Things to remember while upgrading the brakes of your carjennifermiller8137
Upgrading the brakes of your car? Keep these things in mind before doing so. Additionally, start using an OBD 2 GPS tracker so that you never miss a vehicle maintenance appointment. On top of this, a car GPS tracker will also let you master good driving habits that will let you increase the operational life of your car’s brakes.
Comprehensive program for Agricultural Finance, the Automotive Sector, and Empowerment . We will define the full scope and provide a detailed two-week plan for identifying strategic partners in each area within Limpopo, including target areas.:
1. Agricultural : Supporting Primary and Secondary Agriculture
• Scope: Provide support solutions to enhance agricultural productivity and sustainability.
• Target Areas: Polokwane, Tzaneen, Thohoyandou, Makhado, and Giyani.
2. Automotive Sector: Partnerships with Mechanics and Panel Beater Shops
• Scope: Develop collaborations with automotive service providers to improve service quality and business operations.
• Target Areas: Polokwane, Lephalale, Mokopane, Phalaborwa, and Bela-Bela.
3. Empowerment : Focusing on Women Empowerment
• Scope: Provide business support support and training to women-owned businesses, promoting economic inclusion.
• Target Areas: Polokwane, Thohoyandou, Musina, Burgersfort, and Louis Trichardt.
We will also prioritize Industrial Economic Zone areas and their priorities.
Sign up on https://profilesmes.online/welcome/
To be eligible:
1. You must have a registered business and operate in Limpopo
2. Generate revenue
3. Sectors : Agriculture ( primary and secondary) and Automative
Women and Youth are encouraged to apply even if you don't fall in those sectors.
5 Warning Signs Your BMW's Intelligent Battery Sensor Needs AttentionBertini's German Motors
IBS monitors and manages your BMW’s battery performance. If it malfunctions, you will have to deal with an array of electrical issues in your vehicle. Recognize warning signs like dimming headlights, frequent battery replacements, and electrical malfunctions to address potential IBS issues promptly.
What Exactly Is The Common Rail Direct Injection System & How Does It WorkMotor Cars International
Learn about Common Rail Direct Injection (CRDi) - the revolutionary technology that has made diesel engines more efficient. Explore its workings, advantages like enhanced fuel efficiency and increased power output, along with drawbacks such as complexity and higher initial cost. Compare CRDi with traditional diesel engines and discover why it's the preferred choice for modern engines.
Fleet management these days is next to impossible without connected vehicle solutions. Why? Well, fleet trackers and accompanying connected vehicle management solutions tend to offer quite a few hard-to-ignore benefits to fleet managers and businesses alike. Let’s check them out!
Core technology of Hyundai Motor Group's EV platform 'E-GMP'Hyundai Motor Group
What’s the force behind Hyundai Motor Group's EV performance and quality?
Maximized driving performance and quick charging time through high-density battery pack and fast charging technology and applicable to various vehicle types!
Discover more about Hyundai Motor Group’s EV platform ‘E-GMP’!
In this presentation, we have discussed a very important feature of BMW X5 cars… the Comfort Access. Things that can significantly limit its functionality. And things that you can try to restore the functionality of such a convenient feature of your vehicle.
"Trans Failsafe Prog" on your BMW X5 indicates potential transmission issues requiring immediate action. This safety feature activates in response to abnormalities like low fluid levels, leaks, faulty sensors, electrical or mechanical failures, and overheating.
Ever been troubled by the blinking sign and didn’t know what to do?
Here’s a handy guide to dashboard symbols so that you’ll never be confused again!
Save them for later and save the trouble!
What Does the PARKTRONIC Inoperative, See Owner's Manual Message Mean for You...Autohaus Service and Sales
Learn what "PARKTRONIC Inoperative, See Owner's Manual" means for your Mercedes-Benz. This message indicates a malfunction in the parking assistance system, potentially due to sensor issues or electrical faults. Prompt attention is crucial to ensure safety and functionality. Follow steps outlined for diagnosis and repair in the owner's manual.
Why Is Your BMW X3 Hood Not Responding To Release CommandsDart Auto
Experiencing difficulty opening your BMW X3's hood? This guide explores potential issues like mechanical obstruction, hood release mechanism failure, electrical problems, and emergency release malfunctions. Troubleshooting tips include basic checks, clearing obstructions, applying pressure, and using the emergency release.
𝘼𝙣𝙩𝙞𝙦𝙪𝙚 𝙋𝙡𝙖𝙨𝙩𝙞𝙘 𝙏𝙧𝙖𝙙𝙚𝙧𝙨 𝙞𝙨 𝙫𝙚𝙧𝙮 𝙛𝙖𝙢𝙤𝙪𝙨 𝙛𝙤𝙧 𝙢𝙖𝙣𝙪𝙛𝙖𝙘𝙩𝙪𝙧𝙞𝙣𝙜 𝙩𝙝𝙚𝙞𝙧 𝙥𝙧𝙤𝙙𝙪𝙘𝙩𝙨. 𝙒𝙚 𝙝𝙖𝙫𝙚 𝙖𝙡𝙡 𝙩𝙝𝙚 𝙥𝙡𝙖𝙨𝙩𝙞𝙘 𝙜𝙧𝙖𝙣𝙪𝙡𝙚𝙨 𝙪𝙨𝙚𝙙 𝙞𝙣 𝙖𝙪𝙩𝙤𝙢𝙤𝙩𝙞𝙫𝙚 𝙖𝙣𝙙 𝙖𝙪𝙩𝙤 𝙥𝙖𝙧𝙩𝙨 𝙖𝙣𝙙 𝙖𝙡𝙡 𝙩𝙝𝙚 𝙛𝙖𝙢𝙤𝙪𝙨 𝙘𝙤𝙢𝙥𝙖𝙣𝙞𝙚𝙨 𝙗𝙪𝙮 𝙩𝙝𝙚 𝙜𝙧𝙖𝙣𝙪𝙡𝙚𝙨 𝙛𝙧𝙤𝙢 𝙪𝙨.
Over the 10 years, we have gained a strong foothold in the market due to our range's high quality, competitive prices, and time-lined delivery schedules.
Daewoo doosan dx520 lc excavator service repair manual
1. K1008703BE Shop Manual
Copyright 2008 Doosan
Doosan reserves the right to improve our products in a continuing process to provide the best possible
product to the market place. These improvements can be implemented at any time with no obligation to
change materials on previously sold products. It is recommended that consumers periodically contact their
distributors for recent documentation on purchased equipment.
This documentation may include attachments and optional equipment that is not available in your
machine's package. Please call your distributor for additional items that you may require.
Illustrations used throughout this manual are used only as a representation of the actual piece of
equipment, and may vary from the actual item.
Shop Manual
K1008703BE
Serial Number 5221/5117 and Up
DX480LC
DX520LC
2. Table of Contents
Page 1
1Table of Contents
Safety
Track Excavator Safety......................................................................... SP000907
Specifications
Specification for DX480LC/520LC........................................................ SP001761
General Maintenance
General Maintenance Procedures ...................................................... SP000016
Standard Torques................................................................................. SP000813
Upper Structure
Cabin .................................................................................................... SP001737
Counterweight....................................................................................... SP001762
Fuel Tank.............................................................................................. SP001763
Fuel Transfer Pump (Opt)..................................................................... SP000021
Swing Bearing....................................................................................... SP001856
Swing Reduction Gear.......................................................................... SP001764
Lower Structure and Chassis
Track Assembly .................................................................................... SP000171
Engine and Drive Train
Drive Coupling (Main Pump)................................................................. SP000026
Hydraulics
Hydraulic System Troubleshooting, Testing and Adjustment ............... SP001765
Accumulator.......................................................................................... SP000028
Center Joint (Swivel)............................................................................. SP000181
Cylinders............................................................................................... SP000193
3. Table of Contents
Page 2
Swing Motor.......................................................................................... SP000194
Travel Motor (With Gearbox) ................................................................ SP000185
Main Pump............................................................................................ SP000186
Gear Pump (Fan Cooling Drive) ........................................................... SP000208
Main Control Valve ............................................................................... SP000187
Remote Control Valve (Work Lever / Joystick)..................................... SP000189
Travel Control Valve (With Damper)..................................................... SP001743
Fan Motor (Vane Type)......................................................................... SP000209
Fan Cooling Flow In-Out Change Valve ............................................... SP000207
Solenoid Valve Assembly ..................................................................... SP001622
Breaker EPPR Valve (Opt) ................................................................... SP000192
Hydraulic Schematic DX480LC/520LC................................................. SP001766
Electrical System
Electrical System .................................................................................. SP001767
Electrical Schematic DX480LC/520LC ................................................. SP001854
Attachments
Boom and Arm...................................................................................... SP001851
Bucket................................................................................................... SP001853
4. SP000185
Page 41
Travel Motor (With Gearbox)
TRAVEL MOTOR SPEED
REDUCTION GEARBOX
DISASSEMBLY
1. Drain gear oil and remove travel motor and O-ring.
2. Remove motor flange (8 socket bolts, M16 x 35). Figure
64.
3. Remove O-ring from motor flange. Figure 65.
4. Remove O-ring from hub groove. Figure 66.
Figure 64
3034
Figure 65
3035
Figure 66
3036
5. SP000185Travel Motor (With Gearbox)
Page 42
5. Attach disc (B, Figure 67) to spring retainer; fasten pusher
(A) to hub and install screw rod (C).
6. Remove retaining ring from hub groove using pliers. Figure
68.
7. Remove jig and retaining ring. Figure 69.
Figure 67
3037
Figure 68
3038
Figure 69
3039
6. SP000185
Page 43
Travel Motor (With Gearbox)
8. Remove spring retainer. Figure 70.
9. Pull spring from groove. Figure 71.
10. Blow air into brake port hole and remove brake piston
using pliers. Figure 72.
11. Remove brake shaft. Figure 73.
Figure 70
3040
Figure 71
Figure 72
Figure 73
7. SP000185Travel Motor (With Gearbox)
Page 44
12. Remove disc. Figure 74.
13. Remove O-ring and backup ring. Figure 75.
14. Turn reduction gear assembly over and remove 2 plugs
(M22 x 1.5). Figure 76.
15. Remove 16 socket bolts (M14 x 40). Figure 77.
Figure 74
Figure 75
Figure 76
Figure 77
8. SP000185
Page 45
Travel Motor (With Gearbox)
16. Remove end cover, using puller. Figure 78.
17. Remove O-ring from end cover groove. Figure 79.
18. Remove first sun gear. Figure 80.
19. Remove first planetary gear assembly. Figure 81.
Figure 78
Figure 79
Figure 80
Figure 81
9. SP000185Travel Motor (With Gearbox)
Page 46
20. Remove second sun gear. Figure 82.
21. Remove second planetary gear assembly. Figure 83.
22. Remove third sun gear. Figure 84.
23. Remove bolts (4, M 30 x 150) from third planetary gear
assembly. Figure 85.
Figure 82
Figure 83
Figure 84
Figure 85
10. SP000185
Page 47
Travel Motor (With Gearbox)
24. Remove bolts. Figure 86.
25. Separate hub from reduction gear housing, using press
and stopper. Figure 87.
NOTE: Do not remove main ball bearing.
26. Remove third shift assembly from hub. Figure 88.
Figure 86
Figure 87
Figure 88
11. SP000185Travel Motor (With Gearbox)
Page 48
27. Remove bushing from hub using a jig. Figure 89.
28. Remove bearing inner race and spacer from hub, using
puller. Figure 90.
Figure 89
Figure 90
13. SP000185Travel Motor (With Gearbox)
Page 50
CLEANING AND INSPECTION
(WEAR LIMITS AND
TOLERANCES)
For general cleaning and inspection procedures, refer to
"General Maintenance Procedures" section.
Gearbox Inspection
1. If a gear is damaged, replace the damaged gear and the
interlocking gear next to it. If one planetary gear is
damaged, replace the entire planetary gear assembly.
2. Replace O-rings.
3. Apply grease to assembly side of O-rings to make
assembly easier.
14. SP000185
Page 51
Travel Motor (With Gearbox)
TRAVEL MOTOR SPEED
REDUCTION GEARBOX
REASSEMBLY
1. Install seal to jig. Figure 92.
2. Install jig to housing. Figure 93.
3. Clean seal surface. Figure 94.
Figure 92
Figure 93
Figure 94
15. SP000185Travel Motor (With Gearbox)
Page 52
4. Install seal to hub using jig used in Step 1. Figure 95.
5. Apply lubricant to seal surface. Figure 96.
6. Support ball bearing housing with spacers (1 and 2, Figure
97) and install bearing into housing. Install spacer between
balls, noting diameter shown in illustration.
7. Install upper balls and upper housing. Figure 98.
Figure 95
Figure 96
Figure 97
Figure 98
16. SP000185
Page 53
Travel Motor (With Gearbox)
8. Install hub to housing. Figure 99.
9. Press hub into housing using a press and a stopper. Figure
100.
10. Install four bushings using a press. Figure 101.
11. Assemble planetary gear assembly. Figure 102.
Figure 99
Figure 100
Figure 101
Figure 102
17. SP000185Travel Motor (With Gearbox)
Page 54
12. Install four planetary gear assemblies, using press. Figure
103.
13. Tighten gear box of planetary gear assembly to 150 Nm
(110.7 ft lb). Figure 104.
14. Assemble third shift sun gear. Figure 105.
15. Assemble the second shift reduction assembly. Figure
106.
Figure 103
Figure 104
Figure 105
Figure 106
18. SP000185
Page 55
Travel Motor (With Gearbox)
16. Place planetary gear carrier on hub. Figure 107.
17. Press planetary gear carrier into hub. Figure 108.
18. Apply loctite to planetary gear carrier fastening bolts.
19. Install and tighten bolts. Figure 109.
NOTE: In next step, the O-ring and backup rings are
different. Be careful not to switch them.
20. Install O-ring to end cover. Figure 110.
Figure 107
Figure 108
Figure 109
Figure 110
19. SP000185Travel Motor (With Gearbox)
Page 56
21. Install end cover to housing.
NOTE: Apply Loctite 243 to bolts and torque to 10 Nm
(7.38 ft lb). Figure 111
22. Tighten plugs to 6 - 8 Nm (4.42 - 5.90 ft lb). Figure 112.
23. Turn housing over and install second shift sun gear. Figure
113.
24. Install first shift planetary gear assembly. Figure 114.
Figure 111
Figure 112
Figure 113
Figure 114
20. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
21. SP000185
Page 57
Travel Motor (With Gearbox)
25. Install first shift sun gear. Figure 115.
26. Install O-ring (1, Figure 116) and backup ring (2) into hub
groove.
NOTE: The O-ring and backup rings are different. Be
careful not to switch them.
27. Install brake shaft while turning the reduction gear
assembly. Figure 117.
Figure 115
Figure 116
3086
Figure 117
22. SP000185Travel Motor (With Gearbox)
Page 58
28. Install brake disc assembly, starting with a copper disc
(seven pieces) and alternating with steel discs (six pieces).
Figure 118 and Figure 119.
29. Install jig to hub and insert spring retainer disc under left
side of retaining ring. Figure 120.
30. Install retaining ring using retaining ring pliers. Figure 121.
Figure 118
Figure 119
Figure 120
Figure 121
23. SP000185
Page 59
Travel Motor (With Gearbox)
31. Install O-ring to hub groove. Figure 122.
32. Place brake piston inside hub being careful not to damage
seal. Figure 123.
33. Insert springs into brake piston holes. Figure 124.
34. Install retainer disc. Figure 125.
Figure 122
Figure 123
Figure 124
Figure 125