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Preparation of Methyl Orange
       By Dr. Robert Craig, Ph.D.
Background Reading:

Small Scale Syntheses, pp 363 (azo dyes).
McMurry, J., Organic Chemistry, 7th Ed., pp 500-3
  (UV-Vis spectroscopy)
and 941-5 (diazonium ions and their coupling
  reactions) [6th Ed.: pp 483-6, 917-21]
Direct Dyes and Acid dyes
Dyes work by change the surface of a
             substrate
Direct dyes –usually have sulfur groups
Bind to cellulose (fabrics)
Acetylated cellulose-or “Rayon”
Wool-molecular structure
Nylon
Direct dyes –usually have sulfur groups
• Most direct dyes are classified as azo dyes by
  chemical structure. Direct dyes usually contain
  sulfo groups and are readily soluble in water. A
  typical example of a direct dye is direct light
  blue:
a synthetic dye
• a synthetic dye and has an affinity to cellulosic
  fibers. It is believed that direct dyes are
  retained in the fibers owing to the presence of
  hydrogen bonds and dispersed van der Waals
  forces. Hydrogen bonds may form hydroxyl
  groups of cellulose and OH groups, NH2
  groups, and CONH groups of dyes.
Summary

Summary

• The first step is called “diazotization.” Sodium
  sulfanilate reacts with sodium nitrite in
  hydrochloric acid (i.e., nitroso cation) to form
  an unstable “diazonium salt.”
Summary

• The second step is the “diazonium coupling
  reaction.” The diazonium ion is used in situ,
  and reacts with N,N-dimethylaniline to form
  the acidic azo dye.
• The crude dye will then be isolated, and used
  to create dyed nylon fabric.
Reaction Scheme

          SO3 H                        SO3 -                                                             S O 3- + N a


2                                                     +      N a 2C O 3                       2                   +       CO2   +   H 2O

                                           +
          N H2                         N H3
                                                                                                         N H2


S u lf a n ilic A c id (z w itte rio n )                                                      S o d iu m S u lf a n ila te




         S O 3- + N a                                             S O 3- + N a

                                H C l / N O 2-                                           S o d iu m S u lf a n ila te
                                                                                         D ia z o n iu m C h lo rid e

                                                                              +
         N H2                                                     N       N       Cl




    S O 3- + N a
                                           N( C H 3 ) 2

                                                          C H 3C O O H
                                                                                  Na+ -O3 S                       N       N           N( C H 3 ) 2
                      +
             +
    N    N       Cl
                              N ,N -D im e th y la n ilin e                                       M e th y l O ra n g e
Diazotization:
Diazotization: need to make this
Mechanism of Diazotization:

                      H 3O +                           -H 2 O
                                                                             +
  O    N     OH                O     N       O H2 +                 O    N

  n itro u s a c id                                              n itro s o io n




                           H   + N   O                                   H
                                                                                            O H2
                                                                             +
HO3S                     N :                      HO3S                   N       N     O                  HO3S                        N   N   O
                           H
                                                                         H                                                            H
                                                                                                             N -N itro s o a m in e



                                                                                                                 H2 O


                                                      H 3O +
           HO3S                  N       N    O                 HO3S                         N     N    OH
                                                                                                                                H 3O +
                                                                     D ia zo h yd ro xid e




                                         ..    ..
                                                                                                             +
                  HO3S                   N     N O H2 +                   HO3S                           N       N



                                                                                   D ia zo n iu m (e le c tro p h ile )
Diazo Coupling:

• Diazo Coupling: N,N-dimethylaniline
Diazo Coupling:

                                                                     ..   C H3
                                  +
N a+ - O 3 S                  N       N      +    H                  N
                                                                          C H3




                               ..     ..
N a+ - O 3 S                   N      N               N( C H 3 ) 2 +
                                       H



                                           O H2




                               ..     ..              ..
N a+ - O 3 S                   N      N               N( C H 3 ) 2



       M e th yl O ra n g e (a zo d ye )
Color Theory

Color Theory

The first real attempt to interpret the color of
dyes in terms of chemical structure was made by
Otto Witt in 1876. He proposed that dyes
consist of conjugated P-bonded systems, called
chromophores, and salt-forming groups, called
auxochromes, which are polar substituents that
modify their colors.
Color Theory

• A chromophore is a simple, unsaturated, e-
  withdrawing group attached to an aromatic
  ring system. The extended conjugation due to
  the chromophore decreases DE (and increases
  lmax) of the P  P* transition, so that the lmax
  is in the visible range. Examples include nitro
  (-NO2), azo (-N=N-), carbonyl (C=O), and
  nitrile (-CN).
Show ring
• Examples include nitro (-NO2), azo (-N=N-),
  carbonyl (C=O), and nitrile (-CN).
Electron withdrawing-lower energy
  barrier- E – and increase max
Electron donating-increase energy
 barrier- E – and decrease max
Color Theory

• An auxochrome is an e- donating group (by P
  resonance) attached to an aromatic ring
  system. These also change DE and lmax.
  Examples include hydroxyl (-OH) and amino
  groups
(-NH2,
-NHR, and –NR2).
attaching a dye molecule
• The function of a dye is primarily to create a
  particular color or hue in association with the
  fabric or substrate. Both natural fibers (like
  wool, silk, and cotton) and synthetic
  substrates (like nylon) can be dyed. Dyeing is
  generally carried out in aqueous solution, and
  the process of attaching a dye molecule to the
  fiber is called adsorption.
physical adsorption
• Dyes that are attracted to the textile by
  physical forces (physical adsorption, or
  physadsorption), and have a direct
  attachment to the fiber (chemical
  adsorption, or chemisorption), are called
  direct dyes.
Acid dyes
• Acid dyes, like methyl orange and tartrazine,
  are water-soluble anions (anionic dyes) that
  form ionic bonds between the dye and the
  fiber. Both wool and nylon are amide macro-
  molecules that have terminal amino (-NH2)
  and acid (-COOH) groups. These can form
  ionic bonds with the dye molecules.
Color Theory
• As with amino acids, these groups often exist
  as zwitterions, that is the molecule has both a
  positively-charged group (-NH3+) and
  negatively-charged group (-COO-)
Color Theory
• Anionic (or acid) dyes have –SO3- groups that
  form ionic bonds, or salt linkages, with the –
  NH3+ groups on the fibers.
•
Acid-Base Indicator Properties of
        Methyl Orange
                                                         +
                                                     H       O H2


                                         ..   ..                        ..
      N a+ - O 3 S                       N    N                         N( C H 3 ) 2




       M e th yl O ra n g e (A zo D ye )           p H > 4 .4       (ye llo w w /       m ax   = 462 nm )



        D e p ro to n a tio n (O H - )             P ro to n a tio n (H 3 O + )




                                          H                              ..
                                              ..
      N a+ - O 3 S                       N    N                          N( C H 3 ) 2
                                         +




         H e lia n th in (P ro to n a te d D ye )        p H < 3 .2     (re d w /       m ax   = 506 nm )



                                                   R e so n a n ce



                                         ..                             +
      N a+ - O 3 S                       N    N                         N( C H 3 ) 2
                                         H
Acid-Base Indicator Properties of
        Methyl Orange
What you will do first!!
***Carol says-show portal
• Use 1.5 ml of 1 M Na2SO4 not 0.5 mL of 3 M
  sodium sulfate

• But use the 15 mL of water and 5 drop of 3 M
  sulfuric acid
Please be careful
Procedure

Pretreatment before Diazotization
1. Dissolve 1.2 g anhydrous Na2CO3 with 50 ml DI H2O
in a 125-ml Erlenmeyer flask using a stir bar.

2. Add 3.6 g anhydrous sulfanilic acid, and heat solution with
a hot water bath until dissolved. (It may still appear cloudy.)

3. Gravity filter if solids are present, then rinse paper with 3-5 ml
   of hot water.
Discard filtered solids, and cool filtrate to room temperature
Diazotization Reaction

4. Add 1.5 g NaNO2 to filtrate, and stir until dissolved.

5. Add 5 ml conc. HCl to a 400-ml beaker containing
25 ml of (50% / 50%) ice water while stirring.
Caution:     Conc. acids are corrosive!

6. Pour sulfanilate solution into 400-ml beaker with HCl
   solution, and place beaker in an ice bath. The
   diazonium salt will form as a white solid.
•
Coupling Reaction

7. Obtain 2.7 g of N,N-dimethylaniline (d = 0.96
  g/ml) in a 10-ml graduated cylinder, and
   pour directly into the 400-ml beaker. Wash
  cylinder with 2.0-ml conc. acetic acid, and add
  contents to 400-ml beaker. Stir for 15-20 min
  at 20-25oC to ensure complete reaction.
Coupling Reaction

Caution: N,N-dimethylaniline is toxic and is
 readily absorbed through the skin! Handle only
 with gloves! It is also volatile, and needs to
 remain completely in the hood until transfer is
 complete!

8. Slowly add 30 ml of 10% NaOH. Check pH of
   aqueous phase.
9. Add additional NaOH solution, if necessary, until
   basic.
Isolation of Crude Dye

10. Isolation of Crude Dye
11. Heat to boiling with hot plate for 10-15
  minutes. When most of dye is dissolved, add
  10 g NaCl (salting out), then cool crude
  reaction mixture in an ice bath.
Isolation of Crude Dye
• 10. Vacuum filter, and wash dye twice with 10
  ml cold, saturated NaCl solution.
• Discard filtrate in sink (~110 ml aq salt waste).
• 11. Remove 0.5 g of dye, and dry remainder in
  oven overnight to obtain yield.
Dying Nylon Fabric

• Dying Nylon Fabric
12. Place 0.5 g of dye in a beaker with 300 ml of tap
  water.
• Add 10 ml of 15% Na2SO4 and 5 drops of conc.
  H2SO4, then heat to boiling.
• Caution: Conc. acids are corrosive!
• 13. Add nylon fabric to bath and stir for 5-10
  minutes.
• Then, remove dyed fabric and rinse well with
  water.

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Preparation and Properties of Methyl Orange Dye

  • 1.
  • 2. Preparation of Methyl Orange By Dr. Robert Craig, Ph.D. Background Reading: Small Scale Syntheses, pp 363 (azo dyes). McMurry, J., Organic Chemistry, 7th Ed., pp 500-3 (UV-Vis spectroscopy) and 941-5 (diazonium ions and their coupling reactions) [6th Ed.: pp 483-6, 917-21]
  • 3. Direct Dyes and Acid dyes
  • 4. Dyes work by change the surface of a substrate
  • 5. Direct dyes –usually have sulfur groups
  • 6. Bind to cellulose (fabrics) Acetylated cellulose-or “Rayon”
  • 9. Direct dyes –usually have sulfur groups • Most direct dyes are classified as azo dyes by chemical structure. Direct dyes usually contain sulfo groups and are readily soluble in water. A typical example of a direct dye is direct light blue:
  • 10. a synthetic dye • a synthetic dye and has an affinity to cellulosic fibers. It is believed that direct dyes are retained in the fibers owing to the presence of hydrogen bonds and dispersed van der Waals forces. Hydrogen bonds may form hydroxyl groups of cellulose and OH groups, NH2 groups, and CONH groups of dyes.
  • 11. Summary Summary • The first step is called “diazotization.” Sodium sulfanilate reacts with sodium nitrite in hydrochloric acid (i.e., nitroso cation) to form an unstable “diazonium salt.”
  • 12. Summary • The second step is the “diazonium coupling reaction.” The diazonium ion is used in situ, and reacts with N,N-dimethylaniline to form the acidic azo dye. • The crude dye will then be isolated, and used to create dyed nylon fabric.
  • 13. Reaction Scheme SO3 H SO3 - S O 3- + N a 2 + N a 2C O 3 2 + CO2 + H 2O + N H2 N H3 N H2 S u lf a n ilic A c id (z w itte rio n ) S o d iu m S u lf a n ila te S O 3- + N a S O 3- + N a H C l / N O 2- S o d iu m S u lf a n ila te D ia z o n iu m C h lo rid e + N H2 N N Cl S O 3- + N a N( C H 3 ) 2 C H 3C O O H Na+ -O3 S N N N( C H 3 ) 2 + + N N Cl N ,N -D im e th y la n ilin e M e th y l O ra n g e
  • 15. Mechanism of Diazotization: H 3O + -H 2 O + O N OH O N O H2 + O N n itro u s a c id n itro s o io n H + N O H O H2 + HO3S N : HO3S N N O HO3S N N O H H H N -N itro s o a m in e H2 O H 3O + HO3S N N O HO3S N N OH H 3O + D ia zo h yd ro xid e .. .. + HO3S N N O H2 + HO3S N N D ia zo n iu m (e le c tro p h ile )
  • 16. Diazo Coupling: • Diazo Coupling: N,N-dimethylaniline
  • 17. Diazo Coupling: .. C H3 + N a+ - O 3 S N N + H N C H3 .. .. N a+ - O 3 S N N N( C H 3 ) 2 + H O H2 .. .. .. N a+ - O 3 S N N N( C H 3 ) 2 M e th yl O ra n g e (a zo d ye )
  • 18. Color Theory Color Theory The first real attempt to interpret the color of dyes in terms of chemical structure was made by Otto Witt in 1876. He proposed that dyes consist of conjugated P-bonded systems, called chromophores, and salt-forming groups, called auxochromes, which are polar substituents that modify their colors.
  • 19. Color Theory • A chromophore is a simple, unsaturated, e- withdrawing group attached to an aromatic ring system. The extended conjugation due to the chromophore decreases DE (and increases lmax) of the P  P* transition, so that the lmax is in the visible range. Examples include nitro (-NO2), azo (-N=N-), carbonyl (C=O), and nitrile (-CN).
  • 20. Show ring • Examples include nitro (-NO2), azo (-N=N-), carbonyl (C=O), and nitrile (-CN).
  • 21. Electron withdrawing-lower energy barrier- E – and increase max
  • 22. Electron donating-increase energy barrier- E – and decrease max
  • 23. Color Theory • An auxochrome is an e- donating group (by P resonance) attached to an aromatic ring system. These also change DE and lmax. Examples include hydroxyl (-OH) and amino groups (-NH2, -NHR, and –NR2).
  • 24. attaching a dye molecule • The function of a dye is primarily to create a particular color or hue in association with the fabric or substrate. Both natural fibers (like wool, silk, and cotton) and synthetic substrates (like nylon) can be dyed. Dyeing is generally carried out in aqueous solution, and the process of attaching a dye molecule to the fiber is called adsorption.
  • 25. physical adsorption • Dyes that are attracted to the textile by physical forces (physical adsorption, or physadsorption), and have a direct attachment to the fiber (chemical adsorption, or chemisorption), are called direct dyes.
  • 26. Acid dyes • Acid dyes, like methyl orange and tartrazine, are water-soluble anions (anionic dyes) that form ionic bonds between the dye and the fiber. Both wool and nylon are amide macro- molecules that have terminal amino (-NH2) and acid (-COOH) groups. These can form ionic bonds with the dye molecules.
  • 27. Color Theory • As with amino acids, these groups often exist as zwitterions, that is the molecule has both a positively-charged group (-NH3+) and negatively-charged group (-COO-)
  • 28. Color Theory • Anionic (or acid) dyes have –SO3- groups that form ionic bonds, or salt linkages, with the – NH3+ groups on the fibers. •
  • 29. Acid-Base Indicator Properties of Methyl Orange + H O H2 .. .. .. N a+ - O 3 S N N N( C H 3 ) 2 M e th yl O ra n g e (A zo D ye ) p H > 4 .4 (ye llo w w / m ax = 462 nm ) D e p ro to n a tio n (O H - ) P ro to n a tio n (H 3 O + ) H .. .. N a+ - O 3 S N N N( C H 3 ) 2 + H e lia n th in (P ro to n a te d D ye ) p H < 3 .2 (re d w / m ax = 506 nm ) R e so n a n ce .. + N a+ - O 3 S N N N( C H 3 ) 2 H
  • 30. Acid-Base Indicator Properties of Methyl Orange
  • 31. What you will do first!!
  • 32. ***Carol says-show portal • Use 1.5 ml of 1 M Na2SO4 not 0.5 mL of 3 M sodium sulfate • But use the 15 mL of water and 5 drop of 3 M sulfuric acid
  • 34. Procedure Pretreatment before Diazotization 1. Dissolve 1.2 g anhydrous Na2CO3 with 50 ml DI H2O in a 125-ml Erlenmeyer flask using a stir bar. 2. Add 3.6 g anhydrous sulfanilic acid, and heat solution with a hot water bath until dissolved. (It may still appear cloudy.) 3. Gravity filter if solids are present, then rinse paper with 3-5 ml of hot water. Discard filtered solids, and cool filtrate to room temperature
  • 35. Diazotization Reaction 4. Add 1.5 g NaNO2 to filtrate, and stir until dissolved. 5. Add 5 ml conc. HCl to a 400-ml beaker containing 25 ml of (50% / 50%) ice water while stirring. Caution: Conc. acids are corrosive! 6. Pour sulfanilate solution into 400-ml beaker with HCl solution, and place beaker in an ice bath. The diazonium salt will form as a white solid. •
  • 36. Coupling Reaction 7. Obtain 2.7 g of N,N-dimethylaniline (d = 0.96 g/ml) in a 10-ml graduated cylinder, and pour directly into the 400-ml beaker. Wash cylinder with 2.0-ml conc. acetic acid, and add contents to 400-ml beaker. Stir for 15-20 min at 20-25oC to ensure complete reaction.
  • 37. Coupling Reaction Caution: N,N-dimethylaniline is toxic and is readily absorbed through the skin! Handle only with gloves! It is also volatile, and needs to remain completely in the hood until transfer is complete! 8. Slowly add 30 ml of 10% NaOH. Check pH of aqueous phase. 9. Add additional NaOH solution, if necessary, until basic.
  • 38. Isolation of Crude Dye 10. Isolation of Crude Dye 11. Heat to boiling with hot plate for 10-15 minutes. When most of dye is dissolved, add 10 g NaCl (salting out), then cool crude reaction mixture in an ice bath.
  • 39. Isolation of Crude Dye • 10. Vacuum filter, and wash dye twice with 10 ml cold, saturated NaCl solution. • Discard filtrate in sink (~110 ml aq salt waste). • 11. Remove 0.5 g of dye, and dry remainder in oven overnight to obtain yield.
  • 40. Dying Nylon Fabric • Dying Nylon Fabric 12. Place 0.5 g of dye in a beaker with 300 ml of tap water. • Add 10 ml of 15% Na2SO4 and 5 drops of conc. H2SO4, then heat to boiling. • Caution: Conc. acids are corrosive! • 13. Add nylon fabric to bath and stir for 5-10 minutes. • Then, remove dyed fabric and rinse well with water.