This document provides service training information for BOMAG single drum rollers models BW 216, 219, and 226 DH/PDH-4. It includes sections on documentation, general machine information, new features, technical specifications and adjustment values for components like the Deutz diesel engine, travel pump, drum drive motor, and more. Troubleshooting information is also provided for systems like the engine, travel system, vibration system, and electrics. Diagrams of the wiring and hydraulics are included at the end.
Bomag bw 179 pdh 4 single drum rollers service repair manualfjskekdmmem
This document provides technical data and adjustment values for the BW 177 DH Series 4 single drum roller, including specifications for the Deutz diesel engine, hydrostatic travel pump, drum drive motor, vibration pump, steering pump, rear axle, and recommended filling capacities. The machine's serial number range and manufacture dates are also listed to ensure the correct documentation is referenced.
Bomag bw 177 d 4 single drum rollers service repair manualfjsqazkekdmme
This document provides information about service training for the BOMAG BW 177 D-4 single drum roller. It includes a table of contents, introduction, technical specifications, maintenance schedules and instructions for various components. The maintenance section outlines maintenance tasks to be performed at regular intervals up to 5,000 operating hours. It also provides details on engine type, hydraulic systems, travel systems, vibration, steering and electrical systems.
Bomag bw 141 ac 4 tandem rollers service repair manualpfiskdmjekm
The document provides technical specifications for Tandem Rollers including the BW 141, BW 154, and BW 154 AM models. It includes details on the diesel engine, hydraulic pumps and motors, drum gearboxes, vibration systems, and other components. Technical data such as pump displacements, motor types, pressure settings, and fluid capacities are presented.
This document is a service manual for MerCruiser #26 GM 4-cylinder 181 cid (3.0L) marine engines. It provides information and procedures for technicians to service these engines, including removal/installation, mechanical systems, electrical systems, fuel systems, cooling systems, exhaust systems and power steering. The manual outlines safety warnings and identifies the models covered. It also provides general information to help technicians such as how to use the manual, read parts manuals, understand directional references and engine rotation.
Mercury mercruiser marine engines #28 bravo sterndrives service repair manualidkkdkmdm
This document is the service manual for MerCruiser #28 Bravo Sterndrives. It provides information on maintenance, troubleshooting, removal and installation procedures. The manual contains sections on important information, maintenance schedules, sterndrive unit components, transom assembly, power trim, steering systems, corrosion protection and drives. It is intended to aid mechanics and service personnel in servicing these sterndrive products.
This document is the service manual for MerCruiser #24 GM V-8 305 CID (5.0L) / 350 CID (5.7L) marine engines. The manual contains sections on important information, removal and installation, the engine, electrical systems, fuel systems, cooling systems, exhaust systems, drives, power steering systems, and troubleshooting. It provides information and instructions for mechanics to service these MerCruiser engines.
Komatsu sk510 5 skid steer loader service repair manual (sn 37 df00001 and up)idkkdkmdm
This document is a shop manual for the SK510-5 skid-steer loader. It provides information on structure and function, testing and adjusting procedures, disassembly and assembly instructions, and maintenance standards. The manual contains safety precautions that must be followed when working on the loader. It explains how to properly lift heavy components using hoists or cranes. Standard tightening torques are also provided for bolts, nuts, and other fasteners.
Komatsu d63 e 12 dozer bulldozer service repair manual (sn 2001 and up)idkkdkmdm
This document is the shop manual for Bulldozer model D63E-12 with serial numbers 2001 and up. It contains:
1) An index of the shop manual sections and their corresponding form numbers for reference and filing.
2) Instructions for how to read and utilize the shop manual, including handling of electrical and hydraulic components.
3) A table of contents listing the sections and subsections of the shop manual and their associated form numbers.
Bomag bw 179 pdh 4 single drum rollers service repair manualfjskekdmmem
This document provides technical data and adjustment values for the BW 177 DH Series 4 single drum roller, including specifications for the Deutz diesel engine, hydrostatic travel pump, drum drive motor, vibration pump, steering pump, rear axle, and recommended filling capacities. The machine's serial number range and manufacture dates are also listed to ensure the correct documentation is referenced.
Bomag bw 177 d 4 single drum rollers service repair manualfjsqazkekdmme
This document provides information about service training for the BOMAG BW 177 D-4 single drum roller. It includes a table of contents, introduction, technical specifications, maintenance schedules and instructions for various components. The maintenance section outlines maintenance tasks to be performed at regular intervals up to 5,000 operating hours. It also provides details on engine type, hydraulic systems, travel systems, vibration, steering and electrical systems.
Bomag bw 141 ac 4 tandem rollers service repair manualpfiskdmjekm
The document provides technical specifications for Tandem Rollers including the BW 141, BW 154, and BW 154 AM models. It includes details on the diesel engine, hydraulic pumps and motors, drum gearboxes, vibration systems, and other components. Technical data such as pump displacements, motor types, pressure settings, and fluid capacities are presented.
This document is a service manual for MerCruiser #26 GM 4-cylinder 181 cid (3.0L) marine engines. It provides information and procedures for technicians to service these engines, including removal/installation, mechanical systems, electrical systems, fuel systems, cooling systems, exhaust systems and power steering. The manual outlines safety warnings and identifies the models covered. It also provides general information to help technicians such as how to use the manual, read parts manuals, understand directional references and engine rotation.
Mercury mercruiser marine engines #28 bravo sterndrives service repair manualidkkdkmdm
This document is the service manual for MerCruiser #28 Bravo Sterndrives. It provides information on maintenance, troubleshooting, removal and installation procedures. The manual contains sections on important information, maintenance schedules, sterndrive unit components, transom assembly, power trim, steering systems, corrosion protection and drives. It is intended to aid mechanics and service personnel in servicing these sterndrive products.
This document is the service manual for MerCruiser #24 GM V-8 305 CID (5.0L) / 350 CID (5.7L) marine engines. The manual contains sections on important information, removal and installation, the engine, electrical systems, fuel systems, cooling systems, exhaust systems, drives, power steering systems, and troubleshooting. It provides information and instructions for mechanics to service these MerCruiser engines.
Komatsu sk510 5 skid steer loader service repair manual (sn 37 df00001 and up)idkkdkmdm
This document is a shop manual for the SK510-5 skid-steer loader. It provides information on structure and function, testing and adjusting procedures, disassembly and assembly instructions, and maintenance standards. The manual contains safety precautions that must be followed when working on the loader. It explains how to properly lift heavy components using hoists or cranes. Standard tightening torques are also provided for bolts, nuts, and other fasteners.
Komatsu d63 e 12 dozer bulldozer service repair manual (sn 2001 and up)idkkdkmdm
This document is the shop manual for Bulldozer model D63E-12 with serial numbers 2001 and up. It contains:
1) An index of the shop manual sections and their corresponding form numbers for reference and filing.
2) Instructions for how to read and utilize the shop manual, including handling of electrical and hydraulic components.
3) A table of contents listing the sections and subsections of the shop manual and their associated form numbers.
Komatsu ck25 1 skid steer loader service repair manual (sn f00003 and up)idkkdkmdm
This document provides an overview and safety instructions for operating a CK25-1 Crawler Skid-Steer Loader. It contains sections on safety, testing and adjusting procedures, removal and installation instructions, maintenance standards, and other technical information. Safety is emphasized, including wearing proper protective equipment and following lockout procedures before performing any repairs or maintenance.
Daewoo doosan de12 tis diesel engine service repair manualidkkdkmdm
This maintenance manual provides instructions for maintaining DAEWOO DE series diesel engines, models DE12, DE12T, DE12TI, and DE12TIS. It describes the engine components and specifications. Proper maintenance like checking coolant concentration and fan belt tension are important to maintain optimum engine performance and durability. The manual explains maintenance procedures and includes symbols to indicate removal, installation, cleaning, and other service operations.
Daewoo doosan de12 ti diesel engine service repair manualidkkdkmdm
This maintenance manual provides instructions for maintaining DAEWOO DE series diesel engines, models DE12, DE12T, DE12TI, and DE12TIS. It describes the engine components and specifications. Proper maintenance like checking coolant concentration, replacing the fan belt if damaged, and checking the engine oil level is important to maintain optimum engine performance and durability. The manual explains maintenance procedures and contains symbols to indicate removal, installation, cleaning, and other service operations.
Daewoo doosan de12 t diesel engine service repair manualidkkdkmdm
This maintenance manual provides instructions for maintaining DAEWOO DE series diesel engines, models DE12, DE12T, DE12TI, and DE12TIS. It describes the engine components and specifications. Proper maintenance like checking coolant concentration and fan belt tension are important to maintain optimum engine performance and durability. The manual explains maintenance procedures and includes symbols to indicate removal, installation, cleaning, and other service operations.
Daewoo doosan de12 diesel engine service repair manualidkkdkmdm
This maintenance manual provides instructions for maintaining DAEWOO DE series diesel engines, models DE12, DE12T, DE12TI, and DE12TIS. It describes the engine components and specifications. Proper maintenance like checking coolant concentration and fan belt tension are important to maintain optimum engine performance and durability. The manual explains maintenance procedures and includes symbols to indicate removal, installation, cleaning, and other service operations.
Crown ws2000 series forklift service repair manualidkkdkmdm
This document is a service and parts manual for a series of trucks. It contains sections on maintenance, lubrication, adjustments, hydraulics, drive units, wheels, tires, electrical systems, and components. The manual provides instructions on inspection schedules, maintenance plans, component access, lubrication points, and repair procedures. It also includes schematics, diagrams, part numbers, and other technical information needed for service and repairs.
Crown wp2300 s series pallet truck service repair manualidkkdkmdm
This document provides revisions and maintenance information for the WP2300S Series order number 812529-006. It includes:
- Revisions made to various pages providing general corrections and additions to text, diagrams, and components used from specific serial numbers.
- An overview of maintenance tasks such as lubrication and adjustments, electrical components, hydraulics, brakes, steering and other systems.
- Electrical diagrams for standard and optional configurations of folded and fixed platforms.
Crown wp2300 series pallet truck service repair manualidkkdkmdm
The document provides an overview of maintenance and repair for a WP2300 series truck. It includes sections on lubrication and adjustment, hydraulics, drive unit, electrics, brakes, steering, lifting mechanism, cylinders, electrical diagrams and hydraulic schematics. Safety symbols and notes are defined. The manual is intended for trained service personnel and does not include operating instructions. Replacement parts should reference the truck specification, model, and serial numbers.
Crown wp2000 s series pallet truck service repair manualidkkdkmdm
This document is a service manual that provides maintenance and repair instructions for a WP2000S series truck. It contains sections on safety, introduction, lubrication and adjustment, hydraulics, drive unit, electrics, brakes, steering, lifting mechanism, cylinders, electrical diagrams, and hydraulic schematics. The introduction section notes that the manual should be used by trained personnel, and covers operating instructions, service training, replacement parts orders, and the structure and numbering of the manual pages.
This document provides instructions for disassembling a travel motor. It begins by having the technician clean and secure the travel motor vertically. They are instructed to mark the head and body for alignment during reassembly. Over 25 steps are then outlined to remove various components of the travel motor like the head, brake piston, plates, and barrel assembly. Throughout, technicians are warned to be careful not to damage parts and ensure components are reinstalled in their original positions.
The document provides the disassembly procedure for a travel motor in 27 steps. It begins by removing the travel motor and cleaning it. Key steps include removing the head, brake piston, friction plates, and barrel assembly. Small components like seals, springs, and races are also removed. Precise identification marks are needed to ensure correct reassembly of small parts and piston shoe assemblies in their original locations. Tools including retaining ring pliers and a bearing puller are required for the disassembly process.
The document provides instructions for disassembling a travel motor from an excavator. It describes 28 steps to completely disassemble the travel motor, removing components like the head, brake piston, plates, seals, bearings, and housing pieces. Various tools are required including an adapter, bolts, retaining ring pliers, and a bearing puller group. Safety notices are included to warn of potential spring forces or fluid hazards during disassembly.
Caterpillar cat 325 d mh excavator (prefix rjk) service repair manual (rjk000...idkkdkmdm
The document provides instructions for disassembling and assembling the travel motor of a 325D MH Excavator. It lists 28 steps for disassembly, requiring various tools to remove components like the head, port plate, bearings, brake piston, plates, and seals. It then lists 23 steps for assembly, applying thread lock compound and ensuring proper alignment of components like the cam plate keys and brake piston. Cleanliness is stressed throughout assembly to prevent issues.
Caterpillar cat 325 c excavator (prefix bkt) service repair manual (bkt00001 ...idkkdkmdm
This document provides instructions for removing and installing various components of the crankshaft and flywheel housing on a 325C Excavator. It describes:
1) How to remove the flywheel using link brackets and guide studs.
2) Procedures for removing the crankshaft rear seal using a drill bit, slide hammer, and distorter rings.
3) Installing the crankshaft rear seal with a seal installer.
4) Removing and installing the rear seal carrier and flywheel housing.
Caterpillar cat 325 d mh excavator (prefix c4h) service repair manual (c4h000...idkkdkmdm
This document provides instructions to disassemble a final drive on a 325D MH EXCAVATOR. It outlines 31 steps to remove components like the cover, gears, carrier assemblies, housing and seals. Special tools are required and cleanliness is important to prevent dirt from entering during reassembly. Weights of components are provided to assist with removal, with the total assembly weighing approximately 312 kg.
Caterpillar cat 325 c excavator (prefix s2c) service repair manual (s2c00001 ...idkkdkmdm
The document provides instructions for removing and installing inlet and exhaust valves, valve guides, and valve seat inserts on a 3126B engine. It describes the required tools and multi-step procedures for each task, including compressing springs, removing retainers, and tapping guides into place. Safety notices warn of potential injury from parts propelled by springs and ensure clean parts to prevent premature wear.
Caterpillar cat 325 c excavator (prefix dtf) service repair manual (dtf00001 ...idkkdkmdm
This document provides instructions for removing and installing various engine components on a 325C excavator including:
1) The alternator, which involves disconnecting cables and removing bolts and nuts.
2) The electric starting motor, which requires removing wires, brackets and bolts.
3) The primary fuel filter and base, which involves disconnecting hoses and removing bolts.
4) The water separator, requiring draining fluid, removing hoses and harness, and replacing the filter element.
Caterpillar cat 325 c excavator (prefix blx) service repair manual (blx00001 ...idkkdkmdm
This document provides instructions for removing and installing engine components on a 325C excavator, including:
- Removing and installing inlet and exhaust valves, using specialized tools to compress springs.
- Removing and installing inlet and exhaust valve guides using driver tools.
- Removing and installing inlet and exhaust valve seat inserts with an extractor tool.
- Removing the engine oil filter base using a strap wrench, taking care to contain any spilled fluids.
Precautions are provided to keep parts clean and contain fluids during disassembly and reassembly. Specialized tools are listed for each procedure.
Caterpillar cat 325 c excavator (prefix bla) service repair manual (bla00001 ...idkkdkmdm
This document provides instructions for removing and installing various engine components on a Caterpillar 325C excavator, including:
- Removing and installing the flywheel, which requires the use of lifting tools and torque wrenches.
- Removing the crankshaft rear seal using drilling and hammering tools, and removing any wear sleeves.
- Installing the new crankshaft rear seal with a seal installer tool.
- Additional procedures for removing and installing the vibration damper and pulley, flywheel housing, and rear seal carrier. Precautions are provided to keep parts clean and contain fluids.
Caterpillar cat 325 c excavator (prefix bkh) service repair manual (bkh00001 ...idkkdkmdm
The document provides instructions for installing a crankshaft wear sleeve on a 3126B engine if equipped. It describes using distorter rings and a seal distorter to remove the existing sleeve before cleaning and installing a new one. Proper cleaning of parts is emphasized to prevent premature wear.
Komatsu ck25 1 skid steer loader service repair manual (sn f00003 and up)idkkdkmdm
This document provides an overview and safety instructions for operating a CK25-1 Crawler Skid-Steer Loader. It contains sections on safety, testing and adjusting procedures, removal and installation instructions, maintenance standards, and other technical information. Safety is emphasized, including wearing proper protective equipment and following lockout procedures before performing any repairs or maintenance.
Daewoo doosan de12 tis diesel engine service repair manualidkkdkmdm
This maintenance manual provides instructions for maintaining DAEWOO DE series diesel engines, models DE12, DE12T, DE12TI, and DE12TIS. It describes the engine components and specifications. Proper maintenance like checking coolant concentration and fan belt tension are important to maintain optimum engine performance and durability. The manual explains maintenance procedures and includes symbols to indicate removal, installation, cleaning, and other service operations.
Daewoo doosan de12 ti diesel engine service repair manualidkkdkmdm
This maintenance manual provides instructions for maintaining DAEWOO DE series diesel engines, models DE12, DE12T, DE12TI, and DE12TIS. It describes the engine components and specifications. Proper maintenance like checking coolant concentration, replacing the fan belt if damaged, and checking the engine oil level is important to maintain optimum engine performance and durability. The manual explains maintenance procedures and contains symbols to indicate removal, installation, cleaning, and other service operations.
Daewoo doosan de12 t diesel engine service repair manualidkkdkmdm
This maintenance manual provides instructions for maintaining DAEWOO DE series diesel engines, models DE12, DE12T, DE12TI, and DE12TIS. It describes the engine components and specifications. Proper maintenance like checking coolant concentration and fan belt tension are important to maintain optimum engine performance and durability. The manual explains maintenance procedures and includes symbols to indicate removal, installation, cleaning, and other service operations.
Daewoo doosan de12 diesel engine service repair manualidkkdkmdm
This maintenance manual provides instructions for maintaining DAEWOO DE series diesel engines, models DE12, DE12T, DE12TI, and DE12TIS. It describes the engine components and specifications. Proper maintenance like checking coolant concentration and fan belt tension are important to maintain optimum engine performance and durability. The manual explains maintenance procedures and includes symbols to indicate removal, installation, cleaning, and other service operations.
Crown ws2000 series forklift service repair manualidkkdkmdm
This document is a service and parts manual for a series of trucks. It contains sections on maintenance, lubrication, adjustments, hydraulics, drive units, wheels, tires, electrical systems, and components. The manual provides instructions on inspection schedules, maintenance plans, component access, lubrication points, and repair procedures. It also includes schematics, diagrams, part numbers, and other technical information needed for service and repairs.
Crown wp2300 s series pallet truck service repair manualidkkdkmdm
This document provides revisions and maintenance information for the WP2300S Series order number 812529-006. It includes:
- Revisions made to various pages providing general corrections and additions to text, diagrams, and components used from specific serial numbers.
- An overview of maintenance tasks such as lubrication and adjustments, electrical components, hydraulics, brakes, steering and other systems.
- Electrical diagrams for standard and optional configurations of folded and fixed platforms.
Crown wp2300 series pallet truck service repair manualidkkdkmdm
The document provides an overview of maintenance and repair for a WP2300 series truck. It includes sections on lubrication and adjustment, hydraulics, drive unit, electrics, brakes, steering, lifting mechanism, cylinders, electrical diagrams and hydraulic schematics. Safety symbols and notes are defined. The manual is intended for trained service personnel and does not include operating instructions. Replacement parts should reference the truck specification, model, and serial numbers.
Crown wp2000 s series pallet truck service repair manualidkkdkmdm
This document is a service manual that provides maintenance and repair instructions for a WP2000S series truck. It contains sections on safety, introduction, lubrication and adjustment, hydraulics, drive unit, electrics, brakes, steering, lifting mechanism, cylinders, electrical diagrams, and hydraulic schematics. The introduction section notes that the manual should be used by trained personnel, and covers operating instructions, service training, replacement parts orders, and the structure and numbering of the manual pages.
This document provides instructions for disassembling a travel motor. It begins by having the technician clean and secure the travel motor vertically. They are instructed to mark the head and body for alignment during reassembly. Over 25 steps are then outlined to remove various components of the travel motor like the head, brake piston, plates, and barrel assembly. Throughout, technicians are warned to be careful not to damage parts and ensure components are reinstalled in their original positions.
The document provides the disassembly procedure for a travel motor in 27 steps. It begins by removing the travel motor and cleaning it. Key steps include removing the head, brake piston, friction plates, and barrel assembly. Small components like seals, springs, and races are also removed. Precise identification marks are needed to ensure correct reassembly of small parts and piston shoe assemblies in their original locations. Tools including retaining ring pliers and a bearing puller are required for the disassembly process.
The document provides instructions for disassembling a travel motor from an excavator. It describes 28 steps to completely disassemble the travel motor, removing components like the head, brake piston, plates, seals, bearings, and housing pieces. Various tools are required including an adapter, bolts, retaining ring pliers, and a bearing puller group. Safety notices are included to warn of potential spring forces or fluid hazards during disassembly.
Caterpillar cat 325 d mh excavator (prefix rjk) service repair manual (rjk000...idkkdkmdm
The document provides instructions for disassembling and assembling the travel motor of a 325D MH Excavator. It lists 28 steps for disassembly, requiring various tools to remove components like the head, port plate, bearings, brake piston, plates, and seals. It then lists 23 steps for assembly, applying thread lock compound and ensuring proper alignment of components like the cam plate keys and brake piston. Cleanliness is stressed throughout assembly to prevent issues.
Caterpillar cat 325 c excavator (prefix bkt) service repair manual (bkt00001 ...idkkdkmdm
This document provides instructions for removing and installing various components of the crankshaft and flywheel housing on a 325C Excavator. It describes:
1) How to remove the flywheel using link brackets and guide studs.
2) Procedures for removing the crankshaft rear seal using a drill bit, slide hammer, and distorter rings.
3) Installing the crankshaft rear seal with a seal installer.
4) Removing and installing the rear seal carrier and flywheel housing.
Caterpillar cat 325 d mh excavator (prefix c4h) service repair manual (c4h000...idkkdkmdm
This document provides instructions to disassemble a final drive on a 325D MH EXCAVATOR. It outlines 31 steps to remove components like the cover, gears, carrier assemblies, housing and seals. Special tools are required and cleanliness is important to prevent dirt from entering during reassembly. Weights of components are provided to assist with removal, with the total assembly weighing approximately 312 kg.
Caterpillar cat 325 c excavator (prefix s2c) service repair manual (s2c00001 ...idkkdkmdm
The document provides instructions for removing and installing inlet and exhaust valves, valve guides, and valve seat inserts on a 3126B engine. It describes the required tools and multi-step procedures for each task, including compressing springs, removing retainers, and tapping guides into place. Safety notices warn of potential injury from parts propelled by springs and ensure clean parts to prevent premature wear.
Caterpillar cat 325 c excavator (prefix dtf) service repair manual (dtf00001 ...idkkdkmdm
This document provides instructions for removing and installing various engine components on a 325C excavator including:
1) The alternator, which involves disconnecting cables and removing bolts and nuts.
2) The electric starting motor, which requires removing wires, brackets and bolts.
3) The primary fuel filter and base, which involves disconnecting hoses and removing bolts.
4) The water separator, requiring draining fluid, removing hoses and harness, and replacing the filter element.
Caterpillar cat 325 c excavator (prefix blx) service repair manual (blx00001 ...idkkdkmdm
This document provides instructions for removing and installing engine components on a 325C excavator, including:
- Removing and installing inlet and exhaust valves, using specialized tools to compress springs.
- Removing and installing inlet and exhaust valve guides using driver tools.
- Removing and installing inlet and exhaust valve seat inserts with an extractor tool.
- Removing the engine oil filter base using a strap wrench, taking care to contain any spilled fluids.
Precautions are provided to keep parts clean and contain fluids during disassembly and reassembly. Specialized tools are listed for each procedure.
Caterpillar cat 325 c excavator (prefix bla) service repair manual (bla00001 ...idkkdkmdm
This document provides instructions for removing and installing various engine components on a Caterpillar 325C excavator, including:
- Removing and installing the flywheel, which requires the use of lifting tools and torque wrenches.
- Removing the crankshaft rear seal using drilling and hammering tools, and removing any wear sleeves.
- Installing the new crankshaft rear seal with a seal installer tool.
- Additional procedures for removing and installing the vibration damper and pulley, flywheel housing, and rear seal carrier. Precautions are provided to keep parts clean and contain fluids.
Caterpillar cat 325 c excavator (prefix bkh) service repair manual (bkh00001 ...idkkdkmdm
The document provides instructions for installing a crankshaft wear sleeve on a 3126B engine if equipped. It describes using distorter rings and a seal distorter to remove the existing sleeve before cleaning and installing a new one. Proper cleaning of parts is emphasized to prevent premature wear.
Understanding Catalytic Converter Theft:
What is a Catalytic Converter?: Learn about the function of catalytic converters in vehicles and why they are targeted by thieves.
Why are They Stolen?: Discover the valuable metals inside catalytic converters (such as platinum, palladium, and rhodium) that make them attractive to criminals.
Steps to Prevent Catalytic Converter Theft:
Parking Strategies: Tips on where and how to park your vehicle to reduce the risk of theft, such as parking in well-lit areas or secure garages.
Protective Devices: Overview of various anti-theft devices available, including catalytic converter locks, shields, and alarms.
Etching and Marking: The benefits of etching your vehicle’s VIN on the catalytic converter or using a catalytic converter marking kit to make it traceable and less appealing to thieves.
Surveillance and Monitoring: Recommendations for using security cameras and motion-sensor lights to deter thieves.
Statistics and Insights:
Theft Rates by Borough: Analysis of data to determine which borough in NYC experiences the highest rate of catalytic converter thefts.
Recent Trends: Current trends and patterns in catalytic converter thefts to help you stay aware of emerging hotspots and tactics used by thieves.
Benefits of This Presentation:
Awareness: Increase your awareness about catalytic converter theft and its impact on vehicle owners.
Practical Tips: Gain actionable insights and tips to effectively prevent catalytic converter theft.
Local Insights: Understand the specific risks in different NYC boroughs, helping you take targeted preventive measures.
This presentation aims to equip you with the knowledge and tools needed to protect your vehicle from catalytic converter theft, ensuring you are prepared and proactive in safeguarding your property.
Expanding Access to Affordable At-Home EV Charging by Vanessa WarheitForth
Vanessa Warheit, Co-Founder of EV Charging for All, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
Charging Fueling & Infrastructure (CFI) Program Resources by Cat PleinForth
Cat Plein, Development & Communications Director of Forth, gave this presentation at the Forth and Electrification Coalition CFI Grant Program - Overview and Technical Assistance webinar on June 12, 2024.
Welcome to ASP Cranes, your trusted partner for crane solutions in Raipur, Chhattisgarh! With years of experience and a commitment to excellence, we offer a comprehensive range of crane services tailored to meet your lifting and material handling needs.
At ASP Cranes, we understand the importance of reliable and efficient crane operations in various industries, from construction and manufacturing to logistics and infrastructure development. That's why we strive to deliver top-notch solutions that enhance productivity, safety, and cost-effectiveness for our clients.
Our services include:
Crane Rental: Whether you need a crawler crane for heavy lifting or a hydraulic crane for versatile operations, we have a diverse fleet of well-maintained cranes available for rent. Our rental options are flexible and can be customized to suit your project requirements.
Crane Sales: Looking to invest in a crane for your business? We offer a wide selection of new and used cranes from leading manufacturers, ensuring you find the perfect equipment to match your needs and budget.
Crane Maintenance and Repair: To ensure optimal performance and safety, regular maintenance and timely repairs are essential for cranes. Our team of skilled technicians provides comprehensive maintenance and repair services to keep your equipment running smoothly and minimize downtime.
Crane Operator Training: Proper training is crucial for safe and efficient crane operation. We offer specialized training programs conducted by certified instructors to equip operators with the skills and knowledge they need to handle cranes effectively.
Custom Solutions: We understand that every project is unique, which is why we offer custom crane solutions tailored to your specific requirements. Whether you need modifications, attachments, or specialized equipment, we can design and implement solutions that meet your needs.
At ASP Cranes, customer satisfaction is our top priority. We are dedicated to delivering reliable, cost-effective, and innovative crane solutions that exceed expectations. Contact us today to learn more about our services and how we can support your project in Raipur, Chhattisgarh, and beyond. Let ASP Cranes be your trusted partner for all your crane needs!
Implementing ELDs or Electronic Logging Devices is slowly but surely becoming the norm in fleet management. Why? Well, integrating ELDs and associated connected vehicle solutions like fleet tracking devices lets businesses and their in-house fleet managers reap several benefits. Check out the post below to learn more.
EV Charging at MFH Properties by Whitaker JamiesonForth
Whitaker Jamieson, Senior Specialist at Forth, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
Charging Fueling & Infrastructure (CFI) Program by Kevin MillerForth
Kevin Miller, Senior Advisor, Business Models of the Joint Office of Energy and Transportation gave this presentation at the Forth and Electrification Coalition CFI Grant Program - Overview and Technical Assistance webinar on June 12, 2024.
Charging and Fueling Infrastructure Grant: Round 2 by Brandt HertensteinForth
Brandt Hertenstein, Program Manager of the Electrification Coalition gave this presentation at the Forth and Electrification Coalition CFI Grant Program - Overview and Technical Assistance webinar on June 12, 2024.
2. Service Training
BW 216 / 219 / 226 DH / PDH -4
Table of contents
Foreword A 1
Documentation A 2
General A 3
New features A 5
Technical data and adjustment values B 1
Maintenance C 1
Maintenance chart and table of fuels and lubricants C2
DEUTZ diesel engine 2012C with EMR D 1
Service side D 2
Starter side D 3
Lubrication oil circuit D 4
Coolant circuit D 5
Fuel system D 6
EMR D10
Trouble shooting D22
Diagnostics SERDIA D24
Checking and adjusting the valve clearance D26
Assembly of plug-type injection pump D28
Engine components D44
Travel system E 1
Travel pump E 3
Control E 7
Charge pressure relief valve E 8
High pressure relief valve E 9
Pressure override valve E11
Axle drive motor E14
Drum drive motor E17
Test and adjustment points, travel system E19
Trouble shooting travel system E27
3. Service Training
BW 216 / 219 / 226 DH / PDH -4
Vibration F 1
Vibration pump F 3
High pressure relief valves F 6
Control F 7
Vibration motor F 8
Drum F11
Test and adjustment points, vibration system F13
Trouble shooting vibration F15
Steering G 1
Charge pump G 2
Steering pump G 3
Steering valve G 5
Articulated joint G 7
Measuring and adjustment points G 9
Trouble shooting steering G10
Electrics H 1
Wiring diagram
Hydraulic diagram
4. Service Training
BW 216 / 219 / 226 DH / PDH -4 - A 1 -
Foreword and new features
Reliable construction equipment is of greatest advantage for all parties involved:
• for the customer/user it is a basis for an exact calculation of utilization periods and the completion of
projects as scheduled.
• in the rental business it means that the equipment can be reliably used and planned without having
to stock a large number of stand-by machines.
• for the manufacturer it means that customers are satisfied, provides him with a good image and gives
him a feeling of confidence.
It is BOMAG’s philosophy to design and produce the machines with highest possible reliability. This
aspect of simple and easy maintenance was one of the key issues when developing and designing the
machine:
• the location of components in the machine eases maintenance work,
• the high quality standard of BOMAG is the basis for the considerable extension of the service and
maintenance intervals.
• the After Sales Service of BOMAG, including excellent operating and maintenance instruction
manuals, high quality training courses and on-site machine demonstrations helps the customer to
maintain their machines in good condition over a long period of time.
Permanent training of BOMAG’s own service personnel as well as the service personnel of BOMAG
Profit Centres and dealers is therefore a general prerequisite for BOMAG’s excellent world-wide service.
This program of permanent training is only possible with appropriate and up-to-date training material for
trainers as well as persons attending the training courses.
This training manual has not only been written as a support for the professional work of the trainer, but
also for the trainees attending these training courses.
The different levels of product training demand, that the training performed by BOMAG, its Profit Centres
or its dealers reflects the high quality of the training conducted at the Training Centre at BOMAG in
Boppard. For this reason we invested a lot of time in the preparation of these materials .
The structure of this training manual enables us to change or up-date individual chapters in case of
alterations to the machine.
5. Service Training
BW 216 / 219 / 226 DH / PDH -4 - A 2 -
Documentation
This Service Training is valid for the following BOMAG single drum rollers of series 4:
BW 216 DH / PDH -4
BW 219 DH / PDH-4
BW 226 DH / PDH-4
with Deutz diesel engine BF6M 2012C EMR
For the BOMAG machines described in this training manual the following documentation is additionally
available:
1. Operating and maintenance instructions
2. Spare parts catalogue
3. Wiring diagram *
4. Hydraulic diagram *
5. Repair instructions
6. Service Information
* The document versions valid at the date of printing are part of this training manual.
Attention!
The currently valid part numbers for the documents can be taken from the Doclist or the
Customer Service page in the BOMAG (BOMAG Secured Area) in accordance with the serial
number of the machine.
6. Service Training
BW 216 / 219 / 226 DH / PDH -4 - A 3 -
General
The new BOMAG single drum rollers of series 4 are mainly further developments of their predecessors
of series 3.
These machines have been successfully and reliably used for years on construction sites all over the
world, especially in earth construction and on sanitary landfill sites.
High compaction power and excellent traction are characteristics, which are of utmost importance for
this type of machine.
All components installed in these machines are manufactured in series production and are subjected to
stringent quality tests. This guarantees a high level of reliability and safety.
As with many other BOMAG products, and here especially with the large single drum rollers of the new
generation, we have decided to use the same successful drive concept with diesel engine (water cooled)
and hydrostatic drives also for these machines. The hydrostatic drives transfer the output power of the
engine directly to drum, drive wheels and steering.
The drive wheels are driven by fast rotating hydraulic motors and axle, whereas the drum is driven by
slow running radial piston motors.
On construction machines the work place of the operator is of utmost importance. Under such working
conditions the health and safety of the operator must be the greatest concern.
The cabin is very spacious and clearly arranged. The driver’s seat is very comfortable and can be
individually adjusted for every operator, even for his weight.
All control elements and gauges are within the reach and in the sight of the operator.
A monitoring display with light emitting diodes and clear pictograms informs the operator about any
operating faults. The operator is therefore always informed about the present condition of the machine.
The generously glazed cabin with windscreen wiper and washer systems for front and rear windscreens,
as well as a heated rear windscreen, offers clear vision to all sides.
7. Service Training
BW 216 / 219 / 226 DH / PDH -4 - A 4 -
Important characteristics of the new generation of single drum rollers are
• strong ROPS/FOPS according to SAE-standard
• wear free service brake by closed hydrostatic travel circuits
• disc brakes in axle and drum drive motor serve as parking and emergency brakes
• high stability due to low centre of gravity and the use of an articulated joint
• operating safety due to the use of monitoring boards for all important system data
• automatic engine shut down after 15 seconds, if the engine temperature is too high
• automatic engine shut down after 10 seconds, if the coolant level is too low
and the engine oil pressure is too low.
The single drum rollers of series 4 are well designed down to the smallest detail, so that they can meet
the toughest demands on large scale construction sites all over the world.
8. Service Training
BW 216 / 219 / 226 DH / PDH -4 - A 5 -
New features
Themulti-functiontravelleverandthedisplay
Back Front
up
down
10. Service Training
BW 216 / 219 226 DH / PDH -4 - A -
Translation
Rückseite Back
Vorderseite Front
Rechts Right
Auf Up
Vibr. Taste Vibr. button
Links Left
Ab Down
INFO Teste 1 INFO button 1
INFO Taste 2 INFO button 2
Translation:
Fahrhebel Travel lever
Datensammler Data collector
Luftfilter Air filter
Blink. L Indic. l
Blink. R Indic. r
Licht an Lights on
D+ Signal D+ signal
Hyd. Ölfilt. Hyd. oil filter
Hyd. Temp. Hyd. temp.
Klimaanl. Aircon
Ampere Ampere
Wasserab. Water separ.
Kühl. Füll. Coolant level
Fahrhebel Travel lever
Stufenschalter Speed range switch
Sitzkontaktschalter Seat contact switch
Drucksensor Pressure sensor
Verstellung Control
Sensor Sensor
Vorderrahmen Front frame
Hinterrahmen Rear frame
Verstellung Control
Fahrmotor vorne Front travel motor
Neigungssensor Inclination sensor
Sensor Sensor
Verstellung Control
Fahrmotor hinten Rear vtravel motor
Fahrpumpe Travel pump
13. Service Training
BW 216 / 219 / 226 DH / PDH -4 - B 1 -
Technical data and adjustment values
The following pages contain technical data valid at the date of printing (see front page of this manual).
Attention!
The currently valid technical data and adjustment values can be taken from the BOMAG Intranet
or Extranet (BOMAG Secured Area) in accordance with the serial number of the machine.
14. BOMAG Central Service - Technical data and adjustment values
Status: 2005-08-05
Product type: BW 216 DH Serie 4
Type No.: 582 60
Serial numbers from: 101 582 60 1001
Engine:
Type: BF6M2012C
Combustion principle: 4-stroke-Diesel
Cooling: Water
Number of cylinders: 6
Power acc. to ISO 9249: 147 kW
Power data at nominal speed of: 2300 1/min
Low idle speed: 850+/-150 1/min
High idle speed: 2475+/-125 1/min
Spec. fuel consumption: 222 g/kWh
Valve clearance, inlet: 0,3 mm
Valve clearance, outlet: 0,5 mm
Opening pressure, injection valves: 250 bar
Starter voltage: 12 V
Starter power: 3,1 kW
Travel pump:
Type: 90R 075 (EP)
System: Axial piston-swash plate
Max. displacement: 75 cm3/U
Max. flow ratio: 75ccm x n l/min
High pressure limitation: 400 bar
Charge pressure, high idle: 25+/-1 bar
Reduction gear, drum:
Type: CR 51
Transmission ratio: 73,5
Travel motor, rear:
Type: 51D110 (EP)
System: Axial piston-bent axle
Max. displacement (stage 1): 110 cm3/U
Min. displacement (stage 2): 55,3 cm3/U
Perm. leak oil quantity: 2 + 10 l/min
Rinsing oil quantity: 10 l/min
Rinsing oil pressure limitation: 16 bar
Drum drive:
Type: 51C 110 (EP)
System: Axial piston-swash plate
Displacement stage 1:
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15. 110 cm3/U
Displacement stage 2: 31,4 cm3/U
Perm. leak oil quantity: 2 + 10 l/min
Rinsing oil quantity: 10 l/min
Rinsing oil pressure limitation: 16 bar
Vibration pump:
Type: 90R 075 (EP)
System: Axial piston-swash plate
Max. displacement: 75 cm3/U
Starting pressure: 365+/-65 bar
Operating pressure, soil dependent: ca.100 bar
Vibration motor:
Type: A2FM 56 HDD
System: Axial piston-bent axle
Displacement: 56 cm3/U
Frequency: 31 / 36 Hz
Amplitude: 2,0/0,9 mm
Rinsing oil quantity: 6 l/min
Rinsing oil pressure limitation: 13 bar
Steering and charge pump:
Type: HY/ZFS11/16
System: Gear pump
Displacement: 16 cm3/U
Max. steering pressure: 175+26 bar
Rear axle:
Type: CHC 193/66LD
Differential: No-Spin
Degree of locking: 100 %
Reduction ratio: 65,08
Filling capacities:
Engine coolant: 16 l (50% Water, 50% Anti-freeze agent on
Ethane-diol-basis)
Engine oil: 12,5 l (SAE 15W-40, API CG-4 (for details see
maintenance manual))
Hydraulic oil: 60 l (HVLP 46 VI 150)
Vibration bearing housing: 2x 0,8 l (SAE 15W-40, API SJ/CF)
Rear axle: 11 l (SAE 90 EP, API GL 5)
Rear axle wheel hubs: 2 l (SAE 90 EP, API GL 5)
Rear axle, transmission: 1,9 l (SAE 90 EP, API GL 5)
Reduction gear, drum: 3,2 l (SAE 90 EP, API GL 5)
AC refrigerant: 1400 g (R 134a)
Compressor oil (filling the system): 100 ml (PAG Öl)
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16. BOMAG Central Service - Technical data and adjustment values
Status: 2005-08-05
Product type: BW 219 DH Serie 4
Type No.: 582 70
Serial numbers from: 101 582 70 1001
Engine:
Type: BF6M2012C
Combustion principle: 4-stroke-Diesel
Cooling: Water
Number of cylinders: 6
Power acc. to ISO 9249: 147 kW
Power data at nominal speed of: 2300 1/min
Low idle speed: 850+/-150 1/min
High idle speed: 2475+/-125 1/min
Spec. fuel consumption: 222 g/kWh
Valve clearance, inlet: 0,3 mm
Valve clearance, outlet: 0,5 mm
Opening pressure, injection valves: 250 bar
Starter voltage: 12 V
Starter power: 3,1 kW
Travel pump:
Type: 90R 100 EP
System: Axial piston-swash plate
Max. displacement: 100 cm3/U
Max. flow ratio: 100ccm x n l/min
High pressure limitation: 435 +/-15 bar
Charge pressure, high idle: 26+/-1 bar
Reduction gear, drum:
Type: CR 51
Transmission ratio: 73,5
Travel motor, rear:
Type: 51D110 (EP)
System: Axial piston-bent axle
Max. displacement (stage 1): 110 cm3/U
Min. displacement (stage 2): 55,3 cm3/U
Perm. leak oil quantity: 2 + 10 l/min
Rinsing oil quantity: 10 l/min
Rinsing oil pressure limitation: 16 bar
Drum drive:
Type: 51C 110 (EP)
System: Axial piston-swash plate
Displacement stage 1:
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17. 110 cm3/U
Displacement stage 2: 31,4 cm3/U
Perm. leak oil quantity: 2 + 10 l/min
Rinsing oil quantity: 10 l/min
Rinsing oil pressure limitation: 16 bar
Vibration pump:
Type: 90R 075 (EP)
System: Axial piston-swash plate
Max. displacement: 75 cm3/U
Starting pressure: 365+/-65 bar
Operating pressure, soil dependent: ca.100 bar
Vibration motor:
Type: A2FM 63 HDD
System: Axial piston-bent axle
Displacement: 63 cm3/U
Frequency: 26 / 31 Hz
Amplitude: 2,0/0,9 mm
Rinsing oil quantity: 6 l/min
Rinsing oil pressure limitation: 13 bar
Steering and charge pump:
Type: HY/ZFS11/16
System: Gear pump
Displacement: 16 cm3/U
Max. steering pressure: 175+26 bar
Rear axle:
Type: CHC 193/55
Differential: No-Spin
Degree of locking: 100 %
Reduction ratio: 93,74
Filling capacities:
Engine coolant: 16 l (50% Water, 50% Anti-freeze agent on
Ethane-diol-basis)
Engine oil: 12,5 l (SAE 15W-40, API CG-4 (for details see
maintenance manual))
Hydraulic oil: 60 l (HVLP 46 VI 150)
Vibration bearing housing: 2x 0,8 l (SAE 15W-40, API SJ/CF)
Rear axle: 11 l (SAE 90 EP, API GL 5)
Rear axle wheel hubs: 2 l (SAE 90 EP, API GL 5)
Rear axle, transmission: 1,9 l (SAE 90 EP, API GL 5)
Reduction gear, drum: 3,2 l (SAE 90 EP, API GL 5)
AC refrigerant: 1400 g (R 134a)
Compressor oil (filling the system): 100 ml (PAG Öl)
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19. BOMAG Central Service - Technical data and adjustment values
Status: 2005-08-05
Product type: BW 226 DH Serie 4
Type No.: 582 80
Serial numbers from: 101 582 80 1001
Engine:
Type: BF6M2012C
Combustion principle: 4-stroke-Diesel
Cooling: Water
Number of cylinders: 6
Power acc. to ISO 9249: 147 kW
Power data at nominal speed of: 2300 1/min
Low idle speed: 850+/-150 1/min
High idle speed: 2475+/-125 1/min
Spec. fuel consumption: 222 g/kWh
Valve clearance, inlet: 0,3 mm
Valve clearance, outlet: 0,5 mm
Opening pressure, injection valves: 250 bar
Starter voltage: 12 V
Starter power: 3,1 kW
Travel pump:
Type: 90R 100 EP
System: Axial piston-swash plate
Max. displacement: 100 cm3/U
Max. flow ratio: 100ccm x n l/min
High pressure limitation: 435 +/-15 bar
Charge pressure, high idle: 26+/-1 bar
Reduction gear, drum:
Type: 715 C 3B
Transmission ratio: 129,2
Travel motor, rear:
Type: 51D110 (EP)
System: Axial piston-bent axle
Max. displacement (stage 1): 110 cm3/U
Min. displacement (stage 2): 55,3 cm3/U
Perm. leak oil quantity: 2 + 10 l/min
Rinsing oil quantity: 10 l/min
Rinsing oil pressure limitation: 16 bar
Drum drive:
Type: 51C 110 (EP)
System: Axial piston-swash plate
Displacement stage 1:
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20. 110 cm3/U
Displacement stage 2: 31,4 cm3/U
Perm. leak oil quantity: 2 + 10 l/min
Rinsing oil quantity: 10 l/min
Rinsing oil pressure limitation: 16 bar
Vibration pump:
Type: 90R 075 (EP)
System: Axial piston-swash plate
Max. displacement: 75 cm3/U
Starting pressure: 365+/-65 bar
Operating pressure, soil dependent: ca.100 bar
Vibration motor:
Type: A2FM 80 HDD
System: Axial piston-bent axle
Displacement: 80 cm3/U
Frequency: 26 / 26 Hz
Amplitude: 2,1/1,1 mm
Rinsing oil quantity: 6 l/min
Rinsing oil pressure limitation: 13 bar
Steering and charge pump:
Type: HY/ZFS11/16
System: Gear pump
Displacement: 16 cm3/U
Max. steering pressure: 175+26 bar
Steering valve:
Type: OSPC 500 ON
System: Rotary valve
Rear axle:
Type: CHC 193/55
Differential: No-Spin
Degree of locking: 100 %
Reduction ratio: 93,74
Filling capacities:
Engine coolant: 16 l (50% Water, 50% Anti-freeze agent on
Ethane-diol-basis)
Engine oil: 12,5 l (SAE 15W-40, API CG-4 (for details see
maintenance manual))
Hydraulic oil: 60 l (HVLP 46 VI 150)
Vibration bearing housing: 2x 0,8 l (SAE 15W-40, API SJ/CF)
Rear axle: 11 l (SAE 90 EP, API GL 5)
Rear axle wheel hubs: 2 l (SAE 90 EP, API GL 5)
Rear axle, transmission: 1,9 l (SAE 90 EP, API GL 5)
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