service repair manual instant download

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QUICK REFERENCE INDEX
A GENERAL INFORMATION GI General Information
B ENGINE EM Engine Mechanical
LU Engine Lubrication System
CO Engine Cooling System
EC Engine Control System
FL Fuel System
EX Exhaust System
STR Starting System
ACC Accelerator Control System
C HYBRID HBB Hybrid Battery System
HBR Hybrid Brake System
D TRANSMISSION & DRIVE-
LINE
CL Clutch
TM Transaxle & Transmission
DLN Driveline
FAX Front Axle
RAX Rear Axle
E SUSPENSION FSU Front Suspension
RSU Rear Suspension
SCS Suspension Control System
WT Road Wheels & Tires
F BRAKES BR Brake System
PB Parking Brake System
BRC Brake Control System
G STEERING ST Steering System
STC Steering Control System
H RESTRAINTS SB Seat Belt
SBC Seat Belt Control System
SR SRS Airbag
SRC SRS Airbag Control System
I VENTILATION, HEATER &
AIR CONDITIONER
VTL Ventilation System
HA Heater & Air Conditioning System
HAC Heater & Air Conditioning Control System
J BODY INTERIOR INT Interior
IP Instrument Panel
SE Seat
ADP Automatic Drive Positioner
K BODY EXTERIOR,
DOORS, ROOF & VEHICLE
SECURITY
DLK Door & Lock
SEC Security Control System
GW Glass & Window System
PWC Power Window Control System
RF Roof
EXT Exterior
BRM Body Repair
L DRIVER CONTROLS MIR Mirrors
EXL Exterior Lighting System
INL Interior Lighting System
WW Wiper & Washer
DEF Defogger
HRN Horn
M ELECTRICAL & POWER
CONTROL
PWO Power Outlet
BCS Body Control System
LAN LAN System
PCS Power Control System
CHG Charging System
PG Power Supply, Ground & Circuit Elements
N DRIVER INFORMATION &
MULTIMEDIA
MWI Meter, Warning Lamp & Indicator
WCS Warning Chime System
SN Sonar System
AV Audio, Visual & Navigation System
O CRUISE CONTROL CCS Cruise Control System
P MAINTENANCE MA Maintenance
All rights reserved. No part
of this Service Manual may
be reproduced or stored in a
retrieval system, or transmit-
ted in any form, or by any
means, electronic, mechani-
cal, recording or otherwise,
without the prior written per-
mission of Nissan Motor
Company Ltd., Tokyo, Japan.
Edition: March 2009
Publication No. SM9E-1Z12U0

2. FOREWORD
This manual contains maintenance and repair procedure for the 2009
NISSAN CUBE.
In order to assure your safety and the efficient functioning of the vehicle,
this manual should be read thoroughly. It is especially important that the
PRECAUTIONS in the GI section be completely understood before starting
any repair task.
All information in this manual is based on the latest product information
at the time of publication. The right is reserved to make changes in specifi-
cations and methods at any time without notice.
IMPORTANT SAFETY NOTICE
The proper performance of service is essential for both the safety of
the technician and the efficient functioning of the vehicle.
The service methods in this Service Manual are described in such a
manner that the service may be performed safely and accurately.
Service varies with the procedures used, the skills of the technician
and the tools and parts available. Accordingly, anyone using service
procedures, tools or parts which are not specifically recommended
by NISSAN must first be completely satisfied that neither personal
safety nor the vehicle’s safety will be jeopardized by the service
method selected.

3. QUICK REFERENCE CHART CUBE
QUICK REFERENCE CHART CUBE PFP:00000
ENGINE TUNE-UP DATA (MR18DE) ELS0003W
Engine model MR18DE
Firing order 1-3-4-2
Idle speed
CVT (In “P or N” position)
M/T (In Neutral position)
rpm
700 ± 50
Ignition timing
(BTDC at idle speed)
13° ± 5°
CO% at idle 3 - 11 % and engine runs smoothly
Tensions of drive belts Auto adjustment by auto tensioner
Radiater cap relief pressure kPa (kg/cm2
, psi)
Standard 78 - 98 (0.8 - 1.0, 11 - 14)
Limit 59 (0.6, 9)
Cooling system leakage testing pressure kPa (kg/cm2, psi)
156 (1.59, 22.6)
Compression pressure kPa (kg/cm2
, psi)/250 rpm
Standard 1,500 (15.3, 217.5)
Minimum 1,200 (12.2, 174)
Differential limit between cylinders 100 (1.0, 14.5)
Spark plug
(Iridium-tipped type)
Make DENSO
Standard type FXE20HR11
Gap (Nominal) mm (in) 1.1 (0.043)
2009

4. QUICK REFERENCE CHART CUBE
FRONT WHEEL ALIGNMENT ELS0003X
Measure value under unladen* conditions.
*: Fuel, engine coolant and lubricant are full. Spare tire, jack, hand tools and mats are in designated positions.
REAR WHEEL ALIGNMENT ELS0003Y
Measure value under unladen* conditions.
*: Fuel, engine coolant and lubricant are full. Spare tire, jack, hand tools and mats are in designated positions.
BRAKE PEDAL
Unit: mm (in.)
Camber
Degree minute (Decimal degree)
Minimum –0° 35′ (–0.58°)
Nominal 0° 10′ (0.17°)
Maximum 0° 55′ (0.91°)
Left and right difference –0° 45′ (–0.75°)
Caster
Degree minute (Decimal degree)
Minimum 3° 55′ (3.92°)
Nominal 4° 40′ (4.67°)
Maximum 5° 25′ (5.41°)
Left and right difference –0° 45′ (–0.75°)
Kingpin inclination
Degree minute (Decimal degree)
Minimum 9° 10′ (9.17°)
Nominal 9° 55′ (9.92°)
Maximum 13° 25′ (13.41°)
Toe-in
Total toe-in
Distance
Minimum 0 mm (0 in)
Nominal In 1.0 mm (0.05 in)
Maximum In 2.0 mm (0.07 in)
Toe angle (left wheel or right wheel)
Degree minute (Decimal degree)
Minimum 0° 00′ (0.00°)
Nominal In 0° 03′ (0.05°)
Maximum In 0° 06′ (0.10°)
Camber
Degree minute (Decimal degree)
Minimum –2° 00′ (–2.01°)
Nominal –1° 31′ (–1.51°)
Maximum –1° 01′ (–1.01°)
Toe-in
Total toe-in
Distance
Minimum Out 1.0 mm (Out 0.039 in)
Nominal In 3.0 mm (In 0.118 in)
Maximum In 7.0 mm (In 0.275 in)
Toe angle (left wheel or right wheel)
Degree minute (Decimal degree)
Minimum Out 0° 02′ (Out 0.04°)
Nominal In 0° 08′ (In 0.13°)
Maximum In 0° 19′ (In 0.32°)
Depressed brake pedal height (H1)
M/T 162.3 - 172.3 (6.39 - 6.78)
CVT 172.4 - 182.4 (6.79 - 7.18)
Brake pedal reserve height (H2)
[Depressing 490 N (50 kg, 110 lb) while turning the engine ON]
M/T 80 (3.15) or more
CVT 85 (3.35) or more
2009

5. QUICK REFERENCE CHART CUBE
FRONT DISK BRAKE
Unit: mm (in.)
REAR DRUM BRAKE
Unit: mm (in.)
REFILL CAPACITIES ELS00040
Item Limit
Brake pad Wear thickness 2.0 (0.079)
Disc rotor Wear thickness 22.0 (0.866)
Item Limit
Brake lining Wear thickness 1.5 (0.059)
Brake drum Wear inner diameter 230.0 (9.06)
UNIT Liter US measure Imp measure
Fuel tank 50.0 13-1/4 gal 11 gal
Engine Coolant (With reservoir
tank) at MAX level
CVT models 7.1 7-1/2 qt 6-1/4 qt
M/T models 6.8 7-1/4 qt 6 qt
Engine oil
Drain and refill
With oil filter change 4.1 4-2/8 qt 3-5/8 qt
Without oil filter change 3.8 4 qt 3-3/8 qt
Dry engine (Overhaul) 4.9 5-1/8 qt 4-3/8 qt
Transmission
CVT 7.4 7-7/8 qt 6-1/2 qt
M/T 2 4-1/4 pt 3-1/2 pt
Air conditioning system
Compressor oil 0.12 4.1 fl oz 4.2 fl oz
Refrigerant 0.45 kg 1.0 lb 1.0 lb
2009

6. GI-1
GENERAL INFORMATION
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SECTION GI
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CONTENTS
GENERAL INFORMATION
REGULAR GRADE
HOW TO USE THIS MANUAL ..................
.... 3
HOW TO USE THIS MANUAL .......................
..... 3
Description ..........................................................
......3
Terms ..................................................................
......3
Units ....................................................................
......3
Contents ..............................................................
......3
Relation between Illustrations and Descriptions .
......4
Components ........................................................
......4
HOW TO FOLLOW TROUBLE DIAGNOSES..... 6
Description ..........................................................
......6
How to Follow Test Groups in Trouble Diagnosis......6
Key to Symbols Signifying Measurements or Pro-
cedures ...............................................................
......7
HOW TO READ WIRING DIAGRAMS ...........
..... 9
Connector Symbols .............................................
......9
Sample/Wiring Diagram -Example- .....................
....10
Description ..........................................................
....11
ABBREVIATIONS ..........................................
....13
Abbreviation List ..................................................
....13
TIGHTENING TORQUE OF STANDARD
BOLTS ............................................................
....14
Description ..........................................................
....14
Tightening Torque Table (New Standard Includ-
ed) .......................................................................
....14
RECOMMENDED CHEMICAL PRODUCTS
AND SEALANTS ............................................
....17
Recommended Chemical Products and Sealants
....17
VEHICLE INFORMATION .........................
...18
IDENTIFICATION INFORMATION .................
....18
Model Variation ...................................................
....18
Information About Identification or Model Code ..
....18
Dimensions .........................................................
....20
Wheels & Tires ....................................................
....20
PRECAUTION ...........................................
...21
PRECAUTIONS .................................................21
Description ...........................................................
....21
Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" .............................................................
....21
Precaution Necessary for Steering Wheel Rota-
tion after Battery Disconnect ...............................
....21
Precaution for Procedure without Cowl Top Cover
....22
General Precautions ............................................
....22
Three Way Catalyst .............................................
....23
Multiport Fuel Injection System or Engine Control
System .................................................................
....24
Hoses ..................................................................
....24
Engine Oils ..........................................................
....25
Air Conditioning ...................................................
....25
Fuel ......................................................................
....25
LIFTING POINT .................................................26
Commercial Service Tools ...................................
....26
Garage Jack and Safety Stand and 2-Pole Lift ...
....26
Board-On Lift .......................................................
....27
TOW TRUCK TOWING .....................................28
Tow Truck Towing ...............................................
....28
Vehicle Recovery (Freeing a Stuck Vehicle) .......
....28
BASIC INSPECTION ................................
...30
SERVICE INFORMATION FOR ELECTRICAL
INCIDENT ..........................................................30
Work Flow ............................................................
....30
Control Units and Electrical Parts ........................
....30
How to Check Terminal .......................................
....31
Intermittent Incident .............................................
....34
Circuit Inspection .................................................
....37
CONSULT-III/GST CHECKING SYSTEM .........42
Description ...........................................................
....42
Revision: 2009 March 2009 Z12

7. GI-2
CONSULT-III Function and System Application*1... 42
CONSULT-III/GST Data Link Connector (DLC)
Circuit ..................................................................
... 42
Wiring Diagram - CONSULT-III/GST CHECKING
SYSTEM - ............................................................
... 44
INSPECTION AND ADJUSTMENT ................
... 47
ADDITIONAL SERVICE WHEN REMOVING BAT-
TERY NEGATIVE TERMINAL ...............................
... 47
ADDITIONAL SERVICE WHEN REMOVING
BATTERY NEGATIVE TERMINAL : Required
Procedure After Battery Disconnection ...............
... 47
Krom
VEHICLE INFORMATION .......................... 48
DIMENSIONS AND WEIGHTS .......................
... 48
Dimensions and Weights .....................................
... 48
PRECAUTION ............................................ 49
LIFTING POINT ..............................................
... 49
Lifting Point ..........................................................
... 49
TOW TRUCK TOWING ..................................
... 50
Tow Truck Towing ................................................
... 50
Vehicle Recovery (Freeing a Stuck Vehicle) ........
... 50
Revision: 2009 March 2009 Z12

8. Thank you very much
for your reading. Please
Click Here Then Get
More Information.
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.

9. HOW TO USE THIS MANUAL
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HOW TO USE THIS MANUAL
HOW TO USE THIS MANUAL
Description INFOID:0000000004992449
This volume explains “Removal, Disassembly, Installation, Inspection and Adjustment” and “Trouble Diag-
noses”.
Terms INFOID:0000000004992450
• The captions WARNING and CAUTION warn you of steps that must be followed to prevent personal injury
and/or damage to some part of the vehicle.
WARNING indicates the possibility of personal injury if instructions are not followed.
CAUTION indicates the possibility of component damage if instructions are not followed.
BOLD TYPED STATEMENTS except WARNING and CAUTION give you helpful information.
Standard value: Tolerance at inspection and adjustment.
Limit value: The maximum or minimum limit value that should not be exceeded at inspection and adjust-
ment.
Units INFOID:0000000004992451
• The UNITS given in this manual are primarily expressed as the SI UNIT (International System of Unit), and
alternatively expressed in the metric system and in the yard/pound system.
Also with regard to tightening torque of bolts and nuts, there are descriptions both about range and about the
standard tightening torque.
“Example”
Range
Standard
Contents INFOID:0000000004992452
• A QUICK REFERENCE INDEX, a black tab (e.g. ) is provided on the first page. You can quickly find the
first page of each section by matching it to the section's black tab.
• THE CONTENTS are listed on the first page of each section.
• THE TITLE is indicated on the upper portion of each page and shows the part or system.
• THE PAGE NUMBER of each section consists of two or three letters which designate the particular section
and a number (e.g. “BR-5”).
• THE SMALL ILLUSTRATIONS show the important steps such as inspection, use of special tools, knacks of
work and hidden or tricky steps which are not shown in the previous large illustrations.
Assembly, inspection and adjustment procedures for the complicated units such as the automatic transaxle
or transmission, etc. are presented in a step-by-step format where necessary.
Outer Socket Lock Nut : 59 - 78 N·m (6.0 - 8.0 kg-m, 43 - 58 ft-lb)
Drive Shaft Installation Bolt : 44.3 N·m (4.5 kg-m, 33 ft-lb)
Revision: 2009 March 2009 Z12

10. GI-4
< HOW TO USE THIS MANUAL > [REGULAR GRADE]
HOW TO USE THIS MANUAL
Relation between Illustrations and Descriptions INFOID:0000000004992453
The following sample explains the relationship between the part description in an illustration, the part name in
the text and the service procedures.
Components INFOID:0000000004992454
• THE LARGE ILLUSTRATIONS are exploded views (see the following) and contain tightening torques, lubri-
cation points, section number of the PARTS CATALOG (e.g. SEC. 440) and other information necessary to
perform repairs.
The illustrations should be used in reference to service matters only. When ordering parts, refer to the appro-
priate PARTS CATALOG.
Components shown in an illustration may be identified by a circled number. When this style of illustration is
used, the text description of the components will follow the illustration.
SAIA0519E
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11. HOW TO USE THIS MANUAL
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SYMBOLS
1. Union bolt 2. Copper washer 3. Brake hose
4. Cap 5. Bleed valve 6. Sliding pin bolt
7. Piston seal 8. Piston 9. Piston boot
10. Cylinder body 11. Sliding pin 12. Torque member mounting bolt
13. Washer 14. Sliding pin boot 15. Bushing
16. Torque member 17. Inner shim cover 18. Inner shim
19. Inner pad 20. Pad retainer 21. Pad wear sensor
22. Outer pad 23. Outer shim 24. Outer shim cover
1: PBC (Poly Butyl Cuprysil) grease
or silicone-based grease
2: Rubber grease : Brake fluid
Refer to GI section for additional symbol definitions.
SFIA2959E
SAIA0749E
Revision: 2009 March 2009 Z12

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HOW TO FOLLOW TROUBLE DIAGNOSES
HOW TO FOLLOW TROUBLE DIAGNOSES
Description INFOID:0000000004992455
NOTICE:
Trouble diagnoses indicate work procedures required to diagnose problems effectively. Observe the following
instructions before diagnosing.
• Before performing trouble diagnoses, read the “Work Flow” in each section.
• After repairs, re-check that the problem has been completely eliminated.
• Refer to Component Parts and Harness Connector Location for the Systems described in each section for
identification/location of components and harness connectors.
• When checking circuit continuity, ignition switch should be OFF.
• Refer to the Circuit Diagram for quick pinpoint check.
If you need to check circuit continuity between harness connectors in more detail, such as when a sub-har-
ness is used, refer to Wiring Diagram in each individual section and Harness Layout in PG section for identi-
fication of harness connectors.
• Before checking voltage at connectors, check battery voltage.
• After accomplishing the Diagnosis Procedures and Electrical Components Inspection, check that all harness
connectors are reconnected as they were.
How to Follow Test Groups in Trouble Diagnosis INFOID:0000000004992456
1. Test group number and test group title
• Test group number and test group title are shown in the upper portion of each test group.
2. Work and diagnosis procedure
• Start to diagnose a problem using procedures indicated in enclosed test groups.
3. Questions and results
• Questions and required results are indicated in test group.
4. Action
• Next action for each test group is indicated based on result of each question.
JPAIA0021GB
Revision: 2009 March 2009 Z12

13. HOW TO FOLLOW TROUBLE DIAGNOSES
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Key to Symbols Signifying Measurements or Procedures INFOID:0000000004992457
JPAIA0397GB
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