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Annual Report 2010 1
His Royal Highness Prince       His Royal Majesty King      His Royal Highness Prince
                        Khalifa Bin Salman Al Khalifa   Hamad Bin Isa Al Khalifa    Salman Bin Hamad Al Khalifa
                        The Prime Minister              The King                    The Crown Prince
                                                        of The Kingdom of Bahrain   and Deputy Supreme
                                                                                    Commander




Annual Report 2010 2
Contents
      2   Board of Directors
      3   Executives
  4-5     Chairman’s Message
  6-8     CEO’s Message
      9   Alba’s Operational Highlights
10 - 11   Alba’s Financial Highlights
12 - 15   Corporate Governance
16 - 17   Products and Markets
18 - 21   Safety, Environment, Security and Fire
22 - 23   Corporate Social Responsibility
24 - 58   Financials




                                        Annual Report 2010 1
Board of                                                                        Executive
                                                           Directors                                                                      Management


                                                                  Chairman
                                                           Mahmood Hashim
                                                                 Al Kooheji




                                                                                                         Chief Executive Officer
                                                                                                         Laurent Schmitt
     Mr. Fawzi A.   Sh. Mohammad bin            Mr. Osama M.            Mr. Mutlaq H.
          Kanoo         Khalifa Al Khalifa       Al Arrayedh             Al Morished




Mr. David E. Meen       Mr. Abdulaziz S.     Mr. Yousif A. Taqi        Mr. Homood A.            Chief                 Chief             Chief
                             Al Humaid                                      Al Tuwaijri         Financial             Supply Chain      Marketing
                                                                                                Officer               Officer           Officer
                                                                                                Tim Murray            Isa Abdul Latif   Jean-Baptiste Lucas
                                                                                                                      Al Ansari




                                                                        Annual Report 2010 2	                                                                 Annual Report 2010 3
Chairman’s                                                                                                                                       Message from the
                                                                                                                                                                                                                              Chairman
                                                                        Message                                                                                                                                                          2010




                                                                                                                               “In 2010, the
                        2010 has been                                                                                 focus on operational
                 a year of recovery for                                                                               efficiency and global
              Alba and the aluminium                                                                                       competitiveness
                       industry after a                                                                              ensured strengthened                              force for making 2010 ‘the Year of Recovery’.

                     challenging 2009                                                                                         productivity”                            Their efforts enabled us in many cases
                                                                                                                                                                       to work our assets efficiently while also
                                                                                                                                                                       maintaining a sustainable development.

                      China saw continued growth, Western                                                              With the renewed confidence and                 In conclusion, it gives me much pleasure
                      Europe witnessed buoyant industrial                                                              resurgence in the industrial sector, we         to express my gratitude to His Majesty
                      production and the key construction and                                                          foresee that the fundamentals for growth        the King of Bahrain, King Hamad bin Isa Al
                      automotive industries expanded apace.                                                            are strong, though the potential for            Khalifa; the guidance of His Royal Highness
                      With the gradual stabilisation of the world’s                                                    medium-volatility will remain a concern         the Prime Minister, Prince Khalifa bin
                      major developed economies in 2010, Alba                                                          due to persistent economic conditions.          Salman Al Khalifa; the support of His Royal
                      seized this opportunity to focus on its                                                                                                          Highness the Crown Prince and Chairman
                      organic growth and will continue this focus                                                      By remaining true to our core strategies        of the Bahrain Economic Development
                      throughout 2011 as the world becomes                                                             and beliefs, we have entered 2011 in a          Board, Prince Salman bin Hamad Al Khalifa,
                      more reliant on metals and minerals, and                                                         strong position to benefit as the demand        and the Government of the Custodian
                      in particular aluminium. This commitment                                                         for aluminium rebounds. We remain               of the Two Holy Mosques, His Majesty King
                      towards sustainable development is              the long-run requires a balanced approach        confident in the underlying value of what       Abdullah Ibn Abdul Aziz Al Saud of the
                      integral to our daily operations, to our        to investing in growth and returning cash        we have built, and our investors can be         Kingdom of Saudi Arabia, without whose
                      legacy and future.                              to shareholders while maintaining a strong       assured that the company is in a position to    support Alba’s accomplishments would
100              89                                                   balance sheet.                                   deliver on that promise and see Alba’s value    not have been possible.
 80                   We achieved an exemplary performance                                                             reflected in the stock.                                                                           Revenues
 60                   in 2010 underlined by several milestones:
                      Revenues scored BHD 751 million [US$
                                                                      2010 was a milestone year in Alba’s
                                                                      history as the company readied itself for        As we move into 2011, Alba will continue
                                                                                                                                                                                                                         increased
 40
 20
         21           1,997 million], a 29% y-o-y increase; EBITDA    meeting the opportunities of the future.         to build on its reputation for technical        The driving force                                 29%
                      recorded BHD 208 million [US$ 552 million],     The launch of Alba’s Initial Public Offering     excellence and have the building blocks         behind Alba’s success is
  0                   a substantial increase by 171% as compared      (IPO) and listing on both the Bahrain            for taking the company into a new era ‘to       underpinned by its devoted
      2009    2010    to 2009 while Net Income stood at BHD 138
                      million [US$ 368 million] compared to a loss
                                                                      Bourse and London Stock Exchange                 become one of the largest smelters in the
                                                                                                                       world’. As we work towards realisation
                                                                                                                                                                       workforce                                         850,700
                                                                      present a vital springboard for realising
                      of BHD 83 million in 2009 [US$ 220 million].    the company’s global ambitions. The IPO          of this vision, we ensure that with effective                                                     metric tonnes
      Cash Back
to Shareholders       In 2010, the focus on operational efficiency
                                                                      received a positive response from retail and
                                                                      institutional investors in less than a year
                                                                                                                       procurement and supply integration, we
                                                                                                                       are placed to maximise production across
                                                                                                                                                                                                                         of net finished
    (BHD million)     and global competitiveness ensured              following the global financial crisis.           our products to meet customers’ needs.                                                            products
                      strengthened productivity to have net
                      finished products of 850,700 metric tonnes                                                       As always, I am grateful to our Board
                      – exceeding the projected volumes by                                                             of Directors for their stewardship and
                      1,537 metric tonnes.                                                                             leadership in supporting the investments
                                                                                                                       and strategies required for our long-term
                      Alba remains committed to efficient capital                                                      success. I also extend my appreciation to
                      management – we strongly believe that to                                                         our workforce in Alba for their efforts
                      serve the best interest of shareholders in                                                       which have proven to be the underlying




                                                                                        Annual Report 2010 4	                                                                                                              Annual Report 2010 5
Message                                                                                                                                                 Message
                                                                                                                                                                              from the CEO
                      from the CEO                                                                                                                                                          2010




           2010 saw Alba   In 2010 the global economic recovery                global player in the market with an

recording an exceptional   resulted in a significant increase in
                           aluminium consumption which allowed
                                                                               appetite for future growth. Alba’s stock
                                                                               being publicly traded enables the
   recovery and creating   Alba to capitalise on the improved market
                           conditions as well as leverage maximum
                                                                               company to compete more effectively in
                                                                               international markets as well as to
       a defined pathway   benefits from our STAR performance
                           improvement programme.
                                                                               capitalise increasingly on worldwide
                                                                               opportunities.
  for sustainable growth   Alba benefited from the appreciation
                           in aluminium price from US$ 1,665 per
                                                                                            “Alba was
                           metric tonne in 2009 to US$ 2,173 in 2010.
                           The STAR programme had a favourable
                                                                                  pleased to receive,
                           impact of BHD 38 million [US$ 100 million]       for a fourth consecutive
                           by focusing on 3 main areas (Operational
                           Excellence, Sales and Marketing, and                 year, two prestigious
                           Working Capital management). Through
                           Operational Excellence we were able to                awards for safety in
                           improve our organisational efficiency by
                           11%. In Sales & Marketing, we were able to
                                                                                       the workplace”                         Alba continues to demonstrate its              Organisational
                           improve our Value Added products sales by
                           43% and on Working Capital Management               Furthermore, it completes Alba’s
                                                                                                                              commitment to corporate social
                                                                                                                              responsibility through serving the             efficiency
                           we were able to reduce Accounts
                           Receivable and Inventory days by 12% and
                                                                               evolution into a purely commercial entity
                                                                               and fosters the company’s long-held
                                                                                                                              local community of Bahrain and giving
                                                                                                                              unwavering attention to protection of its
                                                                                                                                                                             improved by
                           19%, respectively.                                  commitment to transparency and sound           environment. Among its many activities         11%
                                                                               corporate governance.                          throughout 2010, Alba partnered with the
                           Based upon the 2010 achievements,                                                                  Bahrain International Circuit to encourage
                           EBITDA reached BHD 208 million [US$ 552             In 2010, we increased our focus on             the growth of motorsports in the Kingdom;      Cash back
                           million] compared to BHD 76 million [US$
                           203 million] in 2009 while the generated
                                                                               operational efficiency and risk
                                                                               management with a particular emphasis
                                                                                                                              participated in a number of training-
                                                                                                                              related activities for the country’s youth;    to shareholders
                           Free Cash Flow was BHD 186 million
                           [US$ 495 million] versus BHD 105 million
                                                                               on compliance and continuous
                                                                               improvement on different angles from
                                                                                                                              and continued involvement in community
                                                                                                                              services such as hospital visiting and first
                                                                                                                                                                             of BHD 89
                           [US$ 279 million] in 2009. These financial          employee health to safety. Alba was            aid and safety awareness campaigns.            million
                           results enabled Alba to pay cash back to            pleased to receive, for a fourth consecutive
                           shareholders of BHD 89 million [US$238              year, two prestigious awards for safety        As we move towards 2011, the company
                           million] during 2010 as well as reduce              in the workplace from both British Safety      seeks to capitalise on 2010 achievements
                           overall debt profile by BHD 70 million [US$         Council and the Royal Society for the          by maximising the sale of Value Added
                           185 million]. In addition, a new dividend to        Prevention of Accidents.                       products; achieving an operational
                           be paid in April 2011 of BHD 62 million [US$                                                       performance improvement of BHD 64
                           164 million] has been approved by the Alba                                                         million [US$170 million] in 2011 against
                           Board.                                                                  Alba partnered             2009 thanks to the continuation of the
                                                                                  with the Bahrain International              STAR programme and the introduction
                           A further landmark in 2010 was the                           Circuit to encourage the              of a Six Sigma approach throughout
                           launching of the Initial Public Offering (IPO)                                                     the company; completing its strategic
                           and the dual listing in Bahrain Bourse and
                                                                                         growth of motorsports                sourcing of raw materials such as alumina,
                           London Stock Exchange. These momentous                                 in the Kingdom              green petroleum coke and liquid pitch
                           steps mark a new phase for the company’s                                                           competitively; and undertaking
                           operations and highlight Alba’s role as a


                                              Annual Report 2010 6	                                                                                                           Annual Report 2010 7
Message                                                                                           Operational
                                                                                                                                                                                       Highlights
                                                                               from the CEO
                                                                                               2010




                     feasibility studies for CREEP expansions on
                     Lines 4 and 5 with the aim of increasing
                     productivity whilst determining the most
                                                                                                                                                                                                                    December
                     suitable technology and energy sources                                                                                                                      • Alba signs agreement with BIC for Speed Weekend
                     to maximise economic return on any
                     proposed new reduction line.
                                                                                                                                                                                     September
                                                                                                                                                  • HRH Crown Prince official patron of Metal Bulletin’s
                                                                                                                                                            25th International Aluminium Conference
                                                                   “Exceptional                                                • Alba participates in Economic Development Board’s Paris Road Show

                                                                   contribution in
                                                                                                                                                                April
                                                                   ensuring Alba’s success                    • Alba wins International Safety Award for the fourth time
                                                                   in raising operational                          • Alba appoints Bahraini as new Chief Supply Officer

                                                                   performance and                                        February
                                                                   profitability during                 • Alba’s SMART Centre praised by                                                            November
   Continuation of                                                 the year”                                      Health Ministry Officials
                                                                                                             • Alba & BIC announce new
                                                                                                                                                                                                       • Alba converts
                                                                                                                                                                                                           into a public
‘STAR programme’                                                                                                              partnership                                                                     company
   & introduction                                                                                                                                                                                        • Alba’s shares
                                                                                                                                                                                                     listed on Bahrain
     of ‘Six Sigma                                                                                                                                                               May                         Bourse and

         approach’                                                                                                                                                 • Alba becomes the
                                                                                                                                                                        first company in
                                                                                                                                                                                                          London Stock
                                                                                                                                                                                                              Exchange
                                                                                                                                                                    GCC to launch SAP                  • Alba appoints
                                                                                                                                                                       services through                       new Chief
      Operational    I remain thankful for Alba’s workforce                                                                                                                    Blackberry            Marketing Officer
     performance     who remains behind making it all happen.
                     This driving force is integral to achieve
                                                                                                                                                                              • Alba wins
                                                                                                                                                                               prestigious
    improvement      the company’s overall objectives. For
                     that purpose, Alba believes in offering its                                                                              March
                                                                                                                                                                       Royal Society for
                                                                                                                                                                      the Prevention of
       of BHD 64     employees training as well as rewarding                                                                              • Alba sets new                Accidents Gold
          million    opportunities for personal and professional
                     development.
                                                                                                                                   production milestone
                                                                                                                                        • Alba sets major
                                                                                                                                                                                   Award

                                                                                                                                          safety record at
                     I take the opportunity to thank the                                                                             Calciner and Marine
                     Chairman of Alba, all the Members of the
                     Alba Board of Directors, the Executive
                     Management Team, the Alba Labour Union
                     and each and every Alba employee for their                                             January
                     exceptional contribution in ensuring Alba’s                                      • New CEO onboard
                     success in raising operational performance                                                     • Alba
                     and profitability during the year.                                                    receives IFTDO
                                                                                                             international
                                                                                                                HR Award


                                                                           Annual Report 2010 8	                                                                                                              Annual Report 2010 9
Financial                                                           Net Profit (US$ million)
                                                                                                                                                                                  450
                                                                                                                                                                                  300
                                                                                                                                                                                                    368




                                                                 Highlights
                                                                                                                                                                                  150
                                                                                                                         • Net Profit increased by 267% to US$ 368 million                -220
                                                                                                                                                                                    0
                                                                                                                                       • This solid performance was at large
                                                                                                                                                  due to higher EBITDA levels     150
                                                                                                                                                        • 267% Y-o-Y Growth       300
                                                                                                                                                                                        Dec 31   Dec 31
                                                                                                                                                                                         2009     2010




                         2000
                                               1,997
                                                                                750                                                     Shareholders’ Equity                     2000    1,739
                                                                                                                                                                                                  1,858

                         1600       1,549                                       600                      552                                    (US$ million)                    1600
                         1200                                                   450                                                                                              1200
                                                                                                                          • Shareholders’ Equity reached US$ 1,858 million        800
                          800                                                   300         203                    due to higher levels of Net Profit resulting in an increase
                          400                                                   150                                                                      in Retained Earnings     400
                            0                                                      0                                                                       • 7% Y-o-Y Growth        0
                                  Dec 31      Dec 31                                     Dec 31     Dec 31                                                                              Dec 31   Dec 31
                                   2009        2010                                       2009       2010                                                                                2009     2010


             Revenues (US$ million)                                     EBITDA (US$ million)                                                                                      250              238
    • Revenues increased by 29% due to a dramatic                 • EBITDA outstanding performance was                                Cash Payback to                             200
   shift in LME, Product Mix as well as Pricing Power                   driven mainly by higher Revenues                      Shareholders (US$ million)                          150
• The changes in the Product Mix are mainly due to          • Cost management initiatives played a major
                                                                                                                                                                                  100
    an increase in Value Added products and Liquid               role contributing to higher EBITDA levels                     • Cash Payback to Shareholders increased                    56
     Metals with a decrease in Commodity products                                    • 172% Y-o-Y Growth            mainly because of higher level of Free-Cash flow (FCF)         50
                                 • 29% Y-o-Y Growth                                                                                                  • 325% Y-o-Y Growth            0
                                                                                                                                                                                        Dec 31   Dec 31
                                                                                                                                                                                         2009     2010



                          500
                                                 495                           1250        1,115                                                                                  250
                                                                                                         894
                          400
                                      279
                                                                               1000
                                                                                                                                                 Equity Ratio (%)                 200
                          300                                                   750                                                                                               150              140
                                                                                                                                                                                          125
                          200                                                   500                                             • Total Assets remained almost unchanged          100
                          100                                                   250                                                                      compared to 2009
                                                                                                                           • Shareholders’ Equity increased by 7% resulting        50
                            0                                                      0                                                 in an improvement of the Equity ratio          0
                                  Dec 31      Dec 31                                     Dec 31     Dec 31                                                                              Dec 31   Dec 31
                                   2009        2010                                       2009       2010                                                                                2009     2010


    Free Cash Flow (US$ million)                                     Net Debt (US$ million)
                                                                                                                                                                                  100
• Free Cash Flow amounted US$ 495 million due to        • Net Debt decreased by (20%) compared to 2009
a major increase in cash generated from operations      • This decrease is mainly attributed to repayments                                                                         80      64
                               • 77% Y-o-Y Growth          of long-term loans and reduction in short-term                                                                          60               48
                                                                  Revolving Credit as well as a net increase                                Leverage Ratio (%)                     40
                                                                                 in cash & cash equivalents
                                                                                                                          • Leverage ratio improved due to a higher Equity         20
                                                                                       • (20%) Y-o-Y Growth
                                                                                                                                             ratio and lower Net Debt ratio         0
                                                                                                                                                                                        Dec 31   Dec 31
                                                                                                                                                                                         2009     2010




                                                                                 Annual Report 2010 10         	                                                                                          Annual Report 2010 11
Corporate                                                                                                                                                                                                Corporate

                       Governance
                                                                                                                                                                                                                      Governance Statement
                                                                                                                                                                                                                                            2010



                         Statement                                                                                                         In December 2010, the
                                                                                                                                  Board approved a revised Code
                                                                                                                                    of Conduct of the Company,
                                                                                                                                      setting out required ethical              • Statutory Audit by our External Auditors,
                                                                                                                                       conduct for all employees                and discussion by the Board Audit
                                                                                                                                                 of the Company                 Committee of the results of the statutory
                                                                                                                                                                                audit, including a review of the financial
                                                                                                                                                                                performance, any changes to disclosure,
                             Relevant information about the                 Principle 1.8 of the Code recommends that            Principle 5.3 of the Code recommends that      a subsequent events review, important
                             corporate governance practices                 the Board should report to the shareholders          the Board specify limits on the authority of   accounting matters and other Internal
                             applied by the Company beyond                  that it has completed the evaluation of              the CEO or other officers, such as monetary    control matters.
                                                                            the performance of the Board, and of each            maximums for transactions which they may
                             those required by the laws                     committee. The Company has completed                 authorise without separate Board approval,     • Review and formal approval of the
                             of Bahrain                                     such evaluations and will report the same            and that the Board review and agree a CEO      financial results by the CFO, CEO, Board
                                                                            to shareholders at the annual meeting.               succession plan. The Company has adopted       Audit Committee and Board.
           The Corporate     The Board of the Company has endorsed                                                               a “Levels of Authority” setting forth such
        Governance Code      complying with the non-binding                 Principle 2.3 of the Code recommends                 limits, and will submit a CEO succession       • Monitoring by the Risk Management
                             Recommendations to the extent                  that the Board establish formal procedures           plan to the Board for review and approval at   department, of progress against agreed
     was issued in March     practicable in order to ensure that the        for periodic disclosure and updating of              the Board meeting due to take place in the     actions for risks relating to financial
  2010 by the Ministry of    Company adheres to best practice in            information by directors on conflicts of             second quarter of 2011.                        reporting identified through the application
                             corporate governance.
Industry and Commerce                                                       interest and for advance approval by                                                                of Alba’s Board approved Enterprise Risk
                                                                            disinterested directors or shareholders              Principle 7.1 of the Code recommends that      Management Framework. The BAC reviews
   (MOIC) of Bahrain. Full   Principle 1.1 of the Code recommends that      in which a director has an interest. The             the Company require its outside auditor        changes to the risk profile, together with
  compliance is required     the Board adopt a formal charter. The Board    Company has put such procedures in place,            attend the annual shareholders’ meeting        progress on actions for key risks on a
                             adopted such a charter in February 2011.                                                                                                           quarterly basis.
       for Bahraini public                                                  as reflected in the Board Charter.                   of the Company, and that the Company
                                                                                                                                 maintain a website. The Company’s outside
companies by end 2011.       Principle 1.3 of the Code recommends           Principle 3.1 of the Code recommends                 auditor will attend the meeting, and the       • Internal Audit Function, working
       The Code contains     that the Company should annually review        that the members of the audit committee              Company maintains a website.                   against a risk-based annual internal
                             the independence of each director. The         meet certain financial literacy qualifications                                                      audit plan covering key controls. The
 both binding directives     Company has instituted procedures to           and that the Board should adopt a                    In addition to the above, in December          Chief Internal Auditor & Risk Officer
         and non-binding     review the independence of directors           “whistleblower” programme allowing                   2010, the Board approved a revised Code        (CIA&RO) reports directly to the BAC. The
     “Recommendations”       annually (the first review took place in       employees to raise concerns about financial          of Conduct of the Company, setting out         audit plan, budget, and methodologies
                             September 2010).                               or legal improprieties confidentially. The           required ethical conduct for all employees     are approved and monitored by the
                                                                            members of the audit committee have the              of the Company.                                Committee. On a quarterly basis, the BAC
                             Principle 1.5 of the Code requires the         requisite qualifications and the Company                                                            reviews and discusses the internal audit
                             Board to ensure that directors’ concerns are   has established a confidential hotline to                                                           findings, recommendations and agreed
                             recorded in the Board minutes and that any     allow employees to raise such concerns.              Description of the main features               management actions, as well as progress
                             dissent from a Board action is noted. The                                                           of the Company’s internal control              made against prior audit findings. Regular
                             Company follows this practice.                                                                      and risk management systems                    meetings are held between the BAC
                                                                            The company has                                      in relation to the financial                   Chairman and the CIA&RO to discuss any
                             Principle 1.7 of the Code recommends that      established a “whistleblower”                        reporting process                              matters that the Committee or Internal
                             each Board committee (the Company has          programme allowing employees                                                                        Audit believes should be discussed
                             the two committees required by the Code
                             – an audit committee and remuneration
                                                                            to raise concerns about                              The Board through the Board Audit              separately.
                             and nomination committee, which is             financial or legal improprieties                     Committee (BAC) is responsible for
                                                                                                                                                                                • Audits carried out by the National Audit
                             named the “Human Resources Committee”)         confidentially                                       ensuring a sound control environment.
                                                                                                                                                                                Court, and by Shareholder Audit teams.
                             adopt formal written charters. The Board                                                            Monitoring of internal controls is provided
                             adopted the Board Audit Committee                                                                   through a number of internal and external
                                                                                                                                 assurance providers, including:                • Board and sub-committee approval
                             charter in March 2009 and the Human                                                                                                                and monitoring of Operating, Financial,
                             Resources Committee charter in December                                                                                                            Manpower and other Plans.
                             2010.
                                                                                                                                                                                • Executive and Management monitoring
                                                                                                                                                                                activities (including the monitoring of Key
                                                                                                                                                                                Performance Indicators).


                                                                                               Annual Report 2010 12         	                                                                                                 Annual Report 2010 13
Corporate                                                                                                                                 Corporate
                                                                                       Governance Statement                                                                                                                      Governance Statement
                                                                                                                         2010                                                                                                                           2010


                                Description of the composition                                                                                        “The CEO
                                and operation of the Company’s
                                administrative, management
                                                                                                                                           convenes a weekly
                                and supervisory bodies and their                                                                        executive committee
                                committees
                                                                                                                                           of all Chief Officers
                                The Company is governed by a Board
                                of Directors. The Board has ten positions
                                                                                                                                      and a weekly extended
                                (nine members plus one vacancy); all
                                current directors are outside directors. The
                                                                                                                                        executive committee
                                Board operates in accordance with the
                                laws of Bahrain, the Memorandum and
                                                                                                                                      of all Chief Officers and
                                Articles of Association of the Company,
                                                                               Principal risks and uncertainties
                                                                                                                                          selected managers”
                                and its charter. The Board of Directors
                                has two subcommittees. The Board Audit         faced by the business
                                Committee, which carries out the Board’s                                                                 • The Company’s competitive position in
                                audit function in accordance with the          • The cyclical nature of the Company’s                    the global aluminium industry is highly
                                committee’s charter, has five members,         industry has historically meant that there                dependent on continued access to
                                each of whom has a financial and/or            is significant aluminium price and demand                 competitive and uninterrupted natural gas
                                audit background. The Human Resources          volatility, and a general production                      supply; an increase in the price of natural
                                Committee, which carries out the Board’s       overcapacity;                                             gas, or interruption in its supply, could have
                                nominating and remuneration functions                                                                    a material adverse effect on the Company’s
                                in accordance with the committee’s             • The Company has no control over a                       business, financial condition, results of
                                charter, has three members, all of whom        number of factors that affect the price                   operations and future prospects;
                                are outside directors. Relevant members        of aluminium;
                                of management attend Board and Board                                                                     • The Company’s business may be affected
                                committee meetings.                            • The Company operates in an industry                     by shortages of skilled employees,
                                                                               that gives rise to health, safety, security               (including management), labour cost
                                The Company is headed by a Chief               and environmental risks;                                  inflation and increased rates of attrition;
                                Executive Officer (CEO), who has four Chief
                                Officers reporting to him (Chief Financial     • Fire, equipment breakdown, civil strike or              • The Company depends on the provision
                                Officer, Chief Operating Officer, Chief        unrest, or loss of gas, power or other utilities          of uninterrupted transportation services
                                Supply Chain Officer, and Chief Marketing      may result in loss of operational capability              for the transportation of raw materials
                                Officer). Each Chief Officer has a number      or shutdowns for significant periods.                     and finished products across significant         • The Company’s strategy includes growth
                                of Managers reporting to him. The                                                                        distances. Prices for such services              and expansion of its operations, as well as
                                Company has a Chief Internal Auditor and       • The loss of any of the Company’s current                (particularly for sea transport) could           cost savings initiatives, which may not be
                                a General Counsel/Corporate Secretary,         two largest customers, or its inability to                increase;                                        achieved on time or on budget;
                                each of whom report directly to the            recover the receivables due from either
                                Chairman of the Board.                         of them, or the long-term loan extended to                • The Company has a number of hedging            • The Company does not insure against
                                                                               one of them may have a material adverse                   contracts, and has historically experienced      certain risks, and some of its insurance
         The cyclical nature    The CEO convenes a weekly executive            effect on its financial condition and future              significant mark-to-market and realised          coverage may be insufficient to cover
of the Company’s industry       committee of all Chief Officers and a weekly   prospects;                                                losses from certain of the Company’s             actual losses incurred;
     has historically meant     extended executive committee of all Chief                                                                derivative positions;
                                Officers and selected managers.                • The Company relies on third-party                                                                        • Changes in laws or regulations, or a failure
    that there is significant                                                  suppliers for certain raw materials, and                  • The Company is exposed to foreign              to comply with any laws or regulations, may
      aluminium price and                                                      any disruption in its supply chain or failure             currency fluctuations, which may affect its      adversely affect the Company’s business;
   demand volatility and a                                                     to renew these contracts may have an                      financial condition;
        general production                                                     adverse impact on the Company’s financial
              overcapacity                                                     condition, results of operations and future               • There is a high level of competition in the
                                                                               prospects;                                                GCC aluminium market, and the Company
                                                                                                                                         may lose its market share in the GCC as
                                                                                                                                         its competitors increase their production
                                                                                                                                         levels;



                                                                                                   Annual Report 2010 14          	                                                                                                        Annual Report 2010 15
Products                                                                                                                     Products
                                                                                                                                                                                                    and Markets
                                                                        and Markets                                                                                                                              2010




                                                                                                                                                                                 Geographical
                                                                                                                                                                                 Footprint
                            Highlights for 2010
                            On physical markets, the overall trend
                            has been well oriented in 2010 with key                                                                                          2010
                            fundamentals supporting the demand:                                                                                      Metal Sales
                            • Copper prices remain high and continues
                                                                                                                                                  US$ 1.933 Billion
                            to speed substitution effects in favour of
                            aluminium (specially on the rod and cable
                            market).

                            • Automotive and packaging downstream                                                               • Casthouse 1 was completely
                            markets have been performing well in                                                                decommissioned on December 31, 2010
                            Europe and in Asia.                                                                                 and all operations are now concentrated          By Product Line
                                                                                                                                in cast house 2 (slabs, foundry alloys and
                            • Chinese demand continues to outpace                                                               standard ingots) and cast house 3 (billets).
                            the increases in production and capacity.
                                                                                                                                Downstream Markets
   2,600                                                                                                                        Our downstream markets are producing
   2,500                                                                                                                        a wide area of products:
   2,400                                                                                                                        • Our billets are sold to Aluminium
   2,300                                                                                        Alba is now operating           extruders who are using the versatile
   2,200                                                                                      at full capacity on Value         properties of aluminium alloys to create
                                                                                                       Added products           profiles in all shapes and sizes that are
   2,100
                                                                                                                                mainly used in building applications,
   2,000                                                                                                                        such as window frames or structural
   1,900                                                                                                                        components. A growing share of
           Jan Feb Mar Apr May Jun July Aug Sep Oct Nov Dec                                                                     aluminium profiles is also used in cars or
                                                                                                                                vehicles where light weighting is becoming
                                                                                                                                a priority. Aluminium components give
      LME Monthly           Market demand should continue to be             Casthouse 2010 Performance                          shock absorption as well as mechanical
Cash Average Trend          strong in 2011: all capacity has been
                            contracted and Alba will aim at maximising
                                                                            The casthouses have achieved a good
                                                                            performance in 2010 and improved on
                                                                                                                                strength capabilites for a lighter weight
                                                                                                                                than the equivalent properties of pieces         Billets
           (US$ mt)         its output of Value Added products.
                            The overall market continues to be in a
                                                                            several key parameters:                             produced in steel.
                                                                                                                                                                                 production
                            surplus position but this is primarily on the
                            commodity ingot side whereas there is a
                                                                            • Billets production reached 313,000 metric
                                                                            tonnes which is 123,000 metric tonnes
                                                                                                                                • Our slabs are used by rolling mills to
                                                                                                                                produce foilstock which is then rerolled
                                                                                                                                                                                 reached
                            shortage on the Value Added product.            improvement versus 2009, slabs volumes              into household foil or packaging material        313,000 mt
                                                                            reached 113,000 metric tonnes (slightly             used in food or pharmaceutical industries.
                            On the price side, despite concerns on          below 2009) and foundry alloys output was           Other types of slabs are rolled into plates or
                            the markets related to European sovereign       107,000 metric tonnes up by 42,000 metric
                                                                            tonnes from the previous year.
                                                                                                                                sheets used in the general engineering or        Overall Value
                            debts which have triggered a small                                                                  building industry.
                            correction in November, the trend has                                                                                                                Added production
                            been bullish since mid-2010 with Q4
                            average cash at US$2,343 mt* well above
                                                                            • Overall Value Added production was
                                                                            534,000 metric tonnes, which is significantly
                                                                                                                                • Our foundry alloy ingots are used by
                                                                                                                                automotive components manufacturers.
                                                                                                                                                                                 534,000 mt
                            Year Average at US$2,173 mt (as per the         higher than in 2009 (379,000 metric                 They use them to cast wheels or engine
                            above).                                         tonnes).                                            blocks.

                            *mt stands for metric tonnes


                                                                                              Annual Report 2010 16         	                                                                       Annual Report 2010 17
Safety,                                                                                                                                                                            Safety, Environment,

            Environment,
                                                                                                                                                                                                             Security & Fire
                                                                                                                                                                                                                             2010



          Security and Fire

                            Safety is an integral component                 company’s work environment. The newly                                         As part of the company’s on-going staff
                            of Alba’s work culture: it defines              re-structured department now reports                                          development programme, many of the
                                                                            directly to the CEO, and thereby underline                                    department employees participated
                            the way the company operates,
                            underlines the processes involved
                                                                            the high priority given to safety at the                          “many of    in local, regional and international
                            in meeting organisational
                                                                            corporate level.
                                                                                                                                      the department      conferences, seminars and workshops
                                                                                                                                                          during 2010. To further ensure on-going
                            goals, and shapes the dynamics
     Vision Statement:      that characterise Alba’s work
                                                                            This move embodies the philosophical
                                                                            foundations enshrined in the Alba                  employees participated     knowledge enhancement, a new corporate
                                                                                                                                                          SESF training package for all of Alba’s
       To be the world’s    environment.                                    Charter, and will seek to enhance
                                                                            effective standardisation of safety systems
                                                                                                                                     in local, regional   employees has also been incorporated into
                                                                                                                                                          the training calendar for the coming year.
    leader in workplace
      safety, health and
                            Alba places such a high premium on              throughout the company. In addition,
                                                                            in 2010, five safety committees, including
                                                                                                                                    and international
environmental systems
                            safety that the Alba Charter explicitly
                            states that ‘safety has equal importance to     those for risk assessment and personnel
                                                                            protection, were also set up to specifically
                                                                                                                                conferences, seminars     External Impact
                                                                                                                                                          Alba’s commitment to safety and
   requires sustainable
                            production, cost, morale and quality, but
                            if you don’t work safely – you don’t work       address improvements to the overall                       and workshops”      environment, success in implementing
                                                                                                                                                          policies, and generating results to the
           commitment,      here!’                                          safety system.
                                                                                                                                                          benefit of the larger community, has gained
 continual support and                                                                                                                                    international recognition. The company
                            This level of emphasis necessitates             Empowerment and Knowledge                                                     has received awards from the prestigious
     active involvement     the formation of a clear organisational         During the year, a new corporate safety                                       British Safety Council and Royal Society
   from all levels of the   structure to ensure only the highest safety     strategy for the year 2011 was developed as                                   for Prevention of Accidents (RoSPA) for the
                            standards are maintained throughout
            organisation    the organisation at all times. The Safety,
                                                                            the result of a series of intensive meetings                                  fourth consecutive year.
                                                                            organised between employee committees
                            Environment, Security and Fire (SESF)           and the Alba Labour Union. The strategy                                       Membership in the International                  Alba took part in the
                            remains the main channel for actualising
                            Alba’s goal of safety at the workplace and
                                                                            later received endorsement from the                                           Aluminium Institute in London and the            AFED Annual Conference,
                            safety as an occupational behaviour.
                                                                            senior management and is expected to be                                       Gulf Aluminium Council’s Environment,            “Water: Sustainable
                                                                            implemented in the coming year.                                               Health & Safety Committees have given
                                                                                                                                                          Alba the opportunity to share experiences
                                                                                                                                                                                                           Management of a Scarce
                            As a result, safety professionals employed                                                                                    with its peers in the industry as well as        Resource”
                            by the department remain responsible for        Unwavering commitment                                                         present and propose new ideas and best
                            conducting regular inspections, motivating      to strengthen processes that                                                  practice. As a member of the Arab Forum
                            employees to act safely, liaising with the      safeguard and enhance                                                         for Environment Development (AFED), Alba
                            training centre to organise courses on
                            safety, and inspiring an all-round safety       the company’s work                                                            shared four environmental case studies
                                                                            environment                                                                   as an input for the AFED Annual Report –
                            culture throughout the company.                                                                                               Green Economy.

                            Organisational Enhancement                                                                                                    In addition, five delegates from Alba took
                            Alba’s decision to restructure and centralise                                                                                 part in the AFED Annual Conference,
                            activities relating to Safety, Environment,                                                                                   “Water: Sustainable Management of a
                            Security and Fire (SESF) into a single                                                                                        Scarce Resource.”
                            department follows the company’s
                            unwavering commitment to strengthen
                            processes that safeguard and enhance the




                                                                                               Annual Report 2010 18       	                                                                                   Annual Report 2010 19
Safety, Environment,                                                                                                                        SESF
                                                                                                                                                                                                                                  Strategy
                                                                                                Security & Fire
                                                                                                                     2010



                                                                                                                                                                                                                                      2011
                                                                               “Alba’s ultimate
                                                                               goal of achieving zero                           Safety	                                           Fire
                                                                               harm throughout the                              One of the key objectives for 2011 is to
                                                                                                                                evaluate the effectiveness of Alba’s safety
                                                                                                                                                                                  Alba will intend to upgrade its fire fighting
                                                                                                                                                                                  facilities and equipment to ensure their
                                                                               plant will be progressed                         culture with the support of a leading global
                                                                                                                                consultancy. The result of this initiative will
                                                                                                                                                                                  ability to combat existing fire risks as
                                                                                                                                                                                  well as support the safety requirements
                                                                               in 2011 through an                               lead to a three-year safety strategy to set an
                                                                                                                                industry wide benchmark on minimising
                                                                                                                                                                                  of a company of Alba’s size. The SESF
                                                                                                                                                                                  Department will be the main coordinator
                                                                               extensive study”                                 injury frequency.                                 between Alba and FM Global, and will
                                                                                                                                                                                  provide expert advice in influencing annual
                                                                                                                                A dedicated team will be set up to identify       insurance premium reduction.
                                                                               FM Global Insurance                              the top 10 safety risks in the company, and
                                                                               Since October 2010, SESF was given               propose clear guidelines to mitigate risk
                                                                               the responsibility for coordinating with         levels. In addition, greater emphasis will be
                                                                               FM Global Insurance in evaluating risk           made to enhance safety culture throughout
                                                                               management solutions, establishing loss          Alba through training opportunities, safety
                                                                               prevention solutions and safeguarding            campaigns, regular inspections, traffic
                                                                               the company against loss. The agreement          awareness programmes, etc.
                                                                               with FM Global Insurance will also
                                                                               involve Alba’s operational departments           Security	
                                                                               in minimising risks and ensuring minimal         Alba’s security procedures and processes
                                                                               business disruption.                             will be upgraded in 2011 to include the
                                                                                                                                setting up of new and improved fencing
                                                                                                                                facility around the Alba plant, the Calciner
                          Environment                                          Future Goals                                     and the Marine jetty. The new fences will
       Since 1994, the    SESF actively participates in promoting              Alba’s ultimate goal of achieving zero           be equipped with sophisticated CCTV and
      department has      environmental issues throughout the                  harm throughout the plant will be                will be directly linked to a dedicated control
   played a key role in   company and also in the larger community.            progressed in 2011 through an extensive          room to enhance the level of security
                          Over the past twelve months considerable             study on Alba’s safety management
successfully extending    success has been achieved in utilising               system by leading global consultancy,
                                                                                                                                around Alba.
    Alba’s green space    treated sewage water for irrigating Alba’s           DuPont Sustainable Solutions. The result         Environment
                          green areas with a net result of a 1 hectare         of the study will determine the essential        Alba will continue its efforts to expand
                          increase in green cover as compared to               factors that influence improvement in            the green space within the plant. A study
                          2009. Since 1994 the department has                  safety programmes and in establishing            will be undertaken in 2011 to assess the
                          played a key role in successfully extending          development action plans.                        waste management system with the aim
                          Alba’s green space to a total of 24 hectares.
                                                                                                                                of reducing landfills, increasing recycling
                                                                                                                                activities, and obtaining cost effective
                          The reduction, recycling or selling of waste
                                                                                                                                solutions in handling waste.
                          has also been studied with the aim of
                          eliminating ecologically harmful practice of                                                                                                                  A dedicated team will be
                          utilising landfill sites. This has resulted in the                                                                                                         set up to identify the top 10
                          attainment of higher return on the sale of                                                                                                                  safety risks in the company,
                          waste, success in selling cut grass for animal                                                                                                          and propose clear guidelines to
                          feed, and a cleaner environment.                                                                                                                                      mitigate risk levels




                                                                                                 Annual Report 2010 20      	                                                                                                       Annual Report 2010 21
Alba Annual Report 2010
Alba Annual Report 2010
Alba Annual Report 2010
Alba Annual Report 2010
Alba Annual Report 2010
Alba Annual Report 2010
Alba Annual Report 2010
Alba Annual Report 2010
Alba Annual Report 2010
Alba Annual Report 2010
Alba Annual Report 2010
Alba Annual Report 2010
Alba Annual Report 2010
Alba Annual Report 2010
Alba Annual Report 2010
Alba Annual Report 2010
Alba Annual Report 2010
Alba Annual Report 2010
Alba Annual Report 2010
Alba Annual Report 2010

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Alba Annual Report 2010

  • 2. His Royal Highness Prince His Royal Majesty King His Royal Highness Prince Khalifa Bin Salman Al Khalifa Hamad Bin Isa Al Khalifa Salman Bin Hamad Al Khalifa The Prime Minister The King The Crown Prince of The Kingdom of Bahrain and Deputy Supreme Commander Annual Report 2010 2
  • 3. Contents 2 Board of Directors 3 Executives 4-5 Chairman’s Message 6-8 CEO’s Message 9 Alba’s Operational Highlights 10 - 11 Alba’s Financial Highlights 12 - 15 Corporate Governance 16 - 17 Products and Markets 18 - 21 Safety, Environment, Security and Fire 22 - 23 Corporate Social Responsibility 24 - 58 Financials Annual Report 2010 1
  • 4. Board of Executive Directors Management Chairman Mahmood Hashim Al Kooheji Chief Executive Officer Laurent Schmitt Mr. Fawzi A. Sh. Mohammad bin Mr. Osama M. Mr. Mutlaq H. Kanoo Khalifa Al Khalifa Al Arrayedh Al Morished Mr. David E. Meen Mr. Abdulaziz S. Mr. Yousif A. Taqi Mr. Homood A. Chief Chief Chief Al Humaid Al Tuwaijri Financial Supply Chain Marketing Officer Officer Officer Tim Murray Isa Abdul Latif Jean-Baptiste Lucas Al Ansari Annual Report 2010 2 Annual Report 2010 3
  • 5. Chairman’s Message from the Chairman Message 2010 “In 2010, the 2010 has been focus on operational a year of recovery for efficiency and global Alba and the aluminium competitiveness industry after a ensured strengthened force for making 2010 ‘the Year of Recovery’. challenging 2009 productivity” Their efforts enabled us in many cases to work our assets efficiently while also maintaining a sustainable development. China saw continued growth, Western With the renewed confidence and In conclusion, it gives me much pleasure Europe witnessed buoyant industrial resurgence in the industrial sector, we to express my gratitude to His Majesty production and the key construction and foresee that the fundamentals for growth the King of Bahrain, King Hamad bin Isa Al automotive industries expanded apace. are strong, though the potential for Khalifa; the guidance of His Royal Highness With the gradual stabilisation of the world’s medium-volatility will remain a concern the Prime Minister, Prince Khalifa bin major developed economies in 2010, Alba due to persistent economic conditions. Salman Al Khalifa; the support of His Royal seized this opportunity to focus on its Highness the Crown Prince and Chairman organic growth and will continue this focus By remaining true to our core strategies of the Bahrain Economic Development throughout 2011 as the world becomes and beliefs, we have entered 2011 in a Board, Prince Salman bin Hamad Al Khalifa, more reliant on metals and minerals, and strong position to benefit as the demand and the Government of the Custodian in particular aluminium. This commitment for aluminium rebounds. We remain of the Two Holy Mosques, His Majesty King towards sustainable development is the long-run requires a balanced approach confident in the underlying value of what Abdullah Ibn Abdul Aziz Al Saud of the integral to our daily operations, to our to investing in growth and returning cash we have built, and our investors can be Kingdom of Saudi Arabia, without whose legacy and future. to shareholders while maintaining a strong assured that the company is in a position to support Alba’s accomplishments would 100 89 balance sheet. deliver on that promise and see Alba’s value not have been possible. 80 We achieved an exemplary performance reflected in the stock. Revenues 60 in 2010 underlined by several milestones: Revenues scored BHD 751 million [US$ 2010 was a milestone year in Alba’s history as the company readied itself for As we move into 2011, Alba will continue increased 40 20 21 1,997 million], a 29% y-o-y increase; EBITDA meeting the opportunities of the future. to build on its reputation for technical The driving force 29% recorded BHD 208 million [US$ 552 million], The launch of Alba’s Initial Public Offering excellence and have the building blocks behind Alba’s success is 0 a substantial increase by 171% as compared (IPO) and listing on both the Bahrain for taking the company into a new era ‘to underpinned by its devoted 2009 2010 to 2009 while Net Income stood at BHD 138 million [US$ 368 million] compared to a loss Bourse and London Stock Exchange become one of the largest smelters in the world’. As we work towards realisation workforce 850,700 present a vital springboard for realising of BHD 83 million in 2009 [US$ 220 million]. the company’s global ambitions. The IPO of this vision, we ensure that with effective metric tonnes Cash Back to Shareholders In 2010, the focus on operational efficiency received a positive response from retail and institutional investors in less than a year procurement and supply integration, we are placed to maximise production across of net finished (BHD million) and global competitiveness ensured following the global financial crisis. our products to meet customers’ needs. products strengthened productivity to have net finished products of 850,700 metric tonnes As always, I am grateful to our Board – exceeding the projected volumes by of Directors for their stewardship and 1,537 metric tonnes. leadership in supporting the investments and strategies required for our long-term Alba remains committed to efficient capital success. I also extend my appreciation to management – we strongly believe that to our workforce in Alba for their efforts serve the best interest of shareholders in which have proven to be the underlying Annual Report 2010 4 Annual Report 2010 5
  • 6. Message Message from the CEO from the CEO 2010 2010 saw Alba In 2010 the global economic recovery global player in the market with an recording an exceptional resulted in a significant increase in aluminium consumption which allowed appetite for future growth. Alba’s stock being publicly traded enables the recovery and creating Alba to capitalise on the improved market conditions as well as leverage maximum company to compete more effectively in international markets as well as to a defined pathway benefits from our STAR performance improvement programme. capitalise increasingly on worldwide opportunities. for sustainable growth Alba benefited from the appreciation in aluminium price from US$ 1,665 per “Alba was metric tonne in 2009 to US$ 2,173 in 2010. The STAR programme had a favourable pleased to receive, impact of BHD 38 million [US$ 100 million] for a fourth consecutive by focusing on 3 main areas (Operational Excellence, Sales and Marketing, and year, two prestigious Working Capital management). Through Operational Excellence we were able to awards for safety in improve our organisational efficiency by 11%. In Sales & Marketing, we were able to the workplace” Alba continues to demonstrate its Organisational improve our Value Added products sales by 43% and on Working Capital Management Furthermore, it completes Alba’s commitment to corporate social responsibility through serving the efficiency we were able to reduce Accounts Receivable and Inventory days by 12% and evolution into a purely commercial entity and fosters the company’s long-held local community of Bahrain and giving unwavering attention to protection of its improved by 19%, respectively. commitment to transparency and sound environment. Among its many activities 11% corporate governance. throughout 2010, Alba partnered with the Based upon the 2010 achievements, Bahrain International Circuit to encourage EBITDA reached BHD 208 million [US$ 552 In 2010, we increased our focus on the growth of motorsports in the Kingdom; Cash back million] compared to BHD 76 million [US$ 203 million] in 2009 while the generated operational efficiency and risk management with a particular emphasis participated in a number of training- related activities for the country’s youth; to shareholders Free Cash Flow was BHD 186 million [US$ 495 million] versus BHD 105 million on compliance and continuous improvement on different angles from and continued involvement in community services such as hospital visiting and first of BHD 89 [US$ 279 million] in 2009. These financial employee health to safety. Alba was aid and safety awareness campaigns. million results enabled Alba to pay cash back to pleased to receive, for a fourth consecutive shareholders of BHD 89 million [US$238 year, two prestigious awards for safety As we move towards 2011, the company million] during 2010 as well as reduce in the workplace from both British Safety seeks to capitalise on 2010 achievements overall debt profile by BHD 70 million [US$ Council and the Royal Society for the by maximising the sale of Value Added 185 million]. In addition, a new dividend to Prevention of Accidents. products; achieving an operational be paid in April 2011 of BHD 62 million [US$ performance improvement of BHD 64 164 million] has been approved by the Alba million [US$170 million] in 2011 against Board. Alba partnered 2009 thanks to the continuation of the with the Bahrain International STAR programme and the introduction A further landmark in 2010 was the Circuit to encourage the of a Six Sigma approach throughout launching of the Initial Public Offering (IPO) the company; completing its strategic and the dual listing in Bahrain Bourse and growth of motorsports sourcing of raw materials such as alumina, London Stock Exchange. These momentous in the Kingdom green petroleum coke and liquid pitch steps mark a new phase for the company’s competitively; and undertaking operations and highlight Alba’s role as a Annual Report 2010 6 Annual Report 2010 7
  • 7. Message Operational Highlights from the CEO 2010 feasibility studies for CREEP expansions on Lines 4 and 5 with the aim of increasing productivity whilst determining the most December suitable technology and energy sources • Alba signs agreement with BIC for Speed Weekend to maximise economic return on any proposed new reduction line. September • HRH Crown Prince official patron of Metal Bulletin’s 25th International Aluminium Conference “Exceptional • Alba participates in Economic Development Board’s Paris Road Show contribution in April ensuring Alba’s success • Alba wins International Safety Award for the fourth time in raising operational • Alba appoints Bahraini as new Chief Supply Officer performance and February profitability during • Alba’s SMART Centre praised by November Continuation of the year” Health Ministry Officials • Alba & BIC announce new • Alba converts into a public ‘STAR programme’ partnership company & introduction • Alba’s shares listed on Bahrain of ‘Six Sigma May Bourse and approach’ • Alba becomes the first company in London Stock Exchange GCC to launch SAP • Alba appoints services through new Chief Operational I remain thankful for Alba’s workforce Blackberry Marketing Officer performance who remains behind making it all happen. This driving force is integral to achieve • Alba wins prestigious improvement the company’s overall objectives. For that purpose, Alba believes in offering its March Royal Society for the Prevention of of BHD 64 employees training as well as rewarding • Alba sets new Accidents Gold million opportunities for personal and professional development. production milestone • Alba sets major Award safety record at I take the opportunity to thank the Calciner and Marine Chairman of Alba, all the Members of the Alba Board of Directors, the Executive Management Team, the Alba Labour Union and each and every Alba employee for their January exceptional contribution in ensuring Alba’s • New CEO onboard success in raising operational performance • Alba and profitability during the year. receives IFTDO international HR Award Annual Report 2010 8 Annual Report 2010 9
  • 8. Financial Net Profit (US$ million) 450 300 368 Highlights 150 • Net Profit increased by 267% to US$ 368 million -220 0 • This solid performance was at large due to higher EBITDA levels 150 • 267% Y-o-Y Growth 300 Dec 31 Dec 31 2009 2010 2000 1,997 750 Shareholders’ Equity 2000 1,739 1,858 1600 1,549 600 552 (US$ million) 1600 1200 450 1200 • Shareholders’ Equity reached US$ 1,858 million 800 800 300 203 due to higher levels of Net Profit resulting in an increase 400 150 in Retained Earnings 400 0 0 • 7% Y-o-Y Growth 0 Dec 31 Dec 31 Dec 31 Dec 31 Dec 31 Dec 31 2009 2010 2009 2010 2009 2010 Revenues (US$ million) EBITDA (US$ million) 250 238 • Revenues increased by 29% due to a dramatic • EBITDA outstanding performance was Cash Payback to 200 shift in LME, Product Mix as well as Pricing Power driven mainly by higher Revenues Shareholders (US$ million) 150 • The changes in the Product Mix are mainly due to • Cost management initiatives played a major 100 an increase in Value Added products and Liquid role contributing to higher EBITDA levels • Cash Payback to Shareholders increased 56 Metals with a decrease in Commodity products • 172% Y-o-Y Growth mainly because of higher level of Free-Cash flow (FCF) 50 • 29% Y-o-Y Growth • 325% Y-o-Y Growth 0 Dec 31 Dec 31 2009 2010 500 495 1250 1,115 250 894 400 279 1000 Equity Ratio (%) 200 300 750 150 140 125 200 500 • Total Assets remained almost unchanged 100 100 250 compared to 2009 • Shareholders’ Equity increased by 7% resulting 50 0 0 in an improvement of the Equity ratio 0 Dec 31 Dec 31 Dec 31 Dec 31 Dec 31 Dec 31 2009 2010 2009 2010 2009 2010 Free Cash Flow (US$ million) Net Debt (US$ million) 100 • Free Cash Flow amounted US$ 495 million due to • Net Debt decreased by (20%) compared to 2009 a major increase in cash generated from operations • This decrease is mainly attributed to repayments 80 64 • 77% Y-o-Y Growth of long-term loans and reduction in short-term 60 48 Revolving Credit as well as a net increase Leverage Ratio (%) 40 in cash & cash equivalents • Leverage ratio improved due to a higher Equity 20 • (20%) Y-o-Y Growth ratio and lower Net Debt ratio 0 Dec 31 Dec 31 2009 2010 Annual Report 2010 10 Annual Report 2010 11
  • 9. Corporate Corporate Governance Governance Statement 2010 Statement In December 2010, the Board approved a revised Code of Conduct of the Company, setting out required ethical • Statutory Audit by our External Auditors, conduct for all employees and discussion by the Board Audit of the Company Committee of the results of the statutory audit, including a review of the financial performance, any changes to disclosure, Relevant information about the Principle 1.8 of the Code recommends that Principle 5.3 of the Code recommends that a subsequent events review, important corporate governance practices the Board should report to the shareholders the Board specify limits on the authority of accounting matters and other Internal applied by the Company beyond that it has completed the evaluation of the CEO or other officers, such as monetary control matters. the performance of the Board, and of each maximums for transactions which they may those required by the laws committee. The Company has completed authorise without separate Board approval, • Review and formal approval of the of Bahrain such evaluations and will report the same and that the Board review and agree a CEO financial results by the CFO, CEO, Board to shareholders at the annual meeting. succession plan. The Company has adopted Audit Committee and Board. The Corporate The Board of the Company has endorsed a “Levels of Authority” setting forth such Governance Code complying with the non-binding Principle 2.3 of the Code recommends limits, and will submit a CEO succession • Monitoring by the Risk Management Recommendations to the extent that the Board establish formal procedures plan to the Board for review and approval at department, of progress against agreed was issued in March practicable in order to ensure that the for periodic disclosure and updating of the Board meeting due to take place in the actions for risks relating to financial 2010 by the Ministry of Company adheres to best practice in information by directors on conflicts of second quarter of 2011. reporting identified through the application corporate governance. Industry and Commerce interest and for advance approval by of Alba’s Board approved Enterprise Risk disinterested directors or shareholders Principle 7.1 of the Code recommends that Management Framework. The BAC reviews (MOIC) of Bahrain. Full Principle 1.1 of the Code recommends that in which a director has an interest. The the Company require its outside auditor changes to the risk profile, together with compliance is required the Board adopt a formal charter. The Board Company has put such procedures in place, attend the annual shareholders’ meeting progress on actions for key risks on a adopted such a charter in February 2011. quarterly basis. for Bahraini public as reflected in the Board Charter. of the Company, and that the Company maintain a website. The Company’s outside companies by end 2011. Principle 1.3 of the Code recommends Principle 3.1 of the Code recommends auditor will attend the meeting, and the • Internal Audit Function, working The Code contains that the Company should annually review that the members of the audit committee Company maintains a website. against a risk-based annual internal the independence of each director. The meet certain financial literacy qualifications audit plan covering key controls. The both binding directives Company has instituted procedures to and that the Board should adopt a In addition to the above, in December Chief Internal Auditor & Risk Officer and non-binding review the independence of directors “whistleblower” programme allowing 2010, the Board approved a revised Code (CIA&RO) reports directly to the BAC. The “Recommendations” annually (the first review took place in employees to raise concerns about financial of Conduct of the Company, setting out audit plan, budget, and methodologies September 2010). or legal improprieties confidentially. The required ethical conduct for all employees are approved and monitored by the members of the audit committee have the of the Company. Committee. On a quarterly basis, the BAC Principle 1.5 of the Code requires the requisite qualifications and the Company reviews and discusses the internal audit Board to ensure that directors’ concerns are has established a confidential hotline to findings, recommendations and agreed recorded in the Board minutes and that any allow employees to raise such concerns. Description of the main features management actions, as well as progress dissent from a Board action is noted. The of the Company’s internal control made against prior audit findings. Regular Company follows this practice. and risk management systems meetings are held between the BAC The company has in relation to the financial Chairman and the CIA&RO to discuss any Principle 1.7 of the Code recommends that established a “whistleblower” reporting process matters that the Committee or Internal each Board committee (the Company has programme allowing employees Audit believes should be discussed the two committees required by the Code – an audit committee and remuneration to raise concerns about The Board through the Board Audit separately. and nomination committee, which is financial or legal improprieties Committee (BAC) is responsible for • Audits carried out by the National Audit named the “Human Resources Committee”) confidentially ensuring a sound control environment. Court, and by Shareholder Audit teams. adopt formal written charters. The Board Monitoring of internal controls is provided adopted the Board Audit Committee through a number of internal and external assurance providers, including: • Board and sub-committee approval charter in March 2009 and the Human and monitoring of Operating, Financial, Resources Committee charter in December Manpower and other Plans. 2010. • Executive and Management monitoring activities (including the monitoring of Key Performance Indicators). Annual Report 2010 12 Annual Report 2010 13
  • 10. Corporate Corporate Governance Statement Governance Statement 2010 2010 Description of the composition “The CEO and operation of the Company’s administrative, management convenes a weekly and supervisory bodies and their executive committee committees of all Chief Officers The Company is governed by a Board of Directors. The Board has ten positions and a weekly extended (nine members plus one vacancy); all current directors are outside directors. The executive committee Board operates in accordance with the laws of Bahrain, the Memorandum and of all Chief Officers and Articles of Association of the Company, Principal risks and uncertainties selected managers” and its charter. The Board of Directors has two subcommittees. The Board Audit faced by the business Committee, which carries out the Board’s • The Company’s competitive position in audit function in accordance with the • The cyclical nature of the Company’s the global aluminium industry is highly committee’s charter, has five members, industry has historically meant that there dependent on continued access to each of whom has a financial and/or is significant aluminium price and demand competitive and uninterrupted natural gas audit background. The Human Resources volatility, and a general production supply; an increase in the price of natural Committee, which carries out the Board’s overcapacity; gas, or interruption in its supply, could have nominating and remuneration functions a material adverse effect on the Company’s in accordance with the committee’s • The Company has no control over a business, financial condition, results of charter, has three members, all of whom number of factors that affect the price operations and future prospects; are outside directors. Relevant members of aluminium; of management attend Board and Board • The Company’s business may be affected committee meetings. • The Company operates in an industry by shortages of skilled employees, that gives rise to health, safety, security (including management), labour cost The Company is headed by a Chief and environmental risks; inflation and increased rates of attrition; Executive Officer (CEO), who has four Chief Officers reporting to him (Chief Financial • Fire, equipment breakdown, civil strike or • The Company depends on the provision Officer, Chief Operating Officer, Chief unrest, or loss of gas, power or other utilities of uninterrupted transportation services Supply Chain Officer, and Chief Marketing may result in loss of operational capability for the transportation of raw materials Officer). Each Chief Officer has a number or shutdowns for significant periods. and finished products across significant • The Company’s strategy includes growth of Managers reporting to him. The distances. Prices for such services and expansion of its operations, as well as Company has a Chief Internal Auditor and • The loss of any of the Company’s current (particularly for sea transport) could cost savings initiatives, which may not be a General Counsel/Corporate Secretary, two largest customers, or its inability to increase; achieved on time or on budget; each of whom report directly to the recover the receivables due from either Chairman of the Board. of them, or the long-term loan extended to • The Company has a number of hedging • The Company does not insure against one of them may have a material adverse contracts, and has historically experienced certain risks, and some of its insurance The cyclical nature The CEO convenes a weekly executive effect on its financial condition and future significant mark-to-market and realised coverage may be insufficient to cover of the Company’s industry committee of all Chief Officers and a weekly prospects; losses from certain of the Company’s actual losses incurred; has historically meant extended executive committee of all Chief derivative positions; Officers and selected managers. • The Company relies on third-party • Changes in laws or regulations, or a failure that there is significant suppliers for certain raw materials, and • The Company is exposed to foreign to comply with any laws or regulations, may aluminium price and any disruption in its supply chain or failure currency fluctuations, which may affect its adversely affect the Company’s business; demand volatility and a to renew these contracts may have an financial condition; general production adverse impact on the Company’s financial overcapacity condition, results of operations and future • There is a high level of competition in the prospects; GCC aluminium market, and the Company may lose its market share in the GCC as its competitors increase their production levels; Annual Report 2010 14 Annual Report 2010 15
  • 11. Products Products and Markets and Markets 2010 Geographical Footprint Highlights for 2010 On physical markets, the overall trend has been well oriented in 2010 with key 2010 fundamentals supporting the demand: Metal Sales • Copper prices remain high and continues US$ 1.933 Billion to speed substitution effects in favour of aluminium (specially on the rod and cable market). • Automotive and packaging downstream • Casthouse 1 was completely markets have been performing well in decommissioned on December 31, 2010 Europe and in Asia. and all operations are now concentrated By Product Line in cast house 2 (slabs, foundry alloys and • Chinese demand continues to outpace standard ingots) and cast house 3 (billets). the increases in production and capacity. Downstream Markets 2,600 Our downstream markets are producing 2,500 a wide area of products: 2,400 • Our billets are sold to Aluminium 2,300 Alba is now operating extruders who are using the versatile 2,200 at full capacity on Value properties of aluminium alloys to create Added products profiles in all shapes and sizes that are 2,100 mainly used in building applications, 2,000 such as window frames or structural 1,900 components. A growing share of Jan Feb Mar Apr May Jun July Aug Sep Oct Nov Dec aluminium profiles is also used in cars or vehicles where light weighting is becoming a priority. Aluminium components give LME Monthly Market demand should continue to be Casthouse 2010 Performance shock absorption as well as mechanical Cash Average Trend strong in 2011: all capacity has been contracted and Alba will aim at maximising The casthouses have achieved a good performance in 2010 and improved on strength capabilites for a lighter weight than the equivalent properties of pieces Billets (US$ mt) its output of Value Added products. The overall market continues to be in a several key parameters: produced in steel. production surplus position but this is primarily on the commodity ingot side whereas there is a • Billets production reached 313,000 metric tonnes which is 123,000 metric tonnes • Our slabs are used by rolling mills to produce foilstock which is then rerolled reached shortage on the Value Added product. improvement versus 2009, slabs volumes into household foil or packaging material 313,000 mt reached 113,000 metric tonnes (slightly used in food or pharmaceutical industries. On the price side, despite concerns on below 2009) and foundry alloys output was Other types of slabs are rolled into plates or the markets related to European sovereign 107,000 metric tonnes up by 42,000 metric tonnes from the previous year. sheets used in the general engineering or Overall Value debts which have triggered a small building industry. correction in November, the trend has Added production been bullish since mid-2010 with Q4 average cash at US$2,343 mt* well above • Overall Value Added production was 534,000 metric tonnes, which is significantly • Our foundry alloy ingots are used by automotive components manufacturers. 534,000 mt Year Average at US$2,173 mt (as per the higher than in 2009 (379,000 metric They use them to cast wheels or engine above). tonnes). blocks. *mt stands for metric tonnes Annual Report 2010 16 Annual Report 2010 17
  • 12. Safety, Safety, Environment, Environment, Security & Fire 2010 Security and Fire Safety is an integral component company’s work environment. The newly As part of the company’s on-going staff of Alba’s work culture: it defines re-structured department now reports development programme, many of the directly to the CEO, and thereby underline department employees participated the way the company operates, underlines the processes involved the high priority given to safety at the “many of in local, regional and international in meeting organisational corporate level. the department conferences, seminars and workshops during 2010. To further ensure on-going goals, and shapes the dynamics Vision Statement: that characterise Alba’s work This move embodies the philosophical foundations enshrined in the Alba employees participated knowledge enhancement, a new corporate SESF training package for all of Alba’s To be the world’s environment. Charter, and will seek to enhance effective standardisation of safety systems in local, regional employees has also been incorporated into the training calendar for the coming year. leader in workplace safety, health and Alba places such a high premium on throughout the company. In addition, in 2010, five safety committees, including and international environmental systems safety that the Alba Charter explicitly states that ‘safety has equal importance to those for risk assessment and personnel protection, were also set up to specifically conferences, seminars External Impact Alba’s commitment to safety and requires sustainable production, cost, morale and quality, but if you don’t work safely – you don’t work address improvements to the overall and workshops” environment, success in implementing policies, and generating results to the commitment, here!’ safety system. benefit of the larger community, has gained continual support and international recognition. The company This level of emphasis necessitates Empowerment and Knowledge has received awards from the prestigious active involvement the formation of a clear organisational During the year, a new corporate safety British Safety Council and Royal Society from all levels of the structure to ensure only the highest safety strategy for the year 2011 was developed as for Prevention of Accidents (RoSPA) for the standards are maintained throughout organisation the organisation at all times. The Safety, the result of a series of intensive meetings fourth consecutive year. organised between employee committees Environment, Security and Fire (SESF) and the Alba Labour Union. The strategy Membership in the International Alba took part in the remains the main channel for actualising Alba’s goal of safety at the workplace and later received endorsement from the Aluminium Institute in London and the AFED Annual Conference, safety as an occupational behaviour. senior management and is expected to be Gulf Aluminium Council’s Environment, “Water: Sustainable implemented in the coming year. Health & Safety Committees have given Alba the opportunity to share experiences Management of a Scarce As a result, safety professionals employed with its peers in the industry as well as Resource” by the department remain responsible for Unwavering commitment present and propose new ideas and best conducting regular inspections, motivating to strengthen processes that practice. As a member of the Arab Forum employees to act safely, liaising with the safeguard and enhance for Environment Development (AFED), Alba training centre to organise courses on safety, and inspiring an all-round safety the company’s work shared four environmental case studies environment as an input for the AFED Annual Report – culture throughout the company. Green Economy. Organisational Enhancement In addition, five delegates from Alba took Alba’s decision to restructure and centralise part in the AFED Annual Conference, activities relating to Safety, Environment, “Water: Sustainable Management of a Security and Fire (SESF) into a single Scarce Resource.” department follows the company’s unwavering commitment to strengthen processes that safeguard and enhance the Annual Report 2010 18 Annual Report 2010 19
  • 13. Safety, Environment, SESF Strategy Security & Fire 2010 2011 “Alba’s ultimate goal of achieving zero Safety Fire harm throughout the One of the key objectives for 2011 is to evaluate the effectiveness of Alba’s safety Alba will intend to upgrade its fire fighting facilities and equipment to ensure their plant will be progressed culture with the support of a leading global consultancy. The result of this initiative will ability to combat existing fire risks as well as support the safety requirements in 2011 through an lead to a three-year safety strategy to set an industry wide benchmark on minimising of a company of Alba’s size. The SESF Department will be the main coordinator extensive study” injury frequency. between Alba and FM Global, and will provide expert advice in influencing annual A dedicated team will be set up to identify insurance premium reduction. FM Global Insurance the top 10 safety risks in the company, and Since October 2010, SESF was given propose clear guidelines to mitigate risk the responsibility for coordinating with levels. In addition, greater emphasis will be FM Global Insurance in evaluating risk made to enhance safety culture throughout management solutions, establishing loss Alba through training opportunities, safety prevention solutions and safeguarding campaigns, regular inspections, traffic the company against loss. The agreement awareness programmes, etc. with FM Global Insurance will also involve Alba’s operational departments Security in minimising risks and ensuring minimal Alba’s security procedures and processes business disruption. will be upgraded in 2011 to include the setting up of new and improved fencing facility around the Alba plant, the Calciner Environment Future Goals and the Marine jetty. The new fences will Since 1994, the SESF actively participates in promoting Alba’s ultimate goal of achieving zero be equipped with sophisticated CCTV and department has environmental issues throughout the harm throughout the plant will be will be directly linked to a dedicated control played a key role in company and also in the larger community. progressed in 2011 through an extensive room to enhance the level of security Over the past twelve months considerable study on Alba’s safety management successfully extending success has been achieved in utilising system by leading global consultancy, around Alba. Alba’s green space treated sewage water for irrigating Alba’s DuPont Sustainable Solutions. The result Environment green areas with a net result of a 1 hectare of the study will determine the essential Alba will continue its efforts to expand increase in green cover as compared to factors that influence improvement in the green space within the plant. A study 2009. Since 1994 the department has safety programmes and in establishing will be undertaken in 2011 to assess the played a key role in successfully extending development action plans. waste management system with the aim Alba’s green space to a total of 24 hectares. of reducing landfills, increasing recycling activities, and obtaining cost effective The reduction, recycling or selling of waste solutions in handling waste. has also been studied with the aim of eliminating ecologically harmful practice of A dedicated team will be utilising landfill sites. This has resulted in the set up to identify the top 10 attainment of higher return on the sale of safety risks in the company, waste, success in selling cut grass for animal and propose clear guidelines to feed, and a cleaner environment. mitigate risk levels Annual Report 2010 20 Annual Report 2010 21