Quality Systems Assessment – Garment Manufacturers Adidas

1. Quality Systems Assessment – Garment Manufacturers Adidas
1.1 Are your 7 quality policy and commitments for quality defined and documented?
1.2 At all levels of the organization, do you ensure that the quality policy is communicated,
understood and implemented?
1.3 Are reviews of the quality management system conducted at defined intervals?
1.4 Are quality goals, objectives and implementation dates established?
1.5 Does the quality organization have the defined authority to prevent nonconforming
products from being manufactured or shipped?
1.6 Is your company committed to the Lean principles and Lean techniques?
Quality Management Y N
2.1 Do you have and maintain a system as a means of ensuring that the product conforms to
specified requirements?
2.2 Do you ensure that the processes are in compliance with Quality requirements set the
customer?
2.3 Do you have a document that defines the quality system responsibilities?
2.4 Do you identify training needs for all personnel performing activities?
Effectiveness of Controls
P1/8

2. 3.1 Do you use statistical techniques required for establishing,controlling and verifying product
performance and characteristics?
3.2 Are Quick Response process control systems used to allow adjustment of processes to
prevent the manufacture of nonconforming product?(e.g.first piece inspection,pre-
control,etc)
3.3 Is there evidence of capable and stable processes?
4.1 Are QC standards for defects and inspection procedures available and used in the
production and inspection areas?
4.2 Do you conduct inspections of incoming materials?
4.3 Are there documented procedures for fabric inspection?
4.4 Is there a system in place to measure and control shading?(roll to roll,side to side,colour
continuity card maintained and approved)
4.5 Are defects marked if found?
4.6 Are there documentde criteria for rejection of goods?
4.7 Are there documented procedures for spreading and cutting?
4.8 Are inspection of spread and cut-work conducted?
4.9 Are top/middle/bottom plies checked to the pattern?
Statistical Process Control SPC
Quality Appraisal Systems
P2/8
2.5 Do you have a documented procedure to ensure that design or specification changes are
reviewed, approved and controlled?
2.6 Do you have a procedure to control document approval and distribution?
2.7 Do you have procedures for the evaluation,selection,and qualification of suppliers and
subcontractors?

3. 4.10 Are there documented procedures for in-process inspection or process control?
4.11 Do you conduct random in process inspection or process control of product?
4.12 Are components checked against standard prior to processing?（components check e.g.
accessories,trim)
4.13 Are rejects re-inspected after repair?
4.14 Do you control thread,stitch density,and seam elongation?
4.15 Is there a procedure for needle control?
4.16 Do you conduct a final audit?
4.17 Are there documented procedures for final audit?
4.18 Are there dedicated Final Auditors accredited by you customers?
4.19 Are audit samples pulled at random?
4.20 Is there a procedure to ensure that all lots or Pos pass final audit before shipment?
5.1 Do you have documented procedures for identifying “what is nonconforming”
5.2 Do you have documented procedures for the treatment of nonconforming products?
5.3 Do you segregate nonconforming products?If yes how and where?
5.4 Do you collect and record information about non-conforming products?
Nonconforming Products
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4. 6.1 Do you have documented procedures for the collection of quality records?
6.2 Do you investigate and determine the root cause of nonconformity?
6.3 Do you take corrective action to eliminate the cause of nonconformity?
6.4 Do you follow up to ensure that the corrective action taken is effective?
6.5 Do you identify the need for implementing preventative action to eliminate the causes of
potential nonconformity?
7.1 Is there clean and orderly storage of materials and finished goods?
7.2 Is there clean and orderly storage of finished goods?
7.3 Is there clean,orderly,and well lit workstations?
7.4 Do you have a documented system for calibration of test and production equipment?
7.5 Do you have a documented preventive maintenance schedule for production equipment?
P4/8
Prepared：QA部/Tommy/Cai er
Date：28/Jul，2006
Corrective and Preventive Action