This document provides service and maintenance information for the PT-100 Rubber Track Loader, including:
- Safety overview and product labels
- Technical specifications and system diagrams
- Disassembly and assembly instructions for components like the operator enclosure, fuel tank, radiator/oil cooler, loader/transmission controls, hydraulic pumps, and undercarriage
- Troubleshooting and maintenance procedures for items such as greasing, track tension, filters, fluids, and cleaning
The document contains detailed part numbers, diagrams, and step-by-step instructions for repairing and servicing the PT-100 Rubber Track Loader.
Asv posi track pt-100 track loader service repair manualfujskekfmsme
This service manual provides safety information and instructions for servicing a PT-100 Rubber Track Loader. It covers safety messages, protective equipment, lifting procedures, hot fluids, pressurized items, and repair procedures. The manual instructs technicians to always follow basic safety precautions, such as wearing protective gear and blocking lifted components before working on the machine.
Asv posi track rc-100 track loader service repair manualfhsjekdmme
This service manual provides safety, maintenance, and repair information for the RC-100 Rubber Track Loader. It includes chapters covering safety guidelines, technical specifications, system diagrams, controls, procedures for disassembling and assembling various machine components like the operator enclosure, fuel tank, radiator/oil cooler, loader/transmission controls, hydraulic pumps, and undercarriage. The manual provides information to properly service the machine and ensure safe operation.
Asv posi track rc-100 track loader service repair manualfjjseksxckmdme
This service manual provides safety, maintenance, and repair information for the RC-100 Rubber Track Loader. It includes chapters covering safety overview, technical specifications, system diagrams, disassembly and assembly instructions, troubleshooting, and maintenance procedures. The table of contents lists 11 chapters that describe components like the operator enclosure, fuel tank, radiator/oil cooler, loader/transmission controls, undercarriage, and provide maintenance instructions.
Asv posi track rc-100 track loader service repair manualdidkkkdmdmd
This document provides a service manual for an RC-100 Rubber Track Loader. It contains 14 chapters that cover safety information, technical specifications, system diagrams, controls, disassembly and assembly procedures for various components, maintenance, lubrication specifications, troubleshooting, and hydraulic pressure checks and adjustments. The manual provides detailed instructions and safety precautions for servicing and repairing the loader.
Asv posi track rc-100 track loader service repair manualfhjskemme
This document provides a service manual for an RC-100 Rubber Track Loader. It contains 14 chapters that cover safety information, technical specifications, system diagrams, controls, disassembly and assembly procedures for various components, maintenance, lubrication specifications, troubleshooting, and hydraulic pressure checks and adjustments. The manual provides detailed instructions and safety precautions for servicing and repairing the loader.
Asv posi track rc-100 track loader service repair manualfujskekfmsme
This service manual provides safety information and instructions for servicing a Rubber Track Loader. The manual covers safety messages, protective equipment, basic precautions, and procedures for disassembly and assembly of machine components. Safety is the top priority when working on the machine.
ASV Posi-Track RC-85 Track Loader Service Repair Manual.pdfufjkem8di9id
This document provides service and repair information for an RC-85 Rubber Track Loader, including:
1. Safety overview and machine labels
2. Technical specifications of components
3. System diagrams of hydraulic, auxiliary, and drive systems
4. Instructions for disassembly and assembly of various machine parts and systems, such as the dash, fuel tank, radiator, controls, transmission, undercarriage, and maintenance procedures.
ASV Posi-Track RC-85 Track Loader Service Repair Manual.pdff8seidjkdmd
This document provides service and repair information for an RC-85 Rubber Track Loader, including:
1. Safety overview and machine labels
2. Technical specifications of components
3. System diagrams of hydraulic, auxiliary, and drive systems
4. Instructions for disassembly and assembly of various machine parts and systems, such as the dash, fuel tank, radiator, controls, transmission, undercarriage, and maintenance procedures.
Asv posi track pt-100 track loader service repair manualfujskekfmsme
This service manual provides safety information and instructions for servicing a PT-100 Rubber Track Loader. It covers safety messages, protective equipment, lifting procedures, hot fluids, pressurized items, and repair procedures. The manual instructs technicians to always follow basic safety precautions, such as wearing protective gear and blocking lifted components before working on the machine.
Asv posi track rc-100 track loader service repair manualfhsjekdmme
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Asv posi track rc-100 track loader service repair manualfjjseksxckmdme
This service manual provides safety, maintenance, and repair information for the RC-100 Rubber Track Loader. It includes chapters covering safety overview, technical specifications, system diagrams, disassembly and assembly instructions, troubleshooting, and maintenance procedures. The table of contents lists 11 chapters that describe components like the operator enclosure, fuel tank, radiator/oil cooler, loader/transmission controls, undercarriage, and provide maintenance instructions.
Asv posi track rc-100 track loader service repair manualdidkkkdmdmd
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Asv posi track rc-100 track loader service repair manualfhjskemme
This document provides a service manual for an RC-100 Rubber Track Loader. It contains 14 chapters that cover safety information, technical specifications, system diagrams, controls, disassembly and assembly procedures for various components, maintenance, lubrication specifications, troubleshooting, and hydraulic pressure checks and adjustments. The manual provides detailed instructions and safety precautions for servicing and repairing the loader.
Asv posi track rc-100 track loader service repair manualfujskekfmsme
This service manual provides safety information and instructions for servicing a Rubber Track Loader. The manual covers safety messages, protective equipment, basic precautions, and procedures for disassembly and assembly of machine components. Safety is the top priority when working on the machine.
ASV Posi-Track RC-85 Track Loader Service Repair Manual.pdfufjkem8di9id
This document provides service and repair information for an RC-85 Rubber Track Loader, including:
1. Safety overview and machine labels
2. Technical specifications of components
3. System diagrams of hydraulic, auxiliary, and drive systems
4. Instructions for disassembly and assembly of various machine parts and systems, such as the dash, fuel tank, radiator, controls, transmission, undercarriage, and maintenance procedures.
ASV Posi-Track RC-85 Track Loader Service Repair Manual.pdff8seidjkdmd
This document provides service and repair information for an RC-85 Rubber Track Loader, including:
1. Safety overview and machine labels
2. Technical specifications of components
3. System diagrams of hydraulic, auxiliary, and drive systems
4. Instructions for disassembly and assembly of various machine parts and systems, such as the dash, fuel tank, radiator, controls, transmission, undercarriage, and maintenance procedures.
ASV Posi-Track RC-85 Track Loader Service Repair Manual.pdftuj661406
This document provides a service manual for an RC-85 Rubber Track Loader that includes:
- Safety information and precautions for working on the machine.
- Technical specifications for components.
- System diagrams of hydraulic, auxiliary circuit, and drive loop systems.
- Instructions for disassembling and assembling various parts like the dash, fuel tank, radiator, and undercarriage.
- Maintenance procedures for items like the engine, filters, tracks, and hydraulic fluid.
- Procedures for checking and adjusting hydraulic pressures.
- Troubleshooting scenarios.
ASV Posi-Track RC-85 Track Loader Service Repair Manual.pdfjdkskmmdmd
This document provides service and repair information for an RC-85 Rubber Track Loader, including:
1. Safety overview and machine labels
2. Technical specifications of components
3. System diagrams of hydraulic, auxiliary, and drive systems
4. Instructions for disassembly and assembly of various machine parts and systems, such as the dash, fuel tank, radiator, controls, transmission, undercarriage, and maintenance procedures.
ASV Posi-Track RC-85 Track Loader Service Repair Manual.pdfxbpq83721377
This document provides a service manual for an RC-85 Rubber Track Loader, including:
- Safety information and specifications in Chapters 1-3.
- Instructions for disassembling and assembling various machine components like the dash, fuel tank, radiator, and undercarriage in Chapters 5-10.
- Maintenance procedures and schedules in Chapter 11.
- Troubleshooting guidance in Chapter 13.
The manual contains detailed technical information, diagrams, and step-by-step instructions to guide service technicians in safely servicing and repairing the machine.
ASV Posi-Track RC-85 Track Loader Service Repair Manual.pdfzhuang25260
This document provides service and repair information for an RC-85 Rubber Track Loader, including:
1. Safety overview and machine labels
2. Technical specifications of components
3. System diagrams of hydraulic, auxiliary, and drive systems
4. Instructions for disassembly and assembly of various machine parts and systems, such as the dash, fuel tank, radiator, controls, transmission, undercarriage, and maintenance procedures.
ASV Posi-Track RC-85 Track Loader Service Repair Manual.pdfjinglanjiu6027
This document provides a service manual for an RC-85 Rubber Track Loader, including:
- Safety information and specifications in Chapters 1-3.
- Instructions for disassembling and assembling various machine components like the dash, fuel tank, radiator, and undercarriage in Chapters 5-10.
- Maintenance procedures and schedules in Chapter 11.
- Troubleshooting guidance in Chapter 13.
The manual contains detailed technical information, diagrams, and step-by-step instructions to guide service technicians in safely servicing and repairing the machine.
ASV Posi-Track RC-85 Track Loader Service Repair Manual.pdflan27368
This document provides a service manual for an RC-85 Rubber Track Loader that includes:
- Safety information and precautions for working on the machine.
- Technical specifications for components.
- System diagrams of hydraulic, auxiliary circuit, and drive loop systems.
- Instructions for disassembling and assembling various parts like the dash, fuel tank, radiator, and undercarriage.
- Maintenance procedures for items like the engine, filters, tracks, and hydraulic fluid.
- Procedures for checking and adjusting hydraulic pressures.
- Troubleshooting scenarios.
ASV Posi-Track RC-85 Track Loader Service Repair Manual.pdftongjiaan88
This document provides service information for an RC-85 Rubber Track Loader, including:
1. Safety overview and machine labels
2. Technical specifications of components like the engine, transmission, and hydraulic systems.
3. System diagrams of the hydraulic, auxiliary circuit, and drive loop systems including the loader valve and solenoid block.
4. Instructions for disassembly and assembly of various machine components and systems, such as the dash/lap bar, fuel tank, radiator/oil cooler, loader/transmission controls, transmission, drive, and undercarriage.
5. Maintenance procedures and schedules, and troubleshooting guides.
ASV Posi-Track RC-85 Track Loader Service Repair Manual.pdfyfpu61312194
This document provides a service manual for an RC-85 Rubber Track Loader, including:
- Safety information and specifications in Chapters 1-3.
- Instructions for disassembling and assembling various machine components like the dash, fuel tank, radiator, and undercarriage in Chapters 5-10.
- Maintenance procedures and schedules in Chapter 11.
- Troubleshooting guidance in Chapter 13.
The manual contains detailed technical information, diagrams, and step-by-step instructions to guide service technicians in safely servicing and repairing the machine.
ASV Posi-Track RC-85 Track Loader Service Repair Manual.pdfyanquehuai41
This document provides service and repair information for an RC-85 Rubber Track Loader, including:
1. Safety overview and machine labels
2. Technical specifications of components
3. System diagrams of hydraulic, auxiliary, and drive systems
4. Instructions for disassembly and assembly of various machine parts and systems, such as the dash, fuel tank, radiator, controls, transmission, undercarriage, and maintenance procedures.
Terex Posi-Track PT-100 Track Loader Service Repair Manual.pdfudjkskmdmdm
This document provides product safety information for a Terex PT-100 Rubber Track Loader. It outlines basic safety precautions, including personal protective equipment, pressurized items, lifting, hot components, batteries, safety labels, and repair procedures. It also covers safety procedures for entering and exiting the machine, as well as working with attachments. Machine labels and product identification numbers are discussed. Examples of safety labels are provided.
ASV ST-50 Scout Tracked Utility Vehicle Service Repair Manual.pdffjdkksmemd
This document is a service manual for the ST-50 Rubber Track Utility Vehicle. It contains sections covering safety, technical specifications, circuit diagrams, maintenance, controls and instrumentation, component removal and installation procedures, troubleshooting, and more. The manual provides information and instructions for technicians to service and repair the vehicle.
ASV SC-50 Scout Tracked Utility Vehicle Service Repair Manual.pdffjdkksmemd
This document is a service manual for the SC-50 Rubber Track Utility Vehicle. It contains sections covering: safety overview; technical specifications; circuit diagrams; maintenance procedures like changing fluids and filters; controls and instrumentation; removing and installing components like tracks, pumps, and valves; troubleshooting; and specifications for replacement parts. The manual provides information and instructions for technicians to service and repair the vehicle.
Asv st 50 scout tracked utility vehicle service repair manualfujskekfmsme
This document is a service manual for the ST-50 Rubber Track Utility Vehicle. It contains chapters covering safety, technical specifications, circuit diagrams, maintenance procedures, machine controls and instrumentation, removal and installation of components, and troubleshooting. The manual provides information needed to service the vehicle's engine, hydraulics, chassis, and other systems.
Asv posi track pt-70 track loader service repair manualfhsjekdmme
This document is a service manual that provides safety information, technical specifications, circuit diagrams, maintenance procedures, and component removal/installation instructions for PT-70/PT-80 machines. It covers topics such as safety protocols, component specifications, hydraulic and electrical systems, routine maintenance tasks, machine controls, the operator enclosure, the chassis and fuel tank, and the radiator and oil cooler. The manual is intended to guide service technicians in properly servicing and repairing these machines.
Asv posi track pt-70 track loader service repair manualfujskekfmsme
This document is a service manual that provides safety information, technical specifications, circuit diagrams, maintenance procedures, and instructions for operating and servicing PT-70 and PT-80 machines. It covers topics such as safety protocols, component specifications, hydraulic and electrical systems, routine maintenance tasks, machine controls, and removing/installing various cab and chassis components. The manual is intended to guide technicians in properly servicing and repairing these machines.
This document provides maintenance information for Clark PT-5, PT-7, PTT-5, and PTT-7 trucks. It includes specifications, planned maintenance schedules, adjustment procedures, and electrical and transmission repair instructions. The planned maintenance section outlines safety checks and lubrication schedules to perform at regular intervals, such as daily, monthly, and yearly, to keep the trucks in good operating condition.
This document provides specifications, maintenance schedules, adjustment procedures, and safety guidelines for Clark PT-5, PT-7, PTT-5, and PTT-7 trucks. It outlines an essential planned maintenance program to ensure safe operation and maximize component life. Safety practices for maintenance include properly positioning trucks, disconnecting power sources, and following the manufacturer's procedures. Only trained personnel should perform maintenance following the instructions in this manual.
This document provides specifications, maintenance schedules, and repair procedures for Clark PT-5, PT-7, PTT-5, and PTT-7 trucks. It includes sections on specifications, planned maintenance, adjustments, electrical systems, transmissions, and safety practices. The planned maintenance section outlines inspection and lubrication intervals, with tasks grouped into daily, monthly, quarterly, biannual, and annual maintenance checks.
Clark C500, Y350 Forklift Service Repair Manual.pdff7useijdkdmd1
This document contains a pictorial index and maintenance instructions for Clark forklifts. It is intended only for Clark dealers and lists parts, components, and procedures for repair and maintenance. Copyrighted material and distribution restrictions are noted. Safety practices for maintenance personnel are outlined.
Clark C500, Y300L Forklift Service Repair Manual.pdff7useijdkdmd1
This document contains a pictorial index and maintenance instructions for Clark forklifts. It is intended only for Clark dealers and not for public distribution. The index covers various systems of the forklift like the engine, transmission, hydraulics, brakes and electrical systems. It provides diagrams and guides technicians through troubleshooting, removing and replacing components, and adjusting various parts of the forklift. Safety warnings and best practices are outlined for technicians to follow when performing maintenance.
Clark CMP 45 Forklift Service Repair Manual.pdff7useijdkdmd1
This document provides instructions for safely lifting, jacking, and blocking a Clark forklift truck. It describes approved lifting points on the truck and procedures for raising different parts, including the drive wheels, entire front, and rear. Blocking is recommended whenever raising parts to prevent accidental rolling or movement. Safety practices like parking on level ground, engaging brakes, and removing keys are advised before beginning any work.
Clark CMP 40 Forklift Service Repair Manual.pdff7useijdkdmd1
The document provides safety guidelines for maintaining Clark industrial trucks. It lists 21 safe maintenance practices, such as raising drive wheels before working on the truck, disconnecting the battery, checking for fuel leaks, using qualified personnel, and ensuring proper ventilation. Special precautions are outlined for hazardous areas and modifications to trucks. References to additional safety standards from ANSI, NFPA, and OSHA are also provided.
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4. 1-1
1. Product Safety
Chapter Overview
This chapter contains product safety information for
PT-100 Rubber Track Loaders. Read this chapter
and understand all safety messages and information
messages before attempting to service the machine.
Safety Messages
Safety messages are provided in this document and
on the machine. If these hazard warnings are not
heeded, bodily injury or death could occur to you or
other persons.
Hazards are identified by the Safety Alert Symbols
!DANGER! … . !WARNING!….!CAUTION!.
The meaning of these safety alerts is as follows:
Attention! Become Alert! Your Safety is Involved.
The message that appears under a Safety Alert
Symbol explains the hazard and can be either writ-
ten or pictorially presented.
! DANGER !
This symbol is used to alert service personnel of an
imminently hazardous situation that will result in seri-
ous injury or death.
! WARNING !
This symbol is used to alert service personnel of a
potentially hazardous situation that could result in
serious injury or death.
! CAUTION !
This symbol is used to alert service personnel of an
unsafe practice that could result in injury.
Information Messages
Information messages are provided in this document
and on the machine. These messages are identified
by the labels NOTICE….Note.
NOTICE
This label is used to alert service personnel to the possibil-
ity of damaging the equipment.
Note: This label is used to provide important additional
information, comments, explanations or amplification of
the accompanying subject matter.
The person servicing the Rubber Track Loader may
be unfamiliar with many of the systems on the ma-
chine. This makes it important to use caution when
performing service work. Knowledge of the system
and/or components is important before the removal
or disassembly of any component.
It is not possible to anticipate every circum-
stance that might involve a potential hazard. The
safety messages in this document and on the
product are, therefore, not all inclusive. If you
use a tool, procedure, work method or operating
technique that is not specifically recommended
by the manufacturer, you must satisfy yourself
that it is safe for you and for others. You should
also ensure that the product will not be damaged
or be made unsafe by the operation, lubrication,
maintenance or repair procedures that you
choose.
Basic Precautions
! WARNING !
Improper operation, lubrication, maintenance or repair
of this product can be dangerous and could result in
injury or death.
Do not operate or perform any lubrication, mainte-
nance or repair on this product until you have read
and understood the operation, lubrication, mainte-
nance and repair information.
Following is a list of basic precautions that should
always be observed.
Safety Signs
Read and understand all "Safety" signs on the prod-
uct before operating, lubricating or repairing this
product. Replace any damaged, illegible or missing
safety plates, signs or decals.
5. Rubber Track Loader
1. Product Safety
1-2
Protective Equipment
Always wear a hard hat, protective glasses, protec-
tive shoes and other protective equipment as re-
quired by job conditions when working around this
product. In particular, wear protective glasses when
pounding on any part of the product or its attach-
ment with a hammer or sledge. Use welders gloves,
hood/goggles, apron and other protective clothing
appropriate to the welding job being performed. Do
not wear loose clothing or jewelry that can catch on
parts of the product.
Mounting and Dismounting
Use steps and handholds when mounting or dis-
mounting a machine. Clean any mud or debris from
steps or work platforms before using them. Always
face the machine when using steps and handholds.
When it is not possible to use the designed access
system, provide ladders, scaffolds, or work platforms
to perform safe repair operations.
Lifting
Use a hoist when lifting components that weigh 23
kg (50 Ib) or more, to avoid back injury. Make sure
all chains, hooks, slings, etc., are in good condition
and are of the correct capacity. Be sure hooks are
positioned correctly and equipped with a spring
latch. Lifting eyes are not to be side loaded during a
lifting operation.
Hot Fluids and Parts
To avoid burns, be alert for hot parts on machines
that have just been stopped and hot fluids in lines,
tubes and compartments.
Be careful when removing fill caps, breathers and
plugs on the machine. Hold a rag over the cap or
plug to prevent being sprayed or splashed by liquids
under pressure. The danger is even greater if the
machine has just been stopped because fluids can
be hot.
Corrosion Inhibitor
Corrosion inhibitor contains alkali. Avoid contact with
eyes. Avoid prolonged or repeated contact with skin.
Do not take internally. In case of contact, wash skin
immediately with soap and water. For eyes, flush
with large amounts of water for at least 15 minutes.
Call Physician. Keep out of reach of children.
Batteries
Do not smoke when inspecting the battery electro-
lyte level. Never disconnect any charging unit circuit
or battery circuit cable from the battery when the
charging unit is operating. A spark can cause an
explosion from the flammable vapor mixture of hy-
drogen and oxygen that is released from the electro-
lyte through the battery outlets. Do not let electrolyte
solution make contact with skin or eyes. Electrolyte
solution is an acid. In case of contact, immediately
wash skin with soap and water. For eyes, flush with
large amounts of water for at least 15 minutes. Call
Physician. Keep out of reach of children.
Pressurized Items
1. Always use a board or a piece of cardboard
when you check for a leak. Leaking fluid under
pressure can penetrate body tissue. Fluid pene-
tration can cause serious injury and possible
death. A pin hole leak can cause severe injury. If
fluid is injected into your skin, get treatment im-
mediately. Seek treatment from a doctor that is
familiar with this type of injury.
2. Relieve all pressure in air, oil or water systems
before disconnecting or removing any lines, fit-
tings or related items. Always make sure all
raised components are blocked correctly and be
alert for possible pressure when disconnecting
any device from a system that utilizes pressure.
3. Lower the bucket, blade, or other attachment to
the ground before performing any work on the
machine. If this cannot be done, make sure the
bucket, blade, or other attachment is blocked
correctly to prevent it from dropping unexpect-
edly.
4. Loose or damaged fuel, lubricant and hydraulic
lines, tubes and hoses can cause fires. Do not
bend or strike high-pressure lines or install ones
that have been bent or damaged. Check lines,
tubes and hoses carefully. Do not use your bare
hand to check for leaks.
5. Pressurized air or water can cause personal in-
jury. When pressurized air or water is used for
cleaning, wear a protective face shield, protec-
tive clothing, and protective shoes. The maxi-
mum air pressure for cleaning purposes must be
below 205 kPa (30 psi). When using a pressure
washer, keep in mind that nozzle pressures are
very high, generally pressures are well above
13790 kPa (2000 psi). Follow all recommended
practices provided by the pressure washer
manufacturer.
6. Rubber Track Loader
1. Product Safety
1-3
Repair
! WARNING !
Accidental machine starting can cause injury or death
to personnel working on the machine.
To avoid accidental machine starting, disconnect the
battery cables from the battery and tape the battery
clamps and remove the key.
Place a “Do Not Operate” tag prominently on the ma-
chine to inform personnel that the machine is being
worked on.
1. Disconnect battery and discharge any capacitor
before starting to work on the product. Attach a
Do Not Operate tag in the Operator's Compart-
ment.
2. If possible, make all repairs with the machine
parked on a level, hard surface. Block the ma-
chine to prevent it from rolling while working on
or under the machine.
3. Do not work on any machine that is supported
only by lift jacks or a hoist. Always use blocks or
jack stands to support the machine before per-
forming any service or disassembly.
4. Make sure the work area around the product is
made safe and be aware of hazardous condi-
tions that may exist. If an engine is started inside
an enclosure, make sure that the engine’s ex-
haust is properly vented.
5. Be sure all protective devices including guards
and shields are properly installed and function-
ing correctly before starting a repair. If a guard
or shield must be removed to perform the repair
work, use extra caution.
6. Always use tools that are in good condition and
be sure you understand how to use them before
performing any service work.
7. Replace all fasteners with the same part num-
ber. Do not use a lesser quality fastener if re-
placements are necessary.
8. Be prepared to stop an engine if it has been re-
cently overhauled or the fuel system has been
recently worked on. If the engine has not been
assembled correctly, or if the fuel settings are
not correct, the engine can possibly overspeed
and cause bodily injury, death or property dam-
age. Be prepared to shut off the fuel and air
supply to the engine in order to stop the engine.
9. Be careful when removing cover plates. Gradu-
ally back off the last two bolts or nuts located at
opposite ends of the cover or device. Then, pry
the cover loose to relieve any spring or other
pressure before removing the last two nuts or
bolts completely.
10. Repairs requiring welding should be performed
only with the benefit of the appropriate reference
information and by personnel adequately trained
and knowledgeable in welding procedures. De-
termine the type of metal being welded and se-
lect the correct welding procedures and
electrodes, rods or wire to provide a weld metal
equivalent at least to that of the parent weld.
11. Do not damage wiring during removal opera-
tions. Reinstall the wiring so it is not damaged
during installation or operation by contacting
sharp corners or by rubbing against some object
or hot surface.
12. Always use lift arm supports to keep lift arms
raised. Keep the attachment tilted down and as-
sure that all hydraulic pressure has been re-
lieved for maintenance or repair work that
requires the lift arms to be in the raised position.
13. Tighten connections to the correct torque. Make
sure that all heat shields, clamps and guards are
installed correctly to avoid excessive heat, vibra-
tion or rubbing against other parts during opera-
tion. Shields that protect against oil spray onto
hot exhaust components in event of a line, tube
or seal failure must be installed correctly.
14. Do not operate a machine if any rotating part is
damaged or contacts another part during opera-
tion. Any high-speed rotating component that
has been damaged or altered should be
checked for balance before reusing. Make sure
all protective devices, including guards and
shields, are properly installed and functioning
correctly before starting the engine or operating
the machine.
Attachments
Only use attachments that are recommended by the
manufacturer of the machine.
Make sure that all necessary guarding is in place on
the host machine and on the attachment.
Wear protective glasses and protective equipment
as required by conditions or as recommended in the
attachment’s operation manual.
7. Rubber Track Loader
1. Product Safety
1-4
Ensure that all personnel are far enough away from
the work area so they will not be struck by flying ob-
jects.
Stay clear of the cutting edges, pinching surfaces or
crushing surfaces of the attachment while perform-
ing any attachment maintenance, testing or adjust-
ments.
Asbestos Information
Equipment and replacement parts shipped from the
manufacturer are asbestos free. When replacement
parts are required, use only genuine manufacturer’s
replacement parts
Use caution when handling replacement parts from
another supplier if these parts contain asbestos.
Avoid inhaling dust that might be generated when
handling these components or when handling as-
bestos debris. Inhaling this dust can be hazardous to
your health.
The components that may contain asbestos fibers
are lining material, and some gaskets. The asbestos
that is used in these components is usually encased
in a resin or sealed in some way. Normal handling is
not hazardous unless airborne dust containing as-
bestos is generated.
If dust that may contain asbestos is present, there
are several guidelines that should be followed.
1. Never use compressed air for cleaning. Avoid
brushing or grinding materials that contain as-
bestos. Use a wet method to clean up asbestos
debris. A vacuum that is equipped with the high-
efficiency particulate air filter (HEPA filter) can
also be used.
2. Use exhaust ventilation on permanent machin-
ing jobs.
3. Wear an approved respirator if there is no other
way to control the dust.
4. Comply with applicable rules and regulations for
the work place. In the USA, use Occupational
Safety and Health Administration requirements.
These OSHA requirements can be found in 29
CFR 1910.1001.
5. Obey environmental regulations for disposal of
asbestos.
6. Stay away from areas that might have asbestos
particles in the air.
! WARNING !
When replacement parts are required for this product,
use only genuine manufacturer’s replacement parts or
parts with equivalent specifications including, but not
limited to physical dimensions, type, strength and
material.
Failure to heed this warning can lead to premature
failures, product damage, personal injury or death.
Machine Labels and Decals
Labels and decals placed on the machine provide
safety information and operating instructions. Make
sure you know the location of these labels and un-
derstand their significance.
Product ID Number
The product ID number (PIN) is located on the left
side of the firewall (Figure 1-1). Always provide the
PIN when contacting the dealer about parts, service,
warranty or accessories. No warranty claims will be
processed unless the PIN is provided.
Figure 1-1
8. Rubber Track Loader
1. Product Safety
1-5
Machine Label and Decal Examples
Examples of the labels and decals placed on the
machine are shown on this page.
9. 2-1
2. Technical Specifications
PT-100 Specifications
Engine
− Model: Perkins 1104C-44T (Turbo)
− Displacement: 4.4 liter
− Gross horsepower: 99.5 hp (74 kW)
− Torque: 304 lb-ft. (412 Nm)
− Idle rpm: 925 (low idle), 2300 (high idle)
− Hot water temperature sender: 217°F, 102.7°C
− Average water /thermostat temperature:
190°F, 87.8°C
Transmission
− Model: A22VG45 tandem (Rexroth)
Drive pumps
− Displacement: 2.745 in3
/rev (45 cc/rev)
− Relief pressure: 5500 psi, 380 bar
− Flow: 27.33 gpm (103.5 lpm) @ 2300 rpm
Charge pump
− Displacement: 1.587 in3
/rev (26 cc/rev)
− Relief pressure: 400-450 psi (650 to 700 psi at
filter test port)
Drive Motors
− Model: Rexroth MCR 5 (2-speed)
− Displacement Low: 50 in3
/rev (820 cc/rev)
− Displacement High: 25 in3
/rev (410 cc/rev)
Control Handles
− Model: 4TH6 (Rexroth)
Auxiliary Pump
− Make: Rexroth
− Type: Axial Piston, Variable Load Sense
− Displacement: 3.844 in3
/rev (63 cc/rev)
− Max Flow: 38 gpm (143 lpm) @ 2300 rpm
− Relief pressure: 3300 psi (22,752 kPa)
− Marginal Pressure: 362 psi (2,495 kPa)
− Cooling/filtering: Oil is filtered and cooled at
all times. In auxiliary mode, the oil is filtered af-
ter the attachment to protect the machine if the
attachment motor fails or contaminants are in-
troduced from the quick couplers.
Loader Valve
− Make: Husko
− Type: Load Sense
Cooler
− Operating pressure: 150 psi (1034 kPa)
− Bypass relief pressure: 80 psi (689 kPa)
− Hot oil sending unit: 225°F (107.2°C)
Critical Torque Specs
− Transmission Mounting Bolts
o 85 ft-lb. w/Blue Loctite
− Drive Sprocket Drive Teeth Bolts
o 62 ft-lb. -Dry
− Bogie Wheel Retaining Nuts (10”)
o 37 ft-lb. –Dry
− Bogie Wheel Retaining Nuts (14”)
o 88 ft-lb. -Dry
− Drive Sprocket Lug Nuts
o 177 ft-lb. -Dry
− Drive Motor Mounting Bolts
o 177 ft-lbs. -Dry
10. 3-1
3. System Diagrams
Chapter Overview
This chapter contains diagrams for the following PT-
100 systems: hydraulic charge system, auxiliary cir-
cuit system, drive loop system, loader valve, sole-
noid block, and electrical attachment outlet
Hydraulic Charge System
Figure 3-1 PT-100 Hydraulic Charge System
15 LB. RELIEF VALVE
RETURN TO TANK
11. Rubber Track Loader
3. System Diagrams
3-2
Auxiliary Circuit System
Figure 3-2 PT-100 Auxiliary Circuit System
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13. Rubber Track Loader
3. System Diagrams
3-3
Drive Loop System
Figure 3-3 PT-100 Drive Loop System