B. E. Project
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The document summarizes the development of an automated grit removal system for synchromesh rings. The manual grit removal process took 3 minutes per ring and led to stock piling and inconsistent quality. The automated system achieved the goals of faster grit removal from the ring threads at an improved rate of productivity. Testing confirmed the automated system could be used in actual production to remove grit particles trapped in the ring threads, representing an innovation in automotive technology.
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IRJET-Split Casing Open Differential without Cross Pin and it’s Comparison wi...
IRJET-Split Casing Open Differential without Cross Pin and it’s Comparison wi...
IRJET- Experimental Investigation and Optimization of Process Parameters in A...
IRJET- Experimental Investigation and Optimization of Process Parameters in A...
B. E. Project
- 1. Pitch = 1.2mm Data Collected: 1st March ‘14 1. More Time Requirement for the manual process. (3 min/ring). 2. Stock Pilling 3. Improper Quality Consistency. 1. Patent on “ALUMINOUS ABRASIVE PARTICLES, A METHOD OF MAKING AND APPLICATIONS OF SAME”; Patent no: 0 503 598 A2 by NORTON COMPANY 1 New Bond Street, Worcester, MA 01615-0008(US). 2. “DESIGN AND MAINTENANCE CATALOGUE” – by VANAZ ENGINEERS LTD. 3. “DETAILS OF GBS 40” – by TATA MOTORS. 4. Textbook of “FLUID POWER AND APPLICATION” –by Anthony Esposito. GBS- 40 is used in automotive synchromesh gearbox for smooth gear shifting. The Grit Particles of Shot Blasting trapped in the Ring Threads are to be removed completely and automatically at faster rate. Manual System The Automated Grit Removal process has achieved the planned requirements of improving productivity. The project thus would be used in actual production line of Synchromesh Ring. Thus the developed system could be considered as an innovation in the field of automotive technology. Mr. K. P. Velayudhan General Manager, VANAZ Engineers EXPLODED VIEW OF ASSEMBLY