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A&W series Presentation.ppt
- 1. Reciprocating Air Compressor A Series1~15HP W Series 3~20HP
- 2. A Series • Feature •Specifications • Strength Assembly/Part • Control method
- 3. Features • 1.Air Cooling •2.Oil Lubricate • 3.Compact assembly(Air Receiver Design) • 4.Easy to Operating/ Maintenance • 5.Low Maintenance Cost • 6.Suitable general industrial work condition • 7.Convenient to installation/Move • 8.One stage and two stage design • 9.One basicpump and twin basicpumps design • 10.Auto control or Semi Control
- 4. Specifications & Performances OneStage Model VA-65 TA-65 VA-80 TA-80 VA-100 TA-100 TA-120 Power HP 1 2 4 5 7.5 10 15 kW 0.75 1.5 3 4 5.5 7.5 11 Capacity (FAD) CFM 3 6 13 19 24 35 53 m3 /min 0.08 0.17 0.36 0.53 0.67 1 1.5 Pressure bar 8 8 8 8 8 8 8 Tank Liter 70 70 110 170 230 300 360 Cylinder Dia × Qt'y mm ψ65×2 ψ65×3 ψ80×2 ψ80×3 ψ100×2 ψ100×3 ψ120×3 Dimensions L mm 1050 1050 1234 1370 1482 1560 1604 W 390 390 470 540 590 620 670 H 780 770 880 1000 1100 1240 1420 Weight kg 94 107 156 208 265 360 470
- 5. Specifications & Performances TwoStage Model HTA-65 HTA-65H HTA-80 HTA-100 HTA-100H HTA-120 Power HP 2 3 5 7.5 10 15 kW 1.5 2.2 4 5.5 7.5 11 Capacity (FAD) CFM 6 8 16 21 28 43 m3 /min 0.18 0.22 0.45 0.6 0.8 1.22 Pressure bar 12 12 12 12 12 12 Tank Liter 70 80 170 230 290 320 Cylinder Dia × Qt'y 1st. Stage mm ψ65×2 ψ65×2 ψ80×2 ψ100×2 ψ100×2 ψ120×2 2nd. Stage ψ51×1 ψ51×1 ψ65×1 ψ80×1 ψ80×1 ψ100×1 Dimensions L mm 1050 1060 1410 1534 1560 1710 W 390 420 540 620 640 680 H 770 810 1000 1170 1210 1320 Weight kg 122 133 227 318 348 468
- 6. Rugged Assembly/Part • 1.Cooling tube: fins mounted for high efficient cooling • 2. Rings: precision machining, low oil carry-over, less coke for stable performance • 3. Valves: Sweden imported steel performs great strength, ductility and impact-resistance • 4. Air filter: quiet operation along with best filtration 1 2 3 4
- 7. • 5. Cylinders& heads: design for best cooling effect • 6. Connecting rod: state of art machining process to achieve tight clearance for smooth operation • 7. Pulley: well balanced for level operation • 8. Pressure relief device: fast reaction for peace of mind Rugged Assembly/Part 7 8 6 5
- 8. Rugged Assembly/Part • 9.Cylinder: CNC machined bore for years of trouble-free operation. • 10. Crankshaft: quality material with right treatment for better strength and wear-resistance. Weighting for low vibration revolution. • 11. Crankcase: High precision machining for best performance • 12. Bearing: high quality imported bearing 9 10 12 11
- 9. Parts Comparison Series Pump Design Crankshaft Design Crankshaft Rear Bearing Support MetalInsert Rod Bearings Valve Design Valve Type Pump Lubrication Pump Speed Range FSCURTIS Masterline D96 Cast Iron Steel Yes Yes Assembly Spring & Disc Pressure 710~885 CA Series E50 Cast Iron Steel Yes Yes Assembly Spring & Disc Splash 855~945 CA Series E57 Cast Iron Steel Yes Yes Cast Iron Plate Channel Valves Splash 895~995 Schulz MSL-20MAX Cast Iron Steel Yes No Cast Iron Plate Channel Valves Splash 830~895 MSL-30MAX Cast Iron Steel Yes No Cast Iron Plate Finger Valves Splash 869~945 IR Type 30 2475 Cast Iron Steel/overhung No No Aluminum Plate Flappers w/screws Splash 1050~1500 Quincy QT Series QT5 Cast Iron Steel Yes No Aluminum Plate Flappers w/screws Splash 700~1050 CH CI Series CI5 Cast Iron Steel Yes No Aluminum Plate Valve Strips Splash 700~1020 Champion RV Series RV15 Cast Iron Steel Yes No Aluminum Plate Flappers w/screws Splash 760~1045 R Series R15 Cast Iron Steel Yes No Assembly Spring & Disc Splash 760~1045 FSCURTIS Masterline D96 FSCURTIS A Series E50 FSCURTIS B Series E57 Schulz MSL-20MAX Schulz MSL-30MAX Champion R Series R15 Campbell Hausfeld 5~7HP PEAK Campbell Hausfeld CI Series CI5 Ingersoll-Rand Type 30 2475 Champion RV Series RV15 Quincy QT Series QT5
- 10. Control method • Thistype use a pressure switch to control when the compressor runs and stops. • When the system pressure reaches the upper-limit set point (7.0 Bar , for example) pressure switch cuts off the motor and stop compressor operation. • When system pressure drops down to the presser low-limit set point (5.0 Bar , for example ) pressure switch re-connects the motor to re- start compressor operation. • The automatic operating method is suitable for intermittent use. • In order to protect motor and EM switch, the restart frequency should not exceed six times per hour. Full-automatic Method:
- 11. Control method • Thistype uses a pilot valve to control the loading or unloading operation status of compressor. • When the system pressure reaches the high-limit set point(7.0 Bar , for example) pilot valve will open to actuable suction unloader to allow compressor to unload . • When system pressure drops down to low-limit set point(5.0Bar , for example ) pilot valve will close and compressor returns to loading status. • The semi-automatic operating method is suitable for frequent use of compressed air. Semi-automatic Method:
- 12. W Series • Feature •Specifications • Strength Assembly/Part • Control method
- 13. Features • 1.Air Cooling •2. 100% Oil Free Design, 100% Duty Cycle • 3.Compact assembly(Air Receiver Design) • 4.Easy to Operating/ Maintenance • 5.Low Maintenance Cost • 6.Suitable food and precise industry • 7.Convenient to installation/Move • 8. Better performance results from multi stages compression • 9.One basicpump and twin basicpumps design • 10. Low rotational speed, long service life
- 14. Specifications & Performances 7~8bar ModelVW-30 VW-50 TW-75 TW-100 TW-150 TW-200 TWH-200 Power HP 3 5 7.5 10 15 20 20 kW 2.2 4 5.5 7.5 11 15 15 Capacity CFM 8 15 23 30 44 58 64 m3 /min 0.22 0.42 0.65 0.85 1.25 1.65 1.8 Pressure bar 8 8 8 8 8 8 7 Tank Liter 114 114 240 250 250 410 410 Dimensions L mm 1340 1440 1555 1680 1680 1832 1832 W 520 500 620 600 600 715 715 H 975 975 1300 1350 1350 1524 1524 Weight kg 205 222 410 485 530 663 665
- 15. Specifications & Performances 10~12.5bar ModelTW-75H TW-100H TW-150H TW-200H HTW-75 HTW-100 Power HP 7.5 10 15 20 7.5 10 kW 5.5 7.5 11 15 5.5 7.5 Capacity CFM 21 26 35 53 18 24 m3 /min 0.6 0.75 1 1.5 0.5 0.67 Pressure bar 10 10 10 10 12.5 12.5 Tank Liter 240 240 250 410 240 240 Dimensions L mm 1555 1555 1680 1832 1555 1555 W 620 620 600 715 620 620 H 1300 1300 1350 1524 1300 1300 Weight kg 410 425 532 665 412 425
- 16. Rugged Assembly/Part • Bearing:High precision grease- lubricated bearing. High temperature- resistant grease ensures long service life and constant operation. • Compression ring and guide ring: High precision machining along with self- lubricated material which resists wear and high temperature. Stainless, elastic structure enhances sealing effect and durability.
- 17. Rugged Assembly/Part • Intakevalve: corrosion free leaf valve made by stainless steel coated with high temperature-resistant material effectively reduces noise and improves service life. 100% duty cycle is assured. • Connecting rod: made by die-casting aluminum alloy is highly rust-resistant with great strength. CNC precise machining process ensures compressor stable operation.
- 18. Rugged Assembly/Part • Piston:casting with compact ingredient, precise machining followed by grinding. Surface coating with self-lubricated material. • Ventilation of crankcase: crankcase fitted with ventilation system on both sides enormously reduces operating temperature to increase bearing service life.
- 19. Control method • Thistype use a pressure switch to control when the compressor runs and stops. • When the system pressure reaches the upper-limit set point (7.0 Bar , for example) pressure switch cuts off the motor and stop compressor operation. • When system pressure drops down to the presser low-limit set point (5.0 Bar , for example ) pressure switch re-connects the motor to re- start compressor operation. • The automatic operating method is suitable for intermittent use. • In order to protect motor and EM switch, the restart frequency should not exceed six times per hour. Full-automatic Method Only:
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