fluid,
etc. Do not mix drained brake fluids or fuels with lubricants. Store all drained fluids safely until you can dispose of
the fluids in a proper way that complies with all local legislation and available resources.
• Do not allow coolant mixtures to get into the soil. Collect and dispose of coolant mixtures properly.
• The air-conditioning system contains gases that should not be released into the atmosphere. Consult an air-condi-
tioning specialist or use a special extractor to recharge the system properly.
• Repair any leaks or defects in the engine cooling system or hydraulic system immediately.
• Do not increase the pressure in a pressurized circuit as this may lead to a component failure.
• Protect hoses during welding. Penetrating weld splatter may burn a hole or weaken hoses, allowing the loss of oils,
coolant, etc.
Battery recycling
Batteries and electric accumulators contain several substances that can have a harmful
effect on the environment if the batteries are not properly recycled after use. Improper
disposal of batteries can contaminate the soil, groundwater, and waterways. CASE
CONSTRUCTION strongly recommends that you return all used batteries to a CASE
CONSTRUCTION dealer, who will dispose of the used batteries or recycle the used
batteries properly. In some countries, this is a legal requirement.
Mandatory battery recycling
NOTE: The following requirements are mandatory in Brazil.
Batteries are made of lead plates and a sulfuric acid solution. Because batteries contain heavy metals such as lead,
CONAMA Resolution 401/2008 requires you to return all used batteries to the battery dealer when you replace any
batteries. Do not dispose of batteries in your household garbage.
Points of sale are obliged to:
• Accept the return of your used batteries
• Store the returned batteries in a suitable location
• Send the returned batteries to the battery manufacturer for recycling
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7
12. SERVICE MANUAL
Engine
1650M Extra Long Track (XLT), Bulldozer (BD) Blade [NCDC16500 - ], 1650M
Extra Long Track (XLT), Bulldozer (BD) Blade [NDDC16500 - ], 1650M Extra
Long Track (XLT), Bulldozer (BD) Blade [NEDC16000 - ], 1650M Extra Long
Track (XLT), Bulldozer (BD) Blade [NFDC16000 - ], 1650M Extra Long Track
(XLT), Power Angle Tilt (PAT) Blade [NCDC16500 - ], 1650M Extra Long Track
(XLT), Power Angle Tilt (PAT) Blade [NDDC16500 - ], 1650M Extra Long Track
(XLT), Power Angle Tilt (PAT) Blade [NEDC16000 - ], 1650M Extra Long Track
(XLT), Power Angle Tilt (PAT) Blade [NFDC16000 - ], 1650M Wide Track (WT) /
Low Ground Pressure (LGP), Power Angle Tilt (PAT) Blade [NCDC16500 - ],
1650M Wide Track (WT) / Low Ground Pressure (LGP), Power Angle Tilt (PAT)
Blade [NDDC16500 - ], 1650M Wide Track (WT) / Low Ground Pressure (LGP),
Power Angle Tilt (PAT) Blade [NEDC16000 - ], 1650M Wide Track (WT) / Low
Ground Pressure (LGP), Power Angle Tilt (PAT) Blade [NFDC16000 - ]
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10
13. Engine - Engine and crankcase
Engine - Assemble - Driveshaft alignment, engine and tandem
pumps
RAIL13DOZ1485FA 1
Item Description
1 Shaft center to center 9:30 hole
2 Shaft center to center 2:30 hole
3 Flywheel housing
4 Pump shaft
NOTE: All instructions specified are from the perspective of someone sitting in the operator’s seat, facing the blade.
1. Angle of the driveshaft is 4.85°.
2. Coming off the pump shaft centerline, the driveshaft is
angled up 4.07° and to the left 2.63°.
3. The distance from the flywheel housing to the pump
mounting bracket is 176.00 mm (6.93 in)
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10.1 [10.001] / 4
14. Engine - Air cleaners and lines
Air cleaner - Remove
1. Park the machine on a firm level surface.
RAIL12DOZ0403AA 1
2. Lower the blade and the ripper tool (if so equipped).
3. Engage the parking brake and turn the ignition key to
the OFF position.
4. Locate the battery master disconnect switch behind the
panel on the left side of the cab.
RAIL12DOZ0403AA 2
5. Switch the master battery disconnect switch to the OFF
position.
RAPH12DOZ0044AA 3
NOTE: Wait 90 seconds after engine shutdown before turning off battery disconnect. After engine shutdown, the
Selective Catalytic Reduction (SCR) system does a purge cycle and the supply module continues to run.
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15. Engine - Air cleaners and lines
6. Open the left hand side engine compartment access
door.
RAIL12DOZ0832BA 4
7. Locate the engine air intake filter housing.
RAIL12DOZ0833BA 5
8. Release the retaining clips and remove the engine air
intake filter housing cover.
RAIL12DOZ0834BA 6
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16. Engine - Air cleaners and lines
9. Remove the primary air filter element.
RAIL12DOZ0835BA 7
10. Remove the secondary air filter element.
RAIL12DOZ0837BA 8
11. Remove any additional debris from inside the engine
air intake filter housing before installing the air filter
elements.
RAIL12DOZ0839BA 9
Next operation:
Air cleaner - Install (10.202)
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17. Engine - Air cleaners and lines
Air cleaner - Install
Prior operation:
Air cleaner - Remove (10.202)
1. Install the secondary air filter element into the air filter
housing.
RAIL12DOZ0838BA 1
2. Install the primary air filter element into the air filter
housing.
RAIL12DOZ0836BA 2
3. Attach the engine air intake filter housing cover.
RAIL12DOZ0840BA 3
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18. Engine - Air cleaners and lines
4. Secure the retaining clips which hold the engine air in-
take filter housing cover in place.
RAIL12DOZ0834BA 4
NOTE: Make sure that the engine air intake filter housing and forms a tight seal with the cover.
5. Close the left side engine compartment panel and se-
cure it with the latch.
RAIL12DOZ0832BA 5
6. Switch the master battery disconnect switch to the ON
position.
RAPH12DOZ0044AA 6
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19. Engine - Air cleaners and lines
7. Close the panel on the left side of the machine below
the cab and secure the latch.
RAIL12DOZ0403AA 7
8. Start the engine and confirm normal operations. Re-
move any fault codes from the system.
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20. Engine - Fuel filters
Fuel filters - Replace
WARNING
Fire hazard!
When handling diesel fuel, observe the following precautions:
1. Do not smoke.
2. Never fill the tank when the engine is running.
3. Wipe up spilled fuel immediately.
Failure to comply could result in death or serious injury.
W0099A
Prior operation:
Keep all unauthorized personnel clear of the area. Park the machine on level ground, in neutral with the parking brake
applied, and the attachment lowered to the ground, turn off the engine, remove the key, and verify that engine com-
ponents have cooled or avoid contact. Make sure that all residual pressure is relieved from circuits before beginning
maintenance.
1. Locate the fuel filter in the right rear access compart-
ment. Close the fuel shut off valve (1) to prevent fuel
leakage.
2. Clean the fuel filter head, the outside of the fuel filter,
and remove any dirt and debris around the area that
might contaminate the system.
RAIL13DOZ1594AA 1
3. Turn the fuel filter (2) counterclockwise and remove.
Capture any fuel remaining in the lines or the fuel filter,
and discard properly.
4. Apply a thin layer of clean oil to the gasket on the new
fuel filter.
5. Install the filter. Use your hands to tighten the fuel filter
1/2 to 3/4 turn after the fuel filter makes contact with the
filter head.
6. Open the fuel shut off valve. Check for leaks.
RAIL13DOZ1594AA 2
NOTICE: Never use a filter wrench to tighten a new fuel filter on install.
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21. Engine - Fuel filters
Removing air from the fuel system
1. Remove air from the fuel system after changing the fuel
filter. Removing air from the fuel system may also be
necessary if the machine runs out of fuel, if the fuel
system has been serviced, or if the machine has been
in storage.
2. Make certain that the fuel tank shutoff is in the ON po-
sition.
3. Loosen the air bleed screw one or two turns.
4. Operate the hand primer until no air bubbles flow from
around the air bleed screw.
5. Tighten the air bleed screw.
6. Start the engine, and check for leaks.
RAPH12DOZ0056AA 3
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22. Engine - Fuel tanks
Fuel tank - Remove
1. Park machine on a firm, level surface.
2. Lower all equipment to the ground.
3. Engage parking brake and shut engine off.
4. Relieve system of hydraulic pressure by actuating all
hydraulic functions. Remove key when complete.
NOTE: Wait 90 seconds after engine shutdown before turning master battery disconnect switch OFF. After engine
shutdown, the Selective Catalytic Reduction (SCR) system module continues to run and conducts a purge cycle.
5. Turn master battery disconnect switch to the OFF po-
sition.
6. Remove cab from machine. See Cab and platform -
Remove (90.150).
7. Remove DEF/AdBlue tank. See Diesel Exhaust Fluid
(DEF)/AdBlue®/ARLA tank - Remove (10.500).
8. Drain fuel tank.
9. Remove fuel drain hose (1).
NOTE: DEF/AdBlue tank shown installed.
10. Remove fuel hoses and electrical connectors (2) from
top of fuel tank.
RAIL12DOZ0731BA 1
NOTICE: Fuel tank weighs approximately 91 kg (200 lb). Use proper lifting equipment to prevent personal injury or
property damage.
11. Attach an appropriate lifting device to fuel tank.
12. Remove fuel tank strap (1) and remove fuel tank.
NOTE: DEF/AdBlue tank shown installed.
RAIL12DOZ0735BA 2
13. Repair or replace components as necessary.
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23. Engine - Fuel tanks
Fuel tank - Install
NOTICE: Fuel tank weighs approximately 91 kg (200 lb) empty. Use proper lifting equipment to prevent personal
injury or property damage.
1. Attach an appropriate lifting device to fuel tank.
2. Place fuel tank in machine.
3. Install fuel tank strap (1).
NOTE: DEF/AdBlue tank shown installed.
RAIL12DOZ0735BA 1
4. Remove lifting device from fuel tank.
5. Install fuel hoses and electrical connectors (1) to top of
fuel tank.
NOTE: DEF/AdBlue tank shown installed.
6. Install fuel drain hose (2) to tank.
RAIL12DOZ0731BA 2
7. Install DEF/AdBlue tank. See Diesel Exhaust Fluid
(DEF)/AdBlue®/ARLA tank - Install (10.500).
8. Install cab. See Cab and platform - Install (90.150).
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24. Engine - Engine lubrication system
Engine oil filter - Replace
Prior operation:
Keep all unauthorized personnel clear of the area. Park the machine on level ground, in neutral with the parking brake
applied, and the attachment lowered to the ground, turn off the engine, remove the key, and verify that engine com-
ponents have cooled or avoid contact. Make sure that all residual pressure is relieved from circuits before beginning
maintenance.
Service specifications
Type of oil CASE AKCELA UNITEK NO. 1™ SBL CJ-4 SAE
10W-40
Capacity (with filter change) 16.4 l (17.3 US qt)
Capacity (without filter change) 15.6 l (16.5 US qt)
1. Open the left-hand front and right-hand front access
doors. Secure the access doors with the door struts
(1).
2. Remove the oil dipstick and the oil fill cap.
NOTE: Oil drains faster when the oil is warm (but not hot)
and the oil dipstick and oil fill cap is removed.
3. Use a suitable container to collect the drained oil.
RAPH12DOZ0068AA 1
4. Remove the bolts and the engine oil access plate under
the engine. Locate the oil drain plug.
RAPH12DOZ0095AA 2
NOTE: If the machine is so equipped, and the special draining equipment is available, use the engine oil environmen-
tal drain located in the left side engine access door.
5. Remove the engine oil drain plug (2), and allow the oil
to drain.
RAPH12DOZ0096AA 3
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25. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
26. Engine - Engine lubrication system
6. Locate the oil filter (3) in the right front engine compart-
ment. Clean the area around the filter of dirt and debris.
RAIL12DOZ0192AA 4
Replace oil filter
7. Turn the oil filter (3) housing counterclockwise to re-
move. Remove and discard the filter following local en-
vironmental and waste regulations.
8. Apply a thin layer of clean oil to the new filter gasket.
9. Turn the new oil filter onto the base until the gasket
makes contact with the base, and then turn by hand an
additional 3/4 turn. Never use a filter wrench to install
a new filter.
RAIL12DOZ0192AA 5
10. Close the oil drain.
11. Fill the engine with the proper amount of oil through
the fill port (4).
12. Start the engine and run at idle speed. Check the
engine oil filter and remote drain for leaks.
13. After 2 min stop the engine.
14. Wait for the engine oil to drain down for an accurate
reading on the dipstick (5).
RAPH12DOZ0069AA 6
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27. Engine - Engine lubrication system
15. Check the dipstick (5), and add additional oil, if nec-
essary.
16. Check for leaks around the filter and drain.
17. Secure the lower engine access plate.
RAIL12DOZ0171AA 7
NOTE: The oil flow rate can be improved if the oil is slightly warm and the oil fill cap or dipstick is removed from the
engine while draining.
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28. Engine - Engine lubrication system
Crankcase ventilation system - Remove
1. Park the Dozer on level ground. Lower the blade to the
ground and turn OFF the engine.
RAPH12DOZ0102AA 1
2. Turn the electrical power to OFF.
3. Remove the left side cover plate.
RAPH12DOZ0068AA 2
4. Remove the right side cover plate.
RAPH12DOZ0066AA 3
5. Disconnect the electrical plug (1) at the filter restriction
valve.
6. Loosen the inner hose clamp (2) and slide the hose (3)
off the air cleaner.
RAPH12DOZ0248AA 4
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29. Engine - Engine lubrication system
7. On left side of machine, loosen the intake clamp (1) and
the aspiration tube clamp (2).
RAPH12DOZ0251AA 5
8. Disconnect the hoses from the air cleaner.
RAPH12DOZ0254AA 6
9. Remove the three bolts from the bracket holding the air
cleaner in place.
RAPH12DOZ0252AA 7
10. Remove the air cleaner from the machine.
RAPH12DOZ0255AA 8
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