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Short•Fast•Strong
www.downholetechnology.com
BossHog®fracplugsareshort,
fastandstrong.Morethan
35,000BossHogplugshave
beenrunwithoutpresets,
­installedwithoutdamaging
the­casing,andhaveheld
­pressuresexceeding10,000psi
duringfracstagetreatments.
www.downholetechnology.com
Designed and Manufactured for Speed
and Reliability During Frac Operations
The Downhole Technology™
Boss Hog® frac plug delivers a
step-change in composite plug performance. Half the length
and weight of most competitive plugs, they can be run at
twice the speed and drilled out in less than half the time of
other composites while still returning small-sized debris.
Boss Hog plugs also require significantly less water volume
during pumpdown, and only one pump truck is needed,
which means savings between $2,000 and $4,000 per day and
in some conditions reducing the need to upgrade to
higher-pressure iron. With these advantages, operators
have saved tens of thousands of dollars per well by
switching to Boss Hog frac plugs.
Engineered for Lowest Total Cost of Operations
Downhole Technology’s composite plugs represent a total
reengineering of plug design and construction. Instead of
making incremental improvements on legacy plug designs
from the 1990s, Downhole Technology engineered Boss Hog
plugs from the ground up to eliminate problems inherent
with older-generation composite plugs, such as slow running
speeds, excessive water use, premature setting, failure
under pressure and long drillout times. The Boss Hog plug’s
design eliminates the shortcomings of competitive plugs in
all these areas to achieve the lowest total cost of operations.
Quality, In-house Manufacturing
Downhole Technology is committed to the highest product
quality, so we perform all manufacturing at our own plant
in Houston, Texas.
Boss Hog plug construction begins with the industry’s highest-
quality composite material. We produce our composite
material under tightly controlled temperature and humidity
conditions to meet exact specifications. Composite material
is tested at every stage of manufacture, assuring maximum
quality and traceability. Our filament-wound composite
material is stronger than composites fabricated from sheets
and produces finer cuttings that flow back more easily
during drillout.
All composite parts are machined in our facility by machinists
experienced at working with this strong, lightweight material.
Each Boss Hog component undergoes rigorous quality
inspection, and after assembly in our plant, every 50th
completed plug is tested in our dedicated frac plug laboratory
to assure rated performance.
Simple Design for Efficiency and Reliability
Boss Hog plugs have a simple design, with fewer than
half the parts used in competitive plugs, so they are
easier to handle and less likely to lose components or
set prematurely while being run into the wellbore. And
because Boss Hog plugs are smaller than competitive
plugs, they produce significantly less cuttings during
drillout.
Our unique composite top slip is constructed of one
piece to avoid breakage and presets, and it features
carbide-free mild steel buttons that hold firm, prevent
casing damage and are easily drilled out.
Our Heli-Seal fluid control system captures fluid while
the plug is pumped down, enabling plugs to be run
at speeds up to 600 ft/min while pumping at just 8 bbl/
min, even in long lateral sections. Boss Hog plugs use
40% less water to deploy plugs and perforating guns
than competitive plug designs.
Our one-piece segmented lower slip, manufactured
from a proprietary cast blend material, holds the plug
at high pressure and enables predictable drillouts.
The plug’s tapered nose makes it easy to maneuver
past casing collars, around curves and through
doglegs in the well.
The Boss Hog frac plug is easy to handle at the
wellsite. Plugs are made up quickly using our specially
designed adapter kit, which is compatible with Owen,
Baker and standard hydraulic setting tools. We provide
running procedures to wireline operators for the Boss
Hog plug’s reduced-rate deployment in multi wells and
increased deployment speeds in single wells.
Short, Fast, Strong
Boss Hog plugs are short, fast and strong. They are
the result of the latest composite materials science,
rigorous testing and an in-depth understanding of the
plug-and-perforate completion process. More than
35,000 Boss Hog plugs have been run successfully
without presets in major basins throughout the U.S.
and Canada.
To gain the important operational advantages and
cost savings of Boss Hog frac plugs, contact your
Downhole Technology representative today.
Boss Hog frac plugs
are available in ball
drop, ball check
and bridge plug
­configurations.
Boss Hog Frac Plug Design Boss Hog at a Glance
No presets in more than 35,000 runs
Shorter than typical frac plugs
•	Travels easily through tight turns
•	Can accommodate added gun in
the tool string
•	Significant reduction in debris
600+ ft/min pumpdown speed
•	Less run time
•	Tight doglegs, long laterals and
up inclines
Predictable 7- to 15-min drillout
time
•	Half the length and weight of
other frac plugs
•	Less bit wear
•	Less returns
40% less water for pumpdown
•	Fewer barrels per minute
•	Lower total volume
•	Less flowback
•	Less disposal
One-piece composite top slip
•	Reliably sets as one cohesive
section
•	No individual slips to break
•	Reduces potential debris in
wellbore
Carbide-free buttons
•	Eliminate destructive casing
damage
Heli-Seal fluid propulsion system
•	Can be run in at faster speeds
averaging a 40% reduction in
fluids use
Lower slip
•	Makes the Boss Hog plug easily
drillable
•	Proprietary cast blend holds more
than 10,000 psi with minimal
casing damage
•	Key component in the 35,000+
runs with no presets
Composite tapered nose
•	Maneuvers swiftly in tortuous
wells
•	Flowback allowed due to anti-ball
seal area on bottom of plug
Standard setting kits
•	Mates with Owen, Baker and
standard hydraulic setting tools
32 in.17 in.
One-piece
composite slip—
reliable setting
without indi­vidual
slips
Carbide-free
­buttons—prevent
casing/roller cone
­damage
Heli-Seal fluid pro­
pulsion ­system—
enables faster
run-in speeds,
­averaging 40%
­fluids savings, or
­allows lower-rate
pumpdowns,
­reducing pressure
on placed proppant
Lower slip—
proprietary cast
blend is easy to
drill, holds more
than 10,000 psi
with minimal
­casing damage,
prevents presets
Composite
tapered nose—
easily moves past
joints and ­deposits
during deployment Half the length and
weight of typical
frac plugs—results
in less debris during
drillout, composite
­material produces
smaller cuttings
3.5
	13.5	
4.5
	 3.852	3.992	
250	 10,000	8,000	 —	 9	 16.5	 —
		17.1		3.672	3.835							
	
3.65
	9.5	
4.5
	 4.036	4.154	
250	 10,000	8,000	 —	 10	 16.5	 —
		11.6		3.939	4.068
	3.875	18	 5	4.194	4.360	250	10,000	8,000	—	14	17	—
	4.125	26	5.5	4.391	4.604	250	10,000	8,000	—	14	18	—
	4.25	23	5.5	4.577	4.764	250	10,000	8,000	—	14	18	—
	
4.375
	17	
5.5
	 4.818	4.975	
250	 10,000	8,000	 —	 15	 18.5	 —
		20		4.694	4.867							
		 Casing	 Casing	 Min.	 Max.	
Temp.
	 Pressure	 Plug	Plug	Plug	Ball
	 Plug	 Weight	 OD 	 Casing	 Casing	
(°F)
	 Rating (psi)	 ID	 Weight	Length	 OD
		 (lbm)	(in.)	ID (in.)	ID (in.)		 Top	Bottom	(in.)	(lbm)	(in.)	 (in.)
Boss Hog Bridge Plug Specifications
	
3.5
	13.5	
4.5
	 3.852	3.992	
250	10,000	—	0.75	8	15.5	1.75
		17.1		3.672	3.835							
	
3.65
	9.5	
4.5
	 4.036	4.154	
250	10,000	 —	 0.75	 9	 15	 1.75
		11.6		3.939	4.068							
	3.875	18	 5	 4.194	4.360	250	10,000	—	0.875	13	 17	 2
	4.125	26	 5.5	4.391	4.604	250	10,000	—	0.875	13	 18	 2
	4.25	23	 5.5	4.577	4.764	250	10,000	—	 1	 13	17.5	2.125
	
4.375
	17	
5.5
	 4.818	4.975	
250	10,000	—	1.25	14	17.5	2.125
		20		4.694	4.867
		 Casing	 Casing	 Min.	 Max.	
Temp.
	 Pressure	 Plug	Plug	Plug	Ball
	 Plug	 Weight	 OD 	 Casing	 Casing	
(°F)
	 Rating (psi)	 ID	 Weight	Length	 OD
		 (lbm)	(in.)	ID (in.)	ID (in.)		 Top	Bottom	(in.)	(lbm)	(in.)	 (in.)
Boss Hog Ball Drop Plug Specifications
	
3.5
	13.5	
4.5
	 3.852	3.992	
250	10,000	 —	 0.625	 10	 16.5	 0.938
		17.1		3.672	3.835
	
3.65
	9.5	
4.5
	 4.036	4.154	
250	10,000	 —	 0.75	 10	 17	 1.063
		11.6		3.939	4.068	
		17		4.818	4.975
	4.375	20	 5.5	4.694	4.867	250	10,000	—	1.25	15	17.5	 1
		23		4.577	4.764
		 Casing	 Casing	 Min.	 Max.	
Temp.
	 Pressure	 Plug	Plug	Plug	Ball
	 Plug	 Weight	 OD 	 Casing	 Casing	
(°F)
	 Rating (psi)	 ID	 Weight	Length	 OD
		 (lbm)	(in.)	ID (in.)	ID (in.)		 Top	Bottom	(in.)	(lbm)	(in.)	 (in.)
Boss Hog Ball Check Plug Specifications
	 3.65	
9.5
	 4.5	
4.036	4.154
	 250	10,000	—	0.75	11	16.5	1.63
		
11.6
		
3.939	4.068
									 17	
	
4.818	4.975
	4.375	 20	 5.5
	
4.694	4.867	 250	10,000	 —	 1	 15	 18	 1.438
		23		4.577	4.764
		 Casing	 Casing	 Min.	 Max.	
Temp.
	 Pressure	 Plug	Plug	Plug	Ball
	 Plug	 Weight	 OD 	 Casing	 Casing	
(°F)
	 Rating (psi)	 ID	 Weight	Length	 OD
		 (lbm)	(in.)	ID (in.)	ID (in.)		 Top	Bottom	(in.)	(lbm)	(in.)	 (in.)
Boss Hog Ball-in-Place Plug Specifications
Boss Hog frac plugs save you money because
they lower fluid requirements, save time during
fracturing and drillout, and mean your well can
come online more quickly. The table on the right
shows typical cost savings for single- and multi-
well pads using Boss Hog frac plugs. Contact
Downhole Technology today for a real-time
demonstration of how Boss Hog frac plugs can
dramatically improve your bottom line.
Fluid savings	 $  3,676	 $  3,374
Pump truck savings	 —	 $  63,360
Time savings for frac spread	 $  59,364	 —
Well online sooner (frac)	 $  33,570	 $  11,603
Time savings for drillout	 $  54,015	 $  54,015
Well online sooner (drillout)	 $  38,081	 $  38,081
Total	 $188,706	$170,433
Savings per plug	 $ 5,550	 $  5,012
	
Savings Source	 Single Well
	Multiwell
			 (Per Well)
7123 Breen Drive
Houston, Texas 77086
(281) 820-2545  |  (855) 254-2085
www.downholetechnology.com
Quality Control
Equals High Performance
During every stage of
manufacture, Downhole
Technology’s Boss Hog frac
plugs undergo rigorous
testing in our dedicated
lab and downhole simu­
lator (photo below). One
out of every 50 manufac­
tured plugs is destructively
tested under simulated
downhole ­con­ditions to
verify design perfor­mance.
Results shown at right are
maximum pressure ratings
achieved by each plug
model in various casing
sizes and temperature
ranges.
0
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
Max.Pressure(kpsi)
4.25-in.
Bridge
4.25-in.
Ball Drop
4.25-in.
Ball Drop
4.375-in.
BallinPlace
4.375-in.
Bridge
4.375-in.
BallCheck
4.375-in.
Ball Drop
4.375-in.
BallinPlace
4.375-in.
Bridge
4.375-in.
Ball Drop
250°F 275°F175°FAmbient
5.5-in.
23-lbm
5.5-in.
20-lbm
CASINGSIZE
5.5-in.
20-lbm
5.5-in.
17-lbm
0
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
3.5-in.
Bridge
3.5-in.
Ball Drop
3.5-in.
Bridge
3.5-in.
Ball Drop
3.65-in.
Bridge
3.65-in.
Ball Drop
3.65-in.
Bridge
3.65-in.
Ball Drop
3.875-in.
Ball Drop
4.25-in.
Ball Drop
250°F175°FAmbient
4.5-in.
15.1-lbm
4.5-in.
13.5-lbm
CASINGSIZE
4.5-in.
13.5-lbm
5-in.
18-lbm
5.5-in.
26-lbm
4.5-in.
11.6-lbm
Max.Pressure(kpsi)
Boss Hog Frac Plug Performance
© 2015 Downhole Technology LLC

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Boss Hog Brochure - Final

  • 2. BossHog®fracplugsareshort, fastandstrong.Morethan 35,000BossHogplugshave beenrunwithoutpresets, ­installedwithoutdamaging the­casing,andhaveheld ­pressuresexceeding10,000psi duringfracstagetreatments. www.downholetechnology.com Designed and Manufactured for Speed and Reliability During Frac Operations The Downhole Technology™ Boss Hog® frac plug delivers a step-change in composite plug performance. Half the length and weight of most competitive plugs, they can be run at twice the speed and drilled out in less than half the time of other composites while still returning small-sized debris. Boss Hog plugs also require significantly less water volume during pumpdown, and only one pump truck is needed, which means savings between $2,000 and $4,000 per day and in some conditions reducing the need to upgrade to higher-pressure iron. With these advantages, operators have saved tens of thousands of dollars per well by switching to Boss Hog frac plugs. Engineered for Lowest Total Cost of Operations Downhole Technology’s composite plugs represent a total reengineering of plug design and construction. Instead of making incremental improvements on legacy plug designs from the 1990s, Downhole Technology engineered Boss Hog plugs from the ground up to eliminate problems inherent with older-generation composite plugs, such as slow running speeds, excessive water use, premature setting, failure under pressure and long drillout times. The Boss Hog plug’s design eliminates the shortcomings of competitive plugs in all these areas to achieve the lowest total cost of operations. Quality, In-house Manufacturing Downhole Technology is committed to the highest product quality, so we perform all manufacturing at our own plant in Houston, Texas. Boss Hog plug construction begins with the industry’s highest- quality composite material. We produce our composite material under tightly controlled temperature and humidity conditions to meet exact specifications. Composite material is tested at every stage of manufacture, assuring maximum quality and traceability. Our filament-wound composite material is stronger than composites fabricated from sheets and produces finer cuttings that flow back more easily during drillout. All composite parts are machined in our facility by machinists experienced at working with this strong, lightweight material. Each Boss Hog component undergoes rigorous quality inspection, and after assembly in our plant, every 50th completed plug is tested in our dedicated frac plug laboratory to assure rated performance.
  • 3. Simple Design for Efficiency and Reliability Boss Hog plugs have a simple design, with fewer than half the parts used in competitive plugs, so they are easier to handle and less likely to lose components or set prematurely while being run into the wellbore. And because Boss Hog plugs are smaller than competitive plugs, they produce significantly less cuttings during drillout. Our unique composite top slip is constructed of one piece to avoid breakage and presets, and it features carbide-free mild steel buttons that hold firm, prevent casing damage and are easily drilled out. Our Heli-Seal fluid control system captures fluid while the plug is pumped down, enabling plugs to be run at speeds up to 600 ft/min while pumping at just 8 bbl/ min, even in long lateral sections. Boss Hog plugs use 40% less water to deploy plugs and perforating guns than competitive plug designs. Our one-piece segmented lower slip, manufactured from a proprietary cast blend material, holds the plug at high pressure and enables predictable drillouts. The plug’s tapered nose makes it easy to maneuver past casing collars, around curves and through doglegs in the well. The Boss Hog frac plug is easy to handle at the wellsite. Plugs are made up quickly using our specially designed adapter kit, which is compatible with Owen, Baker and standard hydraulic setting tools. We provide running procedures to wireline operators for the Boss Hog plug’s reduced-rate deployment in multi wells and increased deployment speeds in single wells. Short, Fast, Strong Boss Hog plugs are short, fast and strong. They are the result of the latest composite materials science, rigorous testing and an in-depth understanding of the plug-and-perforate completion process. More than 35,000 Boss Hog plugs have been run successfully without presets in major basins throughout the U.S. and Canada. To gain the important operational advantages and cost savings of Boss Hog frac plugs, contact your Downhole Technology representative today.
  • 4. Boss Hog frac plugs are available in ball drop, ball check and bridge plug ­configurations. Boss Hog Frac Plug Design Boss Hog at a Glance No presets in more than 35,000 runs Shorter than typical frac plugs • Travels easily through tight turns • Can accommodate added gun in the tool string • Significant reduction in debris 600+ ft/min pumpdown speed • Less run time • Tight doglegs, long laterals and up inclines Predictable 7- to 15-min drillout time • Half the length and weight of other frac plugs • Less bit wear • Less returns 40% less water for pumpdown • Fewer barrels per minute • Lower total volume • Less flowback • Less disposal One-piece composite top slip • Reliably sets as one cohesive section • No individual slips to break • Reduces potential debris in wellbore Carbide-free buttons • Eliminate destructive casing damage Heli-Seal fluid propulsion system • Can be run in at faster speeds averaging a 40% reduction in fluids use Lower slip • Makes the Boss Hog plug easily drillable • Proprietary cast blend holds more than 10,000 psi with minimal casing damage • Key component in the 35,000+ runs with no presets Composite tapered nose • Maneuvers swiftly in tortuous wells • Flowback allowed due to anti-ball seal area on bottom of plug Standard setting kits • Mates with Owen, Baker and standard hydraulic setting tools 32 in.17 in. One-piece composite slip— reliable setting without indi­vidual slips Carbide-free ­buttons—prevent casing/roller cone ­damage Heli-Seal fluid pro­ pulsion ­system— enables faster run-in speeds, ­averaging 40% ­fluids savings, or ­allows lower-rate pumpdowns, ­reducing pressure on placed proppant Lower slip— proprietary cast blend is easy to drill, holds more than 10,000 psi with minimal ­casing damage, prevents presets Composite tapered nose— easily moves past joints and ­deposits during deployment Half the length and weight of typical frac plugs—results in less debris during drillout, composite ­material produces smaller cuttings
  • 5. 3.5 13.5 4.5 3.852 3.992 250 10,000 8,000 — 9 16.5 — 17.1 3.672 3.835 3.65 9.5 4.5 4.036 4.154 250 10,000 8,000 — 10 16.5 — 11.6 3.939 4.068 3.875 18 5 4.194 4.360 250 10,000 8,000 — 14 17 — 4.125 26 5.5 4.391 4.604 250 10,000 8,000 — 14 18 — 4.25 23 5.5 4.577 4.764 250 10,000 8,000 — 14 18 — 4.375 17 5.5 4.818 4.975 250 10,000 8,000 — 15 18.5 — 20 4.694 4.867 Casing Casing Min. Max. Temp. Pressure Plug Plug Plug Ball Plug Weight OD Casing Casing (°F) Rating (psi) ID Weight Length OD (lbm) (in.) ID (in.) ID (in.) Top Bottom (in.) (lbm) (in.) (in.) Boss Hog Bridge Plug Specifications 3.5 13.5 4.5 3.852 3.992 250 10,000 — 0.75 8 15.5 1.75 17.1 3.672 3.835 3.65 9.5 4.5 4.036 4.154 250 10,000 — 0.75 9 15 1.75 11.6 3.939 4.068 3.875 18 5 4.194 4.360 250 10,000 — 0.875 13 17 2 4.125 26 5.5 4.391 4.604 250 10,000 — 0.875 13 18 2 4.25 23 5.5 4.577 4.764 250 10,000 — 1 13 17.5 2.125 4.375 17 5.5 4.818 4.975 250 10,000 — 1.25 14 17.5 2.125 20 4.694 4.867 Casing Casing Min. Max. Temp. Pressure Plug Plug Plug Ball Plug Weight OD Casing Casing (°F) Rating (psi) ID Weight Length OD (lbm) (in.) ID (in.) ID (in.) Top Bottom (in.) (lbm) (in.) (in.) Boss Hog Ball Drop Plug Specifications 3.5 13.5 4.5 3.852 3.992 250 10,000 — 0.625 10 16.5 0.938 17.1 3.672 3.835 3.65 9.5 4.5 4.036 4.154 250 10,000 — 0.75 10 17 1.063 11.6 3.939 4.068 17 4.818 4.975 4.375 20 5.5 4.694 4.867 250 10,000 — 1.25 15 17.5 1 23 4.577 4.764 Casing Casing Min. Max. Temp. Pressure Plug Plug Plug Ball Plug Weight OD Casing Casing (°F) Rating (psi) ID Weight Length OD (lbm) (in.) ID (in.) ID (in.) Top Bottom (in.) (lbm) (in.) (in.) Boss Hog Ball Check Plug Specifications 3.65 9.5 4.5 4.036 4.154 250 10,000 — 0.75 11 16.5 1.63 11.6 3.939 4.068 17 4.818 4.975 4.375 20 5.5 4.694 4.867 250 10,000 — 1 15 18 1.438 23 4.577 4.764 Casing Casing Min. Max. Temp. Pressure Plug Plug Plug Ball Plug Weight OD Casing Casing (°F) Rating (psi) ID Weight Length OD (lbm) (in.) ID (in.) ID (in.) Top Bottom (in.) (lbm) (in.) (in.) Boss Hog Ball-in-Place Plug Specifications Boss Hog frac plugs save you money because they lower fluid requirements, save time during fracturing and drillout, and mean your well can come online more quickly. The table on the right shows typical cost savings for single- and multi- well pads using Boss Hog frac plugs. Contact Downhole Technology today for a real-time demonstration of how Boss Hog frac plugs can dramatically improve your bottom line. Fluid savings $  3,676 $  3,374 Pump truck savings — $  63,360 Time savings for frac spread $  59,364 — Well online sooner (frac) $  33,570 $  11,603 Time savings for drillout $  54,015 $  54,015 Well online sooner (drillout) $  38,081 $  38,081 Total $188,706 $170,433 Savings per plug $ 5,550 $  5,012 Savings Source Single Well Multiwell (Per Well)
  • 6. 7123 Breen Drive Houston, Texas 77086 (281) 820-2545  |  (855) 254-2085 www.downholetechnology.com Quality Control Equals High Performance During every stage of manufacture, Downhole Technology’s Boss Hog frac plugs undergo rigorous testing in our dedicated lab and downhole simu­ lator (photo below). One out of every 50 manufac­ tured plugs is destructively tested under simulated downhole ­con­ditions to verify design perfor­mance. Results shown at right are maximum pressure ratings achieved by each plug model in various casing sizes and temperature ranges. 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 Max.Pressure(kpsi) 4.25-in. Bridge 4.25-in. Ball Drop 4.25-in. Ball Drop 4.375-in. BallinPlace 4.375-in. Bridge 4.375-in. BallCheck 4.375-in. Ball Drop 4.375-in. BallinPlace 4.375-in. Bridge 4.375-in. Ball Drop 250°F 275°F175°FAmbient 5.5-in. 23-lbm 5.5-in. 20-lbm CASINGSIZE 5.5-in. 20-lbm 5.5-in. 17-lbm 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 3.5-in. Bridge 3.5-in. Ball Drop 3.5-in. Bridge 3.5-in. Ball Drop 3.65-in. Bridge 3.65-in. Ball Drop 3.65-in. Bridge 3.65-in. Ball Drop 3.875-in. Ball Drop 4.25-in. Ball Drop 250°F175°FAmbient 4.5-in. 15.1-lbm 4.5-in. 13.5-lbm CASINGSIZE 4.5-in. 13.5-lbm 5-in. 18-lbm 5.5-in. 26-lbm 4.5-in. 11.6-lbm Max.Pressure(kpsi) Boss Hog Frac Plug Performance © 2015 Downhole Technology LLC