This document provides service training information for BOMAG single drum rollers models BW 216 DH/PDH-4, BW 219 DH/PDH-4, and BW 226 DH/PDH-4. It includes technical specifications, adjustment values, diagrams of engine and hydraulic systems, maintenance procedures, and troubleshooting guides. The machines are powered by a Deutz 6-cylinder diesel engine and use hydrostatic drives for drum, travel, and steering. The document is intended to train service personnel on servicing and repairing these rollers.
Bomag bw 179 pdh 4 single drum rollers service repair manualfjskekdmmem
This document provides technical data and adjustment values for the BW 177 DH Series 4 single drum roller, including specifications for the Deutz diesel engine, hydrostatic travel pump, drum drive motor, vibration pump, steering pump, rear axle, and recommended filling capacities. The machine's serial number range and manufacture dates are also listed to ensure the correct documentation is referenced.
Bomag bw 177 d 4 single drum rollers service repair manualfjsqazkekdmme
This document provides information about service training for the BOMAG BW 177 D-4 single drum roller. It includes a table of contents, introduction, technical specifications, maintenance schedules and instructions for various components. The maintenance section outlines maintenance tasks to be performed at regular intervals up to 5,000 operating hours. It also provides details on engine type, hydraulic systems, travel systems, vibration, steering and electrical systems.
Bomag bw 141 ac 4 tandem rollers service repair manualpfiskdmjekm
The document provides technical specifications for Tandem Rollers including the BW 141, BW 154, and BW 154 AM models. It includes details on the diesel engine, hydraulic pumps and motors, drum gearboxes, vibration systems, and other components. Technical data such as pump displacements, motor types, pressure settings, and fluid capacities are presented.
This document is the service manual for MerCruiser #24 GM V-8 305 CID (5.0L) / 350 CID (5.7L) marine engines. The manual contains sections on important information, removal and installation, the engine, electrical systems, fuel systems, cooling systems, exhaust systems, drives, power steering systems and troubleshooting. It provides information and instructions for mechanics to service these MerCruiser engines.
This document provides service information for a GM 4 cylinder 181 cid (3.0L) marine engine. It includes general safety information and outlines the sections contained in the service manual, which cover important information, removal and installation, the engine, electrical, fuel, cooling, exhaust and power steering systems. It describes how to properly use the manual and read parts manuals. It also includes information on engine identification, rotation, testing new engines, and factors that affect boat performance such as the boat bottom, marine fouling, weight distribution and more.
Mercury mercruiser marine engines #28 bravo sterndrives service repair manualjfjskekdhnejd
This document is the service manual for MerCruiser #28 Bravo Sterndrives. It provides information on maintenance, troubleshooting, removal and installation procedures. The manual begins with important safety notices and outlines the document structure. Subsequent sections cover lubrication and maintenance schedules, troubleshooting common issues, and detailed removal and installation instructions for sterndrive components. Torque specifications, lubricants and tools required are also listed throughout.
Komatsu sk510 5 skid steer loader service repair manual (sn 37 df00001 and up)jfjskekdhnejd
This document is a shop manual for the SK510-5 skid-steer loader. It provides information on structure and function, testing and adjusting procedures, disassembly and assembly instructions, and maintenance standards. The manual contains safety precautions that must be followed when servicing equipment. It explains how to properly lift heavy components using hoists or cranes. Standard tightening torques are also provided for bolts, nuts, and other fasteners.
Komatsu ck25 1 skid steer loader service repair manual (sn f00003 and up)jfjskekdhnejd
This document provides an overview and safety instructions for operating a CK25-1 Crawler Skid-Steer Loader. It contains sections on safety, testing and adjusting procedures, removal and installation instructions, maintenance standards, and other technical information. Safety is emphasized, including wearing proper protective equipment and following lockout procedures before performing any repairs or maintenance.
Bomag bw 179 pdh 4 single drum rollers service repair manualfjskekdmmem
This document provides technical data and adjustment values for the BW 177 DH Series 4 single drum roller, including specifications for the Deutz diesel engine, hydrostatic travel pump, drum drive motor, vibration pump, steering pump, rear axle, and recommended filling capacities. The machine's serial number range and manufacture dates are also listed to ensure the correct documentation is referenced.
Bomag bw 177 d 4 single drum rollers service repair manualfjsqazkekdmme
This document provides information about service training for the BOMAG BW 177 D-4 single drum roller. It includes a table of contents, introduction, technical specifications, maintenance schedules and instructions for various components. The maintenance section outlines maintenance tasks to be performed at regular intervals up to 5,000 operating hours. It also provides details on engine type, hydraulic systems, travel systems, vibration, steering and electrical systems.
Bomag bw 141 ac 4 tandem rollers service repair manualpfiskdmjekm
The document provides technical specifications for Tandem Rollers including the BW 141, BW 154, and BW 154 AM models. It includes details on the diesel engine, hydraulic pumps and motors, drum gearboxes, vibration systems, and other components. Technical data such as pump displacements, motor types, pressure settings, and fluid capacities are presented.
This document is the service manual for MerCruiser #24 GM V-8 305 CID (5.0L) / 350 CID (5.7L) marine engines. The manual contains sections on important information, removal and installation, the engine, electrical systems, fuel systems, cooling systems, exhaust systems, drives, power steering systems and troubleshooting. It provides information and instructions for mechanics to service these MerCruiser engines.
This document provides service information for a GM 4 cylinder 181 cid (3.0L) marine engine. It includes general safety information and outlines the sections contained in the service manual, which cover important information, removal and installation, the engine, electrical, fuel, cooling, exhaust and power steering systems. It describes how to properly use the manual and read parts manuals. It also includes information on engine identification, rotation, testing new engines, and factors that affect boat performance such as the boat bottom, marine fouling, weight distribution and more.
Mercury mercruiser marine engines #28 bravo sterndrives service repair manualjfjskekdhnejd
This document is the service manual for MerCruiser #28 Bravo Sterndrives. It provides information on maintenance, troubleshooting, removal and installation procedures. The manual begins with important safety notices and outlines the document structure. Subsequent sections cover lubrication and maintenance schedules, troubleshooting common issues, and detailed removal and installation instructions for sterndrive components. Torque specifications, lubricants and tools required are also listed throughout.
Komatsu sk510 5 skid steer loader service repair manual (sn 37 df00001 and up)jfjskekdhnejd
This document is a shop manual for the SK510-5 skid-steer loader. It provides information on structure and function, testing and adjusting procedures, disassembly and assembly instructions, and maintenance standards. The manual contains safety precautions that must be followed when servicing equipment. It explains how to properly lift heavy components using hoists or cranes. Standard tightening torques are also provided for bolts, nuts, and other fasteners.
Komatsu ck25 1 skid steer loader service repair manual (sn f00003 and up)jfjskekdhnejd
This document provides an overview and safety instructions for operating a CK25-1 Crawler Skid-Steer Loader. It contains sections on safety, testing and adjusting procedures, removal and installation instructions, maintenance standards, and other technical information. Safety is emphasized, including wearing proper protective equipment and following lockout procedures before performing any repairs or maintenance.
Komatsu d63 e 12 dozer bulldozer service repair manual (sn 2001 and up)jfjskekdhnejd
1) The document is a shop manual that provides instructions for maintenance, repair, and troubleshooting of a Bulldozer model D63E-12 from serial numbers 2001 and up.
2) It consists of several sections that cover specifications, structure and functions, standard values, testing and adjusting procedures, troubleshooting guides, and disassembly/reassembly instructions for components.
3) The sections and subsections are organized by topic and each has a corresponding form number to allow for filing in a binder according to the manual's instructions.
Daewoo doosan de12 tis diesel engine service repair manualjfjskekdhnejd
This maintenance manual provides instructions for maintaining DAEWOO DE series diesel engines, specifically models DE12, DE12T, DE12TI, and DE12TIS. It describes the engine components and specifications. Proper maintenance like checking coolant concentration and fan belt tension are described. Technicians should follow the instructions to prevent issues and keep engines performing optimally for long-term use.
Daewoo doosan de12 ti diesel engine service repair manualjfjskekdhnejd
This maintenance manual provides instructions for maintaining DAEWOO DE series diesel engines, models DE12, DE12T, DE12TI, and DE12TIS. It describes the engine components and specifications. Proper maintenance like checking coolant concentration and fan belt tension are important to maintain optimum engine performance and durability. The manual explains maintenance procedures and includes symbols to indicate removal, installation, cleaning, and other service operations.
Daewoo doosan de12 diesel engine service repair manualjfjskekdhnejd
This maintenance manual provides instructions for maintaining Daewoo DE series diesel engines, including the DE12, DE12T, DE12TI, and DE12TIS models. It describes the engine components and specifications. The manual includes symbols to indicate maintenance tasks and safety instructions for preventing environmental damage when disposing of waste. It aims to help customers and distributors properly operate and maintain the engines to retain maximum performance over the long term.
Crown ws2000 series forklift service repair manualjfjskekdhnejd
This document is a service and parts manual for a series of lift trucks. It contains sections on maintenance, lubrication, adjustments, repairs, and inspections for various components of the trucks including the hydraulic system, drive unit, electrical systems, brakes, steering, mast, cylinders, and forks. The manual provides maintenance schedules, diagrams, part numbers, and repair instructions.
Crown wp2300 s series pallet truck service repair manualjfjskekdhnejd
This document provides revisions and additions to the maintenance manual for the WP2300S Series order. Revisions include general corrections and additions to text pages, as well as additions and updates to electrical and hydraulic components used beginning with specific serial numbers. The document outlines revisions made to sections on safety switches, platform controls, diagrams, parameter settings, and troubleshooting guides. It provides an overview of the key changes and updates made to the maintenance instructions and repair information for technicians working on these trucks.
Crown wp2300 series pallet truck service repair manualjfjskekdhnejd
The document provides an overview of maintenance and repair for a WP2300 series truck. It includes sections on lubrication and adjustment, hydraulics, drive unit, electrics, brakes, steering, lifting mechanism, cylinders, electrical diagrams and hydraulic schematics. Safety symbols and notes are defined. The manual is intended for trained service personnel and does not include operating instructions. Replacement parts should reference the truck specification, model, and serial numbers.
Crown wp2000 s series pallet truck service repair manualjfjskekdhnejd
This document is a service manual that provides maintenance and repair instructions for a WP2000S series truck. It contains sections on safety, introduction, lubrication and adjustment, hydraulics, drive unit, electrics, brakes, steering, lifting mechanism, cylinders, and electrical diagrams. The introduction section outlines the purpose and structure of the manual, and notes that replacement parts orders and service training can be obtained through Crown dealers.
This document provides instructions for disassembling a travel motor from an excavator model 326D2 L. The 27 step procedure includes removing the head, brake piston, plates, and friction discs. Special tools are required to remove components like the rotating assembly, bearing races, and retaining rings. Technicians are advised to mark components like the pistons and barrel assembly to ensure correct reassembly.
The document provides instructions for disassembling a travel motor. It begins by having the technician remove the travel motor from the excavator and clean the outside. The technician is then instructed to fasten the motor vertically and mark it for alignment before disassembling. The summary proceeds to list the 27 steps to disassemble the various components of the travel motor, including removing the head, brake piston, barrel assembly, and shaft assembly. Tools required for the disassembly are also provided in a table.
The document provides instructions for disassembling a travel motor from an excavator. It describes 28 steps to fully disassemble the travel motor, removing components like the head assembly, housing assembly, brake piston, springs, seals, and other internal parts. Precautions are provided to watch for spring forces and use lifting devices due to the weight of some components. Detailed illustrations accompany each step for clarity.
Caterpillar cat 325 d mh excavator (prefix rjk) service repair manual (rjk000...jfjskekdhnejd
This document provides instructions for disassembling and assembling the travel motor of a 325D Material Handler excavator. The disassembly process involves removing 28 different components of the travel motor including the head, port plate, springs, brake piston, plates, and seals. The assembly process describes installing these 28 components in reverse order and notes that all seals and gaskets must be replaced and components cleaned before assembly. Precise alignment and installation of components is emphasized to ensure proper function.
Caterpillar cat 325 d mh excavator (prefix c4h) service repair manual (c4h000...jfjskekdhnejd
This document provides instructions to disassemble a final drive on a 325D MH EXCAVATOR. It outlines 31 steps to remove components like the cover, gears, carrier assemblies, housing and seals. Special tools are required and cleanliness is important to prevent dirt from entering during reassembly. The procedure includes notes on alignment marks, weights of parts, and disassembling planetary gears within carrier assemblies.
Caterpillar cat 325 c excavator (prefix s2c) service repair manual (s2c00001 ...jfjskekdhnejd
The document provides instructions for removing and installing inlet and exhaust valves, valve guides, and valve seat inserts on a 3126B engine. It describes the required tools and multi-step procedures for each task, including compressing springs, removing retainers, and tapping guides into place. Safety notices warn of potential injury from parts propelled by springs and ensure clean parts to prevent premature wear.
Caterpillar cat 325 c excavator (prefix dtf) service repair manual (dtf00001 ...jfjskekdhnejd
This document provides instructions for removing and installing various engine components on a 325C excavator including:
1) The alternator, which involves disconnecting cables and removing bolts and nuts.
2) The electric starting motor, which requires removing wires, brackets and bolts.
3) The primary fuel filter and base, which involves disconnecting hoses and removing bolts.
4) The water separator, requiring draining fluid, removing hoses and harness, and replacing the filter element.
Caterpillar cat 325 c excavator (prefix blx) service repair manual (blx00001 ...jfjskekdhnejd
This document provides instructions for removing and installing engine components on a 325C excavator, including:
- Removing and installing inlet and exhaust valves, using specialized tools to compress springs.
- Removing and installing valve guides with driver tools.
- Removing and installing valve seat inserts with an extractor tool.
- Removing the engine oil filter base using a strap wrench. Detailed steps and illustrations are provided for each procedure.
Caterpillar cat 325 c excavator (prefix bla) service repair manual (bla00001 ...jfjskekdhnejd
This document provides instructions for removing and installing various engine components on a Caterpillar 325C excavator, including:
- Removing and installing the flywheel, which requires the use of lifting tools and torque wrenches.
- Removing the crankshaft rear seal using drilling and hammering tools, and removing any wear sleeves.
- Installing the new crankshaft rear seal with a seal installer tool.
- Additional procedures for a crankshaft rear seal carrier, vibration damper, pulley, and flywheel housing that require cleaning surfaces and applying threadlock compounds.
Caterpillar cat 325 c excavator (prefix bkt) service repair manual (bkt00001 ...jfjskekdhnejd
This document provides instructions for removing and installing various components of a 325C excavator engine, including:
- Removing and installing the flywheel, which involves using lifting tools and bolts.
- Removing the crankshaft rear seal, which requires drilling holes and using slide hammers and distorters.
- Installing the crankshaft rear seal using a seal installer.
- Procedures for removing and installing the flywheel housing, vibration damper, and pulley are also provided. Tools are listed and safety notices are included.
Caterpillar cat 325 c excavator (prefix bkh) service repair manual (bkh00001 ...jfjskekdhnejd
The document provides instructions for installing a crankshaft wear sleeve on a 3126B engine if equipped. It describes using distorter rings and a seal distorter to remove an existing wear sleeve by creating creases around it to loosen it from the crankshaft. It also notes that wear sleeves are not factory installed and come with replacement rear seals.
Charging Fueling & Infrastructure (CFI) Program by Kevin MillerForth
Kevin Miller, Senior Advisor, Business Models of the Joint Office of Energy and Transportation gave this presentation at the Forth and Electrification Coalition CFI Grant Program - Overview and Technical Assistance webinar on June 12, 2024.
Komatsu d63 e 12 dozer bulldozer service repair manual (sn 2001 and up)jfjskekdhnejd
1) The document is a shop manual that provides instructions for maintenance, repair, and troubleshooting of a Bulldozer model D63E-12 from serial numbers 2001 and up.
2) It consists of several sections that cover specifications, structure and functions, standard values, testing and adjusting procedures, troubleshooting guides, and disassembly/reassembly instructions for components.
3) The sections and subsections are organized by topic and each has a corresponding form number to allow for filing in a binder according to the manual's instructions.
Daewoo doosan de12 tis diesel engine service repair manualjfjskekdhnejd
This maintenance manual provides instructions for maintaining DAEWOO DE series diesel engines, specifically models DE12, DE12T, DE12TI, and DE12TIS. It describes the engine components and specifications. Proper maintenance like checking coolant concentration and fan belt tension are described. Technicians should follow the instructions to prevent issues and keep engines performing optimally for long-term use.
Daewoo doosan de12 ti diesel engine service repair manualjfjskekdhnejd
This maintenance manual provides instructions for maintaining DAEWOO DE series diesel engines, models DE12, DE12T, DE12TI, and DE12TIS. It describes the engine components and specifications. Proper maintenance like checking coolant concentration and fan belt tension are important to maintain optimum engine performance and durability. The manual explains maintenance procedures and includes symbols to indicate removal, installation, cleaning, and other service operations.
Daewoo doosan de12 diesel engine service repair manualjfjskekdhnejd
This maintenance manual provides instructions for maintaining Daewoo DE series diesel engines, including the DE12, DE12T, DE12TI, and DE12TIS models. It describes the engine components and specifications. The manual includes symbols to indicate maintenance tasks and safety instructions for preventing environmental damage when disposing of waste. It aims to help customers and distributors properly operate and maintain the engines to retain maximum performance over the long term.
Crown ws2000 series forklift service repair manualjfjskekdhnejd
This document is a service and parts manual for a series of lift trucks. It contains sections on maintenance, lubrication, adjustments, repairs, and inspections for various components of the trucks including the hydraulic system, drive unit, electrical systems, brakes, steering, mast, cylinders, and forks. The manual provides maintenance schedules, diagrams, part numbers, and repair instructions.
Crown wp2300 s series pallet truck service repair manualjfjskekdhnejd
This document provides revisions and additions to the maintenance manual for the WP2300S Series order. Revisions include general corrections and additions to text pages, as well as additions and updates to electrical and hydraulic components used beginning with specific serial numbers. The document outlines revisions made to sections on safety switches, platform controls, diagrams, parameter settings, and troubleshooting guides. It provides an overview of the key changes and updates made to the maintenance instructions and repair information for technicians working on these trucks.
Crown wp2300 series pallet truck service repair manualjfjskekdhnejd
The document provides an overview of maintenance and repair for a WP2300 series truck. It includes sections on lubrication and adjustment, hydraulics, drive unit, electrics, brakes, steering, lifting mechanism, cylinders, electrical diagrams and hydraulic schematics. Safety symbols and notes are defined. The manual is intended for trained service personnel and does not include operating instructions. Replacement parts should reference the truck specification, model, and serial numbers.
Crown wp2000 s series pallet truck service repair manualjfjskekdhnejd
This document is a service manual that provides maintenance and repair instructions for a WP2000S series truck. It contains sections on safety, introduction, lubrication and adjustment, hydraulics, drive unit, electrics, brakes, steering, lifting mechanism, cylinders, and electrical diagrams. The introduction section outlines the purpose and structure of the manual, and notes that replacement parts orders and service training can be obtained through Crown dealers.
This document provides instructions for disassembling a travel motor from an excavator model 326D2 L. The 27 step procedure includes removing the head, brake piston, plates, and friction discs. Special tools are required to remove components like the rotating assembly, bearing races, and retaining rings. Technicians are advised to mark components like the pistons and barrel assembly to ensure correct reassembly.
The document provides instructions for disassembling a travel motor. It begins by having the technician remove the travel motor from the excavator and clean the outside. The technician is then instructed to fasten the motor vertically and mark it for alignment before disassembling. The summary proceeds to list the 27 steps to disassemble the various components of the travel motor, including removing the head, brake piston, barrel assembly, and shaft assembly. Tools required for the disassembly are also provided in a table.
The document provides instructions for disassembling a travel motor from an excavator. It describes 28 steps to fully disassemble the travel motor, removing components like the head assembly, housing assembly, brake piston, springs, seals, and other internal parts. Precautions are provided to watch for spring forces and use lifting devices due to the weight of some components. Detailed illustrations accompany each step for clarity.
Caterpillar cat 325 d mh excavator (prefix rjk) service repair manual (rjk000...jfjskekdhnejd
This document provides instructions for disassembling and assembling the travel motor of a 325D Material Handler excavator. The disassembly process involves removing 28 different components of the travel motor including the head, port plate, springs, brake piston, plates, and seals. The assembly process describes installing these 28 components in reverse order and notes that all seals and gaskets must be replaced and components cleaned before assembly. Precise alignment and installation of components is emphasized to ensure proper function.
Caterpillar cat 325 d mh excavator (prefix c4h) service repair manual (c4h000...jfjskekdhnejd
This document provides instructions to disassemble a final drive on a 325D MH EXCAVATOR. It outlines 31 steps to remove components like the cover, gears, carrier assemblies, housing and seals. Special tools are required and cleanliness is important to prevent dirt from entering during reassembly. The procedure includes notes on alignment marks, weights of parts, and disassembling planetary gears within carrier assemblies.
Caterpillar cat 325 c excavator (prefix s2c) service repair manual (s2c00001 ...jfjskekdhnejd
The document provides instructions for removing and installing inlet and exhaust valves, valve guides, and valve seat inserts on a 3126B engine. It describes the required tools and multi-step procedures for each task, including compressing springs, removing retainers, and tapping guides into place. Safety notices warn of potential injury from parts propelled by springs and ensure clean parts to prevent premature wear.
Caterpillar cat 325 c excavator (prefix dtf) service repair manual (dtf00001 ...jfjskekdhnejd
This document provides instructions for removing and installing various engine components on a 325C excavator including:
1) The alternator, which involves disconnecting cables and removing bolts and nuts.
2) The electric starting motor, which requires removing wires, brackets and bolts.
3) The primary fuel filter and base, which involves disconnecting hoses and removing bolts.
4) The water separator, requiring draining fluid, removing hoses and harness, and replacing the filter element.
Caterpillar cat 325 c excavator (prefix blx) service repair manual (blx00001 ...jfjskekdhnejd
This document provides instructions for removing and installing engine components on a 325C excavator, including:
- Removing and installing inlet and exhaust valves, using specialized tools to compress springs.
- Removing and installing valve guides with driver tools.
- Removing and installing valve seat inserts with an extractor tool.
- Removing the engine oil filter base using a strap wrench. Detailed steps and illustrations are provided for each procedure.
Caterpillar cat 325 c excavator (prefix bla) service repair manual (bla00001 ...jfjskekdhnejd
This document provides instructions for removing and installing various engine components on a Caterpillar 325C excavator, including:
- Removing and installing the flywheel, which requires the use of lifting tools and torque wrenches.
- Removing the crankshaft rear seal using drilling and hammering tools, and removing any wear sleeves.
- Installing the new crankshaft rear seal with a seal installer tool.
- Additional procedures for a crankshaft rear seal carrier, vibration damper, pulley, and flywheel housing that require cleaning surfaces and applying threadlock compounds.
Caterpillar cat 325 c excavator (prefix bkt) service repair manual (bkt00001 ...jfjskekdhnejd
This document provides instructions for removing and installing various components of a 325C excavator engine, including:
- Removing and installing the flywheel, which involves using lifting tools and bolts.
- Removing the crankshaft rear seal, which requires drilling holes and using slide hammers and distorters.
- Installing the crankshaft rear seal using a seal installer.
- Procedures for removing and installing the flywheel housing, vibration damper, and pulley are also provided. Tools are listed and safety notices are included.
Caterpillar cat 325 c excavator (prefix bkh) service repair manual (bkh00001 ...jfjskekdhnejd
The document provides instructions for installing a crankshaft wear sleeve on a 3126B engine if equipped. It describes using distorter rings and a seal distorter to remove an existing wear sleeve by creating creases around it to loosen it from the crankshaft. It also notes that wear sleeves are not factory installed and come with replacement rear seals.
Charging Fueling & Infrastructure (CFI) Program by Kevin MillerForth
Kevin Miller, Senior Advisor, Business Models of the Joint Office of Energy and Transportation gave this presentation at the Forth and Electrification Coalition CFI Grant Program - Overview and Technical Assistance webinar on June 12, 2024.
Expanding Access to Affordable At-Home EV Charging by Vanessa WarheitForth
Vanessa Warheit, Co-Founder of EV Charging for All, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
Dahua provides a comprehensive guide on how to install their security camera systems. Learn about the different types of cameras and system components, as well as the installation process.
Implementing ELDs or Electronic Logging Devices is slowly but surely becoming the norm in fleet management. Why? Well, integrating ELDs and associated connected vehicle solutions like fleet tracking devices lets businesses and their in-house fleet managers reap several benefits. Check out the post below to learn more.
Understanding Catalytic Converter Theft:
What is a Catalytic Converter?: Learn about the function of catalytic converters in vehicles and why they are targeted by thieves.
Why are They Stolen?: Discover the valuable metals inside catalytic converters (such as platinum, palladium, and rhodium) that make them attractive to criminals.
Steps to Prevent Catalytic Converter Theft:
Parking Strategies: Tips on where and how to park your vehicle to reduce the risk of theft, such as parking in well-lit areas or secure garages.
Protective Devices: Overview of various anti-theft devices available, including catalytic converter locks, shields, and alarms.
Etching and Marking: The benefits of etching your vehicle’s VIN on the catalytic converter or using a catalytic converter marking kit to make it traceable and less appealing to thieves.
Surveillance and Monitoring: Recommendations for using security cameras and motion-sensor lights to deter thieves.
Statistics and Insights:
Theft Rates by Borough: Analysis of data to determine which borough in NYC experiences the highest rate of catalytic converter thefts.
Recent Trends: Current trends and patterns in catalytic converter thefts to help you stay aware of emerging hotspots and tactics used by thieves.
Benefits of This Presentation:
Awareness: Increase your awareness about catalytic converter theft and its impact on vehicle owners.
Practical Tips: Gain actionable insights and tips to effectively prevent catalytic converter theft.
Local Insights: Understand the specific risks in different NYC boroughs, helping you take targeted preventive measures.
This presentation aims to equip you with the knowledge and tools needed to protect your vehicle from catalytic converter theft, ensuring you are prepared and proactive in safeguarding your property.
Charging Fueling & Infrastructure (CFI) Program Resources by Cat PleinForth
Cat Plein, Development & Communications Director of Forth, gave this presentation at the Forth and Electrification Coalition CFI Grant Program - Overview and Technical Assistance webinar on June 12, 2024.
EV Charging at MFH Properties by Whitaker JamiesonForth
Whitaker Jamieson, Senior Specialist at Forth, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
Charging and Fueling Infrastructure Grant: Round 2 by Brandt HertensteinForth
Brandt Hertenstein, Program Manager of the Electrification Coalition gave this presentation at the Forth and Electrification Coalition CFI Grant Program - Overview and Technical Assistance webinar on June 12, 2024.
2. Service Training
BW 216 / 219 / 226 DH / PDH -4
Table of contents
Foreword A 1
Documentation A 2
General A 3
New features A 5
Technical data and adjustment values B 1
Maintenance C 1
Maintenance chart and table of fuels and lubricants C2
DEUTZ diesel engine 2012C with EMR D 1
Service side D 2
Starter side D 3
Lubrication oil circuit D 4
Coolant circuit D 5
Fuel system D 6
EMR D10
Trouble shooting D22
Diagnostics SERDIA D24
Checking and adjusting the valve clearance D26
Assembly of plug-type injection pump D28
Engine components D44
Travel system E 1
Travel pump E 3
Control E 7
Charge pressure relief valve E 8
High pressure relief valve E 9
Pressure override valve E11
Axle drive motor E14
Drum drive motor E17
Test and adjustment points, travel system E19
Trouble shooting travel system E27
3. Service Training
BW 216 / 219 / 226 DH / PDH -4
Vibration F 1
Vibration pump F 3
High pressure relief valves F 6
Control F 7
Vibration motor F 8
Drum F11
Test and adjustment points, vibration system F13
Trouble shooting vibration F15
Steering G 1
Charge pump G 2
Steering pump G 3
Steering valve G 5
Articulated joint G 7
Measuring and adjustment points G 9
Trouble shooting steering G10
Electrics H 1
Wiring diagram
Hydraulic diagram
4. Service Training
BW 216 / 219 / 226 DH / PDH -4 - A 1 -
Foreword and new features
Reliable construction equipment is of greatest advantage for all parties involved:
• for the customer/user it is a basis for an exact calculation of utilization periods and the completion of
projects as scheduled.
• in the rental business it means that the equipment can be reliably used and planned without having
to stock a large number of stand-by machines.
• for the manufacturer it means that customers are satisfied, provides him with a good image and gives
him a feeling of confidence.
It is BOMAG’s philosophy to design and produce the machines with highest possible reliability. This
aspect of simple and easy maintenance was one of the key issues when developing and designing the
machine:
• the location of components in the machine eases maintenance work,
• the high quality standard of BOMAG is the basis for the considerable extension of the service and
maintenance intervals.
• the After Sales Service of BOMAG, including excellent operating and maintenance instruction
manuals, high quality training courses and on-site machine demonstrations helps the customer to
maintain their machines in good condition over a long period of time.
Permanent training of BOMAG’s own service personnel as well as the service personnel of BOMAG
Profit Centres and dealers is therefore a general prerequisite for BOMAG’s excellent world-wide service.
This program of permanent training is only possible with appropriate and up-to-date training material for
trainers as well as persons attending the training courses.
This training manual has not only been written as a support for the professional work of the trainer, but
also for the trainees attending these training courses.
The different levels of product training demand, that the training performed by BOMAG, its Profit Centres
or its dealers reflects the high quality of the training conducted at the Training Centre at BOMAG in
Boppard. For this reason we invested a lot of time in the preparation of these materials .
The structure of this training manual enables us to change or up-date individual chapters in case of
alterations to the machine.
5. Service Training
BW 216 / 219 / 226 DH / PDH -4 - A 2 -
Documentation
This Service Training is valid for the following BOMAG single drum rollers of series 4:
BW 216 DH / PDH -4
BW 219 DH / PDH-4
BW 226 DH / PDH-4
with Deutz diesel engine BF6M 2012C EMR
For the BOMAG machines described in this training manual the following documentation is additionally
available:
1. Operating and maintenance instructions
2. Spare parts catalogue
3. Wiring diagram *
4. Hydraulic diagram *
5. Repair instructions
6. Service Information
* The document versions valid at the date of printing are part of this training manual.
Attention!
The currently valid part numbers for the documents can be taken from the Doclist or the
Customer Service page in the BOMAG (BOMAG Secured Area) in accordance with the serial
number of the machine.
6. Service Training
BW 216 / 219 / 226 DH / PDH -4 - A 3 -
General
The new BOMAG single drum rollers of series 4 are mainly further developments of their predecessors
of series 3.
These machines have been successfully and reliably used for years on construction sites all over the
world, especially in earth construction and on sanitary landfill sites.
High compaction power and excellent traction are characteristics, which are of utmost importance for
this type of machine.
All components installed in these machines are manufactured in series production and are subjected to
stringent quality tests. This guarantees a high level of reliability and safety.
As with many other BOMAG products, and here especially with the large single drum rollers of the new
generation, we have decided to use the same successful drive concept with diesel engine (water cooled)
and hydrostatic drives also for these machines. The hydrostatic drives transfer the output power of the
engine directly to drum, drive wheels and steering.
The drive wheels are driven by fast rotating hydraulic motors and axle, whereas the drum is driven by
slow running radial piston motors.
On construction machines the work place of the operator is of utmost importance. Under such working
conditions the health and safety of the operator must be the greatest concern.
The cabin is very spacious and clearly arranged. The driver’s seat is very comfortable and can be
individually adjusted for every operator, even for his weight.
All control elements and gauges are within the reach and in the sight of the operator.
A monitoring display with light emitting diodes and clear pictograms informs the operator about any
operating faults. The operator is therefore always informed about the present condition of the machine.
The generously glazed cabin with windscreen wiper and washer systems for front and rear windscreens,
as well as a heated rear windscreen, offers clear vision to all sides.
7. Service Training
BW 216 / 219 / 226 DH / PDH -4 - A 4 -
Important characteristics of the new generation of single drum rollers are
• strong ROPS/FOPS according to SAE-standard
• wear free service brake by closed hydrostatic travel circuits
• disc brakes in axle and drum drive motor serve as parking and emergency brakes
• high stability due to low centre of gravity and the use of an articulated joint
• operating safety due to the use of monitoring boards for all important system data
• automatic engine shut down after 15 seconds, if the engine temperature is too high
• automatic engine shut down after 10 seconds, if the coolant level is too low
and the engine oil pressure is too low.
The single drum rollers of series 4 are well designed down to the smallest detail, so that they can meet
the toughest demands on large scale construction sites all over the world.
8. Service Training
BW 216 / 219 / 226 DH / PDH -4 - A 5 -
New features
Themulti-functiontravelleverandthedisplay
Back Front
up
down
10. Service Training
BW 216 / 219 226 DH / PDH -4 - A -
Translation
Rückseite Back
Vorderseite Front
Rechts Right
Auf Up
Vibr. Taste Vibr. button
Links Left
Ab Down
INFO Teste 1 INFO button 1
INFO Taste 2 INFO button 2
Translation:
Fahrhebel Travel lever
Datensammler Data collector
Luftfilter Air filter
Blink. L Indic. l
Blink. R Indic. r
Licht an Lights on
D+ Signal D+ signal
Hyd. Ölfilt. Hyd. oil filter
Hyd. Temp. Hyd. temp.
Klimaanl. Aircon
Ampere Ampere
Wasserab. Water separ.
Kühl. Füll. Coolant level
Fahrhebel Travel lever
Stufenschalter Speed range switch
Sitzkontaktschalter Seat contact switch
Drucksensor Pressure sensor
Verstellung Control
Sensor Sensor
Vorderrahmen Front frame
Hinterrahmen Rear frame
Verstellung Control
Fahrmotor vorne Front travel motor
Neigungssensor Inclination sensor
Sensor Sensor
Verstellung Control
Fahrmotor hinten Rear vtravel motor
Fahrpumpe Travel pump
13. Service Training
BW 216 / 219 / 226 DH / PDH -4 - B 1 -
Technical data and adjustment values
The following pages contain technical data valid at the date of printing (see front page of this manual).
Attention!
The currently valid technical data and adjustment values can be taken from the BOMAG Intranet
or Extranet (BOMAG Secured Area) in accordance with the serial number of the machine.
14. BOMAG Central Service - Technical data and adjustment values
Status: 2005-08-05
Product type: BW 216 DH Serie 4
Type No.: 582 60
Serial numbers from: 101 582 60 1001
Engine:
Type: BF6M2012C
Combustion principle: 4-stroke-Diesel
Cooling: Water
Number of cylinders: 6
Power acc. to ISO 9249: 147 kW
Power data at nominal speed of: 2300 1/min
Low idle speed: 850+/-150 1/min
High idle speed: 2475+/-125 1/min
Spec. fuel consumption: 222 g/kWh
Valve clearance, inlet: 0,3 mm
Valve clearance, outlet: 0,5 mm
Opening pressure, injection valves: 250 bar
Starter voltage: 12 V
Starter power: 3,1 kW
Travel pump:
Type: 90R 075 (EP)
System: Axial piston-swash plate
Max. displacement: 75 cm3/U
Max. flow ratio: 75ccm x n l/min
High pressure limitation: 400 bar
Charge pressure, high idle: 25+/-1 bar
Reduction gear, drum:
Type: CR 51
Transmission ratio: 73,5
Travel motor, rear:
Type: 51D110 (EP)
System: Axial piston-bent axle
Max. displacement (stage 1): 110 cm3/U
Min. displacement (stage 2): 55,3 cm3/U
Perm. leak oil quantity: 2 + 10 l/min
Rinsing oil quantity: 10 l/min
Rinsing oil pressure limitation: 16 bar
Drum drive:
Type: 51C 110 (EP)
System: Axial piston-swash plate
Displacement stage 1:
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15. 110 cm3/U
Displacement stage 2: 31,4 cm3/U
Perm. leak oil quantity: 2 + 10 l/min
Rinsing oil quantity: 10 l/min
Rinsing oil pressure limitation: 16 bar
Vibration pump:
Type: 90R 075 (EP)
System: Axial piston-swash plate
Max. displacement: 75 cm3/U
Starting pressure: 365+/-65 bar
Operating pressure, soil dependent: ca.100 bar
Vibration motor:
Type: A2FM 56 HDD
System: Axial piston-bent axle
Displacement: 56 cm3/U
Frequency: 31 / 36 Hz
Amplitude: 2,0/0,9 mm
Rinsing oil quantity: 6 l/min
Rinsing oil pressure limitation: 13 bar
Steering and charge pump:
Type: HY/ZFS11/16
System: Gear pump
Displacement: 16 cm3/U
Max. steering pressure: 175+26 bar
Rear axle:
Type: CHC 193/66LD
Differential: No-Spin
Degree of locking: 100 %
Reduction ratio: 65,08
Filling capacities:
Engine coolant: 16 l (50% Water, 50% Anti-freeze agent on
Ethane-diol-basis)
Engine oil: 12,5 l (SAE 15W-40, API CG-4 (for details see
maintenance manual))
Hydraulic oil: 60 l (HVLP 46 VI 150)
Vibration bearing housing: 2x 0,8 l (SAE 15W-40, API SJ/CF)
Rear axle: 11 l (SAE 90 EP, API GL 5)
Rear axle wheel hubs: 2 l (SAE 90 EP, API GL 5)
Rear axle, transmission: 1,9 l (SAE 90 EP, API GL 5)
Reduction gear, drum: 3,2 l (SAE 90 EP, API GL 5)
AC refrigerant: 1400 g (R 134a)
Compressor oil (filling the system): 100 ml (PAG Öl)
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16. BOMAG Central Service - Technical data and adjustment values
Status: 2005-08-05
Product type: BW 219 DH Serie 4
Type No.: 582 70
Serial numbers from: 101 582 70 1001
Engine:
Type: BF6M2012C
Combustion principle: 4-stroke-Diesel
Cooling: Water
Number of cylinders: 6
Power acc. to ISO 9249: 147 kW
Power data at nominal speed of: 2300 1/min
Low idle speed: 850+/-150 1/min
High idle speed: 2475+/-125 1/min
Spec. fuel consumption: 222 g/kWh
Valve clearance, inlet: 0,3 mm
Valve clearance, outlet: 0,5 mm
Opening pressure, injection valves: 250 bar
Starter voltage: 12 V
Starter power: 3,1 kW
Travel pump:
Type: 90R 100 EP
System: Axial piston-swash plate
Max. displacement: 100 cm3/U
Max. flow ratio: 100ccm x n l/min
High pressure limitation: 435 +/-15 bar
Charge pressure, high idle: 26+/-1 bar
Reduction gear, drum:
Type: CR 51
Transmission ratio: 73,5
Travel motor, rear:
Type: 51D110 (EP)
System: Axial piston-bent axle
Max. displacement (stage 1): 110 cm3/U
Min. displacement (stage 2): 55,3 cm3/U
Perm. leak oil quantity: 2 + 10 l/min
Rinsing oil quantity: 10 l/min
Rinsing oil pressure limitation: 16 bar
Drum drive:
Type: 51C 110 (EP)
System: Axial piston-swash plate
Displacement stage 1:
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17. 110 cm3/U
Displacement stage 2: 31,4 cm3/U
Perm. leak oil quantity: 2 + 10 l/min
Rinsing oil quantity: 10 l/min
Rinsing oil pressure limitation: 16 bar
Vibration pump:
Type: 90R 075 (EP)
System: Axial piston-swash plate
Max. displacement: 75 cm3/U
Starting pressure: 365+/-65 bar
Operating pressure, soil dependent: ca.100 bar
Vibration motor:
Type: A2FM 63 HDD
System: Axial piston-bent axle
Displacement: 63 cm3/U
Frequency: 26 / 31 Hz
Amplitude: 2,0/0,9 mm
Rinsing oil quantity: 6 l/min
Rinsing oil pressure limitation: 13 bar
Steering and charge pump:
Type: HY/ZFS11/16
System: Gear pump
Displacement: 16 cm3/U
Max. steering pressure: 175+26 bar
Rear axle:
Type: CHC 193/55
Differential: No-Spin
Degree of locking: 100 %
Reduction ratio: 93,74
Filling capacities:
Engine coolant: 16 l (50% Water, 50% Anti-freeze agent on
Ethane-diol-basis)
Engine oil: 12,5 l (SAE 15W-40, API CG-4 (for details see
maintenance manual))
Hydraulic oil: 60 l (HVLP 46 VI 150)
Vibration bearing housing: 2x 0,8 l (SAE 15W-40, API SJ/CF)
Rear axle: 11 l (SAE 90 EP, API GL 5)
Rear axle wheel hubs: 2 l (SAE 90 EP, API GL 5)
Rear axle, transmission: 1,9 l (SAE 90 EP, API GL 5)
Reduction gear, drum: 3,2 l (SAE 90 EP, API GL 5)
AC refrigerant: 1400 g (R 134a)
Compressor oil (filling the system): 100 ml (PAG Öl)
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19. BOMAG Central Service - Technical data and adjustment values
Status: 2005-08-05
Product type: BW 226 DH Serie 4
Type No.: 582 80
Serial numbers from: 101 582 80 1001
Engine:
Type: BF6M2012C
Combustion principle: 4-stroke-Diesel
Cooling: Water
Number of cylinders: 6
Power acc. to ISO 9249: 147 kW
Power data at nominal speed of: 2300 1/min
Low idle speed: 850+/-150 1/min
High idle speed: 2475+/-125 1/min
Spec. fuel consumption: 222 g/kWh
Valve clearance, inlet: 0,3 mm
Valve clearance, outlet: 0,5 mm
Opening pressure, injection valves: 250 bar
Starter voltage: 12 V
Starter power: 3,1 kW
Travel pump:
Type: 90R 100 EP
System: Axial piston-swash plate
Max. displacement: 100 cm3/U
Max. flow ratio: 100ccm x n l/min
High pressure limitation: 435 +/-15 bar
Charge pressure, high idle: 26+/-1 bar
Reduction gear, drum:
Type: 715 C 3B
Transmission ratio: 129,2
Travel motor, rear:
Type: 51D110 (EP)
System: Axial piston-bent axle
Max. displacement (stage 1): 110 cm3/U
Min. displacement (stage 2): 55,3 cm3/U
Perm. leak oil quantity: 2 + 10 l/min
Rinsing oil quantity: 10 l/min
Rinsing oil pressure limitation: 16 bar
Drum drive:
Type: 51C 110 (EP)
System: Axial piston-swash plate
Displacement stage 1:
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20. 110 cm3/U
Displacement stage 2: 31,4 cm3/U
Perm. leak oil quantity: 2 + 10 l/min
Rinsing oil quantity: 10 l/min
Rinsing oil pressure limitation: 16 bar
Vibration pump:
Type: 90R 075 (EP)
System: Axial piston-swash plate
Max. displacement: 75 cm3/U
Starting pressure: 365+/-65 bar
Operating pressure, soil dependent: ca.100 bar
Vibration motor:
Type: A2FM 80 HDD
System: Axial piston-bent axle
Displacement: 80 cm3/U
Frequency: 26 / 26 Hz
Amplitude: 2,1/1,1 mm
Rinsing oil quantity: 6 l/min
Rinsing oil pressure limitation: 13 bar
Steering and charge pump:
Type: HY/ZFS11/16
System: Gear pump
Displacement: 16 cm3/U
Max. steering pressure: 175+26 bar
Steering valve:
Type: OSPC 500 ON
System: Rotary valve
Rear axle:
Type: CHC 193/55
Differential: No-Spin
Degree of locking: 100 %
Reduction ratio: 93,74
Filling capacities:
Engine coolant: 16 l (50% Water, 50% Anti-freeze agent on
Ethane-diol-basis)
Engine oil: 12,5 l (SAE 15W-40, API CG-4 (for details see
maintenance manual))
Hydraulic oil: 60 l (HVLP 46 VI 150)
Vibration bearing housing: 2x 0,8 l (SAE 15W-40, API SJ/CF)
Rear axle: 11 l (SAE 90 EP, API GL 5)
Rear axle wheel hubs: 2 l (SAE 90 EP, API GL 5)
Rear axle, transmission: 1,9 l (SAE 90 EP, API GL 5)
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