This document provides instructions for removing and installing various engine components on a 325C excavator including:
1) The alternator, which involves disconnecting cables and removing bolts and nuts.
2) The electric starting motor, which requires removing wires, brackets and bolts.
3) The primary fuel filter and base, which involves disconnecting hoses and removing bolts.
4) The water separator, requiring draining fluid, removing hoses and harness, and replacing the filter element.
Why Is Your BMW X3 Hood Not Responding To Release CommandsDart Auto
Experiencing difficulty opening your BMW X3's hood? This guide explores potential issues like mechanical obstruction, hood release mechanism failure, electrical problems, and emergency release malfunctions. Troubleshooting tips include basic checks, clearing obstructions, applying pressure, and using the emergency release.
5 Warning Signs Your BMW's Intelligent Battery Sensor Needs AttentionBertini's German Motors
IBS monitors and manages your BMW’s battery performance. If it malfunctions, you will have to deal with an array of electrical issues in your vehicle. Recognize warning signs like dimming headlights, frequent battery replacements, and electrical malfunctions to address potential IBS issues promptly.
Symptoms like intermittent starting and key recognition errors signal potential problems with your Mercedes’ EIS. Use diagnostic steps like error code checks and spare key tests. Professional diagnosis and solutions like EIS replacement ensure safe driving. Consult a qualified technician for accurate diagnosis and repair.
Core technology of Hyundai Motor Group's EV platform 'E-GMP'Hyundai Motor Group
What’s the force behind Hyundai Motor Group's EV performance and quality?
Maximized driving performance and quick charging time through high-density battery pack and fast charging technology and applicable to various vehicle types!
Discover more about Hyundai Motor Group’s EV platform ‘E-GMP’!
What Exactly Is The Common Rail Direct Injection System & How Does It WorkMotor Cars International
Learn about Common Rail Direct Injection (CRDi) - the revolutionary technology that has made diesel engines more efficient. Explore its workings, advantages like enhanced fuel efficiency and increased power output, along with drawbacks such as complexity and higher initial cost. Compare CRDi with traditional diesel engines and discover why it's the preferred choice for modern engines.
Fleet management these days is next to impossible without connected vehicle solutions. Why? Well, fleet trackers and accompanying connected vehicle management solutions tend to offer quite a few hard-to-ignore benefits to fleet managers and businesses alike. Let’s check them out!
Comprehensive program for Agricultural Finance, the Automotive Sector, and Empowerment . We will define the full scope and provide a detailed two-week plan for identifying strategic partners in each area within Limpopo, including target areas.:
1. Agricultural : Supporting Primary and Secondary Agriculture
• Scope: Provide support solutions to enhance agricultural productivity and sustainability.
• Target Areas: Polokwane, Tzaneen, Thohoyandou, Makhado, and Giyani.
2. Automotive Sector: Partnerships with Mechanics and Panel Beater Shops
• Scope: Develop collaborations with automotive service providers to improve service quality and business operations.
• Target Areas: Polokwane, Lephalale, Mokopane, Phalaborwa, and Bela-Bela.
3. Empowerment : Focusing on Women Empowerment
• Scope: Provide business support support and training to women-owned businesses, promoting economic inclusion.
• Target Areas: Polokwane, Thohoyandou, Musina, Burgersfort, and Louis Trichardt.
We will also prioritize Industrial Economic Zone areas and their priorities.
Sign up on https://profilesmes.online/welcome/
To be eligible:
1. You must have a registered business and operate in Limpopo
2. Generate revenue
3. Sectors : Agriculture ( primary and secondary) and Automative
Women and Youth are encouraged to apply even if you don't fall in those sectors.
𝘼𝙣𝙩𝙞𝙦𝙪𝙚 𝙋𝙡𝙖𝙨𝙩𝙞𝙘 𝙏𝙧𝙖𝙙𝙚𝙧𝙨 𝙞𝙨 𝙫𝙚𝙧𝙮 𝙛𝙖𝙢𝙤𝙪𝙨 𝙛𝙤𝙧 𝙢𝙖𝙣𝙪𝙛𝙖𝙘𝙩𝙪𝙧𝙞𝙣𝙜 𝙩𝙝𝙚𝙞𝙧 𝙥𝙧𝙤𝙙𝙪𝙘𝙩𝙨. 𝙒𝙚 𝙝𝙖𝙫𝙚 𝙖𝙡𝙡 𝙩𝙝𝙚 𝙥𝙡𝙖𝙨𝙩𝙞𝙘 𝙜𝙧𝙖𝙣𝙪𝙡𝙚𝙨 𝙪𝙨𝙚𝙙 𝙞𝙣 𝙖𝙪𝙩𝙤𝙢𝙤𝙩𝙞𝙫𝙚 𝙖𝙣𝙙 𝙖𝙪𝙩𝙤 𝙥𝙖𝙧𝙩𝙨 𝙖𝙣𝙙 𝙖𝙡𝙡 𝙩𝙝𝙚 𝙛𝙖𝙢𝙤𝙪𝙨 𝙘𝙤𝙢𝙥𝙖𝙣𝙞𝙚𝙨 𝙗𝙪𝙮 𝙩𝙝𝙚 𝙜𝙧𝙖𝙣𝙪𝙡𝙚𝙨 𝙛𝙧𝙤𝙢 𝙪𝙨.
Over the 10 years, we have gained a strong foothold in the market due to our range's high quality, competitive prices, and time-lined delivery schedules.
In this presentation, we have discussed a very important feature of BMW X5 cars… the Comfort Access. Things that can significantly limit its functionality. And things that you can try to restore the functionality of such a convenient feature of your vehicle.
What Does the PARKTRONIC Inoperative, See Owner's Manual Message Mean for You...Autohaus Service and Sales
Learn what "PARKTRONIC Inoperative, See Owner's Manual" means for your Mercedes-Benz. This message indicates a malfunction in the parking assistance system, potentially due to sensor issues or electrical faults. Prompt attention is crucial to ensure safety and functionality. Follow steps outlined for diagnosis and repair in the owner's manual.
Ever been troubled by the blinking sign and didn’t know what to do?
Here’s a handy guide to dashboard symbols so that you’ll never be confused again!
Save them for later and save the trouble!
2. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 325C EXCAVATOR DTF
Configuration: 325C Material Handler DTF00001-UP (MACHINE) POWERED BY 3126 Engine
Disassembly and Assembly
325C Excavator 3126B Engine Supplement
Media Number -RENR5368-03 Publication Date -01/04/2007 Date Updated -19/04/2007
i01924946
Alternator - Remove and Install - Engine in Chassis
SMCS - 1405-010
Removal Procedure
Note: Put identification marks on all wires for installation purposes.
1. Disconnect the positive battery terminal. This will prevent any damage to the wiring or the
alternator.
1/6
325C Material Handler DTF00001-UP (MACHINE) POWERED BY 3126 Engine(SE...
2020/7/11
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
3. Illustration 1 g01003392
The above Illustration is a reference for the following steps.
Illustration 2 g01003456
2. Remove bolt (7) .
3. Remove nut (6) from lower bolt (1) on alternator (3). Do not remove bolt (1) at this time.
4. Remove guard (5) .
2/6
325C Material Handler DTF00001-UP (MACHINE) POWERED BY 3126 Engine(SE...
2020/7/11
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
4. 5. Remove spacer (4) and bolt (2) .
Illustration 3 g01003460
6. Remove belt (8) from the alternator.
Illustration 4 g01003492
7. Disconnect cable assemblies (9) .
3/6
325C Material Handler DTF00001-UP (MACHINE) POWERED BY 3126 Engine(SE...
2020/7/11
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
5. Illustration 5 g01001819
8. Remove rubber boot (10) .
9. Remove lower bolt (1) and alternator (3) .
Installation Procedure
Illustration 6 g01003392
The above Illustration is a reference for the following steps.
4/6
325C Material Handler DTF00001-UP (MACHINE) POWERED BY 3126 Engine(SE...
2020/7/11
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
6. Illustration 7 g01001819
1. Position alternator (3) and install lower bolt (1) .
2. Install boot (10) .
Illustration 8 g01003492
3. Connect cable assemblies (9) to the original locations that were noted during the removal
procedure.
5/6
325C Material Handler DTF00001-UP (MACHINE) POWERED BY 3126 Engine(SE...
2020/7/11
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
7. Illustration 9 g01003460
4. Install belt (8) on the alternator.
Illustration 10 g01003456
5. Install bolt (2) and spacer (4). Refer to Illustration 6.
6. Position guard (5) .
7. Install bolts (7) .
8. Install nut (6) on lower bolt (1) on alternator (3). Refer to Illustration 6.
9. Connect the positive battery terminal.
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Sat Jul 11 13:43:43 UTC+0800 2020
6/6
325C Material Handler DTF00001-UP (MACHINE) POWERED BY 3126 Engine(SE...
2020/7/11
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
8. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 325C EXCAVATOR DTF
Configuration: 325C Material Handler DTF00001-UP (MACHINE) POWERED BY 3126 Engine
Disassembly and Assembly
325C Excavator 3126B Engine Supplement
Media Number -RENR5368-03 Publication Date -01/04/2007 Date Updated -19/04/2007
i01925121
Electric Starting Motor - Remove and Install - Engine in
Chassis
SMCS - 1453-010
Removal Procedure
1. Move the battery disconnect switch to the OFF position.
2. Disconnect the battery cable on the positive terminal of the battery. Move the battery cable
away from the terminal.
3. Put identification marks on all harness assemblies and on all wires for installation purposes.
Illustration 1 g00787887
4. Remove nut (1). Remove ground strap (2) from the electric starting motor.
1/4
325C Material Handler DTF00001-UP (MACHINE) POWERED BY 3126 Engine(SE...
2020/7/11
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
9. Illustration 2 g00787897
5. Raise the rubber boot and remove nut (3). Remove cable assemblies (4) from the electric
starting motor.
Illustration 3 g00787949
6. Remove the small nut and cover (5). Remove wires (6) .
7. Remove bolt (7). Move bracket (8) to the side.
2/4
325C Material Handler DTF00001-UP (MACHINE) POWERED BY 3126 Engine(SE...
2020/7/11
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
10. Illustration 4 g00886798
Typical example
8. Fasten a suitable lifting device to electric starting motor (10). The weight of the electric
starting motor is approximately 29 kg (65 lb).
9. Remove bolts (9). Remove electric starting motor (10) from the flywheel housing.
Installation Procedure
Illustration 5 g00886798
1. Fasten a suitable lifting device to electric starting motor (10). The weight of the electric
starting motor is approximately 29 kg (65 lb).
2. Place electric starting motor (10) in the flywheel housing. Install bolts (9) .
Illustration 6 g00787949
3. Install bracket (8) in position. Secure bracket (8) with bolt (7) .
3/4
325C Material Handler DTF00001-UP (MACHINE) POWERED BY 3126 Engine(SE...
2020/7/11
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
11. 4. Install wires (6). Install cover (5). Secure cover (5) with small nut.
Illustration 7 g00787897
5. Install cable assemblies (4). Secure wires (4) with nut (3). Install the rubber boot on nut (3) .
Illustration 8 g00787887
6. Install ground strap (2). Secure ground strap (2) with nut (1) .
7. Connect the battery terminals.
8. Move the battery disconnect switch to the ON position.
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Sat Jul 11 13:44:39 UTC+0800 2020
4/4
325C Material Handler DTF00001-UP (MACHINE) POWERED BY 3126 Engine(SE...
2020/7/11
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
12. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 325C EXCAVATOR DTF
Configuration: 325C Material Handler DTF00001-UP (MACHINE) POWERED BY 3126 Engine
Disassembly and Assembly
325C Excavator 3126B Engine Supplement
Media Number -RENR5368-03 Publication Date -01/04/2007 Date Updated -19/04/2007
i01884773
Fuel Filter (Primary) and Fuel Filter Base - Remove and
Install
SMCS - 1261-010; 1262-010
Removal Procedure
Fuel leaked or spilled onto hot surfaces or electrical components can
cause a fire. To help prevent possible injury, turn the start switch off
when changing fuel filters or water separator elements. Clean up fuel
spills immediately.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop
Products Guide" for tools and supplies suitable to collect and contain
fluids on Caterpillar products.
Dispose of all fluids according to local regulations and mandates.
1/4
325C Material Handler DTF00001-UP (MACHINE) POWERED BY 3126 Engine(SE...
2020/7/11
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
13. Note: Put identification marks on all hoses, on all hose assemblies, on all wires, and on all tube
assemblies for installation purposes. Plug all hose assemblies and all tube assemblies. This helps
to prevent fluid loss, and this helps to keep contaminants from entering the system.
Illustration 1 g00976401
1. Disconnect hose assemblies (1) .
Illustration 2 g00976403
2. Disconnect hoses (4) .
3. Remove bolts (3) and remove fuel filter and base (2) .
Installation Procedure
Fuel leaked or spilled onto hot surfaces or electrical components can
cause a fire. To help prevent possible injury, turn the start switch off
2/4
325C Material Handler DTF00001-UP (MACHINE) POWERED BY 3126 Engine(SE...
2020/7/11
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
14. when changing fuel filters or water separator elements. Clean up fuel
spills immediately.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop
Products Guide" for tools and supplies suitable to collect and contain
fluids on Caterpillar products.
Dispose of all fluids according to local regulations and mandates.
Illustration 3 g00976403
1. Position fuel filter and base (2) .
2. Install bolts (3) .
3. Connect hoses (4) .
3/4
325C Material Handler DTF00001-UP (MACHINE) POWERED BY 3126 Engine(SE...
2020/7/11
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
15. Illustration 4 g00976401
4. Connect hose assemblies (1) .
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Sat Jul 11 13:45:34 UTC+0800 2020
4/4
325C Material Handler DTF00001-UP (MACHINE) POWERED BY 3126 Engine(SE...
2020/7/11
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
16. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 325C EXCAVATOR DTF
Configuration: 325C Material Handler DTF00001-UP (MACHINE) POWERED BY 3126 Engine
Disassembly and Assembly
325C Excavator 3126B Engine Supplement
Media Number -RENR5368-03 Publication Date -01/04/2007 Date Updated -19/04/2007
i01925166
Water Separator - Remove and Install
SMCS - 1263
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 2P-8250 Strap Wrench As 1
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop
Products Guide" for tools and supplies suitable to collect and contain
fluids on Caterpillar products.
Dispose of all fluids according to local regulations and mandates.
1/6
325C Material Handler DTF00001-UP (MACHINE) POWERED BY 3126 Engine(SE...
2020/7/11
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
17. Illustration 1 g01001895
1. Open left side access doors (1) .
Illustration 2 g00860593
2. Place a suitable container under drain hose (3) of the water separator.
3. Turn drain valve (2) counterclockwise in order to open. Drain the contents of the water
separator.
4. Close the drain valve.
5. Loosen the hose clamp and disconnect drain hose (3) from the water separator.
6. Disconnect harness assembly (4) on the bottom of the water separator.
2/6
325C Material Handler DTF00001-UP (MACHINE) POWERED BY 3126 Engine(SE...
2020/7/11
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
18. Illustration 3 g00860611
7. Use Tooling (A) to remove fuel filter/water separator (6) from water separator base (5) .
Illustration 4 g00794460
8. Remove bowl (8) and seal (7) from fuel filter/water separator (6) .
Note: The filter is the top portion of the water separator.
9. Discard the used fuel filter/water separator.
10. Clean the inside surfaces of water separator base (5) and bowl (8) .
Installation Procedure
NOTICE
3/6
325C Material Handler DTF00001-UP (MACHINE) POWERED BY 3126 Engine(SE...
2020/7/11
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
19. Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop
Products Guide" for tools and supplies suitable to collect and contain
fluids on Caterpillar products.
Dispose of all fluids according to local regulations and mandates.
Note: Check the seal for wear or for damage. Replace the seal, if necessary.
Illustration 5 g00794460
1. Install seal (7). Install bowl (8) onto a new fuel filter/water separator (6). Securely tighten
bowl (8) .
Note: The filter is the top portion of the fuel filter/water separator.
4/6
325C Material Handler DTF00001-UP (MACHINE) POWERED BY 3126 Engine(SE...
2020/7/11
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
20. Illustration 6 g00860611
2. Hand tighten fuel filter/water separator (6) until the fuel filter/water separator contacts water
separator base (5). Turn the fuel filter/water separator for an additional 3/4 turn.
Illustration 7 g00860593
3. Connect harness assembly (4) .
4. Turn drain valve (2) clockwise in order to close.
5. Install drain hose (3). Secure the drain hose with the hose clamp.
6. Prime the fuel system. Refer to Operation and Maintenance Manual, "Fuel System Priming
Pump - Operate".
7. Start the engine. Check for leaks.
5/6
325C Material Handler DTF00001-UP (MACHINE) POWERED BY 3126 Engine(SE...
2020/7/11
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
21. Illustration 8 g01001895
8. Close left side access doors (1) .
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Sat Jul 11 13:46:30 UTC+0800 2020
6/6
325C Material Handler DTF00001-UP (MACHINE) POWERED BY 3126 Engine(SE...
2020/7/11
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
22. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 325C EXCAVATOR DTF
Configuration: 325C Material Handler DTF00001-UP (MACHINE) POWERED BY 3126 Engine
Disassembly and Assembly
325C Excavator 3126B Engine Supplement
Media Number -RENR5368-03 Publication Date -01/04/2007 Date Updated -19/04/2007
i01925251
Engine Oil Filter and Oil Filter Base - Remove - Engine in
Chassis
SMCS - 1306-011; 1308-011
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 2P-8250 Strap Wrench As 1
Note: Cleanliness is an important factor. Before the disassembly procedure, the exterior of the
component should be thoroughly cleaned. This will help to prevent dirt from entering the internal
mechanism. The precision components of the pump or of the motor can be damaged by
contaminants or by dirt. All disassembly and assembly procedures must be performed on a clean
work surface. Clean all the interior components in clean solvent. Dry all the interior components
with compressed air. Plug ports and plug hoses on the machine during repair.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop
Products Guide" for tools and supplies suitable to collect and contain
fluids on Caterpillar products.
Dispose of all fluids according to local regulations and mandates.
1/4
325C Material Handler DTF00001-UP (MACHINE) POWERED BY 3126 Engine(SE...
2020/7/11
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
23. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
24. Hot oil and components can cause personal injury.
Do not allow hot oil or components to contact skin.
1. Open the access door on the right side of the machine.
Illustration 1 g00859179
2. Use Tooling (A) to remove engine oil filter (1) .
Illustration 2 g00859184
3. Remove bolts (3) .
4. Remove oil filter base (2) .
2/4
325C Material Handler DTF00001-UP (MACHINE) POWERED BY 3126 Engine(SE...
2020/7/11
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
25. Illustration 3 g00863930
5. Remove O-ring seals (4) .
Illustration 4 g00863940
Improper assembly of parts that are spring loaded can cause bodily
injury.
To prevent possible injury, follow the established assembly procedure
and wear protective equipment.
6. Remove plug (7) and the O-ring seal. Remove spring (6). Remove bypass valve (5) .
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Sat Jul 11 13:47:26 UTC+0800 2020
3/4
325C Material Handler DTF00001-UP (MACHINE) POWERED BY 3126 Engine(SE...
2020/7/11
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...