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Services, Polymers,
Equipment & Auxiliaries
for Plastination

BIODUR® Products GmbH
Rathausstrasse 11 I 69126 Heidelberg I Germany
Phone: +49 6221 4264 126 I Fax: +49 6221 4264 145
Email: contact@biodur.de I www.biodur.de

CATALOG
Dear Customers of BIODUR® Products GmbH:
We are pleased to present the current edition of our retail catalog and would like to
draw your attention to two major changes from previous version:

For the first time, the catalog lists a number of different services that the experts at
BIODUR® Products GmbH offer to help you get started using our products. You have
asked for comprehensive consultation and support services, and we hope that these
services efficiently meet your needs.
Also for the first time, the catalog contains no price list. Omitting it makes allowances
for the volatility of commodity prices and differences in international distribution
channels. On request, we will be happy to provide you with current prices for your
location.
Direct customers will continue to benefit from their current special conditions.

Over the 30-plus years since its founding, BIODUR® has grown into a global company
that counts academic and other institutions as well as individuals among its satisfied
customers. The continuing refinement of the plastination process, the worldwide
interest in it, and the continuing high demand for our products foster our commitment
to innovation. Our commitment is reflected in our expanded product range, which
allows you to stay on the cutting edge of technology, environmental protection, and
industrial safety.
With our comprehensive services, polymer systems, solutions for plastination projects,
and complete equipment packages for plastination laboratories, we continue to
provide comprehensive care for you.
If you need products in an area of plastination not covered in our catalog, please do
not hesitate to get in touch with us. In keeping with our philosophy, we will support
you to best of our abilities.
We aim to make your experience with us a pleasure.

Your BIODUR® team
Heidelberg, May, 2012
CONTENTS

Introduction
4

Preservation by Plastination

I. Services
8
8
8
8
8

Consultation Services
On-Site Consultation Services
Delivery Services
Installation Services
Training Services

II. Polymers and Chemicals
9
11
12
13
14
15
15
17
18
19
20

Silicone Polymers
Silicone Hardeners
Epoxy Resins
Epoxy Hardeners
Epoxy Accelerators
Polyester Copolymer and Hardener
Additives
Solutions for Fixation by Vessel Injection
Agents for Formaldehyde-Free Embalming
Special Notes on BIODUR® Polymers
Overview of BIODUR® Polymers

III. Accessories & Technical Equipment
22
25
30
34
38
40
41
42

Accessories for Dehydration
Accessories for Forced Impregnation
Accessories for Sheet Plastination
Accessories for Polymer Curing
Plastination Deep-Freezers
Other Accessories
Recommendations for Equipping a Plastination Laboratory
BIODUR® Equipment Packages
INTRODUCTION
Preservation by Plastination
The study of biological specimens is significantly impeded by
decay. Thus for centuries, people have been looking for
appropriate methods of preservation. Thanks to plastination,
specimens can be preserved for research, teaching, and
demonstration purposes in a lifelike and durable manner.
Specimens are impregnated with special reactive polymers
in a vacuum process. The mechanical (flexible or rigid) and
optical (translucent or opaque) properties of the polymers
used determine the characteristics of the preserved objects.
Plastinated specimens are dry and odorless; they maintain
their original surface relief and are identical to their prepreservation state, down to the cellular level. Histological
studies can even be performed on them.
Plastination involves replacing the water and fat in tissues
with a reactive polymer such as silicone rubber, epoxy, or a
polyester resin: In a solvent bath, initially the tissue water is
replaced by freeze-substitution, and later, at room
temperature, the tissue fats are gradually replaced by
acetone. The dehydrated and degreased specimen
subsequently is placed into the polymer solution.

Plastinated specimens maintain their original
surface relief.

Under vacuum conditions, the gaseous solvent is then
continuously extracted from the specimen, creating a lower
pressure that gradually drives the polymer into the tissue.
After this “forced impregnation,“ the specimen is cured with
special hardeners, UV radiation, or heat, depending on the
polymer used.

Forced Impregnation:
Under vacuum conditions, acetone escapes
from the tissue, creating a negative
pressure inside the specimen that allows
the polymer to enter.
4
Hardening of a silicone-impregnated specimen
in a gas curing box

A special variation of plastination is so-called sheet plastination. With this method, specimens such as
individual organs or entire bodies, mostly in a deep-frozen state, first are cut or sawn into slices that are
2 mm to 8 mm (about 1/12 in to 1/3 in) thick. These slices are placed between polymer nettings, dehydrated,
degreased, and eventually impregnated with a polymer under vacuum conditions. To give the specimens a
smooth surface, the impregnated slices either are cured between foil or have additional resin casted
around them inside a flat chamber. The refractive index of the resin used determines the optical properties
of the plastinated body slices: Epoxy resin yields translucency and good coloration of the various tissues.
Polyester resin, which is used for plastination of brain slices, allows for particularly good discrimination
between white and gray brain matter.

Filling a flat chamber with polymer

Plastinated slices of organs and bodies constitute excellent teaching materials in cross-sectional anatomy, a
field of ever-increasing importance, and they correlate well with radiographic images. Serial translucent
body slices are useful in various scientific research approaches. In addition, they are a suitable diagnostic
aid in pathology because they allow for quick macroscopic-diagnostic screening of entire organs and organ
specimens. Pathologically modified tissue areas can then be selectively analyzed with conventional
histological methods.

5
The plastination process has been constantly refined since its invention in 1977 at the Institute of Anatomy
at Heidelberg. Today, it is recognized as a valid method of preservation and is practiced at more than
400 institutions in 40 countries. The main reasons for this widespread popularity are the toughness, the
durability, the lifelikeness, and high teaching value of plastinated specimens.

Note:
Numerous customer interviews and trainings have made clear that it is best to begin your
own endeavors in plastination with the BIODUR® S 10 standard technique. This will allow
you to master the technology through hands-on experience so that you can produce
appealing specimens.
This approach also will provide you with the foundation for mastering one or more sheet
plastination techniques. Using your acquired knowledge and upgrading your plastination
equipment accordingly will enable you to produce high-quality sheet plastinates within a
reasonably short time.
Experience has taught us that highly specialized plastination tasks, such as the exclusive
production of brain slices, are not for beginners and require specific, in-depth training.

6
CATALOG
For your reference, rounded nonmetric units are provided in parentheses for most dimensions, quantities, and temperatures.
For exact measurements, please refer to the metric units.

7
OVERVIEW OF SERVICES AND PRODUCTS
I. SERVICES
We have significantly updated our range of services to reflect your wishes to a significant degree. From
project consultation to review of your local situation to delivery and installation, we now provide a full
palette of top-quality customer care. We can even train your plastination staff in our facilities before we
deliver your equipment, or we can conduct training after delivery, at your own laboratory. We now offer
the following services:
SC01 Preliminary Consultation Services
•

Consultation on different methods of plastination (e.g., before a new laboratory is to be set up)

•

Consultation to determine your specific needs, taking into account your plastination experience
level, existing devices and chemicals, and the layout and capabilities of your premises

•

Consultation on specific projects regarding the use of chemicals and devices

SV01 On-Site Consultation Services
•

Review of the compatibility of your premises with your plastination needs, with specific estimates
provided as needed

•

On-site confirmation of compatibility of your premises with equipment requirements

•

Creation of an action plan for your organization for preparation for device delivery/installation

SD01 Delivery Services
•

Proper unpacking of delivered goods

•

Comprehensive verification of order fulfillment and product integrity

•

Preparation and placement of devices for installation

SI01 Installation Services
•

Device installation

•

Functionality testing

•

Staff instruction on device operation

•

Certification of installation

ST01 Training Services
•
•

Training in common plastination processes

•

Special training as required for your specific needs

•

8

Training of staff involved in plastination processes

Analysis of your processes and recommendation of potential improvements
II. POLYMERS & CHEMICALS
Plastination with BIODUR® Silicones
Silicone polymers S 10, S 15, S 49, and S 14 Red are available for different applications. The impregnation or
processing mixture consists of the silicone polymer and the added hardener. Final curing of S 10, S 15, and
S 49 is achieved with hardener S 6 in its gaseous state. (For equipment, see also the section on “Accessories
for Polymer Curing,“ page 34).

Silicone Polymers
KSK01 BIODUR® S 10 – Suitable for all putrefiable macroscopic specimens. The S 10 standard technique is
easy to handle, not susceptible to mistakes, and requires only a relatively small amount of technical
equipment. Thus, it is especially suitable for beginners.
BIODUR® S 10/BIODUR® S 3 impregnation bath can be continuously used until completely
depleted or can be frozen at –70°C (–94°F).
Item #
KSK01A15.0
KSK01A50.0

Product
BIODUR® S 10
BIODUR® S 10

Unit
1 barrel
1 barrel

Quantity
15.0 kg
50.0 kg

Human heart, plastinated with BIODUR® S 10

KSK02 BIODUR® S 10 B Reddish – Same properties as BIODUR® S 10, but with a reddish tint, to make
plastinated muscles appear more lifelike.
Item #
KSK02A15.0
KSK02A50.0

Product
BIODUR® S 10 B Reddish
BIODUR® S 10 B Reddish

Unit
1 barrel
1 barrel

Quantity
15.0 kg
50.0 kg

9
KSK03 BIODUR® S 15 – Silicone of low viscosity and
reactivity, allowing for impregnation at room
temperature. Recommended for the plastination of
archeological wooden objects of any size, especially
because wood can be impregnated with BIODUR® S 15
using ethanol as the final dehydration intermedium.
BIODUR® S 15 is also recommended for the plastination
of organs and organ packages (not suitable for skeletal
muscle specimens).

Human stomach, plastinated with BIODUR® S 15

Item #
KSK03A15.0
KSK03A50.0

Product
BIODUR® S 15
BIODUR® S 15

Unit
1 barrel
1 barrel

Quantity
15.0 kg
50.0 kg

KSK05 BIODUR® S 49 – High-viscosity silicone for the
surface treatment of specimens that in their final state
are supposed to be shiny and of high-impact strength.
Examples of recommended use include joint planes,
placentas, and cut surfaces of organs. Before gas curing,
thinly coat specimens with BIODUR® S 49/BIODUR® S 3.
Afterward, cure with BIODUR® S 6. For use on alreadycured silicone specimens, the surface must first be
treated with BIODUR® Adhesion Mediator AS 70 (page
16).

Human placenta of twins,
injected with BIODUR® Epoxy Red and Blue,
plastinated with S 10, surface treated with S 49

Item #
KSK05A0.5

Product
BIODUR® S 49

Unit
1 bottle

Quantity
0.5 kg

KSK04 BIODUR® S 14 Red – Low-viscosity silicone for color injection of vessels in fresh and formalin-fixed
specimens. Not capillary-passable (unlike epoxy resin BIODUR® E 20 Pus; see page 13). Specimens injected
with BIODUR® S 14 Red may be dehydrated for plastination purposes in acetone. However, they will only
temporarily (<24 h) withstand methylene chloride.
Item #
KSK04A1.0

10

Product
BIODUR® S 14 Red

Unit
1 bottle

Capacity
1.0 kg
Silicone Hardeners
KSH01 BIODUR® S 1 – Hardener (infiltration hardener) for BIODUR® S 10-impregnated and BIODUR® S 15impregnated specimens for fast curing of deep or sealed-off areas of specimens (e.g., deep gluteus muscle
region, prostate gland, erector spinae muscle). Infiltration hardening is done in parallel to gas hardening.
Not recommended for general use, owing to possible loss of optical and/or mechanical quality. Also use
hardener BIODUR® S 1 for curing injection polymer BIODUR® S 14 Red.
Item #
KSH01A0.1

Product
BIODUR® Hardener S 1

Unit
1 bottle

Quantity
0.1 L

KSH02 BIODUR® S 3 – Hardener (silicone chain elongator) for BIODUR® S 10, BIODUR® S 15, and
BIODUR® S 49. Causes gradual thickening of silicone without causing it to cure when used alone. If
BIODUR® S 3 is stored for extended periods of time, a white deposit may form at the bottom of the bottle
that can be dissolved by slowly and briefly warming to +50°C (+120°F) and shaking.
Item #
KSH02A0.15
KSH02A0.5

Product
BIODUR® Hardener S 3
BIODUR® Hardener S 3

Unit
1 bottle
1 bottle

Quantity
0.15 L
0.5 L

KSH03 BIODUR® S 6 – Hardener (cross-linking agent) for gas curing of BIODUR® silicone polymers S 10,
S 15, and S 49.
Item #
KSH03A1.0

Product
BIODUR® Hardener S 6

Unit
1 bottle

Quantity
1.0 L

BIODUR® Silicone Hardeners

11
Epoxy Resins
KEP01 BIODUR® E 12 – Standard epoxy resin of medium viscosity for sheet plastination; translucent, firm,
and slightly flexible when cured. Choose from different hardeners to vary the properties of the specimens:
BIODUR® E 12 in combination with hardener BIODUR® E 1: Standard epoxy resin for sheet plastination. The
properties of the hardener produce especially good staining of specimens.
BIODUR® E 12 in combination with hardener BIODUR® E 6 and accelerator BIODUR® E 600: Suited for
plastinated tissue slices to be examined histologically. The cured polymer can be removed from the
specimen with a saturated solution of sodium methylate in anhydrous methanol.
BIODUR® E 12 in combination with hardener BIODUR® E 7 and accelerator BIODUR® E 700: For producing
thin-ground section specimens. The cured polymer becomes very firm and cannot be separated from the
glass.
Item #
KEP01A5.0
KEP01A10.0
KEP01A30.0

Product
BIODUR® E 12
BIODUR® E 12
BIODUR® E 12

Section of a transparent body slice, a longitudinal section of
the right the upper body, plastinated with BIODUR® E 12/E 1

Unit
1 bucket
1 bucket
1 hobbock

Quantity
5.0 kg
10.0 kg
30.0 kg

Section of a transparent body slice at the level of
the kidney, plastinated with BIODUR® E 12/E 1

BIODUR® E 12 will partially crystallize after only a few days, especially when stored cool. Heat to
+50°C to +70°C (+120°F to +160°F) before use. It is advisable to order BIODUR® E 12 in buckets of a
size compatible with the available heating cabinets.
KEP02 BIODUR® E 13 in combination with hardener BIODUR® E 8: Epoxy resin system with a very long
processing time and a reduced tendency to yellow.
Item #
KEP02A5.0
KEP02A10.0
KEP02A30.0

12

Product
BIODUR® E 13
BIODUR® E 13
BIODUR® E 13

Unit
1 bucket
1 bucket
1 hobbock

Quantity
5.00 kg
10.0 kg
30.0 kg
KEP03-KEP05 BIODUR® E 20 Plus – Capillary-passable epoxy resin for color-contrast presentation of
vessels in plastination and for the manufacturing of corrosion specimens. BIODUR® E 20 Plus is
characterized by very low viscosity, great firmness and a low (<2%) tendency to shrink, is resistant to
acetone, and can withstand methylene chloride for a short period of time (<24 h). The processing
properties and the flexibility of the cured resin can be widely varied by using appropriate additives
(plasticizers, organic solvents; see page 16). Available in clear, red, or blue. BIODUR® E 20 Plus Clear can be
pigmented with dye pastes (see page 16) as required.
Item #
KEP03A1.0
KEP04A1.0
KEP05A1.0

Product
BIODUR® E 20 Plus Clear
BIODUR® E 20 Plus Red
BIODUR® E 20 Plus Blue

Unit
1 can
1 can
1 can

Quantity
1.0 kg
1.0 kg
1.0 kg

Human heart (corrosion specimen),
injected with BIODUR® E 20 Plus Red

Epoxy Hardeners
Store BIODUR® epoxy hardeners in the airtight original packaging!
KEH01 BIODUR® E 1 – Standard amine hardener for BIODUR® E 12. Its chemical properties ensure good
color differentiation of the individual tissues when using E 12.
Item #
KEH01A1.5

Product
BIODUR® Hardener E 1

Unit
1 canister

Quantity
1.5 kg

KEH02 BIODUR® E 6 – Anhydride hardener for curing BIODUR® E 12 in histological applications.
Item #
KEH02A2.5

Product
BIODUR® Hardener E 6

Unit
1 canister

Quantity
2.5 kg

13
KEH03 BIODUR® E 7 – Anhydride hardener for BIODUR® E 12 epoxy resin.
Item #
KEH03A1.0

Product
BIODUR® Hardener E 7

Unit
1 can

Quantity
1.0 kg

KEH04 BIODUR® E 8 – Anhydride hardener for BIODUR® E 13 epoxy resin. No addition of accelerator
required.
Item #
KEH04A1.0

Product
BIODUR® Hardener E 8

Unit
1 can

Quantity
1.0 kg

BIODUR® E 7 and BIODUR® E 8 will solidify at room temperature. Heat to +70°C (+160°F) before
use.
BIODUR® E 7 and BIODUR® E 8 are highly hygroscopic anhydride hardeners. Contact with
moisture decreases activity.
KEH05 BIODUR® E 20 Plus Hardener – Amine hardener for BIODUR® E 20 Plus. Contains solvent for
favorable flow properties.
Item #
KEH05A0.6

Product
BIODUR® E 20 Plus Hardener

Unit
1 can

Quantity
0.6 kg

Horizontal sections of the left and right foot,
®
plastinated with BIODUR E 12/E 1

Epoxy Accelerators
The use of anhydride hardeners BIODUR® E 6 and BIODUR® E 7 requires the addition of an accelerator in
order for the resin-hardener system to actually harden.
KEB01 BIODUR® Accelerator E 600 – Amine accelerator for curing BIODUR® E 12 in combination with
hardener BIODUR® E 6.
Item #
KEB01A0.1
14

Product
BIODUR® Accelerator E 600

Unit
1 bottle

Quantity
0.1 L
KEB02 BIODUR® Accelerator E 700 – for curing BIODUR® epoxy resins in combination with hardener
BIODUR® E 7.
Item #
KEB02A0.01

Product
BIODUR® Accelerator E 700

Unit
1 bottle

Quantity
0.01 kg

BIODUR® Accelerator E 700 is a strongly hygroscopic bromate. Store it in a dry place. If the
substance gets clumpy during extended storage or because of high humidity, pulverize it before
use.

Polyester Copolymer and Hardener
KPC01 BIODUR® P 40 – For brain-slice sheet plastination. BIODUR® P 40 is characterized by a low viscosity.
BIODUR® P 40 can be cured with peroxide hardener BIODUR® A 4 (see below) or entirely by UV-curing
(UV-A curing chamber, page 34).
Item #
KPC01A5.0

Product
BIODUR® P 40

Unit
1 canister

Quantity
5.0 kg

KPH01 BIODUR® Hardener A 4 – Peroxide hardener for BIODUR® P 40. Add this to the polyester resin if no
device for UV curing is available. Recommended ratio: two parts by volume of BIODUR ® A 4 to 100 parts by
volume of BIODUR ® P 40.
Item #
KPH01A0.1

Product
BIODUR® Hardener A 4 (for P 40)

Unit
1 bottle

Quantity
0.1 L

BIODUR® P 40 polyester copolymers and the
accompanying hardeners must be stored in a cool (0°C to
+5°C; +32°F to +40°F), dark place at all times.
To avoid any temperature-related loss in quality, these
products will be shipped by airfreight to all remote
destinations. Because of this, these products may be
shipped separately from other items in your order. The
shipping method can be negotiated individually with the
customer.

Brain slice, plastinated with BIODUR® P 40

Additives
KAD01 BIODUR® Plasticizer AE 10 – For BIODUR® epoxy resins. The recommended ratio of AE 10 to epoxy
resin is up to 20 parts by weight per 100 parts by weight.
Item #
KAD01A1.0

Product
BIODUR® Plasticizer AE 10

Unit
1 bottle

Quantity
1.0 kg

15
KAD02 BIODUR® Glass-Separator AE 30 – For the separation of the cured specimen from the glass walls of
the flat chamber when using E 12. Ratio: 5% by weight (see the table on page 20).
Item #
KAD02A0.3

Product
BIODUR® Glass-Separator AE 30

Unit
1 bottle

Quantity
0.3 kg

Store in a cool place (+5°C; +40°F).
KAD03 BIODUR® Red Pigment AC 05 – Powder for dyeing of silicone polymers and epoxy resins in contrast
preparations of vessels. Recommended ratio: 2% (w/w) of the polymer mixture.
Item #
KAD03A0.1

Product
BIODUR® Red Pigment (Powder) AC 05

Unit
1 bottle

Quantity
0.1 kg

KAD04 BIODUR® Red Staining Solution AC 10 – For the dyeing of macroscopic specimens in formalin
solutions or in acetone. Color: pastel pink. Ratio: 10 mL Red AC 10 to 20 L of dyeing solution. Repeated use
of the dyeing solution is possible.
Item #
KAD04A0.1

Product
BIODUR® Red Staining Solution AC 10
(concentrate)

Unit
1 bottle

Quantity
0.1 L

KAD05-KAD09 BIODUR® Color Pastes AC 50, AC 52–AC 55 – For the dyeing of epoxy resin and silicone resin.
Even after silicone impregnation and curing, specimens (e.g., fish) can be painted by using a mixture of
silicone, dye paste (2%), and adhesion mediator AS 70 (see below). If necessary, the dyed polymer mixture
can be diluted with solvents such as methyl ethyl ketone (BIODUR® MEK; see below) or methylene chloride.
Item #
KAD05A0.1
KAD06A0.1
KAD07A0.1
KAD08A0.1
KAD09A0.1

Product
BIODUR® Paste Red AC 50
BIODUR® Paste Blue AC 52
BIODUR® Paste Corn Yellow AC 53
BIODUR® Paste Green AC 54
BIODUR® Paste Black AC 55

Unit
1 bottle
1 bottle
1 bottle
1 bottle
1 bottle

Quantity
0.1 kg
0.1 kg
0.1 kg
0.1 kg
0.1 kg

KAD10 BIODUR® Adhesion Mediator AS 70 – For the surface treatment of cured silicone-impregnated
specimens before coating with dyed or colorless silicone resin.
Item #
KAD10A0.1

Product
BIODUR® Adhesion Mediator AS 70

Unit
1 bottle

Quantity
0.1 L

KAD11 BIODUR® Methyl Ethyl Ketone (MEK) – Temporary solvent for epoxy resins for vessel injection and
for dyed polymer mixtures for surface treatments. Lowers viscosity and prolongs the processing time of
polymer mixtures.
Item #
KAD11A1.0

16

Product
BIODUR® Methyl Ethyl Ketone (MEK)

Unit
1 bottle

Quantity
1.0 L
KAD12 BIODUR® Barium Sulfate AC 85 – An additive to injection polymers for generating radiographic
contrast. White, fine-grained powder. Protect from moisture to prevent clumping.
Item #
KAD12A0.1

Product
BIODUR® Barium Sulfate AC 85

Unit
1 bottle

Quantity
0.1 kg

Radiographs of bull’s testicles after injection with BIODUR® E 20 Plus

Without additive BIODUR® AC 85

With additive BIODUR® AC 85

Solutions for Fixation by Vessel Injection
KEM04-KEM05 BIODUR® Solution U – Red-pigmented solution for vessel injection, ready to use. Available
with 5% or 10% polymer content. Formaldehyde content: 16%–18%. The fixing, aqueous liquid part of the
solution penetrates gradually after injection into the surrounding tissue, while the plastic component
remains inside the vessels and hardens there. Specimens injected with BIODUR® Solution U are suitable for
subsequent silicone plastination.
Item #
KEM04A5.0
KEM05A5.0

Product
BIODUR® Solution U 5%
BIODUR® Solution U 10%

Unit
1 barrel
1 barrel

Quantity
5.0 kg
5.0 kg

If stored cold, BIODUR® Solution U
tends to thicken or solidify. This
can be reversed by gentle heating
to +50°C to +60°C (+120°F to
+140°F) and then stirring.

Fixation by vessel injection

17
KEM06 BIODUR® Solution 07 – Low-viscosity polymer solution with very good flow properties, suitable for
contrasting the smallest vessels. It has no fixative properties and is often injected in advance to reach fine
vessels rapidly, and then fixing Solution U is immediately added.
Item #
KEM06A1.0

Product
BIODUR® Solution 07 5%

Unit
1 bottle

Quantity
1.0 kg

KEM08 BIODUR® U Set – Set consisting of BIODUR® Solution U (5%), BIODUR® Solution U (10%), and
BIODUR® Solution 07.
Item #
KEM08A11.0

Product
BIODUR® U Set

Unit
1 set

Agents for Formaldehyde-Free Embalming
The following agents provide effective embalming fluids when mixed with liquids as described:
KEM01 BIODUR® Fix A 10 – Preserving allantoin derivative, powdery, with a broad-spectrum antimicrobial.
Item #
KEM01A1.0

Product
BIODUR® Fix A 10

Unit
1 bottle

Quantity
2.0 kg

KEM02 BIODUR® Fix T 20 – Mixture of amphoteric surfactants with broad-spectrum antimicrobial effects.
Item #
KEM02A1.0

Product
BIODUR® Fix T 20

Unit
1 bottle

Quantity
1.0 L

Unit
1 bottle

Quantity
1.0 L

KEM03 BIODUR® Pine Oil – Acts as a deodorant.
Item #
KEM03A1.0

Product
BIODUR® Pine Oil

These products are mixed with water, triethylene glycol, and n-propanol as follows, forming a ready-to-use
injection solution (in parts by weight):
Water
N-propanol
Triethylene glycol
BIODUR® Fix A 10
BIODUR® Fix T 20
BIODUR® Pine Oil

30
30
25
8
4
3

The proportions of water, n-propanol, and triethylene glycol may be varied as required (e.g., to change the
flow properties of the solution).

18
Special Notes on BIODUR® Polymers

Because of the complex nature of
polymer systems required for
plastination,
we
always
recommend purchasing entire
polymer kits (i.e., the polymers
together with the matching
hardeners and additives in the
quantities required). This is
especially true for beginners in
plastination.

Experience has shown that the use of unsuitable polymer combinations may cause significant
complications, such as these:
(a) Insufficient impregnation or curing of the specimens due to demixing of the polymer components
under vacuum conditions or the incomplete chemical binding of monomers and hardeners due to
stoichiometric imbalances of the reactive mixture. Both chemical effects will lead to stickiness and
unpleasant odors of the specimens, and in duromers may also cause tension cracks.
(b) Over the years, polymers may release compounds that have not completely hardened, and these may
in turn cause skin irritations.
(c) Depolymerization due to unintended secondary reactions of chemical compounds of the plastinated
tissues with compounds of the polymer mixtures. These may manifest only years after the specimen
has been produced.

See data on mixing ratios, processing times, and shelf life on pages 20–21.

19
Overview of BIODUR® Polymers
Application
(Examples)

Polymer
Silicones:

Harden
er
Additives

Mixing Ratios

Min. Processing Time
(Approximate)

S 10

Silicone standard method
for macroscopic specimens;
universal use

S 3/S 6

1% (v/v) S 3 added
to S 10

+20°C (+70°F): 3 weeks
–25°C (–15°F): 3 months

S 10 B
Reddish

Red-colored silicone; plastinated
muscles appear more lifelike

S 3/S 6

1% (v/v) S 3 added to
S 10 B Reddish

+20°C (+70°F): 3 weeks
–25°C (–15°F): 3 months

S 15

Archeological wood,
organs, organ packages

S 3/S 6

1% (v/v) S 3 added to
S 15

+20°C (+70°F): 6 months

S 49

Surface treatment
(dyed or transparent; shiny)

1% (v/v) S 3 added to
S 49

+20°C (+70°F): 1 week

S 14 Red

Vessel injections into specimens to
S1
be silicone-impregnated

1%–10% (v/v) S 1 added
to S 14 Red

30 min to several days
(depends on temperature)

100 p.b.w. E 12
28 p.b.w. E 1
20 p.b.w. AE10

12–24 h (depending on
amount and temperature)

S 3/S 6

AS 70
(surface
pretreatment)

Epoxy Resins:
E 12
(E 12/E 1)

Transparent body slices for
research and museums (sandwich
method)

E 12
(E 12/E 1)

E1

AE 10

Transparent body slices for
research and museums (flatchamber method)

E1

AE 10
AE 30

E 12
(E 12/E 6)

Transparent body slices for
histological purposes

E6
E 600

E 12
(E 12/E 7)

Ground sections

E7
E 700

AE 10

95 p.b.w. E 12
26 p.b.w. E 1
5 p.b.w. AE 30
20 p.b.w. AE 10*
100 p.b.w. E 12
50 p.b.w. E 6
0.5 vol.-% E 600
(relative to total
amount)
100 p.b.w. E 12
70 p.b.w. E 7
0.2% (v/v) E 700 (relative

12–24 h (depending on
amount and temperature)

+20°C (+70°F): 5 days

+20°C (+70°F): 1 week

to total amount)

10 p.b.w. AE 10

E 13

Transparent body slices; epoxy
resin with long processing time

E8

100 p.b.w. E 13
58 p.b.w. E 8

Several days (depending on
amount and temperature)

E 20 Plus

Contrast presentation of vessels;
manufacturing of corrosion
specimens

E 20 Plus MEK
Hardener AE 10

100 p.b.w. E 20 Plus
55 p.b.w. E 20 Plus
Hardener

40 min to several hours
(depending on temperature
and amount of additives

A4

2% (v/v) A 4 added to
P 40

0°C to +5°C (+32°F to +40°F):
2 weeks (Store in the dark!)

Polyester-Copolymer:
P 40

Plastination of brain slices

*The E 12/E 1-Impregnation mixture contains 20 p.b.w. AE 10. The mixture for filling the flat chamber, however, contains no AE 10.

20
Suitable Order Quantities
(Examples)

Polymer
Silicones:

Stability1

Notes

S 10

S 10:
15 kg
50 kg
S 3:
0.15 L
0.5 L
S 6: approx. 1 L for each 10 kg S 10

S 10, S 3, S 6:
1 year

Temporary storage of S 10/S 3-Impregnation
Mixture at –70°C (–94°F) possible.

S 10 B
Reddish

S 10 B:
15 kg
50 kg
S 3:
0.15 L
0.5 L
S 6: approx. 1 L for each 10 kg S 10 B

S 10 B Reddish, S 3,
S 6: 1 year

Temporary storage of S 10/S 3-Impregnation
Mixture at –70°C (–94°F) possible.

S 15

S 15:
15 kg
50 kg
S 3:
0.15 L
0.5 L
S 6: approx. 1 L for each 10 kg S 15

S 15, S 3, S 6: 1 year

Suitable for impregnation at room
temperature.

S 49

S 49:
S 3:

S 49: 1 year

Prepare only enough for 1 day’s use. Apply
before gas curing.

S 14 Red

S 14 Red: 1 kg
S 1:
0.1 L

S 14 Red, S 1: 1 year

Adjust processing time by varying hardener
ratio.
Warm crystallized E 12 to 50°–70°C (120°–
160°F) before use. Add hardener only after
cooling.

0.5 kg
0.15 L

Epoxy Resins:
E 12
(E 12/E 1)

E 12:
E 1:
AE 10:

5 kg
1.5 kg
1 kg

30 kg
9 kg
6 kg

E 12, E 1, AE 10:
1 year

E 12
(E 12/E 1)

E 12:
E 1:
AE 30:
AE 10:

5 kg
1.5 kg
0.3 kg
1 kg

30 kg
9 kg
1.8 kg
6 kg

E 12, E 1, AE 10:
Warm crystallized E 12 to 50°–70°C (120°–
1 year
160°F) before use. Add hardener only after
AE 30: 6 months at
0°C to +5°C (+32°F to cooling.
+40°F)

E 12
(E 12/E 6)

E 12:
E 6:
E 600:

5 kg
2.5 kg
0.1 L

E 12, E 6, E 600:
1 year

Processing time extension possible by
reduction of accelerator portion.

E 12
(E 12/E 7)

E 12:
E 7:
E 700:
AE 10:

5 kg
4 kg
0.02 kg
1 kg

E 12, E 7, E 700,
AE 10: 1 year

Warm hardener E 7 to approx. 60°C (140°F)
before use.

E 13

E 13:
E 8:

5 kg
3 kg

E 13, E 8: 1 year

Warm hardener E 8 to approx. 60°C (140°F)
before use.

E 20 Plus

E 20 Plus: 1 kg
E 20 Plus Hardener:

E 20 Plus, E 20 Plus
Hardener: 1 year

Additive optional, for varying processing times
and flexibility of the cured polymer.

0.6 kg

Polyester-Copolymer:
P 40

1

P 40:
A 4:

5 kg
0.1 L

30 kg
0.6 L

P 40, A 4:
Always store P 40 and Hardener A 4 in a cool
6 months at 0°C to
place. Cure P 40 with A 4 or solely with UV-A.
+5°C (+32°F to +40°F)

At room temperature, unless otherwise stated.
21
III. ACCESSORIES & TECHNICAL EQUIPMENT
Accessories for Dehydration
HD01A1.0 Acetonometer – Scaled glass areometer for the
determination of the acetone concentration in acetone–water
mixtures on a coarse (0%–100%) scale. Calibrated at +20°C
(+70°F). Length approx. 290 mm (11.4 in). Measurements are
taken with the included graduated cylinder. The percentage
volume of acetone is read directly from the immersion level.
HD02A1.0 Acetonometer

HD02A1.0 Acetonometer – Scaled glass areometer for the determination of the acetone concentration in
acetone–water mixtures on a fine (90%–100%) scale. Calibrated at +20°C (+70°F). Length approx. 390 mm
(15.3 in). Measurements are taken with the included graduated cylinder. The percentage volume of
acetone is read directly from the immersion level.
Item #
HD01A1.0
HD02A1.0

Product
Acetonometer 0%–100%
Acetonometer 90%–100%

Unit
1 piece
1 piece

HD19A1.0 Digital Thermometer – Handheld device with stainless
steel probe. For measuring acetone temperature during
dehydration and polymer temperature during forced
impregnation. Measuring range: –50°C to +150°C (–58°F to
+302°F). Resolution: 0.1°C for temperatures > –20°C (0.18°F for
temperatures > –4°F); 1°C for temperatures ≤ –20°C (1.8°F for
T < –4°F).

HD19A1.0 Digital Thermometer
Item #
HD19A1.0

Product
Digital Thermometer

Unit
1 piece

HD03A1.0, HD04A1.0, HD05A1.0 Stainless Steel Drums – for
holding specimens during dehydration and degreasing. Stainless
steel lid, gasket, and clamp ring are included.
HD03A1.0 Stainless Steel Drum – Capacity: 35 L (9 gal); diameter:
345 mm (13 in); height: 490 mm (19 in; outer dimensions);
weight: approx. 8 kg (17 lb). Suitable for smaller specimens up to
the size of a human head. Useful complement for the small
Heidelberg Plastination Unit (HI01A1.0) and/or the Heidelberg
Plastination Kettle (HI02A1.0).

HD03A1.0 Stainless Steel Drum, 35 L

22
HD04A1.0 Stainless Steel Drum – Capacity: 100 L (26 gal); diameter: 590 mm (23 in); height: 450 mm (18 in;
outer dimensions); weight: 11.9 kg (26 lb). Suitable for small to medium specimens as well as for organ and
body slices (with Wire Basket HD06A1.0 as drum insert for stacking of slices). Freezer HK05A1.0 will hold
two of these drums. Freezer HK06A1.0 will hold up to three.
HD05A1.0 Stainless Steel Drum – Capacity: 150 L (39 gal); diameter: 590 mm (23 in); height: 670 mm (26 in;
outer dimensions); weight: 15 kg (33 lb). Suitable for all larger specimens as well as for organ and body
slices (with Wire Basket HD06A1.0 as drum insert for stacking of slices). Freezer HK06A1.0 will hold three of
these drums.
Item #
HD03A1.0
HD04A1.0
HD05A1.0

Product
Stainless Steel Drum, 35 L
Stainless Steel Drum, 100 L
Stainless Steel Drum, 150 L

Unit
1 piece
1 piece
1 piece

HD16A1.0, HD17A1.0 Conveyor Pumps – Explosion-proof
stainless steel pumps for safe transfer of large amounts of
acetone. Length of suction pipe: 1 m (39.4 in); standard length of
connecting hose: 2 m (78.8 in; different lengths are available
upon request). Capacity: approx. 160 L/min (42.3 gal/min),
depending on the conveying conditions.
HD16A1.0 Conveyor Pump for Acetone, Pneumatic – 470 W;
max. operating pressure: 6 bars (87 psi).
HD17A1.0 Conveyor Pump for Acetone, Electric – 460 W,
230 V/50 Hz; power cord, 5 m (197 in).

HD17A1.0 Conveyor-Pump, electric

Item #
HD16A1.0
HD17A1.0

Product
Conveyor Pump for Acetone (Pneumatic)
Conveyor Pump for Acetone (Electric)

Unit
1 piece
1 piece

HD06A1.0 Wire Basket – For stacking of organ and body slices in
sheet plastination during dehydration and degreasing. Plasticcoated. Outer dimensions: approx. 400 mm × 310 mm × 280 mm
(16 in × 12 in × 11 in; l × w × h), inner dimensions: approx. 370
mm × 280 mm × 255 mm (14.5 in × 11 in × 10 in; l × w × h).
Weight: approx. 1.9 kg (4.2 lb). Suitable as drum insert for
Stainless Steel Drum HD04A1.0 or HD05A1.0. Separating Grids
and Gauze (HI15A50.0, HD12A50.0 and HD14A50.0; see page 25)
have been cut to fit this basket.

HD06A1.0 Wire Basket
Item #
HD06A1.0

Product
Wire Basket, Angular

Unit
1 piece
23
HD08A1.0 Sorting Mesh – Fine polymer netting, solvent resistant. For enclosure of loose parts (e.g., tarsal
bones) of an entire specimen that should remain together during plastination to avoid time-consuming
reallocation later on. Mesh width: 3 mm × 4 mm (0.11 in × 0.15 in); total width: 210 cm (82.6 in).
Item #
HD08A10.0

Product
Sorting Polymer Mesh, folded

Unit
1 piece

Dimensions
10 × 2.10 [m]

HI15A50.0, HD12A50.0, HD14A50.0 Polymer
Gauze and Polymer Grids for Sheet Plastination
– For stacking and stabilizing sawn or cut organ
and body slices during dehydration, degreasing,
and forced impregnation. 350 × 265 mm (13.8 in
× 10.4 in), cut to size for Wire Basket HD06A1.0.

HI15A50.0 Polymer Gauze – For separation of
single slices during forced impregnation.

Grids HI15A50.0, HD12A50.0, HD14A50.0

HD12A50.0 Separating Grid – For separation of single slices during dehydration and degreasing. Soft,
flexible material with flow lines on both sides for optimum liquid exchange. Insert grid between individual
body slices when stacking specimens.
HD14A50.0 Stabilizing Grid – For stabilizing a stack of specimens during dehydration and degreasing. Insert
a grid into the specimen stack every 10 to 15 body slices.
Item #
HI15A50.0
HD12A50.0
HD14A50.0

Product
Plastic Gauze
Separating Grid (Plastic)
Stabilizing Grid (Plastic)

Unit
50 pieces
50 pieces
50 pieces

Dimensions
35 × 26.5 [cm]
35 × 26.5 [cm]
35 × 26.5 [cm]

HD20A1.0 Stainless Steel Frame with Inserts for Brain Slices – For plastination of brain slices with P 40.
Item #
HD20A1.0

Product
Stainless Steel Frame with Inserts for Brain
Slices

HD21A1.0 Dehydration Container, Small –
Stainless steel, with lid. Inner dimensions: approx.
123 cm × 24 cm × 60 cm (47 in × 9 in × 23 in;
l × d × h). Fits Freezer HK05A1.0, which will hold
two of these containers. Weight: approx. 40 kg
(88 lb).
HD22A1.0 Dehydration Container, Large –
Stainless steel, with lid. Inner dimensions: approx.
166 cm × 64 cm × 60 cm (65 in × 25 in × 23.6 in; ×
d × h). Fits Freezer HK06A1.0. Well suited for the
dehydration of large specimens (e.g., trunks) by freezesubstitution. Weight: approx. 100 kg (220 lb).

24

Unit
1 piece

HD21A1.0 Dehydration Container, Small
Accessories for Forced Impregnation

HI01A1.0 Plastination Unit, Small – Ideal
for beginning plastination. Contains
1 Heidelberg Plastination Kettle, 35 L
(HI02A1.0), with 3 m (120 in) of Vacuum
Tubing (HI07A1.0), 5 tube clamps,
1 Vacuum Pump 1.5 m3/h (page 29),
1 filling of pump oil, 1 Oil and Solvent
Separator (HI08A1.0) (15 L/4 gal),
1 Bennert manometer (HI13A1.0), and
1 Vacuum Adjustment Valve (HI10A1.0).
For cooling, we recommend Freezer
HK05A1.0.

HI01A1.0 Plastination Unit, Small

Item #
HI01A1.0

Product
Plastination Unit, Small (pump 230 V)

Unit
Set

HI02A1.0 Heidelberg Plastination Kettle, 35 L (9 gal) – Stainless
steel. Height: 490 mm (19 in); diameter: 345 mm (13 in; outer
dimensions). Four fittings and glass cover (380 mm × 380 mm /
15 in × 15 in) for visual monitoring of the impregnation process.
Silicone seal and 3 m (120 in) of vacuum tubing included.
Plastination Kettle HI02A1.0 is suitable for the plastination of
specimens up to the size of a human head. We recommend
Stainless Steel Basket HI05A1.0 as an insert, and a vacuum pump
with a displacement of 1.5 m3/h for vacuum generation
(page 29).
HI04A1.0 Replacement Lid Sealer for HI02A1.0
HI22A1.0 Replacement Glass Plate for HI02A1.0 – Approx.
380 mm × 380 mm × 15 mm (15 in × 15 in × 0.6 in).
HI02A1.0 Heidelberg Plastination Kettle

HI03A1.0 Heidelberg Plastination Kettle, 100 L (26 gal) – Stainless steel. Height: 455 mm (18 in); diameter:
590 mm (23 in; outer dimensions). Design equivalent to HI02A1.0; four fittings and glass cover (650 mm ×
650 mm / 25 in × 25 in) for visual monitoring of the impregnation process. Silicone seal and 3 m (120 in) of
Vacuum Tubing HI07A1.0 included.
Plastination Kettle HI03 is suitable for the plastination of specimens of medium size and of organ and body
slices. For vacuum generation we recommend a vacuum pump with a displacement of 6 m3/h (page 29).
Freezer HK06A1.0 (page 38) is suitable for cooling. Impregnation Container HS30A1.0 (page 30) for stacked
slices is suitable for this plastination kettle.

25
HI06A1.0 Replacement Lid Sealer for HI03A1.0
HI23A1.0 Replacement Glass Plate for HI03A1.0 – Approx. 650 mm × 650 mm × 20 mm (25 in × 25 in
× 0.8 in).

Item #
HI02A1.0
HI03A1.0
HI04A1.0
HI06A1.0
HI22A1.0
HI23A1.0

Product
Heidelberg Plastination Kettle, 35 L
Heidelberg Plastination Kettle, 100 L
Replacement Lid Sealer for HI02A1.0
Replacement Lid Sealer for HI03A1.0
Replacement Glass Plate for HI02A1.0
Replacement Glass Plate for HI03A1.0

Unit
1 piece
1 piece
1 piece
1 piece
1 piece
1 piece

Vacuum Chambers for Plastination – Freezer inserts made from stainless steel for forced impregnation.
One side has straight, small flange fittings for vacuum tubing for connecting a manometer, a vacuum
adjustment device, and a vacuum pump. The cover is made from 10-mm-thick (0.4-in-thick) safety glass,
so that the impregnation process can be monitored and controlled. The glass cover is supported by a
stainless steel insert.
HI24A1.0 Vacuum Chamber, Small – To accommodate specimens up to the size of a lower extremity.
Inner dimensions: approx. 118 cm × 27 cm × 56 cm (46 in × 11 in × 22 in; l × d × h); fits Freezer HK05A1.0.
Includes 3 m (120 in) of Vacuum Tubing (HI07A1.0). We recommend a vacuum pump with a displacement
of 10 m3/h (see page 29).

HI26A1.0 Replacement Glass Plate – For Vacuum Chamber, Small HI24A1.0, upon request.
HI25A1.0 Vacuum Chamber, Large – Inner
dimensions: approx. 156 cm × 50 cm × 57 cm
(61 in × 19 in × 22 in; l × d × h), suitable for large
specimens such as entire trunks. Fits Freezer
HK06A1.0. Includes 3 m (120 in) of Vacuum
Tubing (HI07A1.0). We recommended a vacuum
pump with a displacement of 16 m3/h (see
page 29).
HI27A1.0 Replacement Glass Plate – For Vacuum
Chamber, Large HI25A1.0, upon request.

HI25A1.0 Vacuum Chamber, Large

Item #
HI24A1.0
HI25A1.0
HI26A1.0
HI27A1.0

26

Product
Vacuum Chamber, Small
Vacuum Chamber, Large
Replacement Glass Plate for HI24A1.0
Replacement Glass Plate for HI25A1.0

Unit
1 piece
1 piece
1 piece
1 piece
HI05A1.0 Stainless Steel Basket – Insert with
foldable carrying handle. Fits the small Heidelberg
Plastination Kettle HI02A1.0. Facilitates specimen
immersion into and removal from the
impregnation bath and also serves as drip-off
grid.

HI05A1.0 Stainless Steel Basket

HI07A1.0 Vacuum Tubing – For connecting
vacuum chambers, vacuum pumps, vacuum
adjustment devices, and solvent separators.
Material: silicone. Inner diameter: 9.5 mm
(0.4 in).

HI07A1.0 Vacuum Tubing

HI08A1.0 Separator for Oil and Solvents –
Condensation and collecting vessel for extracted
solvent and oil vapor generated during forced
impregnation. Consists of a plastic barrel with
removable lid. Lid has connectors for vacuum
tubing. Vacuum tubing is used to connect the
separator with the vacuum pump on the one side
and with waste air exhaust on the other side.
Capacity: 15 L (4 gal). Vacuum tubing included
(2 m × 2 m/2 in × 80 in).

If the separator is placed inside a freezer,
virtually all of the extracted solvent can be
recovered. At room temperature, only
partial recovery is possible.

HI08A1.0 Separator for Oil and Solvents
Item #
HI05A1.0
HI07A1.0
HI08A1.0

Product
Stainless Steel Basket for HI02A1.0
Vacuum Tubing
Separator for Oil and Solvents

Unit
1 piece
Per meter
1 piece

Dimensions
9.5 × 5.5 [mm]

27
HI10A1.0 Vacuum Adjustment Valve – Simple needle valve for manual control of negative pressure during
forced impregnation via admission of external air.
HI11A1.0 Vacuum Adjustment Unit – Consists of a Y-shaped vacuum tubing system with two Vacuum
Adjustment Valves (HI10A1.0). The adjustment unit allows for finer adjustment than a single valve.

HI10A1.0 Vacuum Adjustment Valve

Item #
HI10A1.0
HI11A1.0

HI11A1.0 Vacuum Adjustment Unit

Product
Vacuum Adjustment Valve
Vacuum Adjustment Unit

Unit
1 piece
1 piece

HI13A1.0 Bennert Manometer – Vacuum meter with sliding mirror
glass scale for easy, parallax-free reading. Measuring range:
0 mm Hg to approx. 150 mm Hg (0 mbar to230 mbar); graduation of
scale: 1 mbar; connectors: 8-mm (0.3-in) glass fittings; weight:
approx. 600 g (1.3 lb).

HI14A1.0
Digital Manometer –
Measuring range: 0 mbar to
approx. 1100 mbar; absolute
resolution: 1 mbar. Powered
by 9-V battery (included).
Casing: ABS plastic, black.
Dimensions: 150 mm × 86 mm
× 30 mm (5.9 in × 3.4 in ×
1.2 in; l × w × d).
HI13A1.0 Bennert Manometer

Item #
HI13A1.0
HI14A1.0

28

HI14A1.0 Digital Manometer

Product
Bennert Manometer (incl. blind plug)
Digital Manometer (incl. battery)

Unit
1 piece
1 piece
HI15A50.0 Polymer Gauze – For separation of single
slices during forced impregnation. Cut to size for Wire
Basket HD06A1.0. Dimensions: approx. 350 mm ×
265 mm (13.8 in × 10.4 in).

HI15A50.0 Polymer Gauze
Item #
HI15A50.0

Product
Polymer Gauze

Unit
50 pieces

Dimensions
35 × 26.5 [cm]

Vacuum Pumps – Rotary vane vacuum pumps, for crude and fine vacuum generation in plastination. One
filling of pump oil is included.
The required displacement of a plastination
vacuum pump depends on the volume of the
impregnation bath and the volume of the
immersed specimen. As a rule of thumb, we
recommend a displacement of 1 m3/h per 10 L
(2.6 gal) of impregnation bath. For the small
Heidelberg Plastination Kettle (HI02A1.0), for
example, with its average filling volume of 15 L
(3.9 gal) of impregnation bath, we recommend a
pump with a displacement of 1.5 m3/h. When in
doubt, opt for the lower of the two speeds you
are considering.

HI21A1.0 Vacuum Pump, 16 m3/h

Please contact us if you have questions about pumping of acetone vapor and explosion prevention.
HI18A1.0 Vacuum Pump, 1.5 m3/h – For impregnation baths of up to 15 L (4 gal), recommended for the
Small Heidelberg Plastination Kettle HI02A1.0.
HI19A1.0 Vacuum Pump, 6 m3/h – For impregnation baths of up to 60 L (8 gal), recommended for the
large Heidelberg Plastination Kettle HI03A1.0.
HI20A1.0 Vacuum Pump, 10 m3/h – For impregnation baths of up to 120 L (31.7 gal), recommended for
the Small Vacuum Chamber HI24A1.0.
HI21A1.0 Vacuum Pump, 16 m3/h – For impregnation baths of up to 200 L (52.8 gal), recommended for
the Large Vacuum Chamber HI25A1.0.
HI12A5.0 Vacuum Pump Oil – Low vapor pressure, suitable for all vacuum pumps offered in our catalog.
Viscosity: approx. 100 mm2/s at 40°C (104°F).
Item #
HI18A1.0
HI19A1.0
HI20A1.0
HI21A1.0
HI12A5.0

Product
Vacuum Pump, 1.5 m³/h (230 V)
Vacuum Pump, 6 m³/h (230 V)
Vacuum Pump, 10 m³/h (230 V)
Vacuum Pump, 16 m³/h (230 V)
Vacuum Pump Oil, 5 L

Unit
1 piece
1 piece
1 piece
1 piece
1 canister

Quantity

5L

29
HI16A1.0 Mixing Rod, Small – For mixing of impregnation resins and hardeners. Length: approx. 50 cm
(20 in).
HI17A1.0 Mixing Rod, Large – For mixing of
impregnation resins and hardeners. Length: approx.
59 cm (23 in).

HI28A1.0 Vacuum Lifting Pad – Facilitates lifting of glass
plates from plastination kettles or vacuum chambers.
Maximum load: 150 kg (330 lb).

HI28A1.0 Vacuum Lifting Pad

Item #
HI16A1.0
HI17A1.0
HI28A1.0

Product
Mixing Rod, Small
Mixing Rod, Large
Vacuum Lifting Pad (for glass plates)

Unit
1 piece
1 piece
1 piece

Dimensions
50 cm
59 cm

Accessories for Sheet Plastination
HS01A20.0 Safety Glass Plates – For the construction of
flat chambers for sheet plastination with E 12. Beveled
edges, butted corners. Size: 450 mm × 350 mm (18 in ×
14 in); thickness: 3 mm (0.1 in).
HS02A20.0 Floating Glass Plates – For the construction
of flat chambers for sheet plastination with the P 40method. Beveled edges, butted corners. Size: 450 mm ×
350 mm (18 in × 14 in); thickness: 2 mm (0.08 in).
HS30A1.0 Impregnation Container for HI03A1.0 –
Stainless steel container with two removable handles
for holding slices stacked between plastic grids during
forced impregnation. Fits into the Large Heidelberg
Plastination Kettle HI03A1.0. Dimensions: approx.
375 mm × 285 mm × 355 mm (18 in × 11 in × 14 in;
w × d × h).

HS30A1.0 Impregnation Container

Item #
HS01A20.0
HS02A20.0
HS30A1.0

30

Product
Safety Glass Plates, 3 mm
Floating Glass Plates, 2 mm
Impregnation Container for HI03A1.0

Unit
20 pieces
20 pieces
1 piece

Dimensions
350 × 450 [mm]
350 × 450 [mm]
375 x 285 x 355 [mm]
Silicone Gaskets – Spacers for flat chamber construction in
sheet plastination. The required thickness of the gasket
depends on the thickness of the specimens. The gasket
should be 2 mm to 3 mm thicker than the section to be
plastinated, because the binder clips (see below) used for
the construction of the flat chamber will compress the
gasket. Silicone gaskets are reusable after removal of
polymerized resin residues by immersion in acetone. About
1.6 m (63 in) of silicone gasket are required per flat
chamber if 35 cm × 45 cm (14 in × 18 in) glass plates are
used.

Item #
HS03A25.0
HS04A50.0
HS05A50.0
HS07A50.0
HS09A10.0
HS11A10.0
HS13A10.0

Product
Silicone Gasket, 3 mm, rolled
Silicone Gasket, 4 mm, rolled
Silicone Gasket, 5 mm, rolled
Silicone Gasket, 6 mm, rolled
Silicone Gasket, 8 mm, rolled
Silicone Gasket, 10 mm, rolled
Silicone Gasket, 12 mm, rolled

HS033A25.0 – HS13A10.0 Silicone Gaskets

Unit
25 m
50 m
50 m
50 m
10 m
10 m
10 m

HS14A50.0 Polyester Foil Sheets – For hardening using the draining method and the sandwich method of
E 12-impregnated transparent body slices. Thickness: 100 μm, cut to 40 cm × 50 cm (16 in × 20 in);
transparent. The sheets are slightly larger than the glass plates, so any superfluous resin can easily drain.
Item #
HS14A50.0

Product
Polyester Foil Sheets 100 µm

Unit
50 pieces

Dimensions
40 × 50 [cm]

HS15A12.0, HS16A12.0, HS17A12.0 Binder Clips/Fold-Back
Clamps – A multipurpose tool for the plastination
laboratory. Binder clips are primarily used to assemble flat
chambers for sheet plastination. At least 14 clips are
required per flat chamber if 35 cm × 45 cm (14 in × 18 in)
glass plates are used. The medium binder size (HS16A12.0)
is suitable for single flat chambers with silicone gaskets of
≤10 mm (≤0.4 in) thick. The large binder clip size
(HS15A12.0) is suitable when thicker gaskets are used.
HS17A12.0 Fold-Back Clamps

Small binder clips (HS17A12.0) are used as a tool for sealing flat chambers
when using P 40.

Item #
HS15A12.0
HS16A12.0
HS17A12.0

Product
Fold-Back Clamps, Large
Fold-Back Clamps, Medium
Fold-Back Clamps, Small

Unit
12 pieces
12 pieces
12 pieces

Dimensions
51 mm
32 mm
19 mm

31
HS18A1.0, HS19A1.0 Hand Clamps – For vertical positioning of flat chambers during sheet plastination.
HS19A1.0 length: approx. 15 cm (6 in); HS18A1.0 length: approx. 23 cm (9 in).

Item #
HS18A1.0
HS19A1.0

Product
Hand clamps, Large
Hand clamps, Small

Unit
1 piece
1 piece

Dimensions
23 cm
15 cm

HS20A10.0 Flat Funnel – Flexible funnel for filling flat
chambers with resin during sheet plastination.

HS20A10.0 Flat Funnel

Item #
HS20A10.0

Product
Flat Funnel

Unit
10 pieces

HS21A1.0 Deaeration Wire –
Custom-made,
1-mm-thick
stainless steel wire with handle
for the manual removal of air
bubbles from flat chambers
freshly filled with resin. Length:
40 cm (16 in).
HS21A1.0 Deaeration Wire

HS22A1.0 Positioning Wire

HS22A1.0 Positioning Wire – Custom-made, 4-mm-thick stainless steel wire with handle for final
positioning of plastinated organ and body slices in flat chambers freshly filled with resin. Length: 50 cm
(20 in).

Item #
HS21A1.0
HS22A1.0

Product
Deaeration Wire
Positioning Wire

Unit
1 piece
1 piece

Dimensions
40 cm
50 cm

HS23A50.0 and HS25A50.0 Silicone Tubing: Because of its high elasticity, silicone tubing is particularly
suitable for sealing flat chambers during plastination of brain slices. The tubing also facilitates the removal
of air bubbles from resin-filled chambers.

Item #
HS23A50.0
HS25A50.0

32

Product
Silicone Tubing for 4-mm brain slices
Silicone Tubing for 6-mm brain slices

Unit
50 m
50 m
HS27A0.2 BIODUR® Sealant – Polymer paste for sealing flat chambers using P 40.
Item #
HS27A0.2

Product
BIODUR® Sealant (P 40)

Unit
1 can

Quantity
0.2 kg

HS28A1.0 Rotary Slicer – For cutting brain and
other organ slices in sheet plastination. Casing:
matt eloxal. All parts coming into contact with the
material to be sliced are made of high-quality
aluminum eloxal. Hollow ground knife with hard
chromium coating. Easy to clean, low energy
consumption, electricity supply in accordance
with technical data as required.

HS28A1.0 Rotary Slicer

Technical Specifications:
Blade diameter:
Knife speed:
Max. cutting capacity:
Slice adjustment:
External dimensions:
Working area:
Electrical protection:
Weight:
Electrical characteristics:
AC Single-Phase
AC Three-Phase

330 mm (13 in)
266 min–1
Diameter 246 mm (9.7 in) or 290 mm × 246 mm (11.4 in × 9.7 in)
0 mm to 24 mm (9.4 in), infinite
725 mm × 570 mm × 470 mm (28.5 in × 22.4 in × 18.5 in, w × d × h)
approx. 770 mm × 786 mm (30 in × 31 in)
IP33
approx. 43 kg (95 lb)
230 V–50 Hz, 1.79 A. 0.36 kW
230 V/400V–50 Hz, 1.2 A/0.68 A, 0.31 kW

HS29A1.0 Special Band Saw for Sheet Plastination – Stainless steel, with cooled stop, especially suitable
for cutting of whole-body slices with low slice thickness. Stop is easy to disassemble for cutting thicker
slices. Available upon request.

Item #
HS28A1.0
HS29A1.0

Product
Rotary Slicer (for brain and organ slices)
Band Saw for Sheet Plastination

Unit
1 piece
1 piece

33
Accessories for Polymer Curing
HH01A1.0 Membrane Pump for Gas Curing – For
vaporizing silicone hardener S 6 during . Included
are 2 m (80 in) of polyethylene tubing, which will
be attached to the pump, with its other end
dipped into the gas hardener. Characteristics:
230 V, 2.5 W; pump capacity: 60 L/h (15.8 gal/h).

HH01A1.0 Membrane Pump For Gas Curing
Item #
HH01A1.0

Product
Membrane Pump for Gas Curing (230 V)

Unit
1 piece

HH02A1.0 UV-A Curing Unit – Suitable for curing brain slices impregnated with polyester resin. Closed
aluminum construction, with internal tray for receiving a flat chamber. Fan for heat removal. Dimensions:
approx. 950 mm × 730 mm × 640 mm (18.9 in × 18.5 in × 21.2 in; w × d × h). Weight: approx. 60 kg (94.8 lb).

HH02A1.0 UV-A Curing Unit

Item #
HH02A1.0

34

Product
UV-A Curing Unit (230 V)

Unit
1 piece
BIODUR® Gas Curing Units are used for curing of
silicone-impregnated
specimens
with
hardener
BIODUR® S 6 (page 11). Its modular structure (unit
consists of a supply unit and at least one gas curing box)
meets requirements for explosion protection yet allows
for operation of several different boxes with one supply
unit (see diagram), making refitting with small or
medium gas curing boxes possible. In addition, the
structurally redesigned units allow optimal monitoring
of the curing process.
HH07A1.0 Gas Curing Unit, small

Supply Unit HH10A1.0 for Gas Curing Boxes – The
supply unit provides both a 12-V power supply for the
fan and air flow for vaporizing the gas hardener. Suitable
for connection of up to three small Gas Curing Boxes or
one large or medium box as shown in the diagram.

Gas Curing Boxes – Designed for operation with Supply
Unit HH10A1.0 (external power and air supply). The Gas
Curing Boxes are equipped with stainless steel draining
grids, metal trays for collecting silicone drippings, glass
jars for adding the gas hardener BIODUR® S 6, and a fan
for circulating the air within. The transparent lid allows
full monitoring of the curing process. The boxes are
equipped with lateral connections for air tubing and a
power cord. Air tubing and power cord are included.
Length: 6 m (236 in).
Connection options for HH10A1.0

HH07A1.0 Gas Curing Unit, Small – Consists of Small Gas Curing Box Unit HH11A1.0 and Supply Unit
HH10A1.0.
HH08A1.0 Gas Curing Unit, Medium – Consists of Medium Gas Curing Box Unit HH12A1.0 and Supply Unit
HH10A1.0.
HH09A1.0 Gas Curing Unit, Large – Consists of a Large Gas Curing Box Unit HH13A1.0 and Supply Unit
HH10A1.0.

35
HH10A1.0 Supply Unit for Gas Curing Boxes –
Dimensions: approx. 425 mm × 315 mm × 250 mm
(16.7 in × 12.4 in × 9.8 in; w × d × h). 230 V, 160 W.
Power cord length: approx. 3 m (236 in). Maximum
distance between Gas Curing Box and Supply Unit: 6 m
(236 in).

HH10A1.0 Supply Unit

HH11A1.0 Gas Curing Box, Small – For curing of small
silicone-impregnated specimens. The package includes
the box with fan, one stainless steel draining grid, one
stainless steel collecting tray, one glass jar, air tubing,
and power cord. Inner dimensions: approx. 750 mm ×
550 mm × 300 mm (29.5 in × 21.6 in × 11.8 in; w × d ×
h).

HH11A1.0 Gas Curing Box, small

HH12A1.0 Gas Curing Box, Medium – For curing of medium silicone-impregnated specimens. The package
includes the box with fan, two stainless steel draining grids, two stainless steel collecting trays, two glass
jars, air tubing, and power cord. Inner dimensions: approx. 1100 mm × 750 mm × 500 mm (43.3 in × 29.5 in
× 19.7 in; w × d × h).
HH13A1.0 Gas Curing Box, Large – For curing of large silicone-impregnated specimens. The package
includes the box with fan, three stainless steel draining grids, three stainless steel metal trays, three glass
jars, air tubing, and power cord. Inner dimensions: approx. 1650 mm × 750 mm × 670 mm (65 in × 29.5 in ×
26.3 in; w × d × h).

Item #

Unit

HH07A1.0
HH08A1.0
HH09A1.0
HH10A1.0
HH11A1.0
HH12A1.0
HH13A1.0

36

Product
Gas Curing Unit 230 V, Small
Gas Curing Unit 230 V, Medium
Gas Curing Unit 230 V, Large
Supply Unit 230 V (air and power 12 V for box)
Gas Curing Box 12 V, Small
Gas Curing Box 12 V, Medium
Gas Curing Box 12 V, Large

1 set
1 set
1 set
1 piece
1 piece
1 piece
1 piece

Inner Dimensions
[mm]

750 × 550 × 300
1100 × 750 × 500
1650 × 750 × 670
HH06A1.0 Convection Heat Cabinet – For
curing organ and body slices with E 12.
Capacity: 400 L (105 gal); temperature
range: +40°C to +250°C (+104°F to +482°F).
With
continuous
air
circulation,
horizontally guided and distributed evenly
around each shelf to avoid dead spots. Air
circulation continues even after the target
temperature has been reached. Precise
control of temperature is possible because
of two separate feedback control systems
for coarse and fine control.

HH06A1.0 Convection Heat Cabinet

•

Heat cabinet includes three trays of perforated stainless steel.

•

Temperature sensor: platinum resistance thermometer.

•

Interior: stainless steel, Exterior: lacquer coating: RAL 9001 (cream).

•

Inner dimensions: 65 cm × 95 cm × 66.5 cm (25 in × 37 in × 26 in; h × w × d).

•

Outer dimensions: 87 cm × 122 cm × 104 cm (34 in × 48 in × 41 in; h × w × d).

•

Weight: approx. 195 kg (429.9 lb).

•

Double door with windows.

•

Power: 400-V three-phase current; overall energy consumption: 5.6 kW. Power cord: 3 m,
including CEE plug.

•

Adjustable flap for air supply and exhaust air.

Air circulation, horizontally guided and distributed evenly around each shelf

Item #
HH06A1.0

Product
Convection Heat Cabinet (400 V)

Unit
1 piece

37
Plastination Deep-Freezers
HK05A1.0, HK06A1.0 Special Freezers for Plastination – With glass sliding lid, –23°C (–9°F), stationary,
suitable for freeze-substitution with acetone and for forced impregnation. Outer paneling: brushed
stainless steel; interior paneling: stainless steel. See table on page 39 for technical specifications. Unless
otherwise specified in your order, the freezer will have four holes drilled into the short side facing the wall,
so that vacuum tubing can be inserted (HI07A1.0, page 27). BIODUR® freezers are adapted to the special
needs of plastination: The bottom has been reinforced by a metal plate, and the refrigeration unit has been
removed and placed together with the temperature control unit in a separate case.
For protection from explosion, the freezer and the compressor housing should be set up in
neighboring rooms. Thus, potential ignition sources are kept away from the actual working area in
which flammable solvents will be used. The operator is responsible for complying with all national,
state, local, and institutional safety regulations!
Freezer and refrigeration unit are connected by two refrigerant pipes and the cable for the temperature
sensor. Thus, the wall between freezer and refrigeration unit has to be equipped with a suitable opening
for these pipes and cable. All connections (pipes and cable) are manufactured in 2 m (78.7 in) length;
variations are possible upon request. Contact us for more details on setting up the freezers.

Item #
HK05A1.0
HK06A1.0

38

Product
Plastination Deep-Freezer, 650 L (230 V)
Plastination Deep-Freezer, 800 L (230 V)

Unit
1 piece
1 piece
Special Freezers for Plastination—Technical Specifications
Type

HK05A1.0

HK06A1.0

Approx. outer dimensions of chest
(l × w × h)

1750 × 800 × 830 mm
(69 in × 31 in × 33 in)

2100 × 800 × 830 mm
(83 in × 31 in × 33 in)

Approx. inner dimensions of chest
(l × w × h)

1610 × 655 × 640 mm
(63 in × 26 in × 25 in)

1960 × 655 × 640 mm

(77 in × 26 in × 25 in)

Inner and outer lining

Stainless steel

Stainless steel

Dimensions of housing
for cooling unit (l × w × h)

445 × 320 × 270 mm
(17.5 in × 12.6 in × 10.6 in)

445 × 320 × 270 mm
(17.5 in × 12.6 in × 10.6 in)

Approx. capacity

650 L (170 gal)

800 L (210 gal)

Approx. weight

215 kg (474 lb) (freezer chest
21 kg (46 lb). cooling unit

280 kg (617 lb) freezer chest
21 kg (46 lb). cooling unit

Noise level

<70 db(A)
typical: 52 db(A)

<70 db(A)
typical: 52 db(A)

Electrical Specifications
Voltage/frequency

230 V/50 Hz

230 V/50 Hz

Nominal current

2.3 A

2.3 A

Fuse

16 A

16 A

Approx. power consumption

7.4 kWh/24 h

7.9 kWh/24 h

Protection

IP23

IP23

Refrigerant Circuit
Refrigerant/amount

R 404 A/220 g (0.485 lb)

R 404 A/250 g (0.5512 lb)

Connecting lines

Standard: 2 m (78.7 in)

Standard: 2 m (78.7 in)

Range of adjustment
from … to

–23°C to –18°C
–9°F to –0.4°F

–23°C to –18°C
–9°F to –0.4°F

Allowable ambient temperature
from … to

+16°C to +35°C
+60.8°F to +95°F

+16°C to +35°C
+60.8°F to +95°F

39
Other Accessories
HA01A1.0 Heidelberg Plastination Folder – Plastination manual in German. Author: Gunther von Hagens.
1985 edition, 160 pages.
HA02A1.0 Heidelberg Plastination Folder – Plastination manual in English. Author: Gunther von Hagens.
1985 edition, 160 pages.
Item #
HA01A1.0
HA02A1.0

Product
Heidelberg Plastination Folder (German)
Heidelberg Plastination Folder (English)

Unit
1 piece
1 piece

HA03A1.0 Converter 110 V–230 V, 500 VA – Voltage
converter necessary for use by any electrical equipment
components in regions with 110-V mains voltage.
Suitable, for example, for operation of Vacuum Pump
HI18A1.0 (1.5 m3/h) or UV-A Curing Chamber HH02A1.0.

HA03A1.0 Voltage Converter

HA04A1.0 Converter 110 V–230 V, 1000 VA – Voltage converter necessary for use by any electrical
equipment components in regions with 110-V mains voltage. Suitable, for example, for operation of
Vacuum Pump HI19A1.0 (6 m3/h) or Special Freezers for Plastination HK05A1.0 and HK06A1.0.

HA05A1.0 Converter 110 V–230 V, 1500 VA – Voltage converter necessary for use by any electrical
equipment components in regions with 110-V mains voltage. Suitable, for example, for operation of
Vacuum Pump HI21A1.0 (16 m3/h).
Item #
HA03A1.0
HA04A1.0
HA05A1.0

Product
Converter 110 V–230 V/500 VA
Converter 110 V–230 V/1000 VA
Converter 110 V–230 V/1500 VA

Unit
1 piece
1 piece
1 piece

HA06A1000.0 Adhesive Foil – For the protection of E 12-impregnated or P 40-impregnated slices against
scratching during the sawing process. Thickness: 50 μm; width: 40 cm (16 in); transparent.
HA07A300.0 Stretch Foil, Transparent – Multipurpose tool for the plastination laboratory, such as
temporary protection for slices. Width: 50 cm (20 in); transparent.
Item #
HA06A1000.0
HA07A300.0

40

Product
Adhesive foil, 50 µm
Stretch foil, transparent

Unit
1 roll
1 roll

Dimensions
1000 m × 40 cm
300 m × 50 cm
HA11A10.0 Bucket, Rectangular, 19 L – With lid and foldable
carrying handle. Material: polyethylene, solvent resistant.
Color: white. Universal device; suitable, for example, as
immersion vessel for P 40.

HA11A1.0 Bucket

Item #
HA11A10.0

Product
Bucket, Rectangular, 19 L

Unit
10 pieces

HA12A1.0 Latex Gloves – Strong and elastic material, for high
mechanical stress. The gloves protect reliably up to above the
forearm against liquids, e.g., silicone resins, and offer very
good low temperature flexibility. Length: 600 mm (23 in),
thickness: approx. 1.10 mm (0.04 in), color: beige.
HA13A1.0 Solvent-Resistant Gloves – Category III protective
gloves, resistant to solvents such as acetone and ethanol
(permeation time: level 6, >480 min); limited resistance to
methylene chloride (permeation time: level 1, >10 min), gas
impermeable. Good flexibility, even when cold. Length:
350 mm (14 in), thickness: approx. 0.70 mm (0.03 in); color: black.

Item #
HA12A1.0
HA13A1.0

Product
Latex Gloves
Solvent-Resistant Gloves

HA12A1.0, HA13A1.0 Protective Gloves

Unit
1 pair
1 pair

Dimensions
62 cm
34 cm

Recommendations for Equipping a Plastination Laboratory

The following table presents equipment sets for
the various plastination techniques. They are
based on the BIODUR ® product line and include
all devices and tools required for the basic
equipment of a plastination laboratory.
Variations in the composition of these sets are,
of course, possible. Upon request, we will
provide you with a tailored estimate, taking into
account the planned plastination technique(s)
and the type, number, and size of the specimens
to be plastinated. We also will be happy to
investigate the feasibility of special container
sizes you may require.
Components of small Plastination Unit

41
BIODUR® Equipment Packages for the Silicone Standard Method
Method

Maximum Specimen
Size (Approximate)

Specimens/Month
(Approximate)

Silicone – S 10—
Standard
Method
(Small Set)

Up to the size of a
human head

15 kg (33 lb)

Silicone – S 10—
Standard
Method
(Medium Set I)

Up to the size of
horizontal body
slices at shoulder
level

35 kg (77 lb)

Silicone – S 10—
Standard
Method
(Medium Set II)

Up to the size of a
human lower
extremity (including
hip)

70 kg (154 lb)

Silicone – S 10—
Standard
Method
(Large Set)

Up to the size of a
human trunk

120 kg (264 lb)

Recommended Basic Equipment
1 Special Freezer for Plastination
1 Plastination Unit, Small
1 Stainless Steel Basket
3 Stainless Steel Drums, 35 L
1 Acetonometer 0%–100%
1 Acetonometer 90%–100%
1 Gas Curing Unit, Small
2 Special Freezers for Plastination
3 Stainless Steel Drums, 100 L or
3 Stainless Steel Drums, 150 L
1 Acetonometer 0%–100%
1 Acetonometer 90%–100%
1 Heidelberg Plastination Kettle, 100 L
3
1 Vacuum Pump, 6 m /h
1 Vacuum Adjustment Unit
1 Separator for Oil and Solvents
1 Bennert Manometer
1 Gas Curing Unit, Medium
2 Special Freezers for Plastination
2 Dehydration Containers
1 Acetonometer 0%–100%
1 Acetonometer 90%–100%
1 Vacuum Chamber, Small
3
1 Vacuum Pump, 10 m /h
1 Vacuum Adjustment Unit
1 Separator for Oil and Solvents
1 Bennert Manometer
1 Gas Curing Unit, Large
3 Special Freezers for Plastination
2 Dehydration Containers
1 Acetonometer 0%–100%
1 Acetonometer 90%–100%
1 Vacuum Chamber, Large
3
1 Vacuum Pump, 16 m /h
1 Vacuum Adjustment Unit
1 Separator for Oil and Solvents
1 Bennert Manometer
1 Gas Curing Unit, Large

HK05A1.0
HI01A1.0
HI05A1.0
HD03A1.0
HD01A1.0
HD02A1.0
HH07A1.0
HK06A1.0
HD04A1.0
HD05A1.0
HD01A1.0
HD02A1.0
HI03A1.0
HI19A1.0
HI11A1.0
HI08A1.0
HI13A1.0
HH08A1.0
HK05A1.0
HD21A1.0
HD01A1.0
HD02A1.0
HI24A1.0
HI20A1.0
HI11A1.0
HI08A1.0
HI13A1.0
HH09A1.0
HK06A1.0
HD22A1.0
HD01A1.0
HD02A1.0
HI25A1.0
HI21A1.0
HI11A1.0
HI08A1.0
HI13A1.0
HH09A1.0

Additional accessories recommended for all silicone packages:
•
•
•
•
•
•

42

Digital Thermometer HD19A1.0 (for temperature control during forced impregnation process)
Solvent-Resistant Gloves HA13A1.0
Mixing Rod, Small HI16A1.0 or Large HI17A1.0 (for stirring polymer mixtures)
For polymer mixtures: Latex Gloves HA12A1.0 (for manipulation of specimens in silicone)
Conveyor Pump HD16A1.0 (pneumatic) or HD17A1.0 (electric), for safe transfer large amounts of acetone
Vacuum Lifting Pad HI28A1.0, to facilitate lifting of glass plates from plastination kettles or vacuum chambers
BIODUR® Equipment Packages for Sheet Plastination

Method

Sheet plastination—
P 40 method

Sheet plastination—
E 12 technique with
sandwich method

Sheet plastination—
E 12 technique with
flat chamber method

Maximum
Specimen Size
(Approximate)

Specimens/Month
(Approximate)

Brain slices at all
levels

Depending on the
size of the
available
dehydration and
impregnation
containers as well
as on the number
of flat chambers

Horizontal body
slices from the
trunk region

Depending on the
size of the
available
dehydration and
impregnation
containers

Horizontal body
slices from the
trunk region

Depending on the
size of the
available
dehydration and
impregnation
containers as well
as on the number
of flat chambers

Recommended Basic Equipment
Medium Silicone Set I, plus
1 Rotary Slicer
HS28A1.0
2 Stainless Steel Frames with Inserts
for Brain Slices
HD20A1.0
1 Impregnation Container
HS30A1.0
10 Buckets, Rectangular
HA11A10.0
20 Floating Glass Plates (2 mm)
HS02A20.0
50 m Silicone Tubing
HS23A50.0
(for 4-mm slices)
min. 100 Fold-Back Clamps,
medium
HS16A12.0
min. 100 Fold-Back Clamps,
Small
HS17A12.0
10 Flat Funnels
HS20A10.0
1 Positioning Wire
HS22A1.0
1 Deaeration Wire
HS21A1.0
1 can Sealant
HS27A0.2
1 UV-A Curing Unit
HH02A1.0
Medium Silicone Set I, plus
1 Band Saw and/or
HS29A1.0
1 Rotary Slicer
for organ slices
HS28A1.0
2 Wire Baskets
HD06A1.0
50 pc. Plastic Gauze
HI15A50.0
50 pc. Separating Grid
HD12A50.0
50 pc. Stabilizing Grid
HD14A50.0
1 Impregnation Container
HS30A1.0
20 Safety Glass Plates (3 mm)
HS01A20.0
100 Polyester Foil Sheets
HS14A50.0
(100 µm thick)
1 Convection Heat Cabinet
HH06A1.0
Medium Silicone Set I, plus
1 Band Saw and/or
HS29A1.0
1 Rotary Slicer
for organ slices
HS28A1.0
2 Wire Baskets
HD06A1.0
50 pc. Plastic Gauze
HI15A50.0
50 pc. Separating Grid
HD12A50.0
50 pc. Stabilizing Grid
HD14A50.0
1 Impregnation Container
HS30A1.0
20 Safety Glass Plates (3 mm)
HS01A20.0
50 m Silicone Gasket, 5 mm
HS05A50.0
(for 4-mm slices)
min. 100 Fold-Back Clamps, Medium HS16A12.0
10 Flat Funnel
HS20A10.0
1 Positioning Wire
HS22A1.0
1 De-aeration Wire
HS21A1.0
1 Convection Heat Cabinet
HH06A1.0

Accessories additionally recommended for Sheet Plastination Sets:
•
•

Hand Clamps, Large (HS18A1.0) or Small (HS19A1.0), for vertical positioning of flat chambers.
Adhesive foil HA06A1000.0, for the protection of cured slices against scratching.

43
Biodur Products GmbH 2012
All illustrations, dimensions, volumes, and weights are nonbinding. Typographical and other errors and
omissions are excepted. All items are subject to change without notice.

44
BIODUR® Products GmbH
Rathausstrasse 11 I 69126 Heidelberg I Germany
Phone: +49 6221 4264 126 I Fax: +49 6221 4264 145
Email: contact@biodur.de I www.biodur.de

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Biodur catalog

  • 1. Services, Polymers, Equipment & Auxiliaries for Plastination BIODUR® Products GmbH Rathausstrasse 11 I 69126 Heidelberg I Germany Phone: +49 6221 4264 126 I Fax: +49 6221 4264 145 Email: contact@biodur.de I www.biodur.de CATALOG
  • 2. Dear Customers of BIODUR® Products GmbH: We are pleased to present the current edition of our retail catalog and would like to draw your attention to two major changes from previous version: For the first time, the catalog lists a number of different services that the experts at BIODUR® Products GmbH offer to help you get started using our products. You have asked for comprehensive consultation and support services, and we hope that these services efficiently meet your needs. Also for the first time, the catalog contains no price list. Omitting it makes allowances for the volatility of commodity prices and differences in international distribution channels. On request, we will be happy to provide you with current prices for your location. Direct customers will continue to benefit from their current special conditions. Over the 30-plus years since its founding, BIODUR® has grown into a global company that counts academic and other institutions as well as individuals among its satisfied customers. The continuing refinement of the plastination process, the worldwide interest in it, and the continuing high demand for our products foster our commitment to innovation. Our commitment is reflected in our expanded product range, which allows you to stay on the cutting edge of technology, environmental protection, and industrial safety. With our comprehensive services, polymer systems, solutions for plastination projects, and complete equipment packages for plastination laboratories, we continue to provide comprehensive care for you. If you need products in an area of plastination not covered in our catalog, please do not hesitate to get in touch with us. In keeping with our philosophy, we will support you to best of our abilities. We aim to make your experience with us a pleasure. Your BIODUR® team Heidelberg, May, 2012
  • 3. CONTENTS Introduction 4 Preservation by Plastination I. Services 8 8 8 8 8 Consultation Services On-Site Consultation Services Delivery Services Installation Services Training Services II. Polymers and Chemicals 9 11 12 13 14 15 15 17 18 19 20 Silicone Polymers Silicone Hardeners Epoxy Resins Epoxy Hardeners Epoxy Accelerators Polyester Copolymer and Hardener Additives Solutions for Fixation by Vessel Injection Agents for Formaldehyde-Free Embalming Special Notes on BIODUR® Polymers Overview of BIODUR® Polymers III. Accessories & Technical Equipment 22 25 30 34 38 40 41 42 Accessories for Dehydration Accessories for Forced Impregnation Accessories for Sheet Plastination Accessories for Polymer Curing Plastination Deep-Freezers Other Accessories Recommendations for Equipping a Plastination Laboratory BIODUR® Equipment Packages
  • 4. INTRODUCTION Preservation by Plastination The study of biological specimens is significantly impeded by decay. Thus for centuries, people have been looking for appropriate methods of preservation. Thanks to plastination, specimens can be preserved for research, teaching, and demonstration purposes in a lifelike and durable manner. Specimens are impregnated with special reactive polymers in a vacuum process. The mechanical (flexible or rigid) and optical (translucent or opaque) properties of the polymers used determine the characteristics of the preserved objects. Plastinated specimens are dry and odorless; they maintain their original surface relief and are identical to their prepreservation state, down to the cellular level. Histological studies can even be performed on them. Plastination involves replacing the water and fat in tissues with a reactive polymer such as silicone rubber, epoxy, or a polyester resin: In a solvent bath, initially the tissue water is replaced by freeze-substitution, and later, at room temperature, the tissue fats are gradually replaced by acetone. The dehydrated and degreased specimen subsequently is placed into the polymer solution. Plastinated specimens maintain their original surface relief. Under vacuum conditions, the gaseous solvent is then continuously extracted from the specimen, creating a lower pressure that gradually drives the polymer into the tissue. After this “forced impregnation,“ the specimen is cured with special hardeners, UV radiation, or heat, depending on the polymer used. Forced Impregnation: Under vacuum conditions, acetone escapes from the tissue, creating a negative pressure inside the specimen that allows the polymer to enter. 4
  • 5. Hardening of a silicone-impregnated specimen in a gas curing box A special variation of plastination is so-called sheet plastination. With this method, specimens such as individual organs or entire bodies, mostly in a deep-frozen state, first are cut or sawn into slices that are 2 mm to 8 mm (about 1/12 in to 1/3 in) thick. These slices are placed between polymer nettings, dehydrated, degreased, and eventually impregnated with a polymer under vacuum conditions. To give the specimens a smooth surface, the impregnated slices either are cured between foil or have additional resin casted around them inside a flat chamber. The refractive index of the resin used determines the optical properties of the plastinated body slices: Epoxy resin yields translucency and good coloration of the various tissues. Polyester resin, which is used for plastination of brain slices, allows for particularly good discrimination between white and gray brain matter. Filling a flat chamber with polymer Plastinated slices of organs and bodies constitute excellent teaching materials in cross-sectional anatomy, a field of ever-increasing importance, and they correlate well with radiographic images. Serial translucent body slices are useful in various scientific research approaches. In addition, they are a suitable diagnostic aid in pathology because they allow for quick macroscopic-diagnostic screening of entire organs and organ specimens. Pathologically modified tissue areas can then be selectively analyzed with conventional histological methods. 5
  • 6. The plastination process has been constantly refined since its invention in 1977 at the Institute of Anatomy at Heidelberg. Today, it is recognized as a valid method of preservation and is practiced at more than 400 institutions in 40 countries. The main reasons for this widespread popularity are the toughness, the durability, the lifelikeness, and high teaching value of plastinated specimens. Note: Numerous customer interviews and trainings have made clear that it is best to begin your own endeavors in plastination with the BIODUR® S 10 standard technique. This will allow you to master the technology through hands-on experience so that you can produce appealing specimens. This approach also will provide you with the foundation for mastering one or more sheet plastination techniques. Using your acquired knowledge and upgrading your plastination equipment accordingly will enable you to produce high-quality sheet plastinates within a reasonably short time. Experience has taught us that highly specialized plastination tasks, such as the exclusive production of brain slices, are not for beginners and require specific, in-depth training. 6
  • 7. CATALOG For your reference, rounded nonmetric units are provided in parentheses for most dimensions, quantities, and temperatures. For exact measurements, please refer to the metric units. 7
  • 8. OVERVIEW OF SERVICES AND PRODUCTS I. SERVICES We have significantly updated our range of services to reflect your wishes to a significant degree. From project consultation to review of your local situation to delivery and installation, we now provide a full palette of top-quality customer care. We can even train your plastination staff in our facilities before we deliver your equipment, or we can conduct training after delivery, at your own laboratory. We now offer the following services: SC01 Preliminary Consultation Services • Consultation on different methods of plastination (e.g., before a new laboratory is to be set up) • Consultation to determine your specific needs, taking into account your plastination experience level, existing devices and chemicals, and the layout and capabilities of your premises • Consultation on specific projects regarding the use of chemicals and devices SV01 On-Site Consultation Services • Review of the compatibility of your premises with your plastination needs, with specific estimates provided as needed • On-site confirmation of compatibility of your premises with equipment requirements • Creation of an action plan for your organization for preparation for device delivery/installation SD01 Delivery Services • Proper unpacking of delivered goods • Comprehensive verification of order fulfillment and product integrity • Preparation and placement of devices for installation SI01 Installation Services • Device installation • Functionality testing • Staff instruction on device operation • Certification of installation ST01 Training Services • • Training in common plastination processes • Special training as required for your specific needs • 8 Training of staff involved in plastination processes Analysis of your processes and recommendation of potential improvements
  • 9. II. POLYMERS & CHEMICALS Plastination with BIODUR® Silicones Silicone polymers S 10, S 15, S 49, and S 14 Red are available for different applications. The impregnation or processing mixture consists of the silicone polymer and the added hardener. Final curing of S 10, S 15, and S 49 is achieved with hardener S 6 in its gaseous state. (For equipment, see also the section on “Accessories for Polymer Curing,“ page 34). Silicone Polymers KSK01 BIODUR® S 10 – Suitable for all putrefiable macroscopic specimens. The S 10 standard technique is easy to handle, not susceptible to mistakes, and requires only a relatively small amount of technical equipment. Thus, it is especially suitable for beginners. BIODUR® S 10/BIODUR® S 3 impregnation bath can be continuously used until completely depleted or can be frozen at –70°C (–94°F). Item # KSK01A15.0 KSK01A50.0 Product BIODUR® S 10 BIODUR® S 10 Unit 1 barrel 1 barrel Quantity 15.0 kg 50.0 kg Human heart, plastinated with BIODUR® S 10 KSK02 BIODUR® S 10 B Reddish – Same properties as BIODUR® S 10, but with a reddish tint, to make plastinated muscles appear more lifelike. Item # KSK02A15.0 KSK02A50.0 Product BIODUR® S 10 B Reddish BIODUR® S 10 B Reddish Unit 1 barrel 1 barrel Quantity 15.0 kg 50.0 kg 9
  • 10. KSK03 BIODUR® S 15 – Silicone of low viscosity and reactivity, allowing for impregnation at room temperature. Recommended for the plastination of archeological wooden objects of any size, especially because wood can be impregnated with BIODUR® S 15 using ethanol as the final dehydration intermedium. BIODUR® S 15 is also recommended for the plastination of organs and organ packages (not suitable for skeletal muscle specimens). Human stomach, plastinated with BIODUR® S 15 Item # KSK03A15.0 KSK03A50.0 Product BIODUR® S 15 BIODUR® S 15 Unit 1 barrel 1 barrel Quantity 15.0 kg 50.0 kg KSK05 BIODUR® S 49 – High-viscosity silicone for the surface treatment of specimens that in their final state are supposed to be shiny and of high-impact strength. Examples of recommended use include joint planes, placentas, and cut surfaces of organs. Before gas curing, thinly coat specimens with BIODUR® S 49/BIODUR® S 3. Afterward, cure with BIODUR® S 6. For use on alreadycured silicone specimens, the surface must first be treated with BIODUR® Adhesion Mediator AS 70 (page 16). Human placenta of twins, injected with BIODUR® Epoxy Red and Blue, plastinated with S 10, surface treated with S 49 Item # KSK05A0.5 Product BIODUR® S 49 Unit 1 bottle Quantity 0.5 kg KSK04 BIODUR® S 14 Red – Low-viscosity silicone for color injection of vessels in fresh and formalin-fixed specimens. Not capillary-passable (unlike epoxy resin BIODUR® E 20 Pus; see page 13). Specimens injected with BIODUR® S 14 Red may be dehydrated for plastination purposes in acetone. However, they will only temporarily (<24 h) withstand methylene chloride. Item # KSK04A1.0 10 Product BIODUR® S 14 Red Unit 1 bottle Capacity 1.0 kg
  • 11. Silicone Hardeners KSH01 BIODUR® S 1 – Hardener (infiltration hardener) for BIODUR® S 10-impregnated and BIODUR® S 15impregnated specimens for fast curing of deep or sealed-off areas of specimens (e.g., deep gluteus muscle region, prostate gland, erector spinae muscle). Infiltration hardening is done in parallel to gas hardening. Not recommended for general use, owing to possible loss of optical and/or mechanical quality. Also use hardener BIODUR® S 1 for curing injection polymer BIODUR® S 14 Red. Item # KSH01A0.1 Product BIODUR® Hardener S 1 Unit 1 bottle Quantity 0.1 L KSH02 BIODUR® S 3 – Hardener (silicone chain elongator) for BIODUR® S 10, BIODUR® S 15, and BIODUR® S 49. Causes gradual thickening of silicone without causing it to cure when used alone. If BIODUR® S 3 is stored for extended periods of time, a white deposit may form at the bottom of the bottle that can be dissolved by slowly and briefly warming to +50°C (+120°F) and shaking. Item # KSH02A0.15 KSH02A0.5 Product BIODUR® Hardener S 3 BIODUR® Hardener S 3 Unit 1 bottle 1 bottle Quantity 0.15 L 0.5 L KSH03 BIODUR® S 6 – Hardener (cross-linking agent) for gas curing of BIODUR® silicone polymers S 10, S 15, and S 49. Item # KSH03A1.0 Product BIODUR® Hardener S 6 Unit 1 bottle Quantity 1.0 L BIODUR® Silicone Hardeners 11
  • 12. Epoxy Resins KEP01 BIODUR® E 12 – Standard epoxy resin of medium viscosity for sheet plastination; translucent, firm, and slightly flexible when cured. Choose from different hardeners to vary the properties of the specimens: BIODUR® E 12 in combination with hardener BIODUR® E 1: Standard epoxy resin for sheet plastination. The properties of the hardener produce especially good staining of specimens. BIODUR® E 12 in combination with hardener BIODUR® E 6 and accelerator BIODUR® E 600: Suited for plastinated tissue slices to be examined histologically. The cured polymer can be removed from the specimen with a saturated solution of sodium methylate in anhydrous methanol. BIODUR® E 12 in combination with hardener BIODUR® E 7 and accelerator BIODUR® E 700: For producing thin-ground section specimens. The cured polymer becomes very firm and cannot be separated from the glass. Item # KEP01A5.0 KEP01A10.0 KEP01A30.0 Product BIODUR® E 12 BIODUR® E 12 BIODUR® E 12 Section of a transparent body slice, a longitudinal section of the right the upper body, plastinated with BIODUR® E 12/E 1 Unit 1 bucket 1 bucket 1 hobbock Quantity 5.0 kg 10.0 kg 30.0 kg Section of a transparent body slice at the level of the kidney, plastinated with BIODUR® E 12/E 1 BIODUR® E 12 will partially crystallize after only a few days, especially when stored cool. Heat to +50°C to +70°C (+120°F to +160°F) before use. It is advisable to order BIODUR® E 12 in buckets of a size compatible with the available heating cabinets. KEP02 BIODUR® E 13 in combination with hardener BIODUR® E 8: Epoxy resin system with a very long processing time and a reduced tendency to yellow. Item # KEP02A5.0 KEP02A10.0 KEP02A30.0 12 Product BIODUR® E 13 BIODUR® E 13 BIODUR® E 13 Unit 1 bucket 1 bucket 1 hobbock Quantity 5.00 kg 10.0 kg 30.0 kg
  • 13. KEP03-KEP05 BIODUR® E 20 Plus – Capillary-passable epoxy resin for color-contrast presentation of vessels in plastination and for the manufacturing of corrosion specimens. BIODUR® E 20 Plus is characterized by very low viscosity, great firmness and a low (<2%) tendency to shrink, is resistant to acetone, and can withstand methylene chloride for a short period of time (<24 h). The processing properties and the flexibility of the cured resin can be widely varied by using appropriate additives (plasticizers, organic solvents; see page 16). Available in clear, red, or blue. BIODUR® E 20 Plus Clear can be pigmented with dye pastes (see page 16) as required. Item # KEP03A1.0 KEP04A1.0 KEP05A1.0 Product BIODUR® E 20 Plus Clear BIODUR® E 20 Plus Red BIODUR® E 20 Plus Blue Unit 1 can 1 can 1 can Quantity 1.0 kg 1.0 kg 1.0 kg Human heart (corrosion specimen), injected with BIODUR® E 20 Plus Red Epoxy Hardeners Store BIODUR® epoxy hardeners in the airtight original packaging! KEH01 BIODUR® E 1 – Standard amine hardener for BIODUR® E 12. Its chemical properties ensure good color differentiation of the individual tissues when using E 12. Item # KEH01A1.5 Product BIODUR® Hardener E 1 Unit 1 canister Quantity 1.5 kg KEH02 BIODUR® E 6 – Anhydride hardener for curing BIODUR® E 12 in histological applications. Item # KEH02A2.5 Product BIODUR® Hardener E 6 Unit 1 canister Quantity 2.5 kg 13
  • 14. KEH03 BIODUR® E 7 – Anhydride hardener for BIODUR® E 12 epoxy resin. Item # KEH03A1.0 Product BIODUR® Hardener E 7 Unit 1 can Quantity 1.0 kg KEH04 BIODUR® E 8 – Anhydride hardener for BIODUR® E 13 epoxy resin. No addition of accelerator required. Item # KEH04A1.0 Product BIODUR® Hardener E 8 Unit 1 can Quantity 1.0 kg BIODUR® E 7 and BIODUR® E 8 will solidify at room temperature. Heat to +70°C (+160°F) before use. BIODUR® E 7 and BIODUR® E 8 are highly hygroscopic anhydride hardeners. Contact with moisture decreases activity. KEH05 BIODUR® E 20 Plus Hardener – Amine hardener for BIODUR® E 20 Plus. Contains solvent for favorable flow properties. Item # KEH05A0.6 Product BIODUR® E 20 Plus Hardener Unit 1 can Quantity 0.6 kg Horizontal sections of the left and right foot, ® plastinated with BIODUR E 12/E 1 Epoxy Accelerators The use of anhydride hardeners BIODUR® E 6 and BIODUR® E 7 requires the addition of an accelerator in order for the resin-hardener system to actually harden. KEB01 BIODUR® Accelerator E 600 – Amine accelerator for curing BIODUR® E 12 in combination with hardener BIODUR® E 6. Item # KEB01A0.1 14 Product BIODUR® Accelerator E 600 Unit 1 bottle Quantity 0.1 L
  • 15. KEB02 BIODUR® Accelerator E 700 – for curing BIODUR® epoxy resins in combination with hardener BIODUR® E 7. Item # KEB02A0.01 Product BIODUR® Accelerator E 700 Unit 1 bottle Quantity 0.01 kg BIODUR® Accelerator E 700 is a strongly hygroscopic bromate. Store it in a dry place. If the substance gets clumpy during extended storage or because of high humidity, pulverize it before use. Polyester Copolymer and Hardener KPC01 BIODUR® P 40 – For brain-slice sheet plastination. BIODUR® P 40 is characterized by a low viscosity. BIODUR® P 40 can be cured with peroxide hardener BIODUR® A 4 (see below) or entirely by UV-curing (UV-A curing chamber, page 34). Item # KPC01A5.0 Product BIODUR® P 40 Unit 1 canister Quantity 5.0 kg KPH01 BIODUR® Hardener A 4 – Peroxide hardener for BIODUR® P 40. Add this to the polyester resin if no device for UV curing is available. Recommended ratio: two parts by volume of BIODUR ® A 4 to 100 parts by volume of BIODUR ® P 40. Item # KPH01A0.1 Product BIODUR® Hardener A 4 (for P 40) Unit 1 bottle Quantity 0.1 L BIODUR® P 40 polyester copolymers and the accompanying hardeners must be stored in a cool (0°C to +5°C; +32°F to +40°F), dark place at all times. To avoid any temperature-related loss in quality, these products will be shipped by airfreight to all remote destinations. Because of this, these products may be shipped separately from other items in your order. The shipping method can be negotiated individually with the customer. Brain slice, plastinated with BIODUR® P 40 Additives KAD01 BIODUR® Plasticizer AE 10 – For BIODUR® epoxy resins. The recommended ratio of AE 10 to epoxy resin is up to 20 parts by weight per 100 parts by weight. Item # KAD01A1.0 Product BIODUR® Plasticizer AE 10 Unit 1 bottle Quantity 1.0 kg 15
  • 16. KAD02 BIODUR® Glass-Separator AE 30 – For the separation of the cured specimen from the glass walls of the flat chamber when using E 12. Ratio: 5% by weight (see the table on page 20). Item # KAD02A0.3 Product BIODUR® Glass-Separator AE 30 Unit 1 bottle Quantity 0.3 kg Store in a cool place (+5°C; +40°F). KAD03 BIODUR® Red Pigment AC 05 – Powder for dyeing of silicone polymers and epoxy resins in contrast preparations of vessels. Recommended ratio: 2% (w/w) of the polymer mixture. Item # KAD03A0.1 Product BIODUR® Red Pigment (Powder) AC 05 Unit 1 bottle Quantity 0.1 kg KAD04 BIODUR® Red Staining Solution AC 10 – For the dyeing of macroscopic specimens in formalin solutions or in acetone. Color: pastel pink. Ratio: 10 mL Red AC 10 to 20 L of dyeing solution. Repeated use of the dyeing solution is possible. Item # KAD04A0.1 Product BIODUR® Red Staining Solution AC 10 (concentrate) Unit 1 bottle Quantity 0.1 L KAD05-KAD09 BIODUR® Color Pastes AC 50, AC 52–AC 55 – For the dyeing of epoxy resin and silicone resin. Even after silicone impregnation and curing, specimens (e.g., fish) can be painted by using a mixture of silicone, dye paste (2%), and adhesion mediator AS 70 (see below). If necessary, the dyed polymer mixture can be diluted with solvents such as methyl ethyl ketone (BIODUR® MEK; see below) or methylene chloride. Item # KAD05A0.1 KAD06A0.1 KAD07A0.1 KAD08A0.1 KAD09A0.1 Product BIODUR® Paste Red AC 50 BIODUR® Paste Blue AC 52 BIODUR® Paste Corn Yellow AC 53 BIODUR® Paste Green AC 54 BIODUR® Paste Black AC 55 Unit 1 bottle 1 bottle 1 bottle 1 bottle 1 bottle Quantity 0.1 kg 0.1 kg 0.1 kg 0.1 kg 0.1 kg KAD10 BIODUR® Adhesion Mediator AS 70 – For the surface treatment of cured silicone-impregnated specimens before coating with dyed or colorless silicone resin. Item # KAD10A0.1 Product BIODUR® Adhesion Mediator AS 70 Unit 1 bottle Quantity 0.1 L KAD11 BIODUR® Methyl Ethyl Ketone (MEK) – Temporary solvent for epoxy resins for vessel injection and for dyed polymer mixtures for surface treatments. Lowers viscosity and prolongs the processing time of polymer mixtures. Item # KAD11A1.0 16 Product BIODUR® Methyl Ethyl Ketone (MEK) Unit 1 bottle Quantity 1.0 L
  • 17. KAD12 BIODUR® Barium Sulfate AC 85 – An additive to injection polymers for generating radiographic contrast. White, fine-grained powder. Protect from moisture to prevent clumping. Item # KAD12A0.1 Product BIODUR® Barium Sulfate AC 85 Unit 1 bottle Quantity 0.1 kg Radiographs of bull’s testicles after injection with BIODUR® E 20 Plus Without additive BIODUR® AC 85 With additive BIODUR® AC 85 Solutions for Fixation by Vessel Injection KEM04-KEM05 BIODUR® Solution U – Red-pigmented solution for vessel injection, ready to use. Available with 5% or 10% polymer content. Formaldehyde content: 16%–18%. The fixing, aqueous liquid part of the solution penetrates gradually after injection into the surrounding tissue, while the plastic component remains inside the vessels and hardens there. Specimens injected with BIODUR® Solution U are suitable for subsequent silicone plastination. Item # KEM04A5.0 KEM05A5.0 Product BIODUR® Solution U 5% BIODUR® Solution U 10% Unit 1 barrel 1 barrel Quantity 5.0 kg 5.0 kg If stored cold, BIODUR® Solution U tends to thicken or solidify. This can be reversed by gentle heating to +50°C to +60°C (+120°F to +140°F) and then stirring. Fixation by vessel injection 17
  • 18. KEM06 BIODUR® Solution 07 – Low-viscosity polymer solution with very good flow properties, suitable for contrasting the smallest vessels. It has no fixative properties and is often injected in advance to reach fine vessels rapidly, and then fixing Solution U is immediately added. Item # KEM06A1.0 Product BIODUR® Solution 07 5% Unit 1 bottle Quantity 1.0 kg KEM08 BIODUR® U Set – Set consisting of BIODUR® Solution U (5%), BIODUR® Solution U (10%), and BIODUR® Solution 07. Item # KEM08A11.0 Product BIODUR® U Set Unit 1 set Agents for Formaldehyde-Free Embalming The following agents provide effective embalming fluids when mixed with liquids as described: KEM01 BIODUR® Fix A 10 – Preserving allantoin derivative, powdery, with a broad-spectrum antimicrobial. Item # KEM01A1.0 Product BIODUR® Fix A 10 Unit 1 bottle Quantity 2.0 kg KEM02 BIODUR® Fix T 20 – Mixture of amphoteric surfactants with broad-spectrum antimicrobial effects. Item # KEM02A1.0 Product BIODUR® Fix T 20 Unit 1 bottle Quantity 1.0 L Unit 1 bottle Quantity 1.0 L KEM03 BIODUR® Pine Oil – Acts as a deodorant. Item # KEM03A1.0 Product BIODUR® Pine Oil These products are mixed with water, triethylene glycol, and n-propanol as follows, forming a ready-to-use injection solution (in parts by weight): Water N-propanol Triethylene glycol BIODUR® Fix A 10 BIODUR® Fix T 20 BIODUR® Pine Oil 30 30 25 8 4 3 The proportions of water, n-propanol, and triethylene glycol may be varied as required (e.g., to change the flow properties of the solution). 18
  • 19. Special Notes on BIODUR® Polymers Because of the complex nature of polymer systems required for plastination, we always recommend purchasing entire polymer kits (i.e., the polymers together with the matching hardeners and additives in the quantities required). This is especially true for beginners in plastination. Experience has shown that the use of unsuitable polymer combinations may cause significant complications, such as these: (a) Insufficient impregnation or curing of the specimens due to demixing of the polymer components under vacuum conditions or the incomplete chemical binding of monomers and hardeners due to stoichiometric imbalances of the reactive mixture. Both chemical effects will lead to stickiness and unpleasant odors of the specimens, and in duromers may also cause tension cracks. (b) Over the years, polymers may release compounds that have not completely hardened, and these may in turn cause skin irritations. (c) Depolymerization due to unintended secondary reactions of chemical compounds of the plastinated tissues with compounds of the polymer mixtures. These may manifest only years after the specimen has been produced. See data on mixing ratios, processing times, and shelf life on pages 20–21. 19
  • 20. Overview of BIODUR® Polymers Application (Examples) Polymer Silicones: Harden er Additives Mixing Ratios Min. Processing Time (Approximate) S 10 Silicone standard method for macroscopic specimens; universal use S 3/S 6 1% (v/v) S 3 added to S 10 +20°C (+70°F): 3 weeks –25°C (–15°F): 3 months S 10 B Reddish Red-colored silicone; plastinated muscles appear more lifelike S 3/S 6 1% (v/v) S 3 added to S 10 B Reddish +20°C (+70°F): 3 weeks –25°C (–15°F): 3 months S 15 Archeological wood, organs, organ packages S 3/S 6 1% (v/v) S 3 added to S 15 +20°C (+70°F): 6 months S 49 Surface treatment (dyed or transparent; shiny) 1% (v/v) S 3 added to S 49 +20°C (+70°F): 1 week S 14 Red Vessel injections into specimens to S1 be silicone-impregnated 1%–10% (v/v) S 1 added to S 14 Red 30 min to several days (depends on temperature) 100 p.b.w. E 12 28 p.b.w. E 1 20 p.b.w. AE10 12–24 h (depending on amount and temperature) S 3/S 6 AS 70 (surface pretreatment) Epoxy Resins: E 12 (E 12/E 1) Transparent body slices for research and museums (sandwich method) E 12 (E 12/E 1) E1 AE 10 Transparent body slices for research and museums (flatchamber method) E1 AE 10 AE 30 E 12 (E 12/E 6) Transparent body slices for histological purposes E6 E 600 E 12 (E 12/E 7) Ground sections E7 E 700 AE 10 95 p.b.w. E 12 26 p.b.w. E 1 5 p.b.w. AE 30 20 p.b.w. AE 10* 100 p.b.w. E 12 50 p.b.w. E 6 0.5 vol.-% E 600 (relative to total amount) 100 p.b.w. E 12 70 p.b.w. E 7 0.2% (v/v) E 700 (relative 12–24 h (depending on amount and temperature) +20°C (+70°F): 5 days +20°C (+70°F): 1 week to total amount) 10 p.b.w. AE 10 E 13 Transparent body slices; epoxy resin with long processing time E8 100 p.b.w. E 13 58 p.b.w. E 8 Several days (depending on amount and temperature) E 20 Plus Contrast presentation of vessels; manufacturing of corrosion specimens E 20 Plus MEK Hardener AE 10 100 p.b.w. E 20 Plus 55 p.b.w. E 20 Plus Hardener 40 min to several hours (depending on temperature and amount of additives A4 2% (v/v) A 4 added to P 40 0°C to +5°C (+32°F to +40°F): 2 weeks (Store in the dark!) Polyester-Copolymer: P 40 Plastination of brain slices *The E 12/E 1-Impregnation mixture contains 20 p.b.w. AE 10. The mixture for filling the flat chamber, however, contains no AE 10. 20
  • 21. Suitable Order Quantities (Examples) Polymer Silicones: Stability1 Notes S 10 S 10: 15 kg 50 kg S 3: 0.15 L 0.5 L S 6: approx. 1 L for each 10 kg S 10 S 10, S 3, S 6: 1 year Temporary storage of S 10/S 3-Impregnation Mixture at –70°C (–94°F) possible. S 10 B Reddish S 10 B: 15 kg 50 kg S 3: 0.15 L 0.5 L S 6: approx. 1 L for each 10 kg S 10 B S 10 B Reddish, S 3, S 6: 1 year Temporary storage of S 10/S 3-Impregnation Mixture at –70°C (–94°F) possible. S 15 S 15: 15 kg 50 kg S 3: 0.15 L 0.5 L S 6: approx. 1 L for each 10 kg S 15 S 15, S 3, S 6: 1 year Suitable for impregnation at room temperature. S 49 S 49: S 3: S 49: 1 year Prepare only enough for 1 day’s use. Apply before gas curing. S 14 Red S 14 Red: 1 kg S 1: 0.1 L S 14 Red, S 1: 1 year Adjust processing time by varying hardener ratio. Warm crystallized E 12 to 50°–70°C (120°– 160°F) before use. Add hardener only after cooling. 0.5 kg 0.15 L Epoxy Resins: E 12 (E 12/E 1) E 12: E 1: AE 10: 5 kg 1.5 kg 1 kg 30 kg 9 kg 6 kg E 12, E 1, AE 10: 1 year E 12 (E 12/E 1) E 12: E 1: AE 30: AE 10: 5 kg 1.5 kg 0.3 kg 1 kg 30 kg 9 kg 1.8 kg 6 kg E 12, E 1, AE 10: Warm crystallized E 12 to 50°–70°C (120°– 1 year 160°F) before use. Add hardener only after AE 30: 6 months at 0°C to +5°C (+32°F to cooling. +40°F) E 12 (E 12/E 6) E 12: E 6: E 600: 5 kg 2.5 kg 0.1 L E 12, E 6, E 600: 1 year Processing time extension possible by reduction of accelerator portion. E 12 (E 12/E 7) E 12: E 7: E 700: AE 10: 5 kg 4 kg 0.02 kg 1 kg E 12, E 7, E 700, AE 10: 1 year Warm hardener E 7 to approx. 60°C (140°F) before use. E 13 E 13: E 8: 5 kg 3 kg E 13, E 8: 1 year Warm hardener E 8 to approx. 60°C (140°F) before use. E 20 Plus E 20 Plus: 1 kg E 20 Plus Hardener: E 20 Plus, E 20 Plus Hardener: 1 year Additive optional, for varying processing times and flexibility of the cured polymer. 0.6 kg Polyester-Copolymer: P 40 1 P 40: A 4: 5 kg 0.1 L 30 kg 0.6 L P 40, A 4: Always store P 40 and Hardener A 4 in a cool 6 months at 0°C to place. Cure P 40 with A 4 or solely with UV-A. +5°C (+32°F to +40°F) At room temperature, unless otherwise stated. 21
  • 22. III. ACCESSORIES & TECHNICAL EQUIPMENT Accessories for Dehydration HD01A1.0 Acetonometer – Scaled glass areometer for the determination of the acetone concentration in acetone–water mixtures on a coarse (0%–100%) scale. Calibrated at +20°C (+70°F). Length approx. 290 mm (11.4 in). Measurements are taken with the included graduated cylinder. The percentage volume of acetone is read directly from the immersion level. HD02A1.0 Acetonometer HD02A1.0 Acetonometer – Scaled glass areometer for the determination of the acetone concentration in acetone–water mixtures on a fine (90%–100%) scale. Calibrated at +20°C (+70°F). Length approx. 390 mm (15.3 in). Measurements are taken with the included graduated cylinder. The percentage volume of acetone is read directly from the immersion level. Item # HD01A1.0 HD02A1.0 Product Acetonometer 0%–100% Acetonometer 90%–100% Unit 1 piece 1 piece HD19A1.0 Digital Thermometer – Handheld device with stainless steel probe. For measuring acetone temperature during dehydration and polymer temperature during forced impregnation. Measuring range: –50°C to +150°C (–58°F to +302°F). Resolution: 0.1°C for temperatures > –20°C (0.18°F for temperatures > –4°F); 1°C for temperatures ≤ –20°C (1.8°F for T < –4°F). HD19A1.0 Digital Thermometer Item # HD19A1.0 Product Digital Thermometer Unit 1 piece HD03A1.0, HD04A1.0, HD05A1.0 Stainless Steel Drums – for holding specimens during dehydration and degreasing. Stainless steel lid, gasket, and clamp ring are included. HD03A1.0 Stainless Steel Drum – Capacity: 35 L (9 gal); diameter: 345 mm (13 in); height: 490 mm (19 in; outer dimensions); weight: approx. 8 kg (17 lb). Suitable for smaller specimens up to the size of a human head. Useful complement for the small Heidelberg Plastination Unit (HI01A1.0) and/or the Heidelberg Plastination Kettle (HI02A1.0). HD03A1.0 Stainless Steel Drum, 35 L 22
  • 23. HD04A1.0 Stainless Steel Drum – Capacity: 100 L (26 gal); diameter: 590 mm (23 in); height: 450 mm (18 in; outer dimensions); weight: 11.9 kg (26 lb). Suitable for small to medium specimens as well as for organ and body slices (with Wire Basket HD06A1.0 as drum insert for stacking of slices). Freezer HK05A1.0 will hold two of these drums. Freezer HK06A1.0 will hold up to three. HD05A1.0 Stainless Steel Drum – Capacity: 150 L (39 gal); diameter: 590 mm (23 in); height: 670 mm (26 in; outer dimensions); weight: 15 kg (33 lb). Suitable for all larger specimens as well as for organ and body slices (with Wire Basket HD06A1.0 as drum insert for stacking of slices). Freezer HK06A1.0 will hold three of these drums. Item # HD03A1.0 HD04A1.0 HD05A1.0 Product Stainless Steel Drum, 35 L Stainless Steel Drum, 100 L Stainless Steel Drum, 150 L Unit 1 piece 1 piece 1 piece HD16A1.0, HD17A1.0 Conveyor Pumps – Explosion-proof stainless steel pumps for safe transfer of large amounts of acetone. Length of suction pipe: 1 m (39.4 in); standard length of connecting hose: 2 m (78.8 in; different lengths are available upon request). Capacity: approx. 160 L/min (42.3 gal/min), depending on the conveying conditions. HD16A1.0 Conveyor Pump for Acetone, Pneumatic – 470 W; max. operating pressure: 6 bars (87 psi). HD17A1.0 Conveyor Pump for Acetone, Electric – 460 W, 230 V/50 Hz; power cord, 5 m (197 in). HD17A1.0 Conveyor-Pump, electric Item # HD16A1.0 HD17A1.0 Product Conveyor Pump for Acetone (Pneumatic) Conveyor Pump for Acetone (Electric) Unit 1 piece 1 piece HD06A1.0 Wire Basket – For stacking of organ and body slices in sheet plastination during dehydration and degreasing. Plasticcoated. Outer dimensions: approx. 400 mm × 310 mm × 280 mm (16 in × 12 in × 11 in; l × w × h), inner dimensions: approx. 370 mm × 280 mm × 255 mm (14.5 in × 11 in × 10 in; l × w × h). Weight: approx. 1.9 kg (4.2 lb). Suitable as drum insert for Stainless Steel Drum HD04A1.0 or HD05A1.0. Separating Grids and Gauze (HI15A50.0, HD12A50.0 and HD14A50.0; see page 25) have been cut to fit this basket. HD06A1.0 Wire Basket Item # HD06A1.0 Product Wire Basket, Angular Unit 1 piece 23
  • 24. HD08A1.0 Sorting Mesh – Fine polymer netting, solvent resistant. For enclosure of loose parts (e.g., tarsal bones) of an entire specimen that should remain together during plastination to avoid time-consuming reallocation later on. Mesh width: 3 mm × 4 mm (0.11 in × 0.15 in); total width: 210 cm (82.6 in). Item # HD08A10.0 Product Sorting Polymer Mesh, folded Unit 1 piece Dimensions 10 × 2.10 [m] HI15A50.0, HD12A50.0, HD14A50.0 Polymer Gauze and Polymer Grids for Sheet Plastination – For stacking and stabilizing sawn or cut organ and body slices during dehydration, degreasing, and forced impregnation. 350 × 265 mm (13.8 in × 10.4 in), cut to size for Wire Basket HD06A1.0. HI15A50.0 Polymer Gauze – For separation of single slices during forced impregnation. Grids HI15A50.0, HD12A50.0, HD14A50.0 HD12A50.0 Separating Grid – For separation of single slices during dehydration and degreasing. Soft, flexible material with flow lines on both sides for optimum liquid exchange. Insert grid between individual body slices when stacking specimens. HD14A50.0 Stabilizing Grid – For stabilizing a stack of specimens during dehydration and degreasing. Insert a grid into the specimen stack every 10 to 15 body slices. Item # HI15A50.0 HD12A50.0 HD14A50.0 Product Plastic Gauze Separating Grid (Plastic) Stabilizing Grid (Plastic) Unit 50 pieces 50 pieces 50 pieces Dimensions 35 × 26.5 [cm] 35 × 26.5 [cm] 35 × 26.5 [cm] HD20A1.0 Stainless Steel Frame with Inserts for Brain Slices – For plastination of brain slices with P 40. Item # HD20A1.0 Product Stainless Steel Frame with Inserts for Brain Slices HD21A1.0 Dehydration Container, Small – Stainless steel, with lid. Inner dimensions: approx. 123 cm × 24 cm × 60 cm (47 in × 9 in × 23 in; l × d × h). Fits Freezer HK05A1.0, which will hold two of these containers. Weight: approx. 40 kg (88 lb). HD22A1.0 Dehydration Container, Large – Stainless steel, with lid. Inner dimensions: approx. 166 cm × 64 cm × 60 cm (65 in × 25 in × 23.6 in; × d × h). Fits Freezer HK06A1.0. Well suited for the dehydration of large specimens (e.g., trunks) by freezesubstitution. Weight: approx. 100 kg (220 lb). 24 Unit 1 piece HD21A1.0 Dehydration Container, Small
  • 25. Accessories for Forced Impregnation HI01A1.0 Plastination Unit, Small – Ideal for beginning plastination. Contains 1 Heidelberg Plastination Kettle, 35 L (HI02A1.0), with 3 m (120 in) of Vacuum Tubing (HI07A1.0), 5 tube clamps, 1 Vacuum Pump 1.5 m3/h (page 29), 1 filling of pump oil, 1 Oil and Solvent Separator (HI08A1.0) (15 L/4 gal), 1 Bennert manometer (HI13A1.0), and 1 Vacuum Adjustment Valve (HI10A1.0). For cooling, we recommend Freezer HK05A1.0. HI01A1.0 Plastination Unit, Small Item # HI01A1.0 Product Plastination Unit, Small (pump 230 V) Unit Set HI02A1.0 Heidelberg Plastination Kettle, 35 L (9 gal) – Stainless steel. Height: 490 mm (19 in); diameter: 345 mm (13 in; outer dimensions). Four fittings and glass cover (380 mm × 380 mm / 15 in × 15 in) for visual monitoring of the impregnation process. Silicone seal and 3 m (120 in) of vacuum tubing included. Plastination Kettle HI02A1.0 is suitable for the plastination of specimens up to the size of a human head. We recommend Stainless Steel Basket HI05A1.0 as an insert, and a vacuum pump with a displacement of 1.5 m3/h for vacuum generation (page 29). HI04A1.0 Replacement Lid Sealer for HI02A1.0 HI22A1.0 Replacement Glass Plate for HI02A1.0 – Approx. 380 mm × 380 mm × 15 mm (15 in × 15 in × 0.6 in). HI02A1.0 Heidelberg Plastination Kettle HI03A1.0 Heidelberg Plastination Kettle, 100 L (26 gal) – Stainless steel. Height: 455 mm (18 in); diameter: 590 mm (23 in; outer dimensions). Design equivalent to HI02A1.0; four fittings and glass cover (650 mm × 650 mm / 25 in × 25 in) for visual monitoring of the impregnation process. Silicone seal and 3 m (120 in) of Vacuum Tubing HI07A1.0 included. Plastination Kettle HI03 is suitable for the plastination of specimens of medium size and of organ and body slices. For vacuum generation we recommend a vacuum pump with a displacement of 6 m3/h (page 29). Freezer HK06A1.0 (page 38) is suitable for cooling. Impregnation Container HS30A1.0 (page 30) for stacked slices is suitable for this plastination kettle. 25
  • 26. HI06A1.0 Replacement Lid Sealer for HI03A1.0 HI23A1.0 Replacement Glass Plate for HI03A1.0 – Approx. 650 mm × 650 mm × 20 mm (25 in × 25 in × 0.8 in). Item # HI02A1.0 HI03A1.0 HI04A1.0 HI06A1.0 HI22A1.0 HI23A1.0 Product Heidelberg Plastination Kettle, 35 L Heidelberg Plastination Kettle, 100 L Replacement Lid Sealer for HI02A1.0 Replacement Lid Sealer for HI03A1.0 Replacement Glass Plate for HI02A1.0 Replacement Glass Plate for HI03A1.0 Unit 1 piece 1 piece 1 piece 1 piece 1 piece 1 piece Vacuum Chambers for Plastination – Freezer inserts made from stainless steel for forced impregnation. One side has straight, small flange fittings for vacuum tubing for connecting a manometer, a vacuum adjustment device, and a vacuum pump. The cover is made from 10-mm-thick (0.4-in-thick) safety glass, so that the impregnation process can be monitored and controlled. The glass cover is supported by a stainless steel insert. HI24A1.0 Vacuum Chamber, Small – To accommodate specimens up to the size of a lower extremity. Inner dimensions: approx. 118 cm × 27 cm × 56 cm (46 in × 11 in × 22 in; l × d × h); fits Freezer HK05A1.0. Includes 3 m (120 in) of Vacuum Tubing (HI07A1.0). We recommend a vacuum pump with a displacement of 10 m3/h (see page 29). HI26A1.0 Replacement Glass Plate – For Vacuum Chamber, Small HI24A1.0, upon request. HI25A1.0 Vacuum Chamber, Large – Inner dimensions: approx. 156 cm × 50 cm × 57 cm (61 in × 19 in × 22 in; l × d × h), suitable for large specimens such as entire trunks. Fits Freezer HK06A1.0. Includes 3 m (120 in) of Vacuum Tubing (HI07A1.0). We recommended a vacuum pump with a displacement of 16 m3/h (see page 29). HI27A1.0 Replacement Glass Plate – For Vacuum Chamber, Large HI25A1.0, upon request. HI25A1.0 Vacuum Chamber, Large Item # HI24A1.0 HI25A1.0 HI26A1.0 HI27A1.0 26 Product Vacuum Chamber, Small Vacuum Chamber, Large Replacement Glass Plate for HI24A1.0 Replacement Glass Plate for HI25A1.0 Unit 1 piece 1 piece 1 piece 1 piece
  • 27. HI05A1.0 Stainless Steel Basket – Insert with foldable carrying handle. Fits the small Heidelberg Plastination Kettle HI02A1.0. Facilitates specimen immersion into and removal from the impregnation bath and also serves as drip-off grid. HI05A1.0 Stainless Steel Basket HI07A1.0 Vacuum Tubing – For connecting vacuum chambers, vacuum pumps, vacuum adjustment devices, and solvent separators. Material: silicone. Inner diameter: 9.5 mm (0.4 in). HI07A1.0 Vacuum Tubing HI08A1.0 Separator for Oil and Solvents – Condensation and collecting vessel for extracted solvent and oil vapor generated during forced impregnation. Consists of a plastic barrel with removable lid. Lid has connectors for vacuum tubing. Vacuum tubing is used to connect the separator with the vacuum pump on the one side and with waste air exhaust on the other side. Capacity: 15 L (4 gal). Vacuum tubing included (2 m × 2 m/2 in × 80 in). If the separator is placed inside a freezer, virtually all of the extracted solvent can be recovered. At room temperature, only partial recovery is possible. HI08A1.0 Separator for Oil and Solvents Item # HI05A1.0 HI07A1.0 HI08A1.0 Product Stainless Steel Basket for HI02A1.0 Vacuum Tubing Separator for Oil and Solvents Unit 1 piece Per meter 1 piece Dimensions 9.5 × 5.5 [mm] 27
  • 28. HI10A1.0 Vacuum Adjustment Valve – Simple needle valve for manual control of negative pressure during forced impregnation via admission of external air. HI11A1.0 Vacuum Adjustment Unit – Consists of a Y-shaped vacuum tubing system with two Vacuum Adjustment Valves (HI10A1.0). The adjustment unit allows for finer adjustment than a single valve. HI10A1.0 Vacuum Adjustment Valve Item # HI10A1.0 HI11A1.0 HI11A1.0 Vacuum Adjustment Unit Product Vacuum Adjustment Valve Vacuum Adjustment Unit Unit 1 piece 1 piece HI13A1.0 Bennert Manometer – Vacuum meter with sliding mirror glass scale for easy, parallax-free reading. Measuring range: 0 mm Hg to approx. 150 mm Hg (0 mbar to230 mbar); graduation of scale: 1 mbar; connectors: 8-mm (0.3-in) glass fittings; weight: approx. 600 g (1.3 lb). HI14A1.0 Digital Manometer – Measuring range: 0 mbar to approx. 1100 mbar; absolute resolution: 1 mbar. Powered by 9-V battery (included). Casing: ABS plastic, black. Dimensions: 150 mm × 86 mm × 30 mm (5.9 in × 3.4 in × 1.2 in; l × w × d). HI13A1.0 Bennert Manometer Item # HI13A1.0 HI14A1.0 28 HI14A1.0 Digital Manometer Product Bennert Manometer (incl. blind plug) Digital Manometer (incl. battery) Unit 1 piece 1 piece
  • 29. HI15A50.0 Polymer Gauze – For separation of single slices during forced impregnation. Cut to size for Wire Basket HD06A1.0. Dimensions: approx. 350 mm × 265 mm (13.8 in × 10.4 in). HI15A50.0 Polymer Gauze Item # HI15A50.0 Product Polymer Gauze Unit 50 pieces Dimensions 35 × 26.5 [cm] Vacuum Pumps – Rotary vane vacuum pumps, for crude and fine vacuum generation in plastination. One filling of pump oil is included. The required displacement of a plastination vacuum pump depends on the volume of the impregnation bath and the volume of the immersed specimen. As a rule of thumb, we recommend a displacement of 1 m3/h per 10 L (2.6 gal) of impregnation bath. For the small Heidelberg Plastination Kettle (HI02A1.0), for example, with its average filling volume of 15 L (3.9 gal) of impregnation bath, we recommend a pump with a displacement of 1.5 m3/h. When in doubt, opt for the lower of the two speeds you are considering. HI21A1.0 Vacuum Pump, 16 m3/h Please contact us if you have questions about pumping of acetone vapor and explosion prevention. HI18A1.0 Vacuum Pump, 1.5 m3/h – For impregnation baths of up to 15 L (4 gal), recommended for the Small Heidelberg Plastination Kettle HI02A1.0. HI19A1.0 Vacuum Pump, 6 m3/h – For impregnation baths of up to 60 L (8 gal), recommended for the large Heidelberg Plastination Kettle HI03A1.0. HI20A1.0 Vacuum Pump, 10 m3/h – For impregnation baths of up to 120 L (31.7 gal), recommended for the Small Vacuum Chamber HI24A1.0. HI21A1.0 Vacuum Pump, 16 m3/h – For impregnation baths of up to 200 L (52.8 gal), recommended for the Large Vacuum Chamber HI25A1.0. HI12A5.0 Vacuum Pump Oil – Low vapor pressure, suitable for all vacuum pumps offered in our catalog. Viscosity: approx. 100 mm2/s at 40°C (104°F). Item # HI18A1.0 HI19A1.0 HI20A1.0 HI21A1.0 HI12A5.0 Product Vacuum Pump, 1.5 m³/h (230 V) Vacuum Pump, 6 m³/h (230 V) Vacuum Pump, 10 m³/h (230 V) Vacuum Pump, 16 m³/h (230 V) Vacuum Pump Oil, 5 L Unit 1 piece 1 piece 1 piece 1 piece 1 canister Quantity 5L 29
  • 30. HI16A1.0 Mixing Rod, Small – For mixing of impregnation resins and hardeners. Length: approx. 50 cm (20 in). HI17A1.0 Mixing Rod, Large – For mixing of impregnation resins and hardeners. Length: approx. 59 cm (23 in). HI28A1.0 Vacuum Lifting Pad – Facilitates lifting of glass plates from plastination kettles or vacuum chambers. Maximum load: 150 kg (330 lb). HI28A1.0 Vacuum Lifting Pad Item # HI16A1.0 HI17A1.0 HI28A1.0 Product Mixing Rod, Small Mixing Rod, Large Vacuum Lifting Pad (for glass plates) Unit 1 piece 1 piece 1 piece Dimensions 50 cm 59 cm Accessories for Sheet Plastination HS01A20.0 Safety Glass Plates – For the construction of flat chambers for sheet plastination with E 12. Beveled edges, butted corners. Size: 450 mm × 350 mm (18 in × 14 in); thickness: 3 mm (0.1 in). HS02A20.0 Floating Glass Plates – For the construction of flat chambers for sheet plastination with the P 40method. Beveled edges, butted corners. Size: 450 mm × 350 mm (18 in × 14 in); thickness: 2 mm (0.08 in). HS30A1.0 Impregnation Container for HI03A1.0 – Stainless steel container with two removable handles for holding slices stacked between plastic grids during forced impregnation. Fits into the Large Heidelberg Plastination Kettle HI03A1.0. Dimensions: approx. 375 mm × 285 mm × 355 mm (18 in × 11 in × 14 in; w × d × h). HS30A1.0 Impregnation Container Item # HS01A20.0 HS02A20.0 HS30A1.0 30 Product Safety Glass Plates, 3 mm Floating Glass Plates, 2 mm Impregnation Container for HI03A1.0 Unit 20 pieces 20 pieces 1 piece Dimensions 350 × 450 [mm] 350 × 450 [mm] 375 x 285 x 355 [mm]
  • 31. Silicone Gaskets – Spacers for flat chamber construction in sheet plastination. The required thickness of the gasket depends on the thickness of the specimens. The gasket should be 2 mm to 3 mm thicker than the section to be plastinated, because the binder clips (see below) used for the construction of the flat chamber will compress the gasket. Silicone gaskets are reusable after removal of polymerized resin residues by immersion in acetone. About 1.6 m (63 in) of silicone gasket are required per flat chamber if 35 cm × 45 cm (14 in × 18 in) glass plates are used. Item # HS03A25.0 HS04A50.0 HS05A50.0 HS07A50.0 HS09A10.0 HS11A10.0 HS13A10.0 Product Silicone Gasket, 3 mm, rolled Silicone Gasket, 4 mm, rolled Silicone Gasket, 5 mm, rolled Silicone Gasket, 6 mm, rolled Silicone Gasket, 8 mm, rolled Silicone Gasket, 10 mm, rolled Silicone Gasket, 12 mm, rolled HS033A25.0 – HS13A10.0 Silicone Gaskets Unit 25 m 50 m 50 m 50 m 10 m 10 m 10 m HS14A50.0 Polyester Foil Sheets – For hardening using the draining method and the sandwich method of E 12-impregnated transparent body slices. Thickness: 100 μm, cut to 40 cm × 50 cm (16 in × 20 in); transparent. The sheets are slightly larger than the glass plates, so any superfluous resin can easily drain. Item # HS14A50.0 Product Polyester Foil Sheets 100 µm Unit 50 pieces Dimensions 40 × 50 [cm] HS15A12.0, HS16A12.0, HS17A12.0 Binder Clips/Fold-Back Clamps – A multipurpose tool for the plastination laboratory. Binder clips are primarily used to assemble flat chambers for sheet plastination. At least 14 clips are required per flat chamber if 35 cm × 45 cm (14 in × 18 in) glass plates are used. The medium binder size (HS16A12.0) is suitable for single flat chambers with silicone gaskets of ≤10 mm (≤0.4 in) thick. The large binder clip size (HS15A12.0) is suitable when thicker gaskets are used. HS17A12.0 Fold-Back Clamps Small binder clips (HS17A12.0) are used as a tool for sealing flat chambers when using P 40. Item # HS15A12.0 HS16A12.0 HS17A12.0 Product Fold-Back Clamps, Large Fold-Back Clamps, Medium Fold-Back Clamps, Small Unit 12 pieces 12 pieces 12 pieces Dimensions 51 mm 32 mm 19 mm 31
  • 32. HS18A1.0, HS19A1.0 Hand Clamps – For vertical positioning of flat chambers during sheet plastination. HS19A1.0 length: approx. 15 cm (6 in); HS18A1.0 length: approx. 23 cm (9 in). Item # HS18A1.0 HS19A1.0 Product Hand clamps, Large Hand clamps, Small Unit 1 piece 1 piece Dimensions 23 cm 15 cm HS20A10.0 Flat Funnel – Flexible funnel for filling flat chambers with resin during sheet plastination. HS20A10.0 Flat Funnel Item # HS20A10.0 Product Flat Funnel Unit 10 pieces HS21A1.0 Deaeration Wire – Custom-made, 1-mm-thick stainless steel wire with handle for the manual removal of air bubbles from flat chambers freshly filled with resin. Length: 40 cm (16 in). HS21A1.0 Deaeration Wire HS22A1.0 Positioning Wire HS22A1.0 Positioning Wire – Custom-made, 4-mm-thick stainless steel wire with handle for final positioning of plastinated organ and body slices in flat chambers freshly filled with resin. Length: 50 cm (20 in). Item # HS21A1.0 HS22A1.0 Product Deaeration Wire Positioning Wire Unit 1 piece 1 piece Dimensions 40 cm 50 cm HS23A50.0 and HS25A50.0 Silicone Tubing: Because of its high elasticity, silicone tubing is particularly suitable for sealing flat chambers during plastination of brain slices. The tubing also facilitates the removal of air bubbles from resin-filled chambers. Item # HS23A50.0 HS25A50.0 32 Product Silicone Tubing for 4-mm brain slices Silicone Tubing for 6-mm brain slices Unit 50 m 50 m
  • 33. HS27A0.2 BIODUR® Sealant – Polymer paste for sealing flat chambers using P 40. Item # HS27A0.2 Product BIODUR® Sealant (P 40) Unit 1 can Quantity 0.2 kg HS28A1.0 Rotary Slicer – For cutting brain and other organ slices in sheet plastination. Casing: matt eloxal. All parts coming into contact with the material to be sliced are made of high-quality aluminum eloxal. Hollow ground knife with hard chromium coating. Easy to clean, low energy consumption, electricity supply in accordance with technical data as required. HS28A1.0 Rotary Slicer Technical Specifications: Blade diameter: Knife speed: Max. cutting capacity: Slice adjustment: External dimensions: Working area: Electrical protection: Weight: Electrical characteristics: AC Single-Phase AC Three-Phase 330 mm (13 in) 266 min–1 Diameter 246 mm (9.7 in) or 290 mm × 246 mm (11.4 in × 9.7 in) 0 mm to 24 mm (9.4 in), infinite 725 mm × 570 mm × 470 mm (28.5 in × 22.4 in × 18.5 in, w × d × h) approx. 770 mm × 786 mm (30 in × 31 in) IP33 approx. 43 kg (95 lb) 230 V–50 Hz, 1.79 A. 0.36 kW 230 V/400V–50 Hz, 1.2 A/0.68 A, 0.31 kW HS29A1.0 Special Band Saw for Sheet Plastination – Stainless steel, with cooled stop, especially suitable for cutting of whole-body slices with low slice thickness. Stop is easy to disassemble for cutting thicker slices. Available upon request. Item # HS28A1.0 HS29A1.0 Product Rotary Slicer (for brain and organ slices) Band Saw for Sheet Plastination Unit 1 piece 1 piece 33
  • 34. Accessories for Polymer Curing HH01A1.0 Membrane Pump for Gas Curing – For vaporizing silicone hardener S 6 during . Included are 2 m (80 in) of polyethylene tubing, which will be attached to the pump, with its other end dipped into the gas hardener. Characteristics: 230 V, 2.5 W; pump capacity: 60 L/h (15.8 gal/h). HH01A1.0 Membrane Pump For Gas Curing Item # HH01A1.0 Product Membrane Pump for Gas Curing (230 V) Unit 1 piece HH02A1.0 UV-A Curing Unit – Suitable for curing brain slices impregnated with polyester resin. Closed aluminum construction, with internal tray for receiving a flat chamber. Fan for heat removal. Dimensions: approx. 950 mm × 730 mm × 640 mm (18.9 in × 18.5 in × 21.2 in; w × d × h). Weight: approx. 60 kg (94.8 lb). HH02A1.0 UV-A Curing Unit Item # HH02A1.0 34 Product UV-A Curing Unit (230 V) Unit 1 piece
  • 35. BIODUR® Gas Curing Units are used for curing of silicone-impregnated specimens with hardener BIODUR® S 6 (page 11). Its modular structure (unit consists of a supply unit and at least one gas curing box) meets requirements for explosion protection yet allows for operation of several different boxes with one supply unit (see diagram), making refitting with small or medium gas curing boxes possible. In addition, the structurally redesigned units allow optimal monitoring of the curing process. HH07A1.0 Gas Curing Unit, small Supply Unit HH10A1.0 for Gas Curing Boxes – The supply unit provides both a 12-V power supply for the fan and air flow for vaporizing the gas hardener. Suitable for connection of up to three small Gas Curing Boxes or one large or medium box as shown in the diagram. Gas Curing Boxes – Designed for operation with Supply Unit HH10A1.0 (external power and air supply). The Gas Curing Boxes are equipped with stainless steel draining grids, metal trays for collecting silicone drippings, glass jars for adding the gas hardener BIODUR® S 6, and a fan for circulating the air within. The transparent lid allows full monitoring of the curing process. The boxes are equipped with lateral connections for air tubing and a power cord. Air tubing and power cord are included. Length: 6 m (236 in). Connection options for HH10A1.0 HH07A1.0 Gas Curing Unit, Small – Consists of Small Gas Curing Box Unit HH11A1.0 and Supply Unit HH10A1.0. HH08A1.0 Gas Curing Unit, Medium – Consists of Medium Gas Curing Box Unit HH12A1.0 and Supply Unit HH10A1.0. HH09A1.0 Gas Curing Unit, Large – Consists of a Large Gas Curing Box Unit HH13A1.0 and Supply Unit HH10A1.0. 35
  • 36. HH10A1.0 Supply Unit for Gas Curing Boxes – Dimensions: approx. 425 mm × 315 mm × 250 mm (16.7 in × 12.4 in × 9.8 in; w × d × h). 230 V, 160 W. Power cord length: approx. 3 m (236 in). Maximum distance between Gas Curing Box and Supply Unit: 6 m (236 in). HH10A1.0 Supply Unit HH11A1.0 Gas Curing Box, Small – For curing of small silicone-impregnated specimens. The package includes the box with fan, one stainless steel draining grid, one stainless steel collecting tray, one glass jar, air tubing, and power cord. Inner dimensions: approx. 750 mm × 550 mm × 300 mm (29.5 in × 21.6 in × 11.8 in; w × d × h). HH11A1.0 Gas Curing Box, small HH12A1.0 Gas Curing Box, Medium – For curing of medium silicone-impregnated specimens. The package includes the box with fan, two stainless steel draining grids, two stainless steel collecting trays, two glass jars, air tubing, and power cord. Inner dimensions: approx. 1100 mm × 750 mm × 500 mm (43.3 in × 29.5 in × 19.7 in; w × d × h). HH13A1.0 Gas Curing Box, Large – For curing of large silicone-impregnated specimens. The package includes the box with fan, three stainless steel draining grids, three stainless steel metal trays, three glass jars, air tubing, and power cord. Inner dimensions: approx. 1650 mm × 750 mm × 670 mm (65 in × 29.5 in × 26.3 in; w × d × h). Item # Unit HH07A1.0 HH08A1.0 HH09A1.0 HH10A1.0 HH11A1.0 HH12A1.0 HH13A1.0 36 Product Gas Curing Unit 230 V, Small Gas Curing Unit 230 V, Medium Gas Curing Unit 230 V, Large Supply Unit 230 V (air and power 12 V for box) Gas Curing Box 12 V, Small Gas Curing Box 12 V, Medium Gas Curing Box 12 V, Large 1 set 1 set 1 set 1 piece 1 piece 1 piece 1 piece Inner Dimensions [mm] 750 × 550 × 300 1100 × 750 × 500 1650 × 750 × 670
  • 37. HH06A1.0 Convection Heat Cabinet – For curing organ and body slices with E 12. Capacity: 400 L (105 gal); temperature range: +40°C to +250°C (+104°F to +482°F). With continuous air circulation, horizontally guided and distributed evenly around each shelf to avoid dead spots. Air circulation continues even after the target temperature has been reached. Precise control of temperature is possible because of two separate feedback control systems for coarse and fine control. HH06A1.0 Convection Heat Cabinet • Heat cabinet includes three trays of perforated stainless steel. • Temperature sensor: platinum resistance thermometer. • Interior: stainless steel, Exterior: lacquer coating: RAL 9001 (cream). • Inner dimensions: 65 cm × 95 cm × 66.5 cm (25 in × 37 in × 26 in; h × w × d). • Outer dimensions: 87 cm × 122 cm × 104 cm (34 in × 48 in × 41 in; h × w × d). • Weight: approx. 195 kg (429.9 lb). • Double door with windows. • Power: 400-V three-phase current; overall energy consumption: 5.6 kW. Power cord: 3 m, including CEE plug. • Adjustable flap for air supply and exhaust air. Air circulation, horizontally guided and distributed evenly around each shelf Item # HH06A1.0 Product Convection Heat Cabinet (400 V) Unit 1 piece 37
  • 38. Plastination Deep-Freezers HK05A1.0, HK06A1.0 Special Freezers for Plastination – With glass sliding lid, –23°C (–9°F), stationary, suitable for freeze-substitution with acetone and for forced impregnation. Outer paneling: brushed stainless steel; interior paneling: stainless steel. See table on page 39 for technical specifications. Unless otherwise specified in your order, the freezer will have four holes drilled into the short side facing the wall, so that vacuum tubing can be inserted (HI07A1.0, page 27). BIODUR® freezers are adapted to the special needs of plastination: The bottom has been reinforced by a metal plate, and the refrigeration unit has been removed and placed together with the temperature control unit in a separate case. For protection from explosion, the freezer and the compressor housing should be set up in neighboring rooms. Thus, potential ignition sources are kept away from the actual working area in which flammable solvents will be used. The operator is responsible for complying with all national, state, local, and institutional safety regulations! Freezer and refrigeration unit are connected by two refrigerant pipes and the cable for the temperature sensor. Thus, the wall between freezer and refrigeration unit has to be equipped with a suitable opening for these pipes and cable. All connections (pipes and cable) are manufactured in 2 m (78.7 in) length; variations are possible upon request. Contact us for more details on setting up the freezers. Item # HK05A1.0 HK06A1.0 38 Product Plastination Deep-Freezer, 650 L (230 V) Plastination Deep-Freezer, 800 L (230 V) Unit 1 piece 1 piece
  • 39. Special Freezers for Plastination—Technical Specifications Type HK05A1.0 HK06A1.0 Approx. outer dimensions of chest (l × w × h) 1750 × 800 × 830 mm (69 in × 31 in × 33 in) 2100 × 800 × 830 mm (83 in × 31 in × 33 in) Approx. inner dimensions of chest (l × w × h) 1610 × 655 × 640 mm (63 in × 26 in × 25 in) 1960 × 655 × 640 mm (77 in × 26 in × 25 in) Inner and outer lining Stainless steel Stainless steel Dimensions of housing for cooling unit (l × w × h) 445 × 320 × 270 mm (17.5 in × 12.6 in × 10.6 in) 445 × 320 × 270 mm (17.5 in × 12.6 in × 10.6 in) Approx. capacity 650 L (170 gal) 800 L (210 gal) Approx. weight 215 kg (474 lb) (freezer chest 21 kg (46 lb). cooling unit 280 kg (617 lb) freezer chest 21 kg (46 lb). cooling unit Noise level <70 db(A) typical: 52 db(A) <70 db(A) typical: 52 db(A) Electrical Specifications Voltage/frequency 230 V/50 Hz 230 V/50 Hz Nominal current 2.3 A 2.3 A Fuse 16 A 16 A Approx. power consumption 7.4 kWh/24 h 7.9 kWh/24 h Protection IP23 IP23 Refrigerant Circuit Refrigerant/amount R 404 A/220 g (0.485 lb) R 404 A/250 g (0.5512 lb) Connecting lines Standard: 2 m (78.7 in) Standard: 2 m (78.7 in) Range of adjustment from … to –23°C to –18°C –9°F to –0.4°F –23°C to –18°C –9°F to –0.4°F Allowable ambient temperature from … to +16°C to +35°C +60.8°F to +95°F +16°C to +35°C +60.8°F to +95°F 39
  • 40. Other Accessories HA01A1.0 Heidelberg Plastination Folder – Plastination manual in German. Author: Gunther von Hagens. 1985 edition, 160 pages. HA02A1.0 Heidelberg Plastination Folder – Plastination manual in English. Author: Gunther von Hagens. 1985 edition, 160 pages. Item # HA01A1.0 HA02A1.0 Product Heidelberg Plastination Folder (German) Heidelberg Plastination Folder (English) Unit 1 piece 1 piece HA03A1.0 Converter 110 V–230 V, 500 VA – Voltage converter necessary for use by any electrical equipment components in regions with 110-V mains voltage. Suitable, for example, for operation of Vacuum Pump HI18A1.0 (1.5 m3/h) or UV-A Curing Chamber HH02A1.0. HA03A1.0 Voltage Converter HA04A1.0 Converter 110 V–230 V, 1000 VA – Voltage converter necessary for use by any electrical equipment components in regions with 110-V mains voltage. Suitable, for example, for operation of Vacuum Pump HI19A1.0 (6 m3/h) or Special Freezers for Plastination HK05A1.0 and HK06A1.0. HA05A1.0 Converter 110 V–230 V, 1500 VA – Voltage converter necessary for use by any electrical equipment components in regions with 110-V mains voltage. Suitable, for example, for operation of Vacuum Pump HI21A1.0 (16 m3/h). Item # HA03A1.0 HA04A1.0 HA05A1.0 Product Converter 110 V–230 V/500 VA Converter 110 V–230 V/1000 VA Converter 110 V–230 V/1500 VA Unit 1 piece 1 piece 1 piece HA06A1000.0 Adhesive Foil – For the protection of E 12-impregnated or P 40-impregnated slices against scratching during the sawing process. Thickness: 50 μm; width: 40 cm (16 in); transparent. HA07A300.0 Stretch Foil, Transparent – Multipurpose tool for the plastination laboratory, such as temporary protection for slices. Width: 50 cm (20 in); transparent. Item # HA06A1000.0 HA07A300.0 40 Product Adhesive foil, 50 µm Stretch foil, transparent Unit 1 roll 1 roll Dimensions 1000 m × 40 cm 300 m × 50 cm
  • 41. HA11A10.0 Bucket, Rectangular, 19 L – With lid and foldable carrying handle. Material: polyethylene, solvent resistant. Color: white. Universal device; suitable, for example, as immersion vessel for P 40. HA11A1.0 Bucket Item # HA11A10.0 Product Bucket, Rectangular, 19 L Unit 10 pieces HA12A1.0 Latex Gloves – Strong and elastic material, for high mechanical stress. The gloves protect reliably up to above the forearm against liquids, e.g., silicone resins, and offer very good low temperature flexibility. Length: 600 mm (23 in), thickness: approx. 1.10 mm (0.04 in), color: beige. HA13A1.0 Solvent-Resistant Gloves – Category III protective gloves, resistant to solvents such as acetone and ethanol (permeation time: level 6, >480 min); limited resistance to methylene chloride (permeation time: level 1, >10 min), gas impermeable. Good flexibility, even when cold. Length: 350 mm (14 in), thickness: approx. 0.70 mm (0.03 in); color: black. Item # HA12A1.0 HA13A1.0 Product Latex Gloves Solvent-Resistant Gloves HA12A1.0, HA13A1.0 Protective Gloves Unit 1 pair 1 pair Dimensions 62 cm 34 cm Recommendations for Equipping a Plastination Laboratory The following table presents equipment sets for the various plastination techniques. They are based on the BIODUR ® product line and include all devices and tools required for the basic equipment of a plastination laboratory. Variations in the composition of these sets are, of course, possible. Upon request, we will provide you with a tailored estimate, taking into account the planned plastination technique(s) and the type, number, and size of the specimens to be plastinated. We also will be happy to investigate the feasibility of special container sizes you may require. Components of small Plastination Unit 41
  • 42. BIODUR® Equipment Packages for the Silicone Standard Method Method Maximum Specimen Size (Approximate) Specimens/Month (Approximate) Silicone – S 10— Standard Method (Small Set) Up to the size of a human head 15 kg (33 lb) Silicone – S 10— Standard Method (Medium Set I) Up to the size of horizontal body slices at shoulder level 35 kg (77 lb) Silicone – S 10— Standard Method (Medium Set II) Up to the size of a human lower extremity (including hip) 70 kg (154 lb) Silicone – S 10— Standard Method (Large Set) Up to the size of a human trunk 120 kg (264 lb) Recommended Basic Equipment 1 Special Freezer for Plastination 1 Plastination Unit, Small 1 Stainless Steel Basket 3 Stainless Steel Drums, 35 L 1 Acetonometer 0%–100% 1 Acetonometer 90%–100% 1 Gas Curing Unit, Small 2 Special Freezers for Plastination 3 Stainless Steel Drums, 100 L or 3 Stainless Steel Drums, 150 L 1 Acetonometer 0%–100% 1 Acetonometer 90%–100% 1 Heidelberg Plastination Kettle, 100 L 3 1 Vacuum Pump, 6 m /h 1 Vacuum Adjustment Unit 1 Separator for Oil and Solvents 1 Bennert Manometer 1 Gas Curing Unit, Medium 2 Special Freezers for Plastination 2 Dehydration Containers 1 Acetonometer 0%–100% 1 Acetonometer 90%–100% 1 Vacuum Chamber, Small 3 1 Vacuum Pump, 10 m /h 1 Vacuum Adjustment Unit 1 Separator for Oil and Solvents 1 Bennert Manometer 1 Gas Curing Unit, Large 3 Special Freezers for Plastination 2 Dehydration Containers 1 Acetonometer 0%–100% 1 Acetonometer 90%–100% 1 Vacuum Chamber, Large 3 1 Vacuum Pump, 16 m /h 1 Vacuum Adjustment Unit 1 Separator for Oil and Solvents 1 Bennert Manometer 1 Gas Curing Unit, Large HK05A1.0 HI01A1.0 HI05A1.0 HD03A1.0 HD01A1.0 HD02A1.0 HH07A1.0 HK06A1.0 HD04A1.0 HD05A1.0 HD01A1.0 HD02A1.0 HI03A1.0 HI19A1.0 HI11A1.0 HI08A1.0 HI13A1.0 HH08A1.0 HK05A1.0 HD21A1.0 HD01A1.0 HD02A1.0 HI24A1.0 HI20A1.0 HI11A1.0 HI08A1.0 HI13A1.0 HH09A1.0 HK06A1.0 HD22A1.0 HD01A1.0 HD02A1.0 HI25A1.0 HI21A1.0 HI11A1.0 HI08A1.0 HI13A1.0 HH09A1.0 Additional accessories recommended for all silicone packages: • • • • • • 42 Digital Thermometer HD19A1.0 (for temperature control during forced impregnation process) Solvent-Resistant Gloves HA13A1.0 Mixing Rod, Small HI16A1.0 or Large HI17A1.0 (for stirring polymer mixtures) For polymer mixtures: Latex Gloves HA12A1.0 (for manipulation of specimens in silicone) Conveyor Pump HD16A1.0 (pneumatic) or HD17A1.0 (electric), for safe transfer large amounts of acetone Vacuum Lifting Pad HI28A1.0, to facilitate lifting of glass plates from plastination kettles or vacuum chambers
  • 43. BIODUR® Equipment Packages for Sheet Plastination Method Sheet plastination— P 40 method Sheet plastination— E 12 technique with sandwich method Sheet plastination— E 12 technique with flat chamber method Maximum Specimen Size (Approximate) Specimens/Month (Approximate) Brain slices at all levels Depending on the size of the available dehydration and impregnation containers as well as on the number of flat chambers Horizontal body slices from the trunk region Depending on the size of the available dehydration and impregnation containers Horizontal body slices from the trunk region Depending on the size of the available dehydration and impregnation containers as well as on the number of flat chambers Recommended Basic Equipment Medium Silicone Set I, plus 1 Rotary Slicer HS28A1.0 2 Stainless Steel Frames with Inserts for Brain Slices HD20A1.0 1 Impregnation Container HS30A1.0 10 Buckets, Rectangular HA11A10.0 20 Floating Glass Plates (2 mm) HS02A20.0 50 m Silicone Tubing HS23A50.0 (for 4-mm slices) min. 100 Fold-Back Clamps, medium HS16A12.0 min. 100 Fold-Back Clamps, Small HS17A12.0 10 Flat Funnels HS20A10.0 1 Positioning Wire HS22A1.0 1 Deaeration Wire HS21A1.0 1 can Sealant HS27A0.2 1 UV-A Curing Unit HH02A1.0 Medium Silicone Set I, plus 1 Band Saw and/or HS29A1.0 1 Rotary Slicer for organ slices HS28A1.0 2 Wire Baskets HD06A1.0 50 pc. Plastic Gauze HI15A50.0 50 pc. Separating Grid HD12A50.0 50 pc. Stabilizing Grid HD14A50.0 1 Impregnation Container HS30A1.0 20 Safety Glass Plates (3 mm) HS01A20.0 100 Polyester Foil Sheets HS14A50.0 (100 µm thick) 1 Convection Heat Cabinet HH06A1.0 Medium Silicone Set I, plus 1 Band Saw and/or HS29A1.0 1 Rotary Slicer for organ slices HS28A1.0 2 Wire Baskets HD06A1.0 50 pc. Plastic Gauze HI15A50.0 50 pc. Separating Grid HD12A50.0 50 pc. Stabilizing Grid HD14A50.0 1 Impregnation Container HS30A1.0 20 Safety Glass Plates (3 mm) HS01A20.0 50 m Silicone Gasket, 5 mm HS05A50.0 (for 4-mm slices) min. 100 Fold-Back Clamps, Medium HS16A12.0 10 Flat Funnel HS20A10.0 1 Positioning Wire HS22A1.0 1 De-aeration Wire HS21A1.0 1 Convection Heat Cabinet HH06A1.0 Accessories additionally recommended for Sheet Plastination Sets: • • Hand Clamps, Large (HS18A1.0) or Small (HS19A1.0), for vertical positioning of flat chambers. Adhesive foil HA06A1000.0, for the protection of cured slices against scratching. 43
  • 44. Biodur Products GmbH 2012 All illustrations, dimensions, volumes, and weights are nonbinding. Typographical and other errors and omissions are excepted. All items are subject to change without notice. 44
  • 45. BIODUR® Products GmbH Rathausstrasse 11 I 69126 Heidelberg I Germany Phone: +49 6221 4264 126 I Fax: +49 6221 4264 145 Email: contact@biodur.de I www.biodur.de