2. EVOLUTION
One machine – suitable across all industries
What‘s new about the EVOLUTION?
The new Standard 6 sealing unit
SoniXs MP-6 T
SoniXs MP-6 B
SoniXs MP-6 R
3. EVOLUTION
Coil placement and strap threading system
Coil change
Changeover max. speed / eco speed
Parameter display
Safety devices
Electrical data
Advantages
4. What‘s new about the EVOLUTION?
For the new EVOLUTION, the way the strap travels was unified and a new
welding unit was developed to standard 6. All three base models now use
the same technology and the same aggregate. The standardization of the
core components including dispenser, strap feed, strap magazine and strap
guide frame, has enabled a modular construction of the new machine.
5. One machine – suitable across all
industries
The EVOLUTION offers:
• higher strapping speeds
• Infinitely adjustable strap tension
• greater choice of straps
• diversity of options
• soft strapping
The EVOLUTION is ideal for a wide range of applications including
• Printing: for wholesalers who need to strap different products quickly and
reliably
• Cardboard packages: for quick strapping of many packages within short time
frames
• Distribution / Mail: at distribution centres where high-quality work within minutes
is in high demand
6. The new Standard 6 sealing unit
Das Standard-6 Aggregat
In the new Standard 6 sealing unit, either heat
welding or SoniXs technology can be used. The
mechanics of the unit differs only in the type of
sealing: heating or sonotrode.
Each strapping machine of the EVOLUTION series is supplied with a SoniXs sealing unit
as a standard, which welds strap ends quickly and safely with ultrasonic technology. The
tear strength of the welding seam equals up to 80 percent of the tensile strength of the
strapping material. In contrast to heat welding, the SoniXs sealing unit does not need to
be heated. Therefore, machines with a SoniXs sealing unit are fully operational at all
times.
7. The new Standard 6 strap path
• The Standard 6 strap path is applicable in all machine classes
• Faster installation due to more pre-assembly possibilities
• Simple dismantling of strap path components without tools
• Very good accessibility to technical components due to simple
dismantling of table and side sheets
• Modular design (SoniXs = heat welding)
• Identical strap path in all 3 versions (T, B, R)
9. Standard features
EVOLUTION MP-6 T
• Modular construction
• Ultrasonic sealing system with electronic self-calibration
• High-end Standard 6 sealing unit
• Easy accessibility and tool-free disassembly of strap way components
• Wear-free DC drives with integrated electronics
• Stepless turnable operation panel for multisided operation
• Visualization of the functional status via color-coded display in the OP
• Adjustable strap tension via potentiometer
• Programmable strap tension value
• Changeover maximum to material-friendly Eco-speed in the control
• Cycle counter integrated in the control
10. Standard features
EVOLUTION MP-6 T
• Quick strap coil change
• Strap coil changeable from the front and the side
• Automatic strap threading system
• Strap end detection with ejection of remaining strap
• Automatic strap loop ejection
• Low energy consumption
• Stand-by mode
• 4 castors, 2 of them lockable
• CE marking incl. conformity declaration
• Structural painture RAL 5010, gentian blue
• Hinged front table
• Strapping release via foot pedal or OP
• Soft strapping selectable for sensitive packages
11. Options SoniXs MP-6 T
• Hold-down device
• Table extension
• Balls or rollers in the table plate
• Automatic adjustment of the strap tension by package height detection
• Lowering chassis H = 730 – 835 mm to the front and rear, or outwards
• Manual strapping release via additional fixed or flexible foot pedal
• Automatic strapping release via ball switch or light ?sensor
• Early strap ending indication with signal in the OP
• Parameter control point for setting strapping parameters
• 4 swivel castors
• Signal light
• Hinged cable conduit
• Signal exchange via 16 pol contact socket
• Special painture according RAL scale
14. Options - chassis
standard H=820-925
lowering chassis H=730-835 mm to
the front and rear;
reviewing required space: infeed /
outlet
lowering chassis H=730–835 mm
outwards
reviewing required space: to the
side
15. Technical data SoniXs MP-6 T
Capacity: up to 58 cycles / min. using 5 mm
strap
Straps: standard machine grade, 5, 6, 8, 9,
10 or 12 mm wide PP straps
Stap coil dispenser:
Core diameter: 200 mm
Core width: 190 mm
Max. outer diameter: 430 mm
Electricity:
Network data: 230 V,50/60 Hz, 1 PH
country-specific adaption possible
Power data: approx. 0.2 kW
Sealing unit: Standard 6 sealing unit
Weight: 190 kg at frame size 600 x 600 mm
16. Machine sizes SoniXs MP-6 T
*
Frame sizes * *
500 mm x 400 mm
600 mm x 600 mm
800 mm x 400 mm
800 mm x 600 mm
1000 mm x 800 mm
1250 mm x 600 mm
1250 mm x 1000 mm
1650 mm x 600 mm
SoniXs MP-6 T 600 x 600 mm
*sizes on table extension
18. Mode of operation on example
SoniXs MP-6 T (b)
1. The package is put into the machine by hand or transported
to the strapping level by external conveying system
2. Press foot pedal (a) or push button (b)
3. The Package is strapped
4. The package is removed from the machine
5. The machine is ready for the next package to be strapped
(a)
20. Standard features
EVOLUTION MP-6 B
• Modular construction
• Ultrasonic sealing system with electronic self-calibration
• High-end Standard 6 sealing unit
• Easy accessibility and tool-free disassembly of strap way components
• Wear-free DC drives with integrated electronics
• Stepless turnable operation panel for multisided operation
• Visualization of the functional status via color-coded display in the OP
• Adjustable strap tension via potentiometer
• Programmable strap tension value
• Changeover maximum to material-friendly Eco-speed in the control
• Cycle counter integrated in the control
21. Standard features
EVOLUTION MP-6 B
• Quick strap coil change
• Strap coil changeable from the front and the side
• Automatic strap threading system
• Strap end detection with ejection of remaining strap
• Automatic strap loop ejection
• Low energy consumption
• Stand-by mode
• 4 castors, 2 of them lockable
• CE marking incl. conformity declaration
• Structural painture RAL 5010, gentian blue
• Hinged transporting systems for easy access
• Floating contacts linking upstream and downstream systems
• Signal-regulated conveying speed from 0-1 in 0.5 m/s steps
• Parameter control point for setting strapping parameters
22. Options SoniXs MP-6 B
• Hold-down device
• Table extension
• Automatic adjustment of the strap tension by package height detection
• Lowering chassis H = 730 – 835 mm to the front and rear, or outwards
• 4 swivel castors
• Signal light
• Hinged cable conduit
• Early strap ending indication with signal in the OP
• Safety pop-up rollers in the infeed and outlet area (1 to 3)
• Lateral product guidings
• Signal exchange via 16 pol contact socket
• Brush guide for proper strap positioning
• Product cover identification device
• Special painture according RAL scale
23. Options chassis
standard H=820-925 mm
lowering chassis H=730-835 mm to
the front and rear;
reviewing required space: infeed /
outlet
lowering chassis H=730–835 mm
outwards
reviewing required space: to the
side
24. Technical data SoniXs MP-6 B
Capacity: up to 35 cycles / min. using 5 mm
strap
Straps: standard machine grade, 5, 6, 8, 9,
10 or 12 mm wide PP straps
Stap coil dispenser:
Core diameter: 200 mm
Core width: 190 mm
Max. outer diameter: 430 mm
Electricity:
Network data: 230 V,50/60 Hz, 1 PH
country-specific adaption possible
Power data: approx. 0.2 kW
Sealing unit: Standard 6 sealing unit
Weight: 260 kg at frame size 600 x 600 mm
25. Machine sizes SoniXs MP-6 B
*
* *
Frame sizes
600 mm x 600 mm
800 mm x 600 mm
1000 mm x 800 mm
Recommended minimum
product width: 120 mm
centre sealing
unit
SoniXs MP-6 B 600 x 600 mm
*sizes at table extension
26. Machine design SoniXs MP-6 B 3
10
4
2
1 Machine body
2 Operation panel 5
3 Strap guide frame
4 Discharge belt
5 Infeed belt
1
6 Castors, unbraked
7 Castors, braked
8 Strap coil 8
9 Strap coil change via dispenser drawer
9.1 Strap coil change via door 9.1 9
6
7
10 Emergency stop
27. Mode of operation on example
SoniXs MP-6 B
1. The packages is transported to the strapping 2
position (2) by the infeed belts (1)
2. The infeed light barrier is released 1
3. The package is strapped 3
4. Second strapping (optionally): the package is
transported to the second strapping position and
strapped
5. The package is transported out of the
machine by the outlet belts (3)
6. The machine is ready for the next package
29. Standard features
EVOLUTION MP-6 R
• Modular construction
• Ultrasonic sealing system with electronic self-calibration
• High-end Standard 6 sealing unit
• Easy accessibility and tool-free disassembly of strap way components
• Wear-free DC drives with integrated electronics
• Stepless turnable operation panel for multisided operation
• Adjustable strap tension via potentiometer
• Programmable strap tension value
• Changeover maximum to material-friendly Eco-speed in the control
• Cycle counter integrated in the control
• Visualization of the functional status via color-coded display in the OP
30. Standard features
EVOLUTION MP-6 R
• Quick strap coil change
• Strap coil changeable from the front and the side
• Automatic strap threading system
• Strap end detection with ejection of remaining strap
• Automatic strap loop ejection
• Low energy consumption
• Stand-by mode
• 4 castors, 2 of them lockable
• CE marking incl. conformity declaration
• Structural painture RAL 5010, gentian blue
• Hinged transporting systems for easy access
• Floating contacts linking upstream and downstream systems
• Signal-regulated conveying speed from 0-1 in 0.5 m/s steps
• Parameter control point for setting strapping parameters
31. Options SoniXs MP-6 R
• Hold-down device
• Automatic adjustment of the strap tension by package height detection
• Lowering chassis H = 730 – 835 mm to the front and rear, or outwards
• 4 swivel castors
• Signal light
• Hinged cable conduit
• Early strap ending indication with signal in the OP
• Safety pop-up rollers in the infeed and outlet area (1 to 3)
• Lateral product guidings
• Signal exchange via 16 pol contact socket
• Brush guide for proper strap positioning
• Product cover identification device
• Special painture according RAL scale
32. Options chassis
standard H=820-925 mm
lowering chassis H=730-835 mm to
the front and rear;
reviewing required space: infeed /
outlet
lowering chassis H=730–835 mm
outwards
reviewing required space: to the
side
33. Technical data SoniXs MP-6 R
Capacity: up to 35 cycles / min. using 5 mm
strap
Straps: standard machine grade, 5, 6, 8, 9,
10 or 12 mm wide PP straps
Stap coil dispenser:
Core diameter: 200 mm
Core width: 190 mm
Max. outer diameter: 430 mm
Electricity:
Network data: 230 V,50/60 Hz, 1 PH
country-specific adaption possible
Power data: approx. 0.2 kW
Sealing unit: Standard 6 sealing unit
Weight: 260 kg at frame size 600 x 600 mm
34. Machine sizes SoniXs MP-6 R
Frame sizes
600 mm x 600 mm
800 mm x 600 mm
1000 mm x 800 mm
Recommended minimum
product width: 120 mm
SoniXs MP-6 R 600 x 600 mm
Table extension not provided (standard)
35. Machine design SoniXs MP-6 R
10
3
1 Machine body 4
2 Operation panel 2
3 Strap guide frame
5
4 Discharge belt
5 Infeed belt
6 Castors, unbraked
7 Castors, braked
1
8 Strap coil
9 Strap coil change via dispenser
drawer 8
9.1 Strap coil change via door 9
10 Emergency stop 6
7
36. Mode of operation on example
SoniXs MP-6 R
1. The packages is transported to the strapping 2
position (2) by the infeed rollers (1)
2. The infeed light barrier is released 1
3. The package is strapped 3
4. Second strapping (optionally): the package is
transported to the second strapping position and
strapped
5. The package is transported out of the
machine by the outlet rollers (3)
6. The machine is ready for the next package
37. Coil placement and strap threading
system
1. Switch on the machine: put the main switch
to 1.
2. Pull out the strap dispenser drawer (1).
3. Turn the grip disc (2) anti-clockwise and
remove the strap coil cover (3).
4. Attach the coil keeping the direction of
rotation in mind.
5. Replace the strap coil cover (3) and tighten
it by turning the grip disc (2) clockwise.
6. Remove the adhesive film.
38. Coil placement and strap threading
system
7. Press the key (4) (release the dispenser brake),
remove about 1 m of strap and guide it through the
roller holder (5) over the deflection roller (6) up to
the point of resistance.
8. Press the lever (7) and push back the strap by
about 10 cm.
9. Release the lever (7).
10. Close the dispenser drawer (1).
11. Press the illuminated pushbutton „Manual strapping“
at the OP, and for the table top version you may
operate the foot switch (8).
12. The strap shoots into the strap magazine and
threads automatically into the sealing unit.
13. The machine is ready for operation.
39. Strap coil change
• Uncomplicated strap coil change by bayonet closure
(snap closing)
• Remove the coil cover by a half turn anti-
clockwise .
• Coil cover and snap closing consist of a complete part
• Inclined coil position for easy coil change
40. Changeover max. speed / eco speed
Max. speed Eco speed
The strapping The strapping
operation is operation is carried
performed with the out with settings
maximum possible that cause less
settings. It is wear and noise. The
possible to get the strapping
maximum performance is
strapping reduced
performance.
Max. speed / eco speed
Switch „S1-2“ (1) position down = max. speed
Switch „S1-2“ (1) position up = eco speed
Note:
FAST = max. speed
Eco = eco speed
41. Parameter display
• A parameter configuration workstation may be connected to the controller via the user
parameter interface of the MSCB1. The most important parameters are displayed or
set via this parameter configuration workstation. The parameter display is a standard
feature in the B and R versions. In the T version, it is available as option.
1. Display 1
2
2. Keyboard
3. Plugin connection (Connector with
locking mechanism)
3
For example, following parameters can
be changed or displayed:
• strapping counter
• time for retraction
• speed of retraction
• time of welding
• speed of the belts / rollers
• operating hours of the machine
42. Service highlights
Once the service engineer should be required, he will be optimally supported.
Service modes
Using a "dongle", incorporated in the parameter display brought by the service engineer,
the controller detects that the machine is operated by a trained, instructed professional. In
this case, the machines provide special service modes to the service technician giving him
optimum opportunities for the diagnosis. A fast and reliable diagnosis is possible.
The possibilities go a step further. In service mode, the machines work without a safety
cover to prevent the service engineer from being handicapped when viewing or accessing
the machine.
The additional service modes are:
• Slow forward and backward turning of the sealing drive
• Stop at any position of the sealing unit
• Approach to the next main position of the sealing unit
• Slow, traceable strapping for diagnosis purposes (available soon)
43. Safety equipment in general,
example SoniXs MP-6 T
2
1
1. Main switch with EMERGENCY STOP feature
2. Hinged front table with safety switch
3. Protecting cover of the machine body (door in front) 3
with safety switch
5
4. Castors, that can be fixed (on user side)
5. Dispenser drawer with safety switch
4
44. Description of the safety equipment
In machines with heat welding system, the heating zone is protected by the outlet table
during operation. While carrying out maintenance work, the operator is warned against
burn injuries by a danger symbol "Warning - Hot surface".
When opening the table, the door at the front, the strap dispenser drawer as well as
when operating the main switch with the emergency stop feature, the strapping
operation is brought to a standstill.
Emergency stop buttons are placed on the B and R versions. If the machine is
integrated in a system, the emergency stop can be combined with upstream and
downstream machines.
To continue the strapping operation, after operating a locked safety device, separate
acknowledgement is necessary.
The electrical equipment of the machine conforms to the safety measures in
accordance with EN 60204-1.
45. Electrical data, voltage, interface
By default, all EVOLUTION versions (T/B/R) are equipped with the network data 230 V /
50 Hz / 1 Ph. But also all standard, country-specific power data are available.
An infeed and outlet release is included by default in the fully automatic B- and R-
versions as data interface between upstream and downstream conveyors.
In all three models, a contact exchange via 16 pin plug is available as option.
46. Advantages
• High strapping speeds
• High usability through infinitly turnable operation panel (operable from 3 sides)
• Modular design (SoniXs = heat welding)
• High reliability
• Easy to maintain through simple dismantling of strap path components without
tools
• Strap coil changeable from the front and the side
• Wear-free DC drive technology
47. Thank you for your attention!
Maschinenfabrik Gerd-Mosca-Straße 1
Gerd Mosca AG D-69429 Waldbrunn / Strümpfelbrunn
Tel.: + 49 (0) 6274 / 932 – 0
Fax: + 49 (0) 6274 / 932 – 400 118
Tel. After Sales: + 49 (0) 6274 / 932 – 100
Internet: www.mosca.com
E-Mail: info@mosca.com
