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Fatal fall from a ladder
BACKGROUND
• Product tanker en route from South Korea to Los Angeles, USA
• Preparations were being made for a USCG inspection while
alongside in Los Angeles
• Turnbuckle for the free-fall lifeboat found corroded, with the
securing pin seized
• An AB was to carry out the work involving rust removal and
painting only, as specifically instructed by the chief officer to
the bosun
Turnbuckle and the pin (marked with yellow circle)
after the maintenance job completed.
Source: AIBN; USCG
Fatal fall from a ladder
Fatal fall frm a ladder
Working area for the original maintenance task
(turnbuckle marked with a yellow circle).
Source: AIBN; Thome Ship Management Pte. Ltd
BACKGROUND (continued)
• No work permit issued for task, as work would take place at a
height of only one metre and in an area secured by railings
• Chief officer carried out a verbal risk assessment
• No work aloft to be carried out due to moderate rolling
• Mandatory practice on board to use relevant personal
protective equipment
Fatal fall from a ladder
THE ACCIDENT
• While performing the task, the AB
observed that the forward hook for the
free-fall lifeboat needed lubrication
• AB asked the bosun to assist him by
steadying a portable ladder to reach the
forward hook
• The height from the deck to the hook
was 4.8 metres
• The ladder was 5 metres long
Fatal fall from a ladder
Free-fall lifeboat and forward hook (marked with a
yellow circle) with ladder as positioned by the AB
Source: AIBN; USCG
The feet of the ladder in the accident location
Source AIBN; USCG
Fatal fall from a ladder
THE ACCIDENT (continued)
• Ladder was equipped with rubber feet at the bottom of each leg but
not secured by any other means
• The AB climbed up without any form of protection (safety line,
helmet, etc.)
• The bosun tried to prevent this, but held on to the ladder while the
AB continued to climb up
• Ladder slipped, but the bosun was unable to prevent this
• The AB fell along with the ladder and ended up motionless on
deck; he was tragically pronounced dead 3 hours later
REFLECTIVE LEARNING
The questions below are intended to be used to help review the accident case study either individually or
in small groups:
• What do you believe was the immediate cause of the incident?
• What other factors do you think contributed to the accident?
• What do you believe were the barriers that should have prevented this incident from occurring?
• Why do you think these barriers might not have been effective on this occasion?
Fatal fall from a ladder
REFLECTIVE LEARNING (Continued)
The questions below are intended to be used to help review the accident case study either individually or
in small groups:
• How do you ensure that these barriers are effective on your ship?
• When does your company require a permit to work to be issued prior to working aloft?
• Is it acceptable to carry out a Risk Assessment verbally in your company? What is your company
requirement for Risk Assessments and what aspects should be included?
• What should the bosun have done when the AB continued to climb ladder? What would you have done in
the same situation on your ship?
Fatal fall from a ladder
LESSONS LEARNED
The following lessons learned have been identified based on the available information in the investigation
report and are not intended to apportion blame on the individuals or company involved:
• Lack of risk assessment and work permit – Although the working aloft procedures in the company’s SMS
required a risk assessment and work permit to be prepared, these were not completed prior to the work starting so
the were not correctly assessed and mitigated.
• Non-compliance with the SMS – The exact reasons why the AB chose to conduct the work without following the
requirements of the company’s SMS could not be determined. It is assumed that both the AB and bosun were well
aware of the requirements; following these should have prevented the incident from occurring.
• Complacency – It is possible that the completion of the maintenance task on the turnbuckle, which did not involve
working at height, led the AB to assume that it would be acceptable to also lubricate the hook without a work permit
or risk assessment. Complacency may lead a person to take shortcuts from established safe work procedures to
save time and effort, but it can also lead to undesirable consequences.
Fatal fall from a ladder
LESSONS LEARNED (Continued)
The following lessons learned have been identified based on the available information in the investigation
report and are not intended to apportion blame on the individuals or company involved:
• Use of unsafe equipment – The portable ladder was inappropriate for the task; the poor condition of the feet
meant they were not both in contact with the deck. The fact that it had not been safely secured would also have
contributed to it being unstable and probably contributed to the ladder slipping and the AB falling off it.
• Lack of PPE – If the AB had used proper PPE while climbing the ladder, as required by company procedures (eg.
safety helmet with chin strap, safety harness and fall arrest) this would have afforded him some protection when he
fell and may have reduced the severity of his injuries.
• Lack of intervention – The incident would have been prevented if the bosun had stopped the job rather than
assisting the AB by attempting to steady the ladder. Stop Work Authority (SWA) programmes provide crew
members with the responsibility and obligation to stop work in case of an apparent unsafe condition or behaviour.
Fatal fall from a ladder
Fatal fall from a ladder
CONCLUSION
• The working aloft procedures in the company’s SMS required a risk assessment and work permit to be
prepared. The completion of these prior to the task would have enabled the hazards to be identified and the
appropriate risk controls put in place to help prevent the tragic death of the AB. The investigation report noted:
Documents on safe work processes are not enough to prevent accidents; it is also necessary to ascertain what
makes well-trained crew members choose to take a higher risk when carrying out a scheduled task.
• The condition of the portable ladder was poor and its use was inappropriate for the task.
• The use of appropriate PPE by the AB would have afforded him some protection when he fell.
• A more effective intervention by the bosun could have stopped the AB from climbing the ladder.
Fatal fall from a ladder
Fatal fall from a ladder
QUESTIONS

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BSafe-Case-Study-No.2-Fatal-Ladder-Fall.pdf

  • 1. Fatal fall from a ladder
  • 2. BACKGROUND • Product tanker en route from South Korea to Los Angeles, USA • Preparations were being made for a USCG inspection while alongside in Los Angeles • Turnbuckle for the free-fall lifeboat found corroded, with the securing pin seized • An AB was to carry out the work involving rust removal and painting only, as specifically instructed by the chief officer to the bosun Turnbuckle and the pin (marked with yellow circle) after the maintenance job completed. Source: AIBN; USCG Fatal fall from a ladder
  • 3. Fatal fall frm a ladder Working area for the original maintenance task (turnbuckle marked with a yellow circle). Source: AIBN; Thome Ship Management Pte. Ltd BACKGROUND (continued) • No work permit issued for task, as work would take place at a height of only one metre and in an area secured by railings • Chief officer carried out a verbal risk assessment • No work aloft to be carried out due to moderate rolling • Mandatory practice on board to use relevant personal protective equipment Fatal fall from a ladder
  • 4. THE ACCIDENT • While performing the task, the AB observed that the forward hook for the free-fall lifeboat needed lubrication • AB asked the bosun to assist him by steadying a portable ladder to reach the forward hook • The height from the deck to the hook was 4.8 metres • The ladder was 5 metres long Fatal fall from a ladder Free-fall lifeboat and forward hook (marked with a yellow circle) with ladder as positioned by the AB Source: AIBN; USCG
  • 5. The feet of the ladder in the accident location Source AIBN; USCG Fatal fall from a ladder THE ACCIDENT (continued) • Ladder was equipped with rubber feet at the bottom of each leg but not secured by any other means • The AB climbed up without any form of protection (safety line, helmet, etc.) • The bosun tried to prevent this, but held on to the ladder while the AB continued to climb up • Ladder slipped, but the bosun was unable to prevent this • The AB fell along with the ladder and ended up motionless on deck; he was tragically pronounced dead 3 hours later
  • 6. REFLECTIVE LEARNING The questions below are intended to be used to help review the accident case study either individually or in small groups: • What do you believe was the immediate cause of the incident? • What other factors do you think contributed to the accident? • What do you believe were the barriers that should have prevented this incident from occurring? • Why do you think these barriers might not have been effective on this occasion? Fatal fall from a ladder
  • 7. REFLECTIVE LEARNING (Continued) The questions below are intended to be used to help review the accident case study either individually or in small groups: • How do you ensure that these barriers are effective on your ship? • When does your company require a permit to work to be issued prior to working aloft? • Is it acceptable to carry out a Risk Assessment verbally in your company? What is your company requirement for Risk Assessments and what aspects should be included? • What should the bosun have done when the AB continued to climb ladder? What would you have done in the same situation on your ship? Fatal fall from a ladder
  • 8. LESSONS LEARNED The following lessons learned have been identified based on the available information in the investigation report and are not intended to apportion blame on the individuals or company involved: • Lack of risk assessment and work permit – Although the working aloft procedures in the company’s SMS required a risk assessment and work permit to be prepared, these were not completed prior to the work starting so the were not correctly assessed and mitigated. • Non-compliance with the SMS – The exact reasons why the AB chose to conduct the work without following the requirements of the company’s SMS could not be determined. It is assumed that both the AB and bosun were well aware of the requirements; following these should have prevented the incident from occurring. • Complacency – It is possible that the completion of the maintenance task on the turnbuckle, which did not involve working at height, led the AB to assume that it would be acceptable to also lubricate the hook without a work permit or risk assessment. Complacency may lead a person to take shortcuts from established safe work procedures to save time and effort, but it can also lead to undesirable consequences. Fatal fall from a ladder
  • 9. LESSONS LEARNED (Continued) The following lessons learned have been identified based on the available information in the investigation report and are not intended to apportion blame on the individuals or company involved: • Use of unsafe equipment – The portable ladder was inappropriate for the task; the poor condition of the feet meant they were not both in contact with the deck. The fact that it had not been safely secured would also have contributed to it being unstable and probably contributed to the ladder slipping and the AB falling off it. • Lack of PPE – If the AB had used proper PPE while climbing the ladder, as required by company procedures (eg. safety helmet with chin strap, safety harness and fall arrest) this would have afforded him some protection when he fell and may have reduced the severity of his injuries. • Lack of intervention – The incident would have been prevented if the bosun had stopped the job rather than assisting the AB by attempting to steady the ladder. Stop Work Authority (SWA) programmes provide crew members with the responsibility and obligation to stop work in case of an apparent unsafe condition or behaviour. Fatal fall from a ladder
  • 10. Fatal fall from a ladder
  • 11. CONCLUSION • The working aloft procedures in the company’s SMS required a risk assessment and work permit to be prepared. The completion of these prior to the task would have enabled the hazards to be identified and the appropriate risk controls put in place to help prevent the tragic death of the AB. The investigation report noted: Documents on safe work processes are not enough to prevent accidents; it is also necessary to ascertain what makes well-trained crew members choose to take a higher risk when carrying out a scheduled task. • The condition of the portable ladder was poor and its use was inappropriate for the task. • The use of appropriate PPE by the AB would have afforded him some protection when he fell. • A more effective intervention by the bosun could have stopped the AB from climbing the ladder. Fatal fall from a ladder
  • 12. Fatal fall from a ladder QUESTIONS