This document is a service manual that provides information on periodic inspection, adjustment, and repair of systems for a snowmobile including the chassis, powertrain, engine, cooling system, carburetion, and electrical systems. It contains chapters covering general information, periodic maintenance procedures, and repair or replacement of specific components and systems. Special tools are listed that may be required for tune-up, engine service, powertrain service, carburetion service, and electrical service.
2001 Yamaha VMAX 700 Deluxe (VX700DX) SNOWMOBILE Service Repair Manual.pdfxwm10319888
This document provides instructions and specifications for the periodic inspection, adjustment, and maintenance of various systems for a snowmobile including the chassis, powertrain, engine, cooling system, carburetion, electrical, and specifications. It outlines the necessary special tools for tune up, engine service, powertrain service, carburetion service, and electrical service. It then provides detailed sections on periodically inspecting and adjusting components of the engine, powertrain, chassis, electrical systems, tuning, and specifications.
2001 Yamaha SX700R (SX700) SNOWMOBILE Service Repair Manual.pdfxwm10319888
This document provides maintenance and repair information for various systems of a vehicle. It begins with general information on machine identification and important considerations for repairs. It then provides sections on periodic inspection and adjustment procedures for the engine, power train, chassis, cooling system, carburetion, and electrical systems. Further chapters cover repairs and inspections for specific components and systems, including the engine, cylinder head, oil pump, brakes, suspension, and electrical ignition system. Special tools required for tune-ups and repairs are also listed.
2001 Yamaha Venture 700 (VT700) SNOWMOBILE Service Repair Manual.pdfxwm10319888
This document provides maintenance and repair information for various systems of a vehicle. It begins with general information on machine identification and important considerations for repairs. It then provides sections on periodic inspection and adjustment of the chassis, power train, engine, cooling system, carburetion, and electrical systems. Subsequent chapters cover repairs and inspections for specific components and systems, including the chassis, power train, engine, cooling, carburetion, and electrical systems. The document contains diagrams, specifications, and step-by-step instructions for maintenance, inspections, disassembly, repairs, and reassembly of vehicle parts and systems.
2002 Yamaha SXViper (SXV700) SNOWMOBILE Service Repair Manual.pdfwgle5759361
This document provides maintenance and repair information for various systems of a vehicle. It begins with general information on machine identification and important considerations for repairs. It then provides sections on periodic inspection and adjustment procedures for the engine, power train, chassis, cooling system, carburetion, and electrical systems. Further chapters cover repairs and inspections for specific components and systems, including the engine, cylinder head, oil pump, brakes, suspension, and electrical ignition system. Special tools needed for tune-ups and repairs are also listed.
2001 Yamaha VMAX 700 (VX700) SNOWMOBILE Service Repair Manual.pdfxwm10319888
This document provides maintenance and repair information for various systems of a vehicle. It begins with general information on machine identification and important considerations for repairs. It then provides sections on periodic inspection and adjustment procedures for the engine, power train, chassis, cooling system, carburetion, and electrical systems. Further chapters cover repairs and inspections for specific components and systems, including the engine, cylinder head, oil pump, brakes, suspension, and electrical ignition system. Special tools required for tune-ups and repairs are also listed.
2001 Yamaha Moutain Max 700 (MM700) SNOWMOBILE Service Repair Manual.pdfxwm10319888
This document provides instructions and specifications for the periodic inspection, adjustment, and maintenance of various systems for a snowmobile including the chassis, powertrain, engine, cooling system, carburetion, electrical, and specifications. It outlines the necessary special tools for tune up, engine service, powertrain service, carburetion service, and electrical service. It then provides detailed sections on periodically inspecting and adjusting components of the engine, powertrain, chassis, electrical systems, tuning, and specifications.
2002 Yamaha SXViper ER (SVX700ER) SNOWMOBILE Service Repair Manual.pdfwgle5759361
This document provides maintenance and repair information for various systems of a vehicle. It begins with general information on machine identification and important considerations for repairs. It then provides sections on periodic inspection and adjustment procedures for the engine, power train, chassis, cooling system, carburetion, and electrical systems. Further chapters cover repairs and inspections for specific components and systems, including the engine, cylinder head, oil pump, brakes, suspension, and electrical ignition system. Special tools needed for tune-ups and repairs are also listed.
2004 Yamaha Mountain Max 700 Snowmobile Service Repair Manual.pdfufjemijkdmmd3ew
This document provides maintenance and repair information for various systems of a vehicle. It begins with general information on machine identification and important considerations for repairs. It then provides sections on periodic inspection and adjustment procedures for the engine, power train, chassis, cooling system, carburetion, and electrical systems. Further chapters cover repairs and inspections for specific components and systems, including the engine, cylinder head, oil pump, brakes, suspension, and electrical ignition system. Special tools needed for tune-ups and repairs are also listed.
2001 Yamaha VMAX 700 Deluxe (VX700DX) SNOWMOBILE Service Repair Manual.pdfxwm10319888
This document provides instructions and specifications for the periodic inspection, adjustment, and maintenance of various systems for a snowmobile including the chassis, powertrain, engine, cooling system, carburetion, electrical, and specifications. It outlines the necessary special tools for tune up, engine service, powertrain service, carburetion service, and electrical service. It then provides detailed sections on periodically inspecting and adjusting components of the engine, powertrain, chassis, electrical systems, tuning, and specifications.
2001 Yamaha SX700R (SX700) SNOWMOBILE Service Repair Manual.pdfxwm10319888
This document provides maintenance and repair information for various systems of a vehicle. It begins with general information on machine identification and important considerations for repairs. It then provides sections on periodic inspection and adjustment procedures for the engine, power train, chassis, cooling system, carburetion, and electrical systems. Further chapters cover repairs and inspections for specific components and systems, including the engine, cylinder head, oil pump, brakes, suspension, and electrical ignition system. Special tools required for tune-ups and repairs are also listed.
2001 Yamaha Venture 700 (VT700) SNOWMOBILE Service Repair Manual.pdfxwm10319888
This document provides maintenance and repair information for various systems of a vehicle. It begins with general information on machine identification and important considerations for repairs. It then provides sections on periodic inspection and adjustment of the chassis, power train, engine, cooling system, carburetion, and electrical systems. Subsequent chapters cover repairs and inspections for specific components and systems, including the chassis, power train, engine, cooling, carburetion, and electrical systems. The document contains diagrams, specifications, and step-by-step instructions for maintenance, inspections, disassembly, repairs, and reassembly of vehicle parts and systems.
2002 Yamaha SXViper (SXV700) SNOWMOBILE Service Repair Manual.pdfwgle5759361
This document provides maintenance and repair information for various systems of a vehicle. It begins with general information on machine identification and important considerations for repairs. It then provides sections on periodic inspection and adjustment procedures for the engine, power train, chassis, cooling system, carburetion, and electrical systems. Further chapters cover repairs and inspections for specific components and systems, including the engine, cylinder head, oil pump, brakes, suspension, and electrical ignition system. Special tools needed for tune-ups and repairs are also listed.
2001 Yamaha VMAX 700 (VX700) SNOWMOBILE Service Repair Manual.pdfxwm10319888
This document provides maintenance and repair information for various systems of a vehicle. It begins with general information on machine identification and important considerations for repairs. It then provides sections on periodic inspection and adjustment procedures for the engine, power train, chassis, cooling system, carburetion, and electrical systems. Further chapters cover repairs and inspections for specific components and systems, including the engine, cylinder head, oil pump, brakes, suspension, and electrical ignition system. Special tools required for tune-ups and repairs are also listed.
2001 Yamaha Moutain Max 700 (MM700) SNOWMOBILE Service Repair Manual.pdfxwm10319888
This document provides instructions and specifications for the periodic inspection, adjustment, and maintenance of various systems for a snowmobile including the chassis, powertrain, engine, cooling system, carburetion, electrical, and specifications. It outlines the necessary special tools for tune up, engine service, powertrain service, carburetion service, and electrical service. It then provides detailed sections on periodically inspecting and adjusting components of the engine, powertrain, chassis, electrical systems, tuning, and specifications.
2002 Yamaha SXViper ER (SVX700ER) SNOWMOBILE Service Repair Manual.pdfwgle5759361
This document provides maintenance and repair information for various systems of a vehicle. It begins with general information on machine identification and important considerations for repairs. It then provides sections on periodic inspection and adjustment procedures for the engine, power train, chassis, cooling system, carburetion, and electrical systems. Further chapters cover repairs and inspections for specific components and systems, including the engine, cylinder head, oil pump, brakes, suspension, and electrical ignition system. Special tools needed for tune-ups and repairs are also listed.
2004 Yamaha Mountain Max 700 Snowmobile Service Repair Manual.pdfufjemijkdmmd3ew
This document provides maintenance and repair information for various systems of a vehicle. It begins with general information on machine identification and important considerations for repairs. It then provides sections on periodic inspection and adjustment procedures for the engine, power train, chassis, cooling system, carburetion, and electrical systems. Further chapters cover repairs and inspections for specific components and systems, including the engine, cylinder head, oil pump, brakes, suspension, and electrical ignition system. Special tools needed for tune-ups and repairs are also listed.
2002 Yamaha Mountain Max 700 Snowmobile Service Repair Manual.pdfufjemijkdmmd3ew
This document provides instructions and specifications for the periodic inspection, adjustment, and maintenance of various systems for a snowmobile, including the chassis, powertrain, engine, cooling system, carburetion, electrical, and specifications. It emphasizes the importance of thorough cleaning, using proper tools, keeping mated parts together, and applying the correct torque to fasteners. It also provides guidance on replacing parts like gaskets, seals, bearings, and circlips.
2003 Yamaha Mountain Max 700 Snowmobile Service Repair Manual.pdfufjemijkdmmd3ew
This document provides maintenance and repair information for various systems of a vehicle. It begins with general information on machine identification and important considerations for repairs. It then provides sections on periodic inspection and adjustment of the chassis, power train, engine, cooling system, carburetion, and electrical systems. Subsequent chapters cover repairs and inspections for specific components and systems, including the chassis, power train, engine, cooling, carburetion, and electrical systems. The document contains diagrams, specifications, and step-by-step instructions for maintenance, inspections, disassembly, repairs, and reassembly of vehicle parts and systems.
2001 Yamaha Mountain Max 700 Snowmobile Service Repair Manual.pdfufjemijkdmmd3ew
This document provides instructions and specifications for the periodic inspection, adjustment, and maintenance of various systems for a snowmobile, including the chassis, powertrain, engine, cooling system, carburetion, electrical, and specifications. It emphasizes the importance of thorough cleaning, using proper tools, keeping mated parts together, and applying the correct torque to fasteners. It also provides guidance on replacing parts like gaskets, seals, bearings, and circlips.
2003 yamaha sx viper 700 service repair manualjksmermd
This document provides instructions and specifications for the periodic inspection, adjustment, and maintenance of various systems for a snowmobile, including the chassis, powertrain, engine, cooling system, carburetion, electrical, and specifications. It emphasizes the importance of thorough cleaning, using proper tools, keeping mated parts together, and following torque specifications for repairs. It also provides details on machine identification numbers, replacement parts, handling of gaskets, seals, bearings, circlips, and use of Loctite for fasteners.
2004 yamaha sx viper mountain (svx70 m) snowmobile service repair manualjksejkmds
This document provides maintenance and repair information for various systems of a vehicle. It begins with general information on machine identification and important considerations for repairs. It then provides sections on periodic inspection and adjustment procedures for the engine, power train, chassis, cooling system, carburetion, and electrical systems. Further chapters cover repairs and inspections for specific components and systems, including the engine, cylinder head, oil pump, brakes, suspension, and electrical ignition system. Special tools needed for tune-ups and repairs are also listed.
2003 yamaha sx viper er (svx70 er) snowmobile service repair manualfjjskekmdmme
This document provides instructions and specifications for the periodic inspection, adjustment, and maintenance of various systems for a snowmobile including the chassis, powertrain, engine, cooling system, carburetion, electrical, and specifications. It outlines the procedures for inspection and adjustment of components like spark plugs, oil pump, fuel lines, cooling system, carburetor synchronization, engine idle speed, belts, brakes, drive chain, track, and other parts. Safety information is provided along with notes on using proper tools and replacing parts.
2002 Yamaha Mountain Max 700 Snowmobile Service Repair Manual.pdff8usuekdkdmmd
This document provides maintenance and repair information for various systems of a vehicle. It begins with general information on machine identification and important considerations for repairs. It then provides sections on periodic inspection and adjustment procedures for the engine, power train, chassis, cooling system, carburetion, and electrical systems. Further chapters cover repairs and inspections for specific components and systems, including the engine, cylinder head, oil pump, brakes, suspension, and electrical ignition system. Special tools needed for tune-ups and repairs are also listed.
2001 Yamaha Mountain Max 700 Snowmobile Service Repair Manual.pdff8usuekdkdmmd
This document provides instructions and specifications for the periodic inspection, adjustment, and maintenance of various systems for a snowmobile, including the chassis, powertrain, engine, cooling system, carburetion, electrical, and specifications. It emphasizes the importance of thorough cleaning, using proper tools, keeping mated parts together, and applying the correct torque to fasteners. It also provides guidance on replacing parts like gaskets, seals, bearings, and circlips.
2003 Yamaha Mountain Max 700 Snowmobile Service Repair Manual.pdff8usuekdkdmmd
This document provides instructions and specifications for the periodic inspection, adjustment, and maintenance of various systems for a snowmobile, including the chassis, powertrain, engine, cooling system, carburetion, electrical, and specifications. It emphasizes the importance of thorough cleaning, using proper tools, keeping mated parts together, and applying the correct torque to fasteners. It also provides guidance on replacing parts like gaskets, seals, bearings, and circlips.
2004 Yamaha Mountain Max 700 Snowmobile Service Repair Manual.pdff8usuekdkdmmd
This document provides maintenance and repair information for various systems of a vehicle. It begins with general information on machine identification and important considerations for repairs. It then provides sections on periodic inspection and adjustment procedures for the engine, power train, chassis, cooling system, carburetion, and electrical systems. Further chapters cover repairs and inspections for specific components and systems, including the engine, cylinder head, oil pump, brakes, suspension, and electrical ignition system. Special tools needed for tune-ups and repairs are also listed.
2002 yamaha sx viper 700 service repair manualjksmenmd
This document provides instructions and specifications for the periodic inspection, adjustment, and maintenance of various systems for a snowmobile, including the chassis, powertrain, engine, cooling system, carburetion, electrical, and specifications. It emphasizes the importance of thorough cleaning, using proper tools, keeping mated parts together, and following torque specifications for removal and reassembly. It provides details on machine identification numbers, recommended replacement parts and materials, and special tools needed for various maintenance tasks.
2004 yamaha sx viper mountain (svx70 m) snowmobile service repair manualfhsejkdkmem
This document provides instructions and specifications for the periodic inspection, adjustment, and maintenance of various systems for a snowmobile including the chassis, powertrain, engine, cooling system, carburetion, electrical, and specifications. It outlines the procedures for inspection and adjustment of components like spark plugs, belts, brakes, tracks, and controls. Safety information is provided regarding preparation for removal and disassembly along with notes on replacement parts, seals, bearings, and torque specifications. A list of special tools needed for tune-up, service, and adjustment of different systems is also included.
2004 Yamaha Mountain Max 700 Snowmobile Service Repair Manual.pdfchougu254
This document provides a summary of important information and guidelines for servicing a vehicle:
- Identify the machine using the frame and engine serial numbers.
- Thoroughly clean all parts before removal and disassembly. Use proper tools and protect electrical parts from water. Keep mated parts together and clean all parts as removal.
- Replace all gaskets, seals, O-rings and lock washers/plates during reassembly. Lubricate all mating parts and install bearings and seals as specified. Replace damaged or misshapen circlips.
- Refer to the specified tightening torques and special tool requirements. Use genuine replacement parts and recommended lubricants for assembly and adjustments.
2003 Yamaha Mountain Max 700 Snowmobile Service Repair Manual.pdfchougu254
This document provides maintenance and repair information for various systems of a vehicle. It begins with general information on machine identification and important considerations for repairs. It then provides sections on periodic inspection and adjustment procedures for the engine, power train, chassis, cooling system, carburetion, and electrical systems. Further chapters cover repairs and inspections for specific components and systems, including the engine, cylinder head, oil pump, brakes, suspension, and electrical ignition system. Special tools needed for tune-ups and repairs are also listed.
2002 Yamaha Mountain Max 700 Snowmobile Service Repair Manual.pdfbaiwei6915
This document provides maintenance and repair information for various systems of a vehicle. It is organized into multiple chapters covering periodic inspection and adjustment, the chassis, power train, engine, cooling system, carburetion, and electrical systems. The document includes sections on inspection and repair procedures for components like the primary and secondary sheaves, drive chain housing, cylinder head, carburetors, switches, and ignition system. Special tools are listed for tasks like tune-ups, engine service, and electrical service.
2001 Yamaha Mountain Max 700 Snowmobile Service Repair Manual.pdfbaiwei6915
This document provides a summary of important information and guidelines for servicing a vehicle:
- Identify the machine using the frame and engine serial numbers.
- Thoroughly clean all parts before removal or disassembly. Protect electrical components from water. Use proper tools and cleaning equipment.
- Keep mated parts together and clean all parts, placing them in order of disassembly to speed up reassembly. Replace all gaskets, seals, and O-rings during overhaul. Apply specified lubricants during reassembly.
- Replace all lock washers, plates, cotter pins, and circlips if removed. Install bearings and oil seals with markings facing out, and apply grease to seal
2002 Yamaha Mountain Max 700 Snowmobile Service Repair Manualjdksmemd
This document provides instructions and specifications for the periodic inspection, adjustment, and maintenance of various systems for a snowmobile, including the chassis, powertrain, engine, cooling system, carburetion, electrical, and specifications. It emphasizes the importance of thorough cleaning, using proper tools, keeping mated parts together, and following torque specifications for removal and reassembly. It also provides details on machine identification numbers, recommended replacement parts and materials, and special tools needed for various maintenance tasks.
2003 yamaha sx viper mountain (svx70 m) snowmobile service repair manualfjjsekdmme
This document provides instructions and specifications for the periodic inspection, adjustment, and maintenance of various systems for a snowmobile including the chassis, powertrain, engine, cooling system, carburetion, electrical, and specifications. It outlines the necessary special tools for service of each system and provides detailed procedures for inspection and adjustment of components like spark plugs, belts, brakes, tracks, and suspension. Chapters cover the specific inspection and repair of subsystems including the primary and secondary clutches, drive chain housing, cylinder head, carburetors, and electrical starting and charging systems.
2005 yamaha sx viper mountain (svx70 m) snowmobile service repair manualfjsjjdkemmde
This document provides instructions and specifications for the periodic inspection, adjustment, and maintenance of various systems for a snowmobile including the chassis, powertrain, engine, cooling system, carburetion, electrical, and specifications. It outlines the procedures for inspection and adjustment of components like spark plugs, belts, brakes, tracks, and controls. Safety information is provided regarding preparation for removal and disassembly along with notes on replacement parts and proper installation of items like seals, bearings, and clips. A list of special tools needed for tune-up and service of the engine, powertrain, carburetion, and electrical systems is also included.
2003 Yamaha Mountain Max 700 Snowmobile Service Repair Manual.pdff8usuejdkdmm
This document provides instructions and specifications for the periodic inspection, adjustment, and maintenance of various systems for a snowmobile, including the chassis, powertrain, engine, cooling system, carburetion, electrical, and specifications. It emphasizes the importance of thorough cleaning, using proper tools, keeping mated parts together, and applying the correct torque to fasteners. It also provides guidance on replacing parts like gaskets, seals, bearings, and circlips.
2005 Ssangyong Kyron Service Repair Manual.pdfrte638359
This document provides general vehicle information for a Kyron SM, including:
- Dimensions, specifications, identification information, maintenance schedule, and recommended fluids.
- It lists details like engine specs, transmission types, dimensions, weight capacities, and maintenance intervals for fluids.
- The maintenance schedule provides recommended service intervals for items like engine oil, filters, fluids, and brake components. It notes to shorten intervals under severe driving conditions.
2005 Sea Doo Rotax 1503 4-Tec Engine Service Repair Manual.pdfrte638359
The document provides procedures for performing a leak test on Rotax 1503 4-TEC engines. The test involves rotating the engine to top dead center on the compression stroke for each cylinder using a drive shaft adapter. A gauge adapter is installed in the spark plug hole and air is supplied to pressurize the combustion chamber. The amount of leakage is measured and compared to acceptable percentages. Leakage areas can be diagnosed by spraying soap and water solutions while pressurized and looking for air bubbles. Leakage over 41% indicates a need for engine repair.
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Understanding Catalytic Converter Theft:
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Protective Devices: Overview of various anti-theft devices available, including catalytic converter locks, shields, and alarms.
Etching and Marking: The benefits of etching your vehicle’s VIN on the catalytic converter or using a catalytic converter marking kit to make it traceable and less appealing to thieves.
Surveillance and Monitoring: Recommendations for using security cameras and motion-sensor lights to deter thieves.
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Recent Trends: Current trends and patterns in catalytic converter thefts to help you stay aware of emerging hotspots and tactics used by thieves.
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2. – +
GENERAL INFORMATION
PERIODIC INSPECTION AND
ADJUSTMENT
CHASSIS
POWERTRAIN
ENGINE
COOLING SYSTEM
CARBURETION
ELECTRICAL
SPECIFICATIONS
INDEX
GEN
INFO
CHAS
ENG
POWR
TR
CARB
ELEC
SPEC
COOL
1
INSP
ADJ 2
3
4
5
6
7
8
9
3. CHAPTER 1.
GENERAL INFORMATION
MACHINE IDENTIFICATION............................ 1-1
FRAME SERIAL NUMBER......................... 1-1
ENGINE SERIAL NUMBER ....................... 1-1
IMPORTANT INFORMATION .......................... 1-2
PREPARATION FOR REMOVAL AND
DISASSEMBLY .......................................... 1-2
ALL REPLACEMENT PARTS .................... 1-2
GASKETS, OIL SEALS, AND O-RINGS .... 1-3
LOCK WASHERS/PLATES AND COTTER
PINS ........................................................... 1-3
BEARINGS AND OIL SEALS ..................... 1-3
CIRCLIPS ................................................... 1-3
LOCTITE®
................................................... 1-3
SPECIAL TOOLS ............................................. 1-4
FOR TUNE UP ........................................... 1-4
FOR ENGINE SERVICE ............................ 1-5
FOR POWER TRAIN SERVICE ................. 1-5
FOR CARBURETION SERVICE ................ 1-6
FOR ELECTRICAL SERVICE .................... 1-6
CHAPTER 2.
PERIODIC INSPECTION AND
ADJUSTMENT
INTRODUCTION............................................... 2-1
PERIODIC MAINTENANCE TABLE ................ 2-1
ENGINE ............................................................ 2-3
SPARK PLUGS .......................................... 2-3
OIL PUMP .................................................. 2-4
FUEL LINE INSPECTION .......................... 2-6
COOLING SYSTEM ................................... 2-6
HEAT SHIELD CLAMP REPLACEMENT .. 2-12
CARBURETOR SYNCHRONIZATION..... 2-12
ENGINE IDLE SPEED ADJUSTMENT .... 2-13
THROTTLE CABLE FREE PLAY
ADJUSTMENT ......................................... 2-13
THROTTLE OVERRIDE SYSTEM
(T.O.R.S.) CHECK.................................... 2-14
STARTER (CHOKE) CABLE FREE PLAY
ADJUSTMENT ......................................... 2-15
EXHAUST SYSTEM INSPECTION .......... 2-15
POWER TRAIN............................................... 2-16
SHEAVE DISTANCE AND OFFSET
ADJUSTMENT ......................................... 2-16
DRIVE V-BELT ......................................... 2-19
ENGAGEMENT SPEED CHECK ............. 2-21
PARKING BRAKE PAD INSPECTION ..... 2-21
PARKING BRAKE ADJUSTMENT ........... 2-22
BRAKE LEVER ADJUSTMENT ............... 2-22
BRAKE FLUID LEVEL INSPECTION ....... 2-23
BRAKE PAD INSPECTION ...................... 2-23
BRAKE HOSE INSPECTION ................... 2-24
AIR BLEEDING
(HYDRAULIC BRAKE SYSTEM) ............. 2-24
DRIVE CHAIN .......................................... 2-25
TRACK TENSION ADJUSTMENT ........... 2-28
SLIDE RUNNER INSPECTION ................ 2-30
MAXIMIZING DRIVE TRACK LIFE .......... 2-31
CHASSIS ........................................................ 2-32
SKI/SKI RUNNER ..................................... 2-32
STEERING SYSTEM ............................... 2-33
LUBRICATION ......................................... 2-34
ELECTRICAL ................................................. 2-36
HEADLIGHT BEAM ADJUSTMENT......... 2-36
BATTERY INSPECTION
(SXV60ER/VT60) ..................................... 2-37
BATTERY CHARGING (SXV60ER/VT60).. 2-39
FUSE INSPECTION (SXV60ER/VT60) .... 2-40
SPEEDOMETER ASSEMBLY
INSPECTION ............................................ 2-42
TUNING .......................................................... 2-43
CARBURETOR TUNING .......................... 2-43
CLUTCH ................................................... 2-50
GEAR SELECTION .................................. 2-54
HIGH ALTITUDE TUNING ....................... 2-60
FRONT SUSPENSION............................. 2-61
REAR SUSPENSION ............................... 2-61
6. SIGNAL SYSTEM ........................................... 8-28
CIRCUIT DIAGRAM ................................. 8-28
TROUBLESHOOTING ............................. 8-30
BRAKE LIGHT SWITCH........................... 8-36
GEAR POSITION SWITCH
(SXV60ER/VT60) ..................................... 8-36
DC BACK BUZZER (SXV60ER/VT60) ..... 8-36
WATER TEMPERATURE SENSOR ........ 8-37
OIL LEVEL SWITCH ................................ 8-38
FUEL SENDER ........................................ 8-38
SPEED SENSOR ..................................... 8-39
GRIP WARMER SYSTEM .............................. 8-40
CIRCUIT DIAGRAM ................................. 8-40
TROUBLESHOOTING ............................. 8-42
GRIP AND THUMB WARMER COIL ........ 8-44
THUMB WARMER ADJUSTMENT
SWITCH ................................................... 8-44
GRIP WARMER ADJUSTMENT SWITCH ... 8-45
PASSENGER GRIP WARMER (VT60) .... 8-45
PASSENGER GRIP WARMER SWITCH
(VT60)....................................................... 8-46
RESISTOR (VT60) ................................... 8-46
PASSENGER GRIP WARMER RELAY
(VT60)....................................................... 8-47
FAULT LOCATION TABLE............................ 8-48
CHAPTER 9.
SPECIFICATIONS
GENERAL SPECIFICATIONS ......................... 9-1
MAINTENANCE SPECIFICATIONS ................ 9-3
ENGINE ...................................................... 9-3
POWER TRAIN .......................................... 9-6
CHASSIS .................................................. 9-10
ELECTRICAL ........................................... 9-11
HIGH ALTITUDE SETTINGS ................... 9-13
TIGHTENING TORQUE ........................... 9-14
GENERAL TORQUE SPECIFICATIONS ....... 9-18
DEFINITION OF UNITS .................................. 9-18
CABLE ROUTING .......................................... 9-19
7. 1-1
GEN
INFO
1
MACHINE IDENTIFICATION
GENERAL INFORMATION
MACHINE IDENTIFICATION
FRAME SERIAL NUMBER
Theframeserialnumber1islocatedontheright-handsideoftheframe(just
below the front of the seat).
ENGINE SERIAL NUMBER
The engine serial number 1 is located on the right-hand side of the
crankcase.
NOTE:
Designs and specifications are subject to change without notice.
SEX1010
SEA1020
8. 1-2
GEN
INFO
IMPORTANT INFORMATION
IMPORTANT INFORMATION
PREPARATION FOR REMOVAL AND DISASSEMBLY
1. Remove all dirt, mud, dust, and foreign material before removal and
disassembly.
While cleaning, take care to protect the electrical parts, such as relays,
switches, motor, resistors, controllers, etc., from high pressure water
splashes.
2. Use proper tools and cleaning equipment.
Refer to “SPECIAL TOOLS”.
3. When disassembling the machine, keep mated parts together. This
includes gears, cylinders, pistons, and other parts that have been
“mated” through normal wear. Mated parts must be reused or replaced
as an assembly.
4. During disassembly of the machine, clean all parts and place them in
trays in the order of disassembly. This will speed up assembly time and
help ensure that all parts are reinstalled correctly.
5. Keep all parts away from any source of fire.
6. Be sure to keep to the tightening torque specifications. When tightening
bolts, nuts, and screws, start with those that have larger diameters, and
proceed from the inside to the outside in a crisscross pattern.
ALL REPLACEMENT PARTS
We recommend using genuine Yamaha parts for all replacements. Use oil
and grease recommended by Yamaha for assembly and adjustments.
SEA1030
SEA1040
SEA1050
SEA1060
SEA1070
SEA1080
1
9. 1-3
GEN
INFO
IMPORTANT INFORMATION
GASKETS, OIL SEALS, AND O-RINGS
1. All gaskets, seals, and O-rings should be replaced when an engine is
overhauled. All gasket surfaces, oil seal lips, and O-rings must be
cleaned.
2. Properly oil all mating parts and bearings during reassembly. Apply
grease to the oil seal lips.
LOCK WASHERS/PLATES AND COTTER PINS
All lock washers/plates 1 and cotter pins must be replaced if they are
removed. Lock tab(s) should be bent along the bolt or nut flat(s) after the bolt
or nut has been properly tightened.
BEARINGS AND OIL SEALS
Install the bearings 1 and oil seals 2 with their manufacturer’s marks or
numbers facing outwards. (In other words, the stamped letters must be on
the side exposed to view.) When installing oil seals, apply a light coating of
lightweightlithiumbasegreasetotheseallips.Oilthebearingsliberallywhen
installing.
CAUTION:
Do not use compressed air to spin the bearings dry. This causes
damage to the surface of the bearings.
CIRCLIPS
All circlips should be inspected carefully before reassembly. Always replace
piston pin clips after one use. Replace misshapen circlips. When installing
a circlip 1, make sure that the sharp edged corner 2 is positioned opposite
to the thrust 3 it receives. See the sectional view.
4 Shaft
LOCTITE®
After installing fasteners that have LOCTITE®
applied, wait 24 hours before
using the machine. This will give the LOCTITE®
time to dry properly.
SEA1090
SEA1100
SEA1110
SEA1120
10. 1-4
GEN
INFO
SPECIALTOOLS
SPECIALTOOLS
Some special tools are necessary for a completely accurate tune-up and
assembly. Using the correct special tool will help prevent damage that can
be caused by the use of improper tools or improvised techniques.
NOTE:
Be sure to use the correct part number when ordering the tool, since the part
number may differ according to country.
FOR TUNE UP
• Offset gauge
P/N: YS-42421-1 (15 mm offset) 1
YS-42421-2 (20 mm offset) 2
This gauge is used to measure the sheave distance and for offset adjust-
ment.
• Dial indicator
P/N: YU-03097 (for U.S.A./Canada)
• Dial gauge
P/N: 90890-03097 (for Europe)
This gauge is used for run out measurement.
• Fuel level gauge
P/N: YM-01312-A (for U.S.A./Canada)
90890-01312 (for Europe)
This gauge is used to measure the fuel level in the float chamber.
• Distance gauge
P/N: YS-91047-3 (for U.S.A./Canada)
90890-01702 (for Europe)
This gauge is used to measure the distance between the center of the
primary sheave and the center of the secondary sheave.
SEA1130
SEA1160
SEA1150
SEA1140
11. 1-5
GEN
INFO
FOR ENGINE SERVICE
• Piston pin puller
P/N: YU-01304 (for U.S.A./Canada)
90890-01304 (for Europe)
This tool is used to remove the piston pin.
• Rotor holding puller
P/N: YU-33270 1 (for U.S.A./Canada)
90890-01362 2 (for Europe)
This tool is used to remove the magneto rotor.
• Cooling system tester
P/N: YU-24460-01 (for U.S.A./Canada)
90890-01325 (for Europe)
This tester is used for checking the cooling system.
FOR POWER TRAIN SERVICE
• Clutch holder
P/N: YS-01880-A (for U.S.A./Canada)
90890-01701 (for Europe)
This tool is used to hold the primary sheave.
• Primary sheave puller (18 mm)
P/N: YS-39962 (for U.S.A./Canada)
90890-01898 (for Europe)
This tool is used for removing the primary sheave.
• Primary clutch spider separator tool set
P/N: YS-28890-C
This tool is used when disassembling and assembling the primary sheave.
• Clutch separator adapter
P/N: YS-34480
This tool is used when disassembling and assembling the primary sheave.
SPECIALTOOLS
SEA1170
SEA1180
SEA1190
SEA1200
SEA1210
SEX1040
SEA1230
SEA1240
1
2
12. 1-6
GEN
INFO
SPECIAL TOOLS
• YXR clutch bushing jig kit
P/N: YS-39752
This tool is used for removal and installation of primary clutch weight and
roller bushings.
• Clutch bushing press
P/N: YS-42424
This tool is used for removing and installing the post bushings (primary
sheave cap bush, sliding sheave bush and torque cam bush).
• Track clip installer
P/N: YS-91045-A
This tool is used for installing the track clip.
• Angle finder with magnetic strip
P/N: YS-42422
This tool is used for checking and adjusting the ski spindle camber.
FOR CARBURETION SERVICE
• Hydraulic brake bleeding tool
P/N: YS-42423 (for U.S.A./Canada)
• Mity vac
P/N: 90890-06756 (for Europe)
This tool is used to check the fuel pump.
FOR ELECTRICAL SERVICE
• Pocket tester
P/N: YU-03112 (for U.S.A./Canada)
90890-03112 (for Europe)
This instrument is necessary for checking the electrical components.
• Speedometer unit test coupler
P/N: YS-45686
This tool is used for checking the speedometer unit.
SEA1260
SEA1270
SEA1280
SEA1290
SEA1300
SEX1030
SEA1250
13. 2-1
INSP
ADJ
Spark plugs
Engine oil
Fuel
Fuel filter
Fuel line
Oil line
Engine coolant
Carburetors
Recoil starter
Engine stop switch
Throttle override system
(T.O.R.S.)
Throttle lever
Exhaust system
Decarbonization
Drive guard
V-belt
Drive track and idler wheels
Slide runners
Brake and parking brake
Check condition.
Adjust gap and clean.
Replace if necessary.
Check oil level.
Air bleed the oil pump if necessary.
Check fuel level.
Check condition.
Replace if necessary.
Check fuel hose for cracks or damage.
Replace if necessary.
Check oil hose for cracks or damage.
Replace if necessary.
Check coolant level.
Air bleed the cooling system if necessary.
Check throttle lever operation.
Adjust the jets.
Check operation and rope damage.
Replace if necessary.
Check operation.
Repair if necessary.
Check operation.
Repair if necessary.
Check operation.
Repair if necessary.
Check for leakage.
Tighten or replace gasket if necessary.
More frequently if necessary.
Check for cracks, bends or damage.
Replace if necessary.
Check for wear and damage.
Replace if necessary.
Check deflection, and for wear and damage.
Adjust/replace if necessary.
Check for wear and damage.
Replace if necessary.
Check operation and fluid leakage.
Adjust free play and/or replace pads if necessary.
Replace brake fluid.
INTRODUCTION/PERIODIC MAINTENANCE TABLE
PERIODIC INSPECTION AND ADJUSTMENT
INTRODUCTION
This chapter includes all information necessary to perform recommended inspections and adjustments. These
preventivemaintenanceprocedures,iffollowed,willensuremorereliablemachineoperationandalongerservice
life. In addition, the need for costly overhaul work will be greatly reduced. This information applies to machines
already in service as well as new machines that are being prepared for sale. All service technicians should be
familiar with this entire chapter.
PERIODIC MAINTENANCE TABLE
Item Remarks
Pre-
operation
check
(Daily)
Initial
1 month
or
800 km
(500 mi)
(40 hr)
Every
Seasonally
or
3,200 km
(2,000 mi)
(160 hr)
Whenever operating condition
(elevation/temperature) is changed.
See NOTE on page 2-2.
14. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
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please download the PDF
document first and then
click on it.
15. 2-2
INSP
ADJ
PERIODIC MAINTENANCE TABLE
Check for slight free play.
Lubricate shaft with specified grease as required.
Check oil level.
Replace.
Check deflection.
Adjust if necessary.
Check for wear and damage.
Replace if necessary.
Check operation.
Adjust toe-out if necessary.
Check operation.
Replace bulbs if necessary.
Check fluid level.
Add only distilled water if necessary.
Check specific gravity and breather hose operation.
Charge/correct if necessary.
Check engagement and shift speed.
Adjust if necessary.
Inspect sheaves for wear/damage.
Inspect weights/rollers and bushings for wear-for pri-
mary.
Inspect ramp shoes/bushings for wear-for secondary.
Replace if necessary.
Lubricate with specified grease.
Lubricate with specified grease.
Lubricate with specified grease.
Lubricate with specified grease.
Lubricate with specified grease.
Check cable damage.
Replace if necessary.
Make sure that the shroud latches are hooked.
Check tightness.
Repair if necessary.
Check for proper placement.
Whenever operating elevation is changed.
Initial at 500 km (300 mi) and every 800 km
(500 mi) thereafter.
Disc brake installation
Drive chain oil
Drive chain
Skis and ski runners
Steering system
Lights
Battery
(SXV60ER/VT60)
NOTE:
Brake fluid replacement:
1. When disassembling the master cylinder or caliper cylinder, replace the brake fluid. Normally check the brake
fluid level and add the fluid as required.
2. On the inner parts of the master cylinder and caliper cylinder, replace the oil seals every two years.
3. Replace the brake hoses every four years, or if cracked or damaged.
Item Remarks
Pre-
operation
check
(Daily)
Initial
1 month
or
800 km
(500 mi)
(40 hr)
Every
Seasonally
or
3,200 km
(2,000 mi)
(160 hr)
Primary and secondary
clutches
Steering column bearing
Ski and front suspension
Suspension component
Parking brake cable end
and lever end/throttle cable
end
Shroud latches
Fittings and fasteners
Tool kit and recommended
equipment
2
Every
1,600 km
(1,000 mi)
16. 2-3
INSP
ADJ
SPARK PLUGS
T
R
.
.
SEA2010
SEA2020
SEA2030
ENGINE
SPARK PLUGS
1. Remove:
• Spark plug caps
• Spark plugs
2. Inspect:
• Electrodes 1
Damage/wear → Replace the spark plug.
• Insulator color 2
3. Measure:
• Spark plug gap a
Out of specification → Regap.
Use a wire thickness gauge.
Spark plug gap:
0.7 ~ 0.8 mm (0.028 ~ 0.031 in)
If necessary, clean the spark plugs with a spark plug
cleaner.
Standard spark plug:
BR9ES (NGK)
Before installing a spark plug, clean the gasket sur-
face and spark plug surface.
4. Install:
• Spark plugs
Spark plug:
20 Nm (2.0 m · kg, 14 ft · lb)
NOTE:
Finger-tighten a the spark plug before torquing b it
to specification.