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Spills & Their Causes
STEPs of PA Meeting
March 27, 2013
Total Number of Confirmed Spills: 788
2011 – 345 2012 – 365 2013 – 78
NC – 228 NC – 292 NC – 64
NW – 69 NW – 63 NW – 11
SW – 48 SW – 10 SW – 3
Totals by Region
NC – 584 NW – 143 SW – 61
Spills: 2011 - 2012
Equipment Failure
35%
Human Error
26%
Inadvertent
Return
17%
Lack of
Maintenance
10%
Vehicle Accident
6%
Intentional
Discharge
3%
Vandalism
2%
Other
1%
Explosion
0%
2011 - 2013 Data
Equipment Failure
44%
15%
10%
8%
6%
5%
3%
3% 2% 2%
1%
1%
0% 0%
0%
Line Failure
Faulty Valve
Gasket/Seal Failure
Tank Leak or Failure
Failed Pressure Test
Secondary Containment Failure
Fluids Through Flare Stack
Pumpjack Failure
Pump Failure
Leaking Separator
Wash Out
Leaking Pit
Leaking Packer
Rig Fire
Storm Damage
Equipment Failure – 35%
Human Error
29%
22%18%
11%
6%
4%
3% 1% 1%
1%
1%
1% 1%
1%
Tank Overflow
Valve Left Open or Closed
Unsecured Transfer Line
Connection Not Secured
Tank Hatch/Cap Unsecured
Well Unloaded
Container Knocked Over
Improper Discharge of Top-Hole
Melted Tank
Overspray
Pit Overflow
Inadequate Secondary
Containment
Line Over Pressurized
Liner Puncture
Human Error – 26%
Inadvertent Returns
HDD
98%
Well Drilling
2%
Inadvertent Returns – 17%
Lack of Maintenance
Line Leak, Failure
or Corrosion
50%
Abandoned Well
Discharge
27%
Tank Corrosion
23%
Lack of Maintenance – 10%
Vehicle Accident
Tanks/Pipelines
Damaged
85%
Truck Rollover
15%
Vehicle Accident – 6%
Intentional Discharge
Tank drainage
28%
Equipment
Washing
17%
Line Blowdown
17%
Truck Dumping
17%
Separator to
Ground
11%
Brine Injection
5%
Tank Overflow
5%
Intentional Discharge – 3%
Vandalism
Bullet Holes
30%
Theft
30%
Valve Opened
30%
Line Cut
10%
Vandalism – 2%
Other
Stray Gas
60%
Frac
Communication
30%
Annular Discharge
10%
Other – 1%
Explosion
Unknown Ignition
Source
100%
Explosion – 0.15%
Most common Spill Sub Categories:
1. HDD (inadvertent return) – 17%
2. Line Failure (equipment failure) – 16%
3. Tank Overflow (human error) – 8%
4. Valve left open or closed (human error) – 6%
5. Damaged Equipment (vehicle accident) – 5%
5. Faulty Valve (equipment failure) – 5%
What Can be Learned?
Most common Substances Spilled:
1. Brine – 14%
2. Bentonite – 12%
3. Drilling Mud – 11%
4. Crude – 9%
5. Frac Flowback – 8%
What Can be Learned?
What Can be Learned?
< 5gal – 17%
< 1bbl – 49%
≥ 5bbl – 28%
≥ 10bbl – 20%
≥ 25bbl – 12%
≥ 50bbl – 8%
≥ 100bbl – 5%
≥ 150bbl – 2%
≥ 500bbl – 1%
Quantity Spilled:
1. Drilling deeper on stream bores rather than
the minimum depth.
2. Routine maintenance plans and inspections
for all equipment.
3. Better training of field staff and oversight on
location.
4. Slow down & take your time!
What can be done to reduce spills!
Is your spill a reportable spill?
17% of all spills that have been discussed today fall in
the less than 5 gallon range.
25 PA Code §78.66(a) & 25 PA Code §91.33(a) – require
immediate notification of all spills regardless of
quantity that cause or threaten pollution to the waters
of the Commonwealth.
25 PA Code §78.66(b) – requires a reportable release of
brine to be reported within 2 hours.
What type of cleanup is required?
Small Spills:
• Less than 42 gallons
• At the well site
• No threat of pollution to
waters of Commonwealth
• Visual cleanup
As per the Draft Spill Policy:
Act 2:
• Any spill may be cleaned up
via the Act 2 process.
Alternative Process:
• Where the Responsible Party
does not elect to utilize the
Act 2 process.
Questions ?
Chad Meyer
Water Quality Specialist Supervisor
Office of Oil and Gas Management
814.797.1191
cmeyer@pa.gov

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2013-03-27 - Spill Presentation (STEPs Mtg)