BIS - XL - High performance system for checking the visual defects in plastic injection blow moulded bottle. Each bottle is inspected for defects like spots, material inclusions, colour smears, colour shade variations. High speed, machine vision cameras, precision optics. Easy to define tolerances allow the user to decide which bottles need accepted.

1. Optomech BIS is a high performance system for checking the visual
defects in plastic injection blow moulded bottles
BOTTLE INSPECTION SYSTEM
BIS-XL

2. Salient features
During the process of bottle manufacturing a number of defects are generated,due to
unavoidable conditions such as temperature variations, raw material defects,
contaminations etc.
But customers today are becoming more and more demanding and have zero
tolerance for defective products.It is essential for bottle manufacturing companies to
inspect 100% of their product.
It is not possible to do so anymore by the traditional methods of manual checking and
sorting.
The BIS-XL is a high performance system which does 100% inspection and sorting of
bottles for all possible defects automatically and ensures peace of mind for
manufacturers as well as their customers.
• Easy to define tolerances allow the user to
decide which bottles need to be accepted or
rejected.
• System changes over quickly to inspect new
products.Changeover involves simply selecting
the required product from the system library
using the touch screen.
• Large monitor displays the image of the bottles
as they are passing through the system.
• Periodic reports are generated as per user
defined frequency eg.hourly, daily, weekly etc.
• Each bottle is inspected for defects like spots,
material inclusions, color smears, color shade
variations, flashes, ovality, diameter variations,
holes and transparency.
• High speed, machine vision cameras, precision
optics and customised lighting coupled with
state of the art 21 CFR Part 11 compliant
software provide security, accuracy and
repeatability.
• 3 Level access control for‘User’, ‘Supervisor’and
‘Administrator’ through separate passwords.
• All the product data is stored in a database and
can be retrieved at any time.

3. • Eight cameras capture images of the full 360° view of
the surface including the thread area.
• Two cameras inspect the bottles for defect in the top
sealing surface and bottom area .
• One camera inspects the bottle from inside.
• Large monitor displays the images of the bottles as they
are passing through the system.
• Results of the last 100 bottles are displayed onscreen.
• Vision system consists of eleven high speed machine vision
cameras, high resolution optics and custom designed
lighting.
• Bottles are transported through the system with the help of
two conveyors.
• Ergonomically designed enclosure with alarm and door
interlocks to prevent accidental opening during process.
• Data processing unit with 21“ touch screen monitor.
• Pneumatic ejection mechanism to eject the rejected
bottles.
Hardware
• Bottles are picked-up from the blow molding
machine’s conveyor by a clamp conveyor provided
in the bottle inspection system.
• From the clamp conveyor the bottles are transferred
to the flat belt conveyor.
• As the bottles pass through the system the high
speed camera capture images of the bottles from all
directions, the images are processed in realtime to
detect the defective bottles.
• Defective bottles are ejected from the system with
the help of the pneumatic ejection mechanism.
Inspection
Process
Multiple camera provide all round inspection
Stand alone system integrates directly into the production process

4. TOP SEALING SURFACE
• Thread Damage
• Contamination
• Black spots
• Incomplete blowing
NECK/THREAD AREA
CONTAINER BASE
• Pin Hole
• Incomplete blowing
• Black spots
• Transparency
• Flashes and extra material
• Under/Short molding
• Ovality
• Diameter Variation
OUTER SIDEWALL
• Bottle shape variation
• Incomplete blowing
• Color Shade Variation
• Black spots
• Burn spots
• Coving
• Short molding
• Extra material
• Ovality
• Holes
• Thin wall
INSIDE THE BOTTLE
• Dark spots
• Mateial Insert
• Contamination
Typical Defects

5. Set Up
• Add/teach new products: Can be done easily by
following a few simple steps in the software.The system
can be set up for hundreds of different bottles.
• Advanced learn capability: User can set the parameters
which define the criteria for acceptance or rejection of
the bottle,just by passing a few‘good’bottles,and a few
‘defective’bottles,the system will then automatically set
the parameters.
• Customization: User can choose the defects to be
detected, define the tolerances for each defect and
define the area to be inspected.
• All the user settings are saved in a database.
Results
• The results of the last 100 bottles are
displayed onscreen.
• The photos of the defective bottles are
stored, in the database, they can be
recalled for review anytime in the future.
• The inspection results are stored in the
database product wise.
Reporting
• Reports can be exported to excel.
• Reports can be exported over the network.
• System can be configured to automatically
generate an excel report at a predefined time,
and send over the network.
• The user can at any time select the product and a
start and end date. The software will generate
reports on the
• Number of bottles inspected per shift
• Number of defective bottles per shift
classified as per the defect classes.
Inspection results are stored in the data base product wise
Detailed statistical reports can be generated and viewed in excel

6. Technical Specifications
11,000 bottles per hour maximum
Speed
Optomech bottle inspection system
Model
Bottle Size
200 mm maximum
Height
Bottle Size
Bottle Size 110 mm maximum
Width
95 mm maximum
Depth/Diameter
25 mm
Min gap between bottles
0.1 mm for bottle height of 50mm
Accuracy
Defects Detected
Material inclusions,black spots,holes,thin wall
Outer Sidewall
Flashes,short molding,ovality,diameter variation
Top Sealing Surface
Thread damage,contamination,holes,black spot
Neck/Thread Area
Speed
Contamination,thin wall,holes,incomplete blowing
Container Base
Dark spots,material insert,contamination
Inside
Machine Size
2750 mm,1000 mm,1800 mm
Length,Width,Height
150 kg
Weight
Conveyor
Utilities
Service conditions
40% - 90% RH,non-condensing
Humidity
+10° C to +40° C
Temperature
6-10 bar,oil free clean air,push in connection 6 mm
Compressed Air
AC 415 V,3 phase,5 A
Electric
Upto 30 m/min
Belt speed
From 930 mm to 1290 mm
Conveyor Height (Adjustable)
Belt width:60 mm Length:480 mm
Clamp Conveyor
Belt width:100 mm Length:4660 mm
Main Conveyor
1900 m
Maximum operating altitude

7. Machine Dimensions
Motorised height adjustment to match the IBM machine conveyor
Over all length - 2830 mm
Over all width - 1000 mm
Maximum
height
-
1790
mm
Min.
height
of
main
conveyor
-
930
mm
OPTOMECH
Optics for measurement
POWER
STOP SIDE
MAIN
START
CONVEYOR
CAMERA UNIT
VISION SYSTEM
CONVEYOR
START START
STOP
MAIN SIDE
POWER
OPTOMECH
Optics for measurement
BOTTLE INSPECTION SYSTEM
Over all length - 2830 mm
OPTOMECH
Optics for measurement
POWER
STOP SIDE
MAIN
START
CONVEYOR
CAMERA UNIT
VISION SYSTEM
CONVEYOR
START START
STOP
MAIN SIDE
POWER
OPTOMECH
Optics for measurement
BOTTLE INSPECTION SYSTEM
Over all width - 1050 mm
Maximum
height
-
2150
mm
Max.
height
of
main
conveyor
-
1290
mm

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Optomech Engineers Pvt. Ltd. was founded in
Hyderabad, India in the year 1981.
Optomech has over 37 years of experience of
successful development, manufacturing,
servicing and marketing of products involving
vision technology for quality inspection.
We are closely orientated towards the needs of
the market. We are one of the leading providers
of vision technologies for quality inspection.
Renowned companies place their trust in the
solutions and services provided by Optomech.
For us at Optomech, ‘Professional After-Sales
Service’ is not just a simple catch phrase;
instead, it is our company philosophy. We
accompany you all the way from the initial
consultation up to final installation and training –
and beyond. You will benefit from our many
years of experience and will be able to deal with
the challenges encountered when implementing
the new technology.
Optomech has a well equipped optical and mechanical
design and fabrication facility at its works at Hyderabad
which is ably supported by a team of motivated and trained
engineers for installation, commissioning, training and
after sales services of its equipments.
Optomech specializes in the development and
manufacturing of quality control equipments based on
optical and video imaging technologies.
Optomech Engineers Pvt Ltd
3A Type II, I.E.,Kukatpally,Hyderabad 500 072,Telengana India
Ph: +91 40 23078371 sales@optomech.in www.optomech.in
We reserve the right to modify the product specifications, in the interest of product development
®