Industrial Automation In India. Man, Machine. Method, Measurement, Material - Shop floor Automation. Total Automation Solution

1. www.careol.in
“A single window Solution”
Consider Automation Done!

2. www.careol.in
Our Concept: “Single Window”
Careol Solutions is an Industrial Automation Solution Provider.
We provide Complete Industrial Solutions from Shop Level to Plant level.
Since 2000 we are providing the Custom Made Solutions as per Customers
requirement.
We are working as a Original equipment manufacturer(OEM) and Engineering Solution
providers.
With a professional and profitable business approach, we made very innovative Ideas &
concepts in the last few years to address the best possible solutions and are able to set
the confidence in our customers to became their - “Single window” to their all needs.
We have group of companies working as joint Engineering ventures, specialise in their
respective area Like, machining & tooling, Hydraulic, Embedded/ Microprocessor based
Electronics, Software etc. As a group Leader, we offer complete Industrial Solutions for
Shop floor to Enterprise level need- means small Low cost automation, Special purpose
machines to SCADA/ MES Software .

3. www.careol.in
Our Concept: “Single Window”
We work with Concept.
We build system not a product!
We work as a “single window” by offering complete Trunkey project solution - We
work right from concept building- produce different solutions to customers need
Design – Suitable engineering as per customers shop floor working practices
Manufacturing – with required process with inbuilt quality & testing
Implementation - at site till the customer achieve their goals..
We believe – our customer is our “Guru” – so let’s Come together to move
together & achieve together!

4. Careol Solution is your “Partner” who is most admired in the industry for
systematic and techno savvy approach to provide the “Perfect” solution as
desired by you.
Working over a decade in various segments of industry, has helped us to develop
“ Tailor made” solutions for industry to cover entire shop floor –
www.careol.in
“Our introduction: “Your Partner”
MachineMan Method Measurement Material
Giving the results to strengthen the Pillars - Cost, Quality, Safety, Delivery, & Moral.

5. www.careol.in
Our Approach: “Problem is Solved!”
Careol Solutions is founded with “Passion” for “Solving problems”!
We understand customer needs and develop innovative automation solutions
that provide our customers with distinct competitive advantages.
Automation Solutions are built using
Electrical, Electronics,
Mechanical,
Pneumatic, Hydraulic,
PLC base, or IT based system.

6. www.careol.in
Our Concern: “Leave Loss – Get Profit”
Every business is concern about the “Loss” & we are concern about a solution to stop the
“Loss”.
We focus on every angle which generates “Profit” such as -Manpower, Method, Material,
Machines, Measurement, etc

7. www.careol.in
“Our Automation Solutions”
You experience a better, Faster, suitable manufacturing now!
We work with “Shop floor” resources which can generate the
“Profit”- its 5M
Man, Machine, Method, Material , Measurement

8. www.careol.in
“Our Automation Solutions”
Man
- Reduction of excess manpower
- Increasing the production per person, cycle time reduction
- Reducing the Fatigue
- Increasing the safety, Moral
- Operator friendly operation development

9. www.careol.in
“Our Automation Solutions”
Machine
- Self diagnosis system implementation on machine
- Target – Zero Machine brake down
- Coolant Filtration & life improvement
- Hydraulic system improvement – Reduction in excess size, heating etc
- Energy saving – removal of cooling system,
- Converting old machines to fully / semi automatic- machine up gradation
- 5S improvement on machine – Burr/ coolant management, Safety Guards..

10. www.careol.in
“Our Automation Solutions”
Method
- Removal of Bottleneck of Line
- Single piece flow automation
- Tool change/ Setup time improvement
- Reduction in cycle time – TAKT time improvement
- Zero Rejection target – Poka yoke, LCA on line

11. www.careol.in
“Our Automation Solutions”
Material
- Easy parts handling
- Kitting made easy
- Part Identification made easy
- Traceability of material assly
- Just in Time / material shortage monitoring system
- Quality improvement - Operators involvement

12. www.careol.in
“Our Automation Solutions”
Measurement
- Self or Auto inspection method – online or Offline checking
- Auto interlocks to declare ON/ NOK
- History record for analysis

13. www.careol.in
“Our Automation Solutions Success”
Our Successful automation Systems:
With experience of working in industry for more than 14 yrs & understanding the
industrial tools such as 5S, TEI, TQM, TPM, VSM, Green Manufacturing etc we have
provided various system & new concepts to industry.

14. www.careol.in
“Our Automation Solutions Success”
Production & Assly Line
•No Fault Forward production system
•Production Line monitoring & report system
•Stage Equipment monitoring system - like welding m/c etc
•Poka yoke system
•Component tracking system
•Material Shortage Information system
•KANBAN system
•Barcode & Number punching systems
•Barcode / RF ID tagging
•Batching system
•Vehicle traceability system for Indian Govt. Regulation Norms

15. www.careol.in
“Our Automation Solutions Success”
Testing & Quality Assurance
•Vision System – Assly verification like Valve assly, part missing
checking etc
•Functional / Performance testing
•Bill of Material verification through wireless scanner

16. www.careol.in
“Our Automation Solutions Success”
Motion Control
•Dispensing system ( Oil, Grease, Adhesive)
•Pick n Place
•Deburring
•Component handling
•Auto conveyors

17. www.careol.in
“Our Automation Solutions Success”
Special Projects
•Custom build machine / systems
•SCADA
•Energy monitoring system
•Machine will tell Unwell- Machine parameters
monitoring system -
•Vehicle tracking system

18. www.careol.in
“Our Automation Solutions Success”
Project High lights
1. Two Hand Safety System
2. AC pipe Leakage Testing System
3. Crank Case Leakage Testing system
4. Oil dispensing system
5. Rocker Arm Assly system
6. Fire Alarm wireless system
7. Tyre Assly
8. Production line Poka yoke – various types
9. Assly verification through Vision system – Head Valve assly, Kitting Tray etc
10. Barcode Printing & integration with Production line
11. Number Punching by Product Identification
12. Production Line Tool Integration – Like DC tool, Dispensing, etc
13. Pick n Place system on Production line
14. Andon Board up to 65” size
15. SCADA – For Production line, Machine Shop
16. Building Automation – Hotel & Hospital
17. Farm control system – Water distribution, Vision system, Automated controls for Pump,
Alarms,
18. KANBAN system – For Assly line, For Kitting area etc.

19. www.careol.in
“Our Facilities”
1. Qualified Engineers team from – Mechanical, Electronic & IT
2. Design Facility with ProE & Catia
3. Well knowledge of Major PLC – AB, Siemens, Mitsubishi, B&R etc
4. Pneumatic & Hydraulic design facility
5. Group of Companies having facilities for
- Microprocessor based System Design
- Machining Facility
- Assly Shop
- IT team - with C#, .net, SQL. PHP etc skills

20. www.careol.in
Thank you!
Contact-
dsm@careol.in
mailcareol@gmail.com
PH- 9422318780