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Manufacturing
CONTENTS / 01 INTRODUCTORY MESSAGE / 02-04 THE ATLASES OF THE MANUFACTURING
WORLD / 05-09 LESSONS FROM HISTORY FOR NEW MANUFACTURING LEADERS /
10-13 CONFESSIONS OF A CEO / 14-16 SECRET WEAPON: CCO / 17-19 THE AGE OF THE
STRATEGIC CSO / 20-22 THE MODERN PROJECT DIRECTOR / 23-26 CHALLENGING TIMES
FOR CAPITAL EQUIPMENT COMPANIES / 27-31 THE WORLD’S NEXT GENERATION AUTO
GIANTS / 32-34 EXPATRIATES AS INDIA’S INDUSTRIAL TURNKEY SOLUTION
INTRODUCTORY
                                                                                MESSAGE


                                                                                                            The challenges
                                                                                                            of complexity,
                                                                                                            competition
                                                                                                            and costs



                                                        As the global financial crisis, recent natural      resourced. Only half of our respondents say
          HEIDRICK & STRUGGLES                          disasters and political uprisings have shown        that they have the time to upgrade their
          GLOBAL MANUFACTURING                          us, our global supply chains and ability to         skills as well as the people and the necessary
          SURVEY 2011                                   deliver are increasingly vulnerable to factors      resources to execute their current jobs well.
                                                        entirely outside our control. Add to that           Many say their leadership actively works on
In May 2011, Heidrick & Struggles                       the possibly disruptive new technology such         succession planning, yet only 39% say their
conducted a global survey amongst                       as 3D manufacturing printing, hard-hitting          organization will be able to immediately
295 manufacturing leaders, over half                    new competitors from emerging markets               name a permanent successor if they left.
of whom have spent at least five                        and falling customer loyalty, and it is easy        Attrition and retention, talent acquisition
years at their current companies.                       to wonder if manufacturing CEOs sleep               and sourcing and a widening skill gap are
                                                        well at night.                                      top of mind when it comes to their human
                                                                                                            capital challenges.
                                                        Complexity, competition and costs are the
                      BY CURRENT LEVEL IN               three C’s plaguing manufacturers these days         In this compendium, we address many
                      THE ORGANIZATION
                                                        and many C-suite executives are facing market       key areas of concern that manufacturing
CEO/GM/BU Head                              29%         conditions without precedent. Few mentors           leaders often lack the time or the capacity
      VP/SVP level                                33%   or board members would have the necessary           to vocalize and analyze. It combines the
     Director level                          30%        experience to advise beleaguered CEOs.              insights of senior business leaders and
           Others            8%                                                                             Heidrick & Struggles consultants as well as
                                                        Understandably, senior leaders are anxious          snapshots from the Heidrick & Struggles
                                                        about their organizations and work                  global manufacturing survey 2011. We trust
                                                        exceedingly hard to maintain business               it will prove to be both provocative and
                      BY REGION                         advantage at great personal cost. All around        prescription reading for senior executives
       Asia Pacific                         23%
                                                        the world, we are seeing 55-hour workweeks          around the world.
 Southern Europe             4%
                                                        as a norm, leaving little time for reflecting and
Central & Easthern                6%
                                                        thinking forward. An alarming number of             I wish you pleasant reading!
           Europe
 Westhern Europe                             24%        manufacturing leaders today spend less than
 Northern Europe              5%                        5% of their time on creating risk mitigation
            Africa      1%                              strategies and execution/recovery plans for
       Middle East      1%                              external shocks. Is this enough, considering
    South America                      9%               that one out of four executives admit that
   North America                                  26%   complexity will increase in their industry
                                                        within just one year?
                                                                                                            Torbjorn Karlsson
                                                        According to the Heidrick & Struggles Global        Managing Partner, Industrial Practice –
                                                        Manufacturing Survey 2011, many feel under-         Asia Pacific

                                                                                                                           HEIDRICK & STRUGGLES 01
THE ATLASES OF THE
MANUFACTURING
WORLD




                          Manufacturing leaders today can be forgiven for feeling like the Greek
                          mythological figure, Atlas, who had to bear the heavens upon his shoulders.
                          As mere mortals, senior executives at automobile, aerospace, construction,
                          electronics, engineering, industrial, plastic and textile companies are carrying
                          the immense weights of complex global business portfolios.

                          The primary question in many leaders’ minds         manufacturing networks, where the lack of
                          today is how do we stay on top of increasing        senior level oversight in one area may unravel
                          global complexity? Value chains are increasingly    years of hard work. Some companies are even
                          fragmented, product life cycles are getting         resorting to filling senior positions with two
                          shorter, competition is fierce and decisions must   people with complementary skills, rather than
                          be made at “breakneck” speed.                       just one person.
                          Many manage teams at regional centres as far        As the shoes of those who sit at the head table
                          flung as Karawang, Huanggu, Durango or Passo        of manufacturing giants grow bigger, finding
                          Fundo1 and will privately confess that their        the right persons to fill them is increasingly
                          jobs are overwhelming. Not only must today’s        challenging. How can manufacturers cope?
                          leaders be technically competent, they also need
                          to be adept at managing cross cultural teams,       Three partners at Heidrick & Struggles share
                          financial supervision, branding and marketing,      their insights from working with manufacturing
                          supply chain management, creative thinking          companies over five continents. Torbjörn
                          and even understanding how the convergence          Karlsson heads the Asia Pacific Industrial Practice
                          of industries may affect theirs.                    out of Singapore; Jens-Thomas Pietralla is
                                                                              managing partner of the EMEA Manufacturing
                          It is increasingly impossible for leaders to        Sector and Jonathan Graham leads the Industrial
                          singlehandedly hold the strings to complex          Practice for North America and Latin America.

02 HEIDRICK & STRUGGLES
NO SHELTER FROM THE COMPETITION                              can no longer afford to be “over-managed
                                                             and under-led”. Modern executives in this
Karlsson: Manufacturing has become intensely                 industry need to win customers, interact with
  global and intensely competitive.                          shareholders and motivate employees across
   Industry up-starts are today challenging some             continents with the same ease they cope with
   of the world’s finest players on their own turf.          technical business complexity.
   Indian companies, Mahindra & Mahindra’s Farm
   Equipment Sector, HMT Tractors and Indo Farm           CONVERGING FORCES
   for example, are successfully exporting small- to                                                                 Torbjörn Karlsson
                                                             Manufacturers face competition from a                   is managing partner
   mid-sized tractors to the US, home to the world’s                                                                 for the firm’s Industrial
   global players. And this is just one of hundreds of       growing number of global players and even               Practice in Asia Pacific,
   examples. Market players from emerging markets            from unexpected sources. Take smart grids               based in Singapore.
   are less unencumbered by legacy issues and heavy          as an example. What used to be a unilateral             He can be reached at
                                                             play between energy and utility companies has           tkarlsson@heidrick.com
   investment in aging equipment. Few have to                                                                        or +65 6332 5001.
   worry about unions or state welfare schemes.              become a wide-open playing field for companies
                                                             like Google, SAP, Vodafone and Accenture as
   As such, they are relatively nimble on their              they tap the wired and wireless possibilities from
   feet – and many are no longer just low-cost               electric cables. To defend their futures, long
   unsophisticated producers.                                established incumbents suddenly have to learn
                                                             the inner workings of potential partners and
   Traditional manufacturers have to urgently                competing industries.
   re-engineer how they think about their processes,
   operations, products and leadership, combining            As such, companies are opening up to more
   more right-brain creative thought processes with          creative leadership profiles. Who says utility
   their logical engineering left-brain mindsets.            companies can’t hire from the telecom sector or
                                                             that tractor companies can’t hire from software         Jens-Thomas Pietralla
                                                             developers?                                             is managing partner
KNOW YOUR CUSTOMER                                                                                                   of the EMEA
                                                                                                                     Manufacturing Sector
   Consumer-marketing skills and the ability              MEET THE NEW GUY                                           and is based at
   to clearly articulate one’s core competencies                                                                     Heidrick & Struggles’
                                                             Having said that though, bringing in new                Munich office. He can
   are prerequisites for survival in today’s world.                                                                  be reached at
   Bottle manufacturers like Kortec beat the                 leaders has its challenges. Statistics show that        jpietralla@heidrick.com
   market because they choose to understand the              four in 10 newly appointed executives are               or +49 89 998110.
   end-consumers, rather than just their direct              no longer in their positions after 18 months.
   buyers. As such, bottles by Kortec offer better           This occurs at a very high cost and collateral
   UV protection and better oxygen-loss barriers,            damage to their employers, and is often more a
   so the drinks they hold have longer shelf lives.          question of cultural issues rather than leadership
   Companies like Apple or GKN have stuck with               capability. Manufacturing companies do need
   their core competencies, choosing to either               fresh blood but they must be open to integrating
   focus on product design and outsource their               new leaders and their ideas with professional
   manufacturing or use their manufacturing                  onboarding programs.
   prowess to move from constructing farm
   equipment to helicopters. Such companies                  Companies are also mandating global searches
   benchmark their performance and processes                 for their next CEO, COO or CFO and calling              Jonathan Graham
   against the best-in-class, not just their direct          on their executive search consultants to advise         leads the Industrial
   competitors.                                              on the leadership profiles they need. Companies         Practice for North
                                                             now welcome having a “sparring partner” to              America and Latin
                                                                                                                     America, based in the
   The demand for greater nimbleness, creative               work out where their businesses or industries are       firm’s Cleveland Office.
   thinking, market intelligence and stronger                heading, the challenges ahead, how they need to         He can be reached at
   sales propositions impacts the type of leaders            respond and the type of people they need.               jgraham@heidrick.com
                                                                                                                     or +1 216 2417410.
   we need at the corner office. Yet it is hard for
   manufacturers to shift from moving like super          Graham: The global financial crisis was one of the
   tankers to charging ahead like super yachts.             catalysts that pushed manufacturers into being
                                                            open to more diverse leadership pools. It made
Pietralla: Success and failure today are not far apart.     people think smarter and more strategically
   Progressive companies know that great strategies         about how to run their businesses and to focus
   can fail because the people who execute them             on what makes them truly different from their
   handle them poorly, so they place as high, if not        competitors. It also made them realize that they
   higher, priority on investing in their people as         need leaders who can lead them through any
   they do on their processes. Industrial companies         economic cycle.

                                                                                                          HEIDRICK & STRUGGLES 03
What appeals most
is the opportunity to
drive renewal and
transformation, and to
leave their stamp on
a company


A NEW BREED TO LEAD THE WAY
                                                                      TOP 5 BIGGEST CHALLENGE FOR MANUFACTURERS
  It has been encouraging to see the newer breed                      (2012-2015) BY %
  of manufacturing executives in the US being
  more progressive and stronger cross-functionally.
                                                                 Human Capital Issues
  There is also greater diversity with more female                                                  27
  candidates. But candidates from mature markets                                                                                 Growth Related
  are up against new competition. Final line-ups                                                                        10
  today feature candidates not just from the US
  but also Belgium, Germany and Australia, and a
  global outlook is one of the top selection criteria.
  Demand is highest for candidates with “worked                                                                              9     Globalization
  and lived in China” or “ran overseas operations”
  in their resumes. Without these, even the most                                                                         6
  experienced candidates fall off the list.                                                                                      Demand Related
                                                                                               48
  Today’s top leadership candidates themselves
  are very different. Global executives are highly                      Financial Issues
  sought after and sophisticated. Such candidates
  ask about the company’s balance sheet, strategy,
  vision, financial situation and its board – not                     HOW LIKELY IS COMPLEXITY TO INCREASE IN
  just about the number of plants, manufacturing                      MANUFACTURING IN YOUR INDUSTRY IN ONE YEAR?
  processes and reporting structures.

  Companies must be prepared to engage these                                         Very Likely                  30%
  global candidates in more strategic conversations
  and offer a greater hand in their futures or                                             Fairly                       44%
  risk losing their interest. What appeals most
  is the opportunity to drive renewal and                                       Not very Likely               23%
  transformation, and to leave their stamp on a
  company. Size doesn’t matter as much; they can
                                                                                Not at all Likely    3%
  be attracted to leadership positions in companies
  20 times smaller than their current organizations
  if they believe they can drive strategic changes             Source: Heidrick & Struggles Global Manufacturing Survey 2011 (N: 295)
  for the long term. Equity and interesting long
  term incentive plans also appeal.                            “Given the geographical scope I look after, my biggest challenge is
                                                               undoubtedly to adapt the manufacturing footprint so it contributes to the
  1
    Locations of Daihatsu’s second plant in Indonesia          clients’ strategy. New competitive factories must be created in countries such
  (Karawang), Cessna’s Skycatcher factory in China
  (Huanggu), Skyline Solar’s concentrated photovoltaic plant   as Russia, where the clients aim to grow whereas operations in Western
  in Mexico (Durango) and Manitowoc’s new factory in           Europe must be restructured so as to match the market prospects and
  Brazil (Passo Fundo).                                        keep improving productivity.”
                                                               Participant in Heidrick & Struggles Global Manufacturing Survey 2011



  04 HEIDRICK & STRUGGLES
LESSONS FROM
                                            HISTORY FOR
                                      MANUFACTURING
                                              LEADERS


Few manufacturing leaders today have the resources or time to plan
for the contingencies that come with their increasingly complex and
volatile businesses.

The probability of cost increases, industry       experience in running and owning P&Ls,
consolidation, emerging competitors,              divisions or regions. They understand all
disruptive new technologies, unforeseen           about achieving operational excellence.
emergencies, political and industrial action      In fact, more than a third of Fortune 1,000
keeps growing each year. One only has to          CEOs have backgrounds in operations. Most
open the newspapers to read about disrupted       developed their opex capabilities in industrial
supply chains due to natural disasters,           companies where they were rigorously
scandals with supplier factories and even         trained in core principles such as Six Sigma,
government pressures on CEOs – as was             Kaizen, Total Quality Management and
the alleged reason behind the resignation of      Lean Manufacturing in organizations such as
Roger Agnelli of Vale. In light of so many        Honeywell, Siemens, GE and Toyota.
variables, can there be any proven algorithm
for successful leadership? Planning for the       But when the pieces on a manufacturer’s
future is more and more like “trying to drive     chessboard change all the time, certain
down a country road at night with no lights       attributes serve executives better than others.
while looking out the back window” as             The end game is not the challenge of a
described by Peter Drucker.                       disaster or scandal in itself, but how leaders
                                                  respond that decides the final checkmate.
Many manufacturing leaders today have
built their careers in operations, gotten their   To illustrate, we borrow examples across
fingernails dirty on the plant floor, overseen    various industries to make a case for the
operations and been immersed in the inner         leadership attributes and actions that are
workings of an organization. They have            capable of turning companies around in
leadership savvy and the business acumen          the face of unforeseeable circumstances or
needed to run a large company, based on           failures in contingency planning.




                                                                                                    HEIDRICK & STRUGGLES 05
RISK MANAGERS                                         in the ‘management or decision framework.’
                                                                                  Some companies base their decisions
                            Most executives do not view themselves as risk        more heavily on economic factors than on
                            managers of the enterprise, but primarily as          operational or mechanical factors. Some
                            custodians of a P&L or as chief spokesperson          argue that BP may have opted for a ‘run to
                            of an enterprise. They tend to leave the              failure’ plan on their equipment, or at best
                            details of risk management to their operating         conducting inspections at 48 months to see if
                            leadership, their CFOs, or even committees            they can get as much out of the equipment as
                            of their boards. That will need to change.            possible (e.g. the technique they used to test
                            Company executives must be as watchful as             their Alaska pipelines). While BP has been
                            ever for what Nicolas Nassim Taleb referred           a strong commercial performer, generating
                            to in his 2010 book, as ‘black swan’ events,          massive returns from their trading business,
                            the most unusual and highly unpredictable             some observers give them lower marks for
                            events that can be catastrophic and can               considering all the factors that make up for
The point is not            change history.                                       long-term sustainable success.

about fault finding,        At the top of the CEO’s agenda (which may
                            include strategic growth, global expansion,
                                                                                  Putting it into action: General Electric,
                                                                                  well-known for sharing best practices across
but taking a                and capital raising) must be a big circle around
                            managing risk. Just ask Lehman Brothers,
                                                                                  its many units, also have a policy of discussing
                                                                                  failures across new projects and initiatives.
positive attitude           whose risk committee met only twice in the
                            two years preceding the company’s crash,
                                                                                  The point is not about fault finding, but taking
                                                                                  a positive attitude towards learning about
towards learning            which precipitated the devastating credit
                            crisis. CEOs and other senior executives
                                                                                  all the factors that lead to successes and
                                                                                  disappointments. If done well, such initiatives
about all the               should manage risk before a crisis by laying
                            out all of the contingencies and detailed plans
                                                                                  can help provide more integrated views and
                                                                                  help leaders with decision-making in the future.
factors that lead           – preparing for the worst and hoping for
                            the best.
to successes and            Rigorous risk management and meticulous
                                                                                  MANIACAL SAFETY MINDSET

                                                                                  Practically every business that operates
disappointments             attention to details combine to become a core
                            attribute of the next generation executive.
                                                                                  heavy equipment around high pressure
                                                                                  environments promotes a ‘safety first’ culture.
                            Such executives should be identifying areas of
                                                                                  The reality, of course, is that many of those
                            vulnerability in order to turn what could be a
                                                                                  ‘safety first’ companies operate instead with
                            black swan disaster into a white swan triumph.
                                                                                  the philosophy that ‘we’re not ultimately in
                            Putting it into action: One of the changes            business to be safe, but to provide products
                            then-CEO of Xerox, Anne Mulcahy, did as part          and services and enhance value.’ But by
                            of her actions to restore the company after the       devoting maniacal attention to safety,
                            SEC filed civil fraud charges against it in 2002,     high-risk businesses can be both safe and
                            was to bring on external parties to audit the         profitable, and outperform their peers.
                            company to ensure that there were sufficient          Executives of such enterprises must have
                            checks and balances. Xerox has not looked             a proven, not probable, track record of
                            back since.                                           building safety cultures and they must
                                                                                  impose a no-tolerance policy for managers
                            INTEGRATED DECISION-MAKING                            and employees who cut corners. Companies
                                                                                  should read between the lines of any resume
                            Companies need to ensure they know the                of external or internal talent and probe
                            business they are in and that their leadership        for specific examples of a safety mentality.
                            talent has all the attributes critical to operating   During previous safety incidents, what were
                            their business. Instead of letting economic           the key lessons the candidate learned?
                            factors dominate decision-making, companies           To what extent has the candidate become a
                            should use an integrated framework that               champion or evangelist for safety within the
                            balances economics and operational excellence         organization? Of course, the more details
                                                                                  and specificity the better.
                            Everyone will have his or her own opinion
                            about what went wrong with the BP Macondo             Putting it into action: In 1989, Lexus
                            Well disaster, but general, there is a strong         initiated a voluntary recall of the LS 400s it
                            sense that the root cause of the accident lay         had sold, based upon two customer complaints

  06 HEIDRICK & STRUGGLES
Authentic
over defective wiring and an overheated brake
light. In a sweeping 20-day operation, Lexus sent
                                                     out and create the software user developer
                                                     network that helped to create both new
                                                                                                     communication
technicians to pick up, repair, and return cars
to customers free of charge, and also flew in
                                                     products as well as new kinds of business
                                                     relationships.
                                                                                                     is not about
personnel and rented garage space for owners
in remote locations. This response was lauded
                                                                                                     charisma or
                                                     AUTHENTIC COMMUNICATORS
in media publications and helped establish the
marque’s early reputation for customer service.      Authentic communication is not about
                                                                                                     flowery rhetoric
                                                     charisma or flowery rhetoric but about
                                                     transparency and truth-telling. It certainly
                                                                                                     but about
ACCOUNTABLE AND SELF-EFFACING

Peter F. Drucker, the father of modern
                                                     helps no one to point fingers, deflect blame,
                                                     and speculate on the extent of the damage.
                                                                                                     transparency
management, said that accepting responsibility
is one of the primary requirements of any
                                                     Some of the worse responses includes the
                                                     one that BP’s CEO initially provided at the
                                                                                                     and truth-telling
leader. The best ‘see leadership as responsibility   time of the Macondo Well disaster: ‘I am
rather than as rank or privilege,’ Drucker           not stonewalling. I was simply not involved
wrote. ‘Effective leaders are rarely permissive.     in the decision-making process.’ In addition
But when things go wrong – and they always           to getting out front and being truthful,
do – they do not blame others.’                      executives need to acknowledge what they
                                                     do not know. Learning that lesson and being
The most effective executive understands             authentic is as important as truth-telling.
that he or she – and no else – is ultimately
accountable for the actions of the enterprise.
To assess whether prospective internal or
external executives have such attributes,
companies should explore some simple
questions of character and leadership: Are
they more ambitious for the enterprise and
their employees than for themselves? What
evidence is there that they de-stratified the
rank or privilege of leadership and positioned
themselves as servants? Who have they
mentored? These are essential questions in
determining whether an executive has the
super-attributes of accountability and, yes,
a little humility.
Putting it into action: Co-founder of German
software giant SAP, Hasso Plattner, did not
waver from taking action, after he came to a
decision that the firm was too hierarchical and
too adverse to change. In 2002, SAP bought a
rival company by Israeli entrepreneur Shai Agassi.
Plattner tasked Agassi with launching a venture
called NetWeaver, an integrated technology
platform. Shai Agassi used that mandate to go




                                                                                                      HEIDRICK & STRUGGLES 07
Before executives step in front of a bank           communities) is the essential ingredient of
                          of microphones and are forced to address            any continuous improvement process. And it
                          the public, they should be honed and                is also important not only to develop talent
                          authentic communicators who can connect             internally, but also to acquire external talent
                          with people. They should have already               who can model the desired behavior and
                          demonstrated authentic communication                promote real cultural transformation.
                          inside the company by being cheerleaders
                          for a culture of integrity, transparency, safety    Executives should be probed about their
                          and collaboration. In addition, the best            track record of building people-oriented
                          communicators are always the best listeners.        continuous improvement cultures. What
                                                                              processes have been put in place for people
Like integrity,           They keep their doors open, walk the halls,
                          and make no distinction between employees           to speak freely? Have they created functional
                                                                              cultures where the elephants in the room can
the attribute             or managers.
                                                                              be discussed openly?
                          Companies should be less enamored of
of authenticity           sophistication or even impressive results.          Putting it into action: Toyota is well known
                                                                              for quality and innovation. Despite its recent
                          They should root out phoniness and be more
has become a              impressed with those who are able to own up         failures, its culture continues to remain strong
                                                                              and focused on continued improvement. After
                          to their failings in leadership and discuss how
‘must have’ in            they have grown since. Like integrity, the          20 years of research on Toyota, Mike Rother
                                                                              describes in his book, Toyota Kata, a learning
                          attribute of authenticity has become a ‘must
any executive             have’ in any executive profile.                     organization that focuses on developing and
                                                                              utilizing human capabilities – not just at
profile                   Putting it into action: Anne Mulcahy,
                          ex-CEO of Xerox, has been lauded for
                                                                              senior level, but all the way to team leaders
                                                                              and team members. The author states that
                          bringing the company back from the brink            Toyota manages people in a way that makes
                          after its 2000 fraud scandal. In spite of initial   a company more adaptive, innovative and
                          resistance, Mulcahy managed to successfully         constantly improving.
                          change the tone at the top at Xerox, which
                          contributed to her ability to rebuild Xerox. She
                          responded to feedback from both employees           EMOTIONAL INTELLIGENCE
                          and customers to make positive changes,
                          she walked the talk and was able to prove           Companies are often enamored with
                          to employees the need for change within the         executives who have excellent pedigrees,
                          company. She even made a personal effort to         academic credentials, or high intellectual
                          open up the lines of communication within the       competence. Malcolm Gladwell’s exposure
                          company by traveling to speak with people           of the ‘talent myth’ at Enron in his landmark
                          who would provide her with constructive             piece in the New Yorker in 2002 drove home
                          criticism to bring the company back to success.     the realization that companies had perhaps
                                                                              placed too much emphasis on class smarts
                                                                              and less on street smarts, too much interest
                          CONTINUOUS ‘PEOPLE’                                 in IQ and less on EQ (emotional quotient).
                          IMPROVEMENT                                         Clearly, companies will need to spend more
                          Most executives like to think of themselves as      time assessing the emotional intelligence
                          having a continuous improvement mindset,            of external or internal leaders to see if they
                          but few actually do. The CEO or executive           have personally experienced adversity, have
                          agenda is so cluttered with execution,              served others more than themselves, and have
                          strategic planning, and meeting quarterly           developed selfless character as a result.
                          results that little time is actually devoted to
                          upgrading systems, processes, procedures,           One of the common traits revealed in the
                          and even less to upgrading leadership.              Level 5 leaders that Jim Collins discovered in
                                                                              his research for his epic book Good to Great
                          But the mindset of continuous improvement           was that all of those CEOs had experienced
                          cannot succeed without a respect for people,        some kind of hardship in life. This attribute
                          or those precisely responsible for building         (the crucible of life, if you will) produced the
                          such cultures. For example, the companies           rare combination of intense competitiveness
                          who have embraced Lean or Six Sigma                 and selfless humility – perhaps the secret
                          (such as UTC) recognize that high respect           of genuine leadership. Indeed, the human
                          for people (employees, customers, suppliers,        compassion and empathy that comes from

08 HEIDRICK & STRUGGLES
Indeed, the human
triumphing over adversity may be the most          compassion and empathy
defining attribute of the next generation
executive.                                         that comes from
Putting it into action: Shortly after              triumphing over adversity
Michael Iem joined Tandem Computers as
a junior staff analyst, he became aware of         may be the most defining
the market trend away from mainframe
computers to networks that linked workstations     attribute of the next
and personal computers. Iem realized that
unless Tandem responded to the trend, its          generation executive
products would become obsolete (Initiative
and Innovation). He had to convince
Tandem’s managers that their old emphasis
on mainframes was no longer appropriate
(Influence) and then develop a system using
new technology (Leadership, Change Catalyst).
He spent four years showing off his new system
to customers and company sales personnel
before the new network applications were               HOW MUCH TIME DO YOU SPEND ON REFLECTING
fully accepted (Self-confidence, Self-Control,         AND THINKING FORWARD, PER WEEK?
Achievement Drive).
                                                        Don’t spend any time      1%
With the exception of Tandem, which has
since been bought over by Hewlett-Packard,
all the companies in our stories are still going              Over 10 hours                  11%
on strong today. Much of the credit goes to
strong leadership – and the attributes that                     6 – 10 hours                             24%
served their leaders well when faced with
challenges that no textbook can prepare you                       3 – 5 hours                                      35%
for. So even though few manufacturing leaders
today have the resources or time to plan for all                  1 – 2 hours                            25%
contingencies, they can take heart that there
are leaders before them who have shown that                    Up to an hour         4%
it is possible to “checkmate” when faced with
seemingly impossible challenges.

                                                       WHAT IS YOUR AVERAGE WORK WEEK TODAY?
SOURCES OF STORIES
GE, SAP: Businessweek                                         Over 60 hours                        18%
“How Failure Breeds Success”
Lexus:Wikipedia                                                56 – 60 hours                             24%
Xerox: i-Sight
“Xerox’s Accounting Scandal Recovery Tactics”                  51 – 55 hours                             25%
Tandem: Fortune Magazine
“How to get Ahead in America”                                  46 – 50 hours                          22%


                                                               41 – 45 hours            7%

                                                                                  1%
                                                               36 – 40 hours

                                                       Varies widely/Not sure      2%



                                                       Source: Heidrick & Struggles Global Manufacturing Survey 2011 (N: 295)



                                                                                                      HEIDRICK & STRUGGLES 09
CONFESSIONS
OF A CEO

                      PERSONAL JOURNAL
                      Name       : Jonathan Peters
                      Occupation : CEO, hydraulics manufacturer
                      Experience : 25 years spanning engineering/commercial/procurement and
                                   general management functions, in three countries
                      Location : Minnesota, USA
                      Business : US$ 2.4 billion dollar business, 4 facilities in the US,
                                   plus Germany, Poland, Indonesia and China

                      21st December 2012
                      It’s a few days to Christmas but I am no mood to celebrate. We have a board meeting next
                      Friday to discuss some critical issues for the business. Our feisty private equity investors
                      are asking us to represent our 3 year plan – again! This just means more 18-hour days and
                      previous little time for the family.
                      Yet again, the future of our 4,200 employees looks like it is at stake even though we managed
                      to weather the global financial crisis quite well. Yes, we foresaw all our latest challenges but did
                      not expect them to materialize until 2014. Things are just happening too quickly these days!
                      The past two years have certainly been challenging and tough. First it was the 2010
                      earthquake and tsunami in Japan that cut off shipment of key components. Fortunately,
                      our main customers did not execute their right to heavy penalties and surcharges. Then our
                      commercial director for Asia Pacific got poached to join a competitor, and we therefore lost our
                      key link to the Chinese government. What’s more, China’s latest Five-Year Plan has meant that
                      local manufacturers are being favoured over JVs like ours. We had to quickly buy into a local
                      partner and set up a new entity in China. To make things worse, Titamech has just acquired
                      a key distributor and a longtime supplier of ours in the US. Plus, we lost two of our most
                      senior and loyal engineering leaders as they retired, and have not managed to find any
                      replacements - internally or externally. And salaries have escalated by some 30% in certain
                      parts of Asia. It’s no wonder our investors are worried.
                      In a few days, I will have to answer some key strategic questions.
                      1. The costs for manufacturing back home are now comparable with that of our offshore centers.
                      What will this mean for the longevity of our investments in Asia?
                      2. We have already achieved lean manufacturing in all of our plants. What will be next to take
                      costs out and increase productivity? What will this entail?
                      3. Do rising logistics costs, complexities and the recent acquisitions by Titamech mean we now
                      need to set up more regionally focused manufacturing hubs versus our global flexible system?
                      4. What on earth are we going to do with our talent pipeline, when we are losing our brightest
                      stars in a not so sexy business?
                      I miss the good old days when things were less frantic and more stable… It is coming to a
                      point that it is hard to predict what is likely to happen in the next 2 years and planning has
                      already been increased to a quarterly review basis.




10 HEIDRICK & STRUGGLES
THE WRITING’S ON THE WALL                         now a prerequisite, requiring more savvy
                                                  end-to-end supply chain optimization and
The journal entry may be fictitious but any       operational excellence across everything,
global manufacturing leader will confess to       from product and service development
                                                  to delivery.
                                                                                                  Supply chain
similar struggles and fears. Any experienced
CEO like “John Peters” with over 25 years of
                                                  All around the world, there is ever more
                                                                                                  management
experience would have witnessed the Asian
Crisis starting in ‘97, the dot.com burst, the
                                                  pressure on margins on the one hand,
                                                  but escalating costs and salaries on the
                                                                                                  is no longer
aftermath of 9/11 and the Global Financial
Meltdown, and would admit that these
                                                  other. Over and above sourcing for
                                                  avenues of low cost production, supply
                                                                                                  just a
past few years must be some of the most
challenging of his or her career.
                                                  chain leadership has become vital to
                                                  overall research and development as well        stand-alone
Market transparency and greater price
sensitivity have led to lower customer loyalty,
                                                  as new product creation. Products can
                                                  be designed modularly for instance, so          function
at the same time that supply chain volatilities   as to spread risk across the entire supply
and uncertainties have increased irrevocably.     chain by sharing material development
The twin effects apply great pressures on cash    and lead times with suppliers, thereby also
flows, operational sustainability and profit      increasing flexibility and reduce inventory.
margins as well as the need for managerial        This means that the entire global supply
nimbleness.                                       chain, including that of key partners,
                                                  requires deft risk and opportunity
Manufacturers have to depend on global
                                                  management – but the leadership
customers and new emerging markets
                                                  expertise to do so is in very limited supply.
for their growth and futures. But the             Unfortunately, just as fixed capital such as
increased prevalence of product and service       office buildings and factories are not built
commoditization through global competition        in a day, neither is human capital.
means that true differentiation in both the
consumer and business-to-business segments        Employee turnover is growing especially
is key to survival. Regionally customized         in emerging markets, as companies resort
supply chains and product offerings are           to poaching experienced executives as an

                                                                                                  HEIDRICK & STRUGGLES 11
immediate respite to a shortage of grey hairs      1 INTEGRATED DECISION-MAKING
                               and brain matter.                                      CAPABILITIES

                               Yet companies in some besieged sectors            According to the Global Supply Chain
                               or markets may find that even throwing            Trends 2010-2012 survey, a substantial
                               large chunks of money at great leadership         number of survey participants said
                               candidates won’t guarantee they will sign         that problems with their supply chain
                               their offer letters, when a competing offer       organization prevented their companies
                               from a high-growth emerging market is             from capturing the benefits of the economic
                               seen to promise greater career development        recovery. Approximately 30% mentioned
                               opportunities as well as autonomy and             the lack of integration between supply chain
                               management responsibilities.                      functions like product development and
                                                                                 manufacturing. Many procurement and
                               None of this is news to manufacturers. Many       manufacturing vice presidents were said to
                               of us are aware of such possible challenges       be still making optimization decisions on a
                               but lack the forecasting prowess, flexibility     solo basis.
                               and organization dexterity to anticipate
                               them quickly enough. In fact, 74 percent of       For better end-to-end optimization, CEOs
                               the nearly 350 manufacturing and service          need to consider placing all the different
                               companies rated “demand volatility and/           aspects of supply chain management under
                               or poor forecast accuracy” as one of the top      one person’s remit. Manufacturers must
                               challenges to supply chain flexibility in the     integrate and empower their supply chain
                               Global Supply Chain Trends 2010-2012              organizations in order to ensure that the
                               survey by PRTM Management Consultants.            right and most optimal decisions are made
                                                                                 across the supply chain.
                               A NEW LENS FOR CEOS
                                                                                  2 FORECASTING CAPABILITIES
                               All this means that CEOs today need a
                               sharper focus on some critical competencies       With increased supply chain complexity
                               and skills within their global supply chains.     and volatility, manufacturers often find
                               It is helpful for CEOs to start with a Human      themselves juggling even more sudden
                               Capital Audit, as part of standard business       jolts in demand and supply than before.
                               risk assessment and management. This              Companies need supply chain leaders who
                               entails focusing on four simple questions:        are able to work directly and collaborate
                                                                                 with key customers and first and second tier
                                                                                 suppliers so as to better anticipate future
                                                                                 needs and reduce unanticipated changes
          1    What are the Business Priorities & the Business Context?          in demand.
                                                                                 Experienced leaders will able to bring on
               What leadership is required?                                      the right tools and work towards enhancing
         2
                                                                                 internal processes to gauge market demand
               What are the key gaps?                                            in real time, rather than relying on historical
         3                                                                       data to project future demand.

               How do we close the gap and keep it closed?                        3 CROSS-CULTURAL
         4                                                                            COMMUNICATION CAPABILITIES

                                                                                 With supply chains crossing different
                               Like our fictional “Jonathan Peters” character,   geographies, the ability to develop a
                               CEOs are best advised to ask themselves if        consistent “global language” that binds
                               their supply chain teams and structures are       different teams of diverse backgrounds
                               adequately geared up. They need to urgently       and cultures to the same set of corporate
                               assess the strength and capabilities of their     values, while taking into account differences
                               leadership pipeline before they rue the day       in communications styles, mindsets and
                               that “yet again, the future of their employees    business cultures is paramount.
                               looks like it is at stake”.
                                                                                  4 RISK MANAGEMENT CAPABILITIES
                                                                                 Many manufacturing customers have
                                                                                 amplified their efforts in asset management
                                                                                 and have been shifting supply chain risks
                                                                                 upstream to their suppliers. Manufacturers
                                                                                 now find themselves having to divulge

12 HEIDRICK & STRUGGLES
their financial status and having to manage
their own risks much more tightly under             The best ideas can originate from
such scrutiny.
                                                    any point over the global network
 5 RELATIONSHIP BUILDING
      CAPABILITIES                                  and should be incorporated across
The need for close and long-term                    the entire organization, not just
collaboration with and between customers,
suppliers and partners is increasingly              used within each region
essential to survival. More than ever, supply
chain leaders will need to listen intently
to their different customer markets and
collaborate with suppliers, in order to
develop the higher number of products or
variants needed to meet buyer expectations                   THE MANUFACTURING SEGMENT IN MY ORGANIZATION
and make up for shrinking revenues.                          SPENDS ENOUGH TIME ON CREATING A RISK
Another growing set of relationships to                      MITIGATION STRATEGY AND EXECUTION / RECOVERY
manage is that of outsourcing partners,                      PLAN FOR EXTERNAL SHOCKS (SUCH AS QUEENSLAND
as manufacturers increasingly outsource                      FLOODING, JAPAN EARTHQUAKE)?
everything from product development,
strategic and operational sourcing, to supply                                Strongly Agree            8%
chain planning and shared services. The best
ideas can originate from any point over the
                                                                                      Agree                          23%
global network and should be incorporated
across the entire organization, not just
used within each region. This calls for keen                   Neither Agree nor Disagree                      17%
relationship building skills to develop new
partnering concepts so as to manage product                                        Disagree                                      42%
development, manufacturing, transportation
and inventories dexterously.                                              Strongly Disagree             9%

From demand planning and forecasting,                                           Don’t Know       1%
product development, supply chain
planning, strategic sourcing, manufacturing,
final assembly, warehousing and
transportation and after sales returns and                   WHAT PROPORTION OF YOUR TIME DO YOU SPEND
repair, are your talent management and                       ON CREATING A RISK MITIGATION STRATEGY AND
retention strategies capable fully geared up                 EXECUTION / RECOVERY PLAN FOR EXTERNAL SHOCKS?
with the competencies listed above? In which
area is there a shortage of skills or experience?                           More than 20%              7%
What will you have to do about it today?
                                                                                  16 – 20%         3%
With early preparation, we trust you will
only be writing positive entries in your
personal journal or financial reports a few                                       11 – 15%                    16%
years down the road.
                                                                                    6 – 10%                             28%

Casey Kelly is the regional managing partner of                                      0 – 5%                                       44%
the Supply Chain and Transportation & Logistics
practices in Asia Pacific. He can be reached at                                       None        2%
ckelly@heidrick.com or +65 6332 5001.

                                                     Source: Heidrick & Struggles Global Manufacturing Survey 2011 (N: 295)


                                                     “Our most important strategic issue is to how to support Asia Pacific healthcare
                                                     business growth in terms of supply chain management including demand forecasting
                                                     to factory to ship to this region. The other is to how to develop more efficient
                                                     processes including on-time delivery to customer and have appropriate inventory.”
                                                     Participant in Heidrick & Struggles Global Manufacturing Survey 2011



                                                                                                                  HEIDRICK & STRUGGLES 13
SECRET
WEAPON:
CCO
CEOs in the business of manufacturing have turned their focus to growth through differentiation,
and have come to acknowledge that in the long run, they won’t be able to cut their way
to growth. Truly sustainable top and bottom-line growth can only come through integrated,
customer-centric and market-facing business strategy and execution. The integration begins with
a structured, informed approach to innovation, continues in the development of value-creating
offerings, and ultimately ensures value delivery through superior commercialization skills.




                          CLEARING THE ROAD BLOCKS                            organizational inertia, functional silos or lack
                                                                              of executive attention.
                          In our conversations with senior executives,
                          they often tell us that the toughest challenge in   As a result, we’ve seen a dramatic increase in
                          building a sustainable growth platform lies in      organizations identifying the need for a single
                          making sure that all the working parts in often     executive leader, at the right hand of the CEO,
                          complex systems work together harmoniously          whose sole job is to drive growth and to ensure
                          and synergistically.                                integrated commercial success – the chief
                                                                              commercial officer (CCO).
                          Few organizations inherently have the
                          incentives, processes, or, most importantly,        “CCOs are basically tasked with driving the
                          the leadership to enable them to harness the        growth agendas of their organizations in an
                          full power of their internal assets and drive       unified manner, whether through sales, product
                          sustained commercial success. As result, too        development, R&D, marketing or supply
                          many great ideas fail to translate into top and     chain management. They are asked to answer
                          margin line success; instead, they succumb to       questions like “How can we achieve 40 percent

 14   & STRUGGLES
growth over next three years?”, “How should          efforts. Here, the goal of the CCO is to assess
we be leveraging our commercial operations           the potential in-market response and quantify
across the world?”, “What should our reach into      the ROI of new concepts, and to lead a fully
different customer industry verticals look like?”,   integrated product development, marketing and
or “How do we unify independent P&Ls?”.              sales effort to efficiently achieve the commercial
                                                     potential.
The requests to place CCOs started as a stream
back in 2008, and have since become a flood           3    MARKET UNDERSTANDING AND
– particularly within the manufacturing sector.            INSIGHT OF A TOP MARKETER
Private equity firms are currently sourcing for
CCOs more frequently than public traded              Moreover, in an environment in which marketers
                                                     are deriving great benefit from the use of such
                                                                                                                As the role of
companies, but this will change as the role gains
more prominence,” said John Abele, leader of
Heidrick & Struggles’ global Marketing,
                                                     tools as ROI/milestone-based product
                                                     development, profit-pool analysis, sophisticated
                                                                                                                the CCO centers
Sales & Strategy Officers practice.                  segmentation, and market, pricing and
                                                     profitability analytics, it is critical that the efforts
                                                                                                                on developing
COMPONENTS OF A SECRET WEAPON
                                                     of both sales and marketing be strategically linked.       and driving
As the role of the CCO centers on developing
and driving an integrated commercialization
                                                     It is therefore not surprising that in many
                                                     cases, the new CCO has a strong marketing                  an integrated
                                                     foundation. Top marketers have long understood
vision and engine for the enterprise, it requires
a unique blend of skills and perspectives.
                                                     the critical importance of marketing, branding             commercialization
                                                     and customer issues. Several consumer-oriented
 1 BUSINESS STRATEGY AND ACUMEN
                                                     companies have made recent efforts to centralize           vision and engine
                                                     commercial authority in one person to enhance
     OF A SENIOR LINE EXECUTIVE WITH
     P&L EXPERIENCE
                                                     their ability to develop a powerful go-to-market           for the enterprise,
                                                     strategy for their global brands and businesses.
In effect, the CCO is a highly experienced           Given the ever-growing complexity of the ever-
                                                                                                                it requires
executive who understands the workings of
every potential lever of growth open to the
                                                     more intertwined tasks of sales and marketing,
                                                     B2B companies are also finding that a CCO                  a unique blend
company and who has the integrative ability
to drive the portfolio of functional capabilities
                                                     who can effectively oversee the entire process
                                                     has become essential.                                      of skills and
to produce maximum results. As such, a CCO
must be an exceptionally strong leader who is         4    CUSTOMER RELATIONSHIP FOCUS                          perspectives
equally adept at setting corporate strategy and            AND DEAL SAVVY OF A SALES LEADER
ensuring the implementation success of the
initiatives, processes, incentives and resources     Because of the continued proliferation of
required to deliver the desired in-market results.   both online and offline sales channels and the
                                                     need to manage the customer relationship at
The typical CCO must be capable and highly           multiple touch points, sales is no longer the
motivated to harness the inherent assets of          direct relationship game it once was. Rather,
the organization and lead an integrated effort       sales leaders have become more analytical and
to capitalize on them to achieve commercial          consultative, focusing less on ‘selling’ and more
success. They often hail from backgrounds in         on generating top-level value creation and
marketing and/or sales management and have           ‘win-win’ deals while coordinating the customer
risen to roles that incorporate P&L ownership        contact portfolio.
of a business or division.
                                                     “In the industrial business-to-business (B2B)
Above all, they have had significant experience      environment, the foundation for most sales
interfacing with customers either in sales roles     transactions has traditionally been rooted in
or as influential participants in the customer       engineering, technology, relationships, or a
relationship management and/or selling process.      function of all three. But we must move
                                                     beyond just focusing on that, now that we are
While the core skills remain the same, the           operating in a more competitive and faster
balance of skills tends to vary a bit depending      moving environment.
on the company and industry.
                                                     Sales in B2B technology industries for instance,
 2 TECHNICAL EXPERTISE OF A                          used to be all about relationships; hard selling
     PRODUCT DEVELOPMENT AND                         was looked down upon. But the reality is that
     INNOVATION LEADER                               we need to copy the B2C approach to driving
                                                     sales by measuring our sales people on hard
We see many CCO positions arising in                 metrics such as the number of customer visits
companies whose life-blood is innovation.            and calls, number of leads and proposals and
These companies have typically have strong           win/loss ratios.
R&D efforts and robust new-product
pipelines, but the challenge has often been          As a service business we also need to re-look
how to successfully commercialize those              at our customer touch points. What is the

                                                                                                                 HEIDRICK & STRUGGLES 15
customer experience – from the appearance
of our service engineers to the reports and
                                                  but for the next three to five years, and more.
                                                  “Best-in-class CCOs extend their ears and         This role can be of
recommendations we deliver? McDonalds             eyes beyond the confines of set categories,
is an example from the B2C service space          processes or practices. They tend to be           critical importance
that we all know. It’s not just the food you      curious and inquisitive by nature, and are
buy, but also the entire experience – from        prepared to explore different solutions           and significance
the cleanliness of the restaurant to the          in different environments. They are also
customer-server interaction. Also, with           tough negotiators and drivers of change.
                                                  A background in law also comes in handy
                                                                                                    prominence
the consumerization of technology, our
customers are experiencing more and more          when drafting commercial agreements
clever solutions in their private lives.          in Asia Pacific with all its different legal
                                                  frameworks,” said Sean Robinson,
They are expecting more from us too!
                                                  Director, Teknicast.
All this is not rocket science – it’s just not
a traditional way of looking at driving B2B       FINAL CHECKS
sales and customer loyalty. But change is
upon us,” said Mikael Norin, President of         The visibility of CCOs in manufacturing
Marine Services at Roll-Royce.                    companies will only increase, as the value
                                                  of the role becomes more apparent. Their                   TOP FIVE
                                                  success however will be cut short if two                   OPPORTUNITIES
BEST-IN-CLASS SECRET WEAPONS                      important factors are not taken into                       (2012-2015)
                                                  consideration.
The best-in-breed CCOs are quickly                                                                         Growth
becoming a ‘secret weapon,’ creating              Firstly, CCOs must negotiate the politics                                               92%
                                                                                                           Related
significant competitive advantage, because        of maneuvering changes across the entire
of their purview and control of the entire        commercial spectrum, maintaining an                       Finance
                                                                                                                            28%
commercial process. Those we admire most          appropriate balance while integrating                     Related
are skilled at deepening their organization’s     changes into a smoothly functioning whole.
capacity to discover untapped market                                                                     Innovation       19%
                                                  Doing so requires a unique individual who
opportunities and can ensure that a sustainable   can wear many hats confidently, who looks
value proposition is developed for both their     at the commercialization process holistically,          Demand
                                                                                                                         14%
established brands and new products.              who has experience with and thrives on the               Related
                                                  responsibility of a GM role, and who has the      Human Capital
Great CCOs also have a strong understanding                                                                              14%
                                                  capacity for long-term strategic planning.             Related
of how the business works operationally
and can negotiate skillfully with their           Secondly, they need the full support of           Source: Heidrick & Struggles Global
manufacturing and supply chain teams,             their CEOs or boards. “CEOs need gut
                                                                                                    Manufacturing Survey 2011 (N: 295)
to achieve a balance between overall              checks and ask themselves if they will be
profitability and increased complexity. In        willing to stand behind their CCOs, when
short, commercial executives must be familiar     tough actions are being recommended that          “Our biggest opportunities lie in the
with operational excellence as well as sales      business unit directors may not be excited        growth of the developing countries as
and marketing. In developing go-to-market         about. Many manufacturers will benefit from       well as predicted rebound growth in
strategies, they know which marketing levers      CCOs who can gear things up a bit so as to        the developed countries. The increase
must be pulled and are adept at leveraging        ensure long-term growth – or even survival.       in urbanization and infrastructure
customer relationship managers to create a        This role can be of critical importance and       needs around the globe are another
powerful strategic and executional alignment      significant prominence. Successful CCOs,          opportunity.”
of sales and marketing. They are able to help     such as Marius Kloppers at BHP Billiton,
                                                                                                    Participant in Heidrick & Struggles
craft and drive the commercial agenda not         become successors to their CEOs,”
                                                                                                    global manufacturing survey 2011
just for the next quarter or the next year,       advised Abele.

   16 HEIDRICK & STRUGGLES
THE AGE OF THE
                                                 STRATEGIC
                                                        CSO
Companies are under
pressure to reduce their
use of potentially harmful
substances materials


The magnitude-9 earthquake in Japan on March 11, 2011              This global development is relatively
                                                                   new and has recently caught up in pace,
brought on an enormous tsunami that destroyed all that stood       particularly with stricter emphasis on EHS
in its way, even properties and equipment located miles inland     in mature markets, such as the European
and considered ‘safe’. And as news of the environmental,           Union’s REACH chemical policy as well
                                                                   as the Environmental Protection Agency
health and safety (EHS) dangers emerged from the subsequent        (EPA) or the Occupational Safety and
damage to the Fukushima Dai-ichi nuclear plant, it’s hard not to   Health Administration (OSHA) in the US.
                                                                   Companies are under pressure to reduce
be thankful that more and more businesses and facility owners      their use of potentially harmful substances
are increasingly recognising the strategic role of EHS leaders –   materials and be more responsible for the
now often known as Chief Sustainability Officers (CSO).            harm that such substances cause, if they
                                                                   want to export to these markets. Many
                                                                   business customers now also require
                                                                   suppliers to participate in sustainable
                                                                   sourcing and be ISO 14001 certified.

                                                                   HIT THE GROUND RUNNING

                                                                   Companies that want to comply with such
                                                                   demands face unique challenges when
                                                                   their factories or suppliers are based in the
                                                                   Asia Pacific region. Many manufacturers
                                                                   here operate in developing markets where
                                                                   infrastructures, regulations and industry
                                                                   standards to foster EHS practices have
                                                                   yet to catch up with the speed that
                                                                   sophisticated multi-billion dollar plants
                                                                   have sprouted up from their soil. Research
                                                                   from the 2010 Asian Sustainability
                                                                   RatingTM paper, for example, found the
                                                                   reporting on corporate environmental
                                                                   initiatives by Asia’s largest listed companies
                                                                   to be rather lacking, and to be particularly
                                                                   poor in resource-rich areas of Asia, such as
                                                                   China, India, Indonesia and Malaysia.
                                                                   Moreover, none of the respondents from
                                                                   Asia in the Heidrick & Struggles Global
                                                                   Manufacturing Survey 2011 chose Natural
                                                                   Disasters, Safety or Environmental issues
                                                                   as a major theme for them for 2012-2015.

                                                                                   HEIDRICK & STRUGGLES 17
Their primary focus is on the theme of
                                                                               capturing growth.
                                                                               And there is another reason why attention
                                                                               to environmental, health and safety in the
                                                                               Asia Pacific is critical. Businesses in this
                                                                               region are 25 times more likely to be hit
                                                                               by natural disasters than those in Europe
                                                                               or North America, according to the
                                                                               2010 Asia-Pacific Disaster Report by
                                                                               the United Nations.
                                                                               Consequently, CSOs with Asia Pacific
                                                                               responsibilities have their roles cut out
                                                                               for them.

                                                                               CHANGE FOR GOOD
                                                                               There is hope that things in the region will
                                                                               change for the better, with the rise of more
                                                                               governmental and non-governmental efforts.
                                                                               The Shanghai Stock Exchange launched
                                                                               its ‘Shanghai Environmental Disclosure
                                                                               Guidelines’ in 2009, and the Singapore
                                                                               Exchange initiated a Policy Statement on
                                                                               Sustainability Reporting in 2010.

                                                                               Asian manufacturers also know all about
                                                                               the unwelcome impact of international
                                                                               24-hour wired media and advocacy groups
                                                                               on manufacturing mal-practices and mishaps,
                                                                               even in far flung corners of Asia Pacific.
                                                                               At threat are the company’s reputation and
                                                                               stock price, not to mention the possibility
                                                                               of class-action lawsuits and cancelled orders
                                                                               from long-term customers.
TABLE: 2010 ASIAN SUSTAINABILITY RATINGTM (ENVIRONMENT)                        On a more positive note, achieving best-
 Rank                   Country              Total listed companies analyzed   in-class EHS risk management means that
 1st                    South Korea                        57                  companies can gain competitive advantages
 2nd                    India                              56                  such as lower costs and the ability to enter
                                                                               new markets quickly without compliance
 3rd                    Taiwan                             50
                                                                               problems. “For Santos it’s about operational
 4th                    Singapore                          28                  excellence,” says Andrew Antony, head
 5th                    Malaysia                           20                  of Environment, Health, Safety and
 6th                    Philippines                        20                  Sustainability at Santos, a major Australian
 7th                    Thailand                           20                  oil and gas company with interests in Asia
 8th                    Indonesia                          20                  Pacific, the US, and the Middle East. “No
 9th                    Hong Kong                          63                  incidents, no downtime, good productivity,
                                                                               good morale, and meeting regulator and
 10th                   China                              208
                                                                               community expectations.”

Source: 2010 Asian Sustainability RatingTM                                     “Well planned, communicated, and executed
                                                                               initiatives can make all the difference in
                                                                               reducing risks and incidents,” says the VP
                                                                               of EHS of a large industrial company.
                                                                               “This could lead to lower insurance
                                                                               payments, less operational costs, lower
                                                                               workers’ compensation costs, avoidance of

  18 HEIDRICK & STRUGGLES
non-compliance and associated fines, and              to assess and audit those systems with
more. That is how you make the biggest                vendors, suppliers, and distributors.
impact on any company – reducing costs.”            • Familiarity with technological and process
Jim Schultz, the former Senior Vice President         advances and an understanding of the
Employee and Customer Engagement                      trends in EHS and the influences on the
at Waste Management observes, “In my                  company and the industry segment.
experience, a solid EHS programme has               • Ability to communicate with community
to be genuine, and it has to be driven                leaders and activists and to communicate               He or she must
by a visionary leader who serves as the               with the media in a crisis.
central ‘change agent’ and catalyst to drive
                                                    • Ability to develop and manage a
                                                                                                             understand
employee engagement. This individual must
be a visionary, a great communicator, and
                                                      marketing campaign related to the EHS
                                                      and sustainability aspects of the company’s            human nature
demonstrate enthusiasm. He or she must
understand human nature and behaviour,
                                                      performance, products, or liability.
                                                    • Ability to hire, lead, develop, and inspire
                                                                                                             and behaviour,
and be a master facilitator. Optics are critical,
and so the EHS leader must report directly            a diverse staff and to develop trusting
                                                      relationships with a variety of company
                                                                                                             and be a master
to the top officer of the company.”
                                                      constituents before an issue becomes
                                                      a problem.
                                                                                                             facilitator
THE NEW BREED OF CSO FOR
ASIA PACIFIC                                        “This role requires change agents,” says
                                                    Andrew Antony. “You need the management
Not surprisingly, there has been a substantial
                                                    skills required for any senior role, but applied
rise in demand for a new breed of EHS
                                                    to EHS it means the ability to establish and
leaders around the world and particularly
                                                    then implement a strategy, to introduce
for the Asia Pacific region. No longer merely       systems that effectively monitor and report,
an audit and compliance manager, this new           and the ability to manage, influence and lead
breed of corporate leader works directly with       people across the organization.”
other top corporate leaders, frames EHS
issues in strategic terms, and operates in the      Organizations across the Asia Pacific will
far broader context of environmental and            definitely benefit from such leadership,
social sustainability.                              as environment, health and safety standards
                                                    grow to be on par with global levels.
Based on our experience in advising
manufacturing clients around the world,
we note that the new world of EHS calls
for a wide range of interdisciplinary and                     PERCENTAGE THAT SELECTED EHS ISSUES AS
cross-functional competencies, including:                     MAJOR THEME (2012-2015)
• A solid grounding in a wide range of                                                             Asia Pacific         Total
  environmental, health and safety
  requirements, processes, procedures,                        Natural Disasters                    0%                   1.8%
  technologies, and, depending upon the
  scope of the operation, familiarity with                         Safety Issues                   0%                   1.8%
  these issues at the local, state, federal,                     Environmental                     0%                   0.8%
  regional, and international levels.
• A knowledge of financial operations                 Source: Heidrick & Struggles Global Manufacturing Survey 2011 (N: 295, Asia Pacific: 63)
  that extends beyond budgeting to include
  project financing, corporate finance, an            “More stringent environmental regulations have led us to design new products which
  understanding of how finance intersects             will introduce new principles of manufacturing in our operations.”
  with EHS and sustainability, and
  the ability to make a business case                 Participant in Heidrick & Struggles Global Manufacturing Survey 2011
  for a new direction.
• Knowledge of the company’s processes,               “Being a public listed company, the key effectiveness of the board is managing
  products, technologies and business                 market expectations on results so as to deliver on short term and longer term
  processes coupled with the ability to               strategic investments for a sustainable business.”
  manage environmental and safety systems             Participant in Heidrick & Struggles Global Manufacturing Survey 2011
  within the company and the ability

                                                                                                                     HEIDRICK & STRUGGLES 19
THE MODERN
PROJECT
DIRECTOR




                           Moving into new product areas? Just invested in multi-year construction
                           projects across multiple countries? Implementing a new supply chain
The need for               management system that will monitor all internal as well as external
                           nodes of the network? Projects have become so complex that no one
professionals              person can master all the technical challenges.
with strong
leadership skills          Beyond cost estimation and scheduling to           2014, according to the 2010 Oil & Gas HR
as well as                 contractor management and project monitoring,
                           the new generation of Project Directors is
                                                                              Benchmark study by Schlumberger Business
                                                                              Consulting.
technical                  expected to master the world of stakeholder
                           management, corporate communications,              The risk managed by a single Project
know-how                   governance and leadership. Management skills
                           and accountability are growing in importance.
                                                                              Director can represent a significant amount
                                                                              of a company’s entire portfolio risk and
                           And the scarcity of Project Directors willing      can therefore have a huge impact on the
                           and able to take on these new demands is           organization’s financial health as well as its
                           compounding the human resources challenge for      corporate image. The savvier corporations have
                           many industries. Consider for instance, that the   recognized this and acknowledge the need for
                           oil and gas industry will lose 5,000 experienced   professionals with strong leadership skills as
                           geoscientists and petroleum engineers by           well as technical know-how.

 20 HEIDRICK & STRUGGLES
Heidrick & Struggles Industrial Insights Manufacturing 2011
Heidrick & Struggles Industrial Insights Manufacturing 2011
Heidrick & Struggles Industrial Insights Manufacturing 2011
Heidrick & Struggles Industrial Insights Manufacturing 2011
Heidrick & Struggles Industrial Insights Manufacturing 2011
Heidrick & Struggles Industrial Insights Manufacturing 2011
Heidrick & Struggles Industrial Insights Manufacturing 2011
Heidrick & Struggles Industrial Insights Manufacturing 2011
Heidrick & Struggles Industrial Insights Manufacturing 2011
Heidrick & Struggles Industrial Insights Manufacturing 2011
Heidrick & Struggles Industrial Insights Manufacturing 2011
Heidrick & Struggles Industrial Insights Manufacturing 2011
Heidrick & Struggles Industrial Insights Manufacturing 2011
Heidrick & Struggles Industrial Insights Manufacturing 2011
Heidrick & Struggles Industrial Insights Manufacturing 2011
Heidrick & Struggles Industrial Insights Manufacturing 2011
Heidrick & Struggles Industrial Insights Manufacturing 2011
Heidrick & Struggles Industrial Insights Manufacturing 2011

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Heidrick & Struggles Industrial Insights Manufacturing 2011

  • 2. CONTENTS / 01 INTRODUCTORY MESSAGE / 02-04 THE ATLASES OF THE MANUFACTURING WORLD / 05-09 LESSONS FROM HISTORY FOR NEW MANUFACTURING LEADERS / 10-13 CONFESSIONS OF A CEO / 14-16 SECRET WEAPON: CCO / 17-19 THE AGE OF THE STRATEGIC CSO / 20-22 THE MODERN PROJECT DIRECTOR / 23-26 CHALLENGING TIMES FOR CAPITAL EQUIPMENT COMPANIES / 27-31 THE WORLD’S NEXT GENERATION AUTO GIANTS / 32-34 EXPATRIATES AS INDIA’S INDUSTRIAL TURNKEY SOLUTION
  • 3. INTRODUCTORY MESSAGE The challenges of complexity, competition and costs As the global financial crisis, recent natural resourced. Only half of our respondents say HEIDRICK & STRUGGLES disasters and political uprisings have shown that they have the time to upgrade their GLOBAL MANUFACTURING us, our global supply chains and ability to skills as well as the people and the necessary SURVEY 2011 deliver are increasingly vulnerable to factors resources to execute their current jobs well. entirely outside our control. Add to that Many say their leadership actively works on In May 2011, Heidrick & Struggles the possibly disruptive new technology such succession planning, yet only 39% say their conducted a global survey amongst as 3D manufacturing printing, hard-hitting organization will be able to immediately 295 manufacturing leaders, over half new competitors from emerging markets name a permanent successor if they left. of whom have spent at least five and falling customer loyalty, and it is easy Attrition and retention, talent acquisition years at their current companies. to wonder if manufacturing CEOs sleep and sourcing and a widening skill gap are well at night. top of mind when it comes to their human capital challenges. Complexity, competition and costs are the BY CURRENT LEVEL IN three C’s plaguing manufacturers these days In this compendium, we address many THE ORGANIZATION and many C-suite executives are facing market key areas of concern that manufacturing CEO/GM/BU Head 29% conditions without precedent. Few mentors leaders often lack the time or the capacity VP/SVP level 33% or board members would have the necessary to vocalize and analyze. It combines the Director level 30% experience to advise beleaguered CEOs. insights of senior business leaders and Others 8% Heidrick & Struggles consultants as well as Understandably, senior leaders are anxious snapshots from the Heidrick & Struggles about their organizations and work global manufacturing survey 2011. We trust exceedingly hard to maintain business it will prove to be both provocative and BY REGION advantage at great personal cost. All around prescription reading for senior executives Asia Pacific 23% the world, we are seeing 55-hour workweeks around the world. Southern Europe 4% as a norm, leaving little time for reflecting and Central & Easthern 6% thinking forward. An alarming number of I wish you pleasant reading! Europe Westhern Europe 24% manufacturing leaders today spend less than Northern Europe 5% 5% of their time on creating risk mitigation Africa 1% strategies and execution/recovery plans for Middle East 1% external shocks. Is this enough, considering South America 9% that one out of four executives admit that North America 26% complexity will increase in their industry within just one year? Torbjorn Karlsson According to the Heidrick & Struggles Global Managing Partner, Industrial Practice – Manufacturing Survey 2011, many feel under- Asia Pacific HEIDRICK & STRUGGLES 01
  • 4. THE ATLASES OF THE MANUFACTURING WORLD Manufacturing leaders today can be forgiven for feeling like the Greek mythological figure, Atlas, who had to bear the heavens upon his shoulders. As mere mortals, senior executives at automobile, aerospace, construction, electronics, engineering, industrial, plastic and textile companies are carrying the immense weights of complex global business portfolios. The primary question in many leaders’ minds manufacturing networks, where the lack of today is how do we stay on top of increasing senior level oversight in one area may unravel global complexity? Value chains are increasingly years of hard work. Some companies are even fragmented, product life cycles are getting resorting to filling senior positions with two shorter, competition is fierce and decisions must people with complementary skills, rather than be made at “breakneck” speed. just one person. Many manage teams at regional centres as far As the shoes of those who sit at the head table flung as Karawang, Huanggu, Durango or Passo of manufacturing giants grow bigger, finding Fundo1 and will privately confess that their the right persons to fill them is increasingly jobs are overwhelming. Not only must today’s challenging. How can manufacturers cope? leaders be technically competent, they also need to be adept at managing cross cultural teams, Three partners at Heidrick & Struggles share financial supervision, branding and marketing, their insights from working with manufacturing supply chain management, creative thinking companies over five continents. Torbjörn and even understanding how the convergence Karlsson heads the Asia Pacific Industrial Practice of industries may affect theirs. out of Singapore; Jens-Thomas Pietralla is managing partner of the EMEA Manufacturing It is increasingly impossible for leaders to Sector and Jonathan Graham leads the Industrial singlehandedly hold the strings to complex Practice for North America and Latin America. 02 HEIDRICK & STRUGGLES
  • 5. NO SHELTER FROM THE COMPETITION can no longer afford to be “over-managed and under-led”. Modern executives in this Karlsson: Manufacturing has become intensely industry need to win customers, interact with global and intensely competitive. shareholders and motivate employees across Industry up-starts are today challenging some continents with the same ease they cope with of the world’s finest players on their own turf. technical business complexity. Indian companies, Mahindra & Mahindra’s Farm Equipment Sector, HMT Tractors and Indo Farm CONVERGING FORCES for example, are successfully exporting small- to Torbjörn Karlsson Manufacturers face competition from a is managing partner mid-sized tractors to the US, home to the world’s for the firm’s Industrial global players. And this is just one of hundreds of growing number of global players and even Practice in Asia Pacific, examples. Market players from emerging markets from unexpected sources. Take smart grids based in Singapore. are less unencumbered by legacy issues and heavy as an example. What used to be a unilateral He can be reached at play between energy and utility companies has tkarlsson@heidrick.com investment in aging equipment. Few have to or +65 6332 5001. worry about unions or state welfare schemes. become a wide-open playing field for companies like Google, SAP, Vodafone and Accenture as As such, they are relatively nimble on their they tap the wired and wireless possibilities from feet – and many are no longer just low-cost electric cables. To defend their futures, long unsophisticated producers. established incumbents suddenly have to learn the inner workings of potential partners and Traditional manufacturers have to urgently competing industries. re-engineer how they think about their processes, operations, products and leadership, combining As such, companies are opening up to more more right-brain creative thought processes with creative leadership profiles. Who says utility their logical engineering left-brain mindsets. companies can’t hire from the telecom sector or that tractor companies can’t hire from software Jens-Thomas Pietralla developers? is managing partner KNOW YOUR CUSTOMER of the EMEA Manufacturing Sector Consumer-marketing skills and the ability MEET THE NEW GUY and is based at to clearly articulate one’s core competencies Heidrick & Struggles’ Having said that though, bringing in new Munich office. He can are prerequisites for survival in today’s world. be reached at Bottle manufacturers like Kortec beat the leaders has its challenges. Statistics show that jpietralla@heidrick.com market because they choose to understand the four in 10 newly appointed executives are or +49 89 998110. end-consumers, rather than just their direct no longer in their positions after 18 months. buyers. As such, bottles by Kortec offer better This occurs at a very high cost and collateral UV protection and better oxygen-loss barriers, damage to their employers, and is often more a so the drinks they hold have longer shelf lives. question of cultural issues rather than leadership Companies like Apple or GKN have stuck with capability. Manufacturing companies do need their core competencies, choosing to either fresh blood but they must be open to integrating focus on product design and outsource their new leaders and their ideas with professional manufacturing or use their manufacturing onboarding programs. prowess to move from constructing farm equipment to helicopters. Such companies Companies are also mandating global searches benchmark their performance and processes for their next CEO, COO or CFO and calling Jonathan Graham against the best-in-class, not just their direct on their executive search consultants to advise leads the Industrial competitors. on the leadership profiles they need. Companies Practice for North now welcome having a “sparring partner” to America and Latin America, based in the The demand for greater nimbleness, creative work out where their businesses or industries are firm’s Cleveland Office. thinking, market intelligence and stronger heading, the challenges ahead, how they need to He can be reached at sales propositions impacts the type of leaders respond and the type of people they need. jgraham@heidrick.com or +1 216 2417410. we need at the corner office. Yet it is hard for manufacturers to shift from moving like super Graham: The global financial crisis was one of the tankers to charging ahead like super yachts. catalysts that pushed manufacturers into being open to more diverse leadership pools. It made Pietralla: Success and failure today are not far apart. people think smarter and more strategically Progressive companies know that great strategies about how to run their businesses and to focus can fail because the people who execute them on what makes them truly different from their handle them poorly, so they place as high, if not competitors. It also made them realize that they higher, priority on investing in their people as need leaders who can lead them through any they do on their processes. Industrial companies economic cycle. HEIDRICK & STRUGGLES 03
  • 6. What appeals most is the opportunity to drive renewal and transformation, and to leave their stamp on a company A NEW BREED TO LEAD THE WAY TOP 5 BIGGEST CHALLENGE FOR MANUFACTURERS It has been encouraging to see the newer breed (2012-2015) BY % of manufacturing executives in the US being more progressive and stronger cross-functionally. Human Capital Issues There is also greater diversity with more female 27 candidates. But candidates from mature markets Growth Related are up against new competition. Final line-ups 10 today feature candidates not just from the US but also Belgium, Germany and Australia, and a global outlook is one of the top selection criteria. Demand is highest for candidates with “worked 9 Globalization and lived in China” or “ran overseas operations” in their resumes. Without these, even the most 6 experienced candidates fall off the list. Demand Related 48 Today’s top leadership candidates themselves are very different. Global executives are highly Financial Issues sought after and sophisticated. Such candidates ask about the company’s balance sheet, strategy, vision, financial situation and its board – not HOW LIKELY IS COMPLEXITY TO INCREASE IN just about the number of plants, manufacturing MANUFACTURING IN YOUR INDUSTRY IN ONE YEAR? processes and reporting structures. Companies must be prepared to engage these Very Likely 30% global candidates in more strategic conversations and offer a greater hand in their futures or Fairly 44% risk losing their interest. What appeals most is the opportunity to drive renewal and Not very Likely 23% transformation, and to leave their stamp on a company. Size doesn’t matter as much; they can Not at all Likely 3% be attracted to leadership positions in companies 20 times smaller than their current organizations if they believe they can drive strategic changes Source: Heidrick & Struggles Global Manufacturing Survey 2011 (N: 295) for the long term. Equity and interesting long term incentive plans also appeal. “Given the geographical scope I look after, my biggest challenge is undoubtedly to adapt the manufacturing footprint so it contributes to the 1 Locations of Daihatsu’s second plant in Indonesia clients’ strategy. New competitive factories must be created in countries such (Karawang), Cessna’s Skycatcher factory in China (Huanggu), Skyline Solar’s concentrated photovoltaic plant as Russia, where the clients aim to grow whereas operations in Western in Mexico (Durango) and Manitowoc’s new factory in Europe must be restructured so as to match the market prospects and Brazil (Passo Fundo). keep improving productivity.” Participant in Heidrick & Struggles Global Manufacturing Survey 2011 04 HEIDRICK & STRUGGLES
  • 7. LESSONS FROM HISTORY FOR MANUFACTURING LEADERS Few manufacturing leaders today have the resources or time to plan for the contingencies that come with their increasingly complex and volatile businesses. The probability of cost increases, industry experience in running and owning P&Ls, consolidation, emerging competitors, divisions or regions. They understand all disruptive new technologies, unforeseen about achieving operational excellence. emergencies, political and industrial action In fact, more than a third of Fortune 1,000 keeps growing each year. One only has to CEOs have backgrounds in operations. Most open the newspapers to read about disrupted developed their opex capabilities in industrial supply chains due to natural disasters, companies where they were rigorously scandals with supplier factories and even trained in core principles such as Six Sigma, government pressures on CEOs – as was Kaizen, Total Quality Management and the alleged reason behind the resignation of Lean Manufacturing in organizations such as Roger Agnelli of Vale. In light of so many Honeywell, Siemens, GE and Toyota. variables, can there be any proven algorithm for successful leadership? Planning for the But when the pieces on a manufacturer’s future is more and more like “trying to drive chessboard change all the time, certain down a country road at night with no lights attributes serve executives better than others. while looking out the back window” as The end game is not the challenge of a described by Peter Drucker. disaster or scandal in itself, but how leaders respond that decides the final checkmate. Many manufacturing leaders today have built their careers in operations, gotten their To illustrate, we borrow examples across fingernails dirty on the plant floor, overseen various industries to make a case for the operations and been immersed in the inner leadership attributes and actions that are workings of an organization. They have capable of turning companies around in leadership savvy and the business acumen the face of unforeseeable circumstances or needed to run a large company, based on failures in contingency planning. HEIDRICK & STRUGGLES 05
  • 8. RISK MANAGERS in the ‘management or decision framework.’ Some companies base their decisions Most executives do not view themselves as risk more heavily on economic factors than on managers of the enterprise, but primarily as operational or mechanical factors. Some custodians of a P&L or as chief spokesperson argue that BP may have opted for a ‘run to of an enterprise. They tend to leave the failure’ plan on their equipment, or at best details of risk management to their operating conducting inspections at 48 months to see if leadership, their CFOs, or even committees they can get as much out of the equipment as of their boards. That will need to change. possible (e.g. the technique they used to test Company executives must be as watchful as their Alaska pipelines). While BP has been ever for what Nicolas Nassim Taleb referred a strong commercial performer, generating to in his 2010 book, as ‘black swan’ events, massive returns from their trading business, the most unusual and highly unpredictable some observers give them lower marks for events that can be catastrophic and can considering all the factors that make up for The point is not change history. long-term sustainable success. about fault finding, At the top of the CEO’s agenda (which may include strategic growth, global expansion, Putting it into action: General Electric, well-known for sharing best practices across but taking a and capital raising) must be a big circle around managing risk. Just ask Lehman Brothers, its many units, also have a policy of discussing failures across new projects and initiatives. positive attitude whose risk committee met only twice in the two years preceding the company’s crash, The point is not about fault finding, but taking a positive attitude towards learning about towards learning which precipitated the devastating credit crisis. CEOs and other senior executives all the factors that lead to successes and disappointments. If done well, such initiatives about all the should manage risk before a crisis by laying out all of the contingencies and detailed plans can help provide more integrated views and help leaders with decision-making in the future. factors that lead – preparing for the worst and hoping for the best. to successes and Rigorous risk management and meticulous MANIACAL SAFETY MINDSET Practically every business that operates disappointments attention to details combine to become a core attribute of the next generation executive. heavy equipment around high pressure environments promotes a ‘safety first’ culture. Such executives should be identifying areas of The reality, of course, is that many of those vulnerability in order to turn what could be a ‘safety first’ companies operate instead with black swan disaster into a white swan triumph. the philosophy that ‘we’re not ultimately in Putting it into action: One of the changes business to be safe, but to provide products then-CEO of Xerox, Anne Mulcahy, did as part and services and enhance value.’ But by of her actions to restore the company after the devoting maniacal attention to safety, SEC filed civil fraud charges against it in 2002, high-risk businesses can be both safe and was to bring on external parties to audit the profitable, and outperform their peers. company to ensure that there were sufficient Executives of such enterprises must have checks and balances. Xerox has not looked a proven, not probable, track record of back since. building safety cultures and they must impose a no-tolerance policy for managers INTEGRATED DECISION-MAKING and employees who cut corners. Companies should read between the lines of any resume Companies need to ensure they know the of external or internal talent and probe business they are in and that their leadership for specific examples of a safety mentality. talent has all the attributes critical to operating During previous safety incidents, what were their business. Instead of letting economic the key lessons the candidate learned? factors dominate decision-making, companies To what extent has the candidate become a should use an integrated framework that champion or evangelist for safety within the balances economics and operational excellence organization? Of course, the more details and specificity the better. Everyone will have his or her own opinion about what went wrong with the BP Macondo Putting it into action: In 1989, Lexus Well disaster, but general, there is a strong initiated a voluntary recall of the LS 400s it sense that the root cause of the accident lay had sold, based upon two customer complaints 06 HEIDRICK & STRUGGLES
  • 9. Authentic over defective wiring and an overheated brake light. In a sweeping 20-day operation, Lexus sent out and create the software user developer network that helped to create both new communication technicians to pick up, repair, and return cars to customers free of charge, and also flew in products as well as new kinds of business relationships. is not about personnel and rented garage space for owners in remote locations. This response was lauded charisma or AUTHENTIC COMMUNICATORS in media publications and helped establish the marque’s early reputation for customer service. Authentic communication is not about flowery rhetoric charisma or flowery rhetoric but about transparency and truth-telling. It certainly but about ACCOUNTABLE AND SELF-EFFACING Peter F. Drucker, the father of modern helps no one to point fingers, deflect blame, and speculate on the extent of the damage. transparency management, said that accepting responsibility is one of the primary requirements of any Some of the worse responses includes the one that BP’s CEO initially provided at the and truth-telling leader. The best ‘see leadership as responsibility time of the Macondo Well disaster: ‘I am rather than as rank or privilege,’ Drucker not stonewalling. I was simply not involved wrote. ‘Effective leaders are rarely permissive. in the decision-making process.’ In addition But when things go wrong – and they always to getting out front and being truthful, do – they do not blame others.’ executives need to acknowledge what they do not know. Learning that lesson and being The most effective executive understands authentic is as important as truth-telling. that he or she – and no else – is ultimately accountable for the actions of the enterprise. To assess whether prospective internal or external executives have such attributes, companies should explore some simple questions of character and leadership: Are they more ambitious for the enterprise and their employees than for themselves? What evidence is there that they de-stratified the rank or privilege of leadership and positioned themselves as servants? Who have they mentored? These are essential questions in determining whether an executive has the super-attributes of accountability and, yes, a little humility. Putting it into action: Co-founder of German software giant SAP, Hasso Plattner, did not waver from taking action, after he came to a decision that the firm was too hierarchical and too adverse to change. In 2002, SAP bought a rival company by Israeli entrepreneur Shai Agassi. Plattner tasked Agassi with launching a venture called NetWeaver, an integrated technology platform. Shai Agassi used that mandate to go HEIDRICK & STRUGGLES 07
  • 10. Before executives step in front of a bank communities) is the essential ingredient of of microphones and are forced to address any continuous improvement process. And it the public, they should be honed and is also important not only to develop talent authentic communicators who can connect internally, but also to acquire external talent with people. They should have already who can model the desired behavior and demonstrated authentic communication promote real cultural transformation. inside the company by being cheerleaders for a culture of integrity, transparency, safety Executives should be probed about their and collaboration. In addition, the best track record of building people-oriented communicators are always the best listeners. continuous improvement cultures. What processes have been put in place for people Like integrity, They keep their doors open, walk the halls, and make no distinction between employees to speak freely? Have they created functional cultures where the elephants in the room can the attribute or managers. be discussed openly? Companies should be less enamored of of authenticity sophistication or even impressive results. Putting it into action: Toyota is well known for quality and innovation. Despite its recent They should root out phoniness and be more has become a impressed with those who are able to own up failures, its culture continues to remain strong and focused on continued improvement. After to their failings in leadership and discuss how ‘must have’ in they have grown since. Like integrity, the 20 years of research on Toyota, Mike Rother describes in his book, Toyota Kata, a learning attribute of authenticity has become a ‘must any executive have’ in any executive profile. organization that focuses on developing and utilizing human capabilities – not just at profile Putting it into action: Anne Mulcahy, ex-CEO of Xerox, has been lauded for senior level, but all the way to team leaders and team members. The author states that bringing the company back from the brink Toyota manages people in a way that makes after its 2000 fraud scandal. In spite of initial a company more adaptive, innovative and resistance, Mulcahy managed to successfully constantly improving. change the tone at the top at Xerox, which contributed to her ability to rebuild Xerox. She responded to feedback from both employees EMOTIONAL INTELLIGENCE and customers to make positive changes, she walked the talk and was able to prove Companies are often enamored with to employees the need for change within the executives who have excellent pedigrees, company. She even made a personal effort to academic credentials, or high intellectual open up the lines of communication within the competence. Malcolm Gladwell’s exposure company by traveling to speak with people of the ‘talent myth’ at Enron in his landmark who would provide her with constructive piece in the New Yorker in 2002 drove home criticism to bring the company back to success. the realization that companies had perhaps placed too much emphasis on class smarts and less on street smarts, too much interest CONTINUOUS ‘PEOPLE’ in IQ and less on EQ (emotional quotient). IMPROVEMENT Clearly, companies will need to spend more Most executives like to think of themselves as time assessing the emotional intelligence having a continuous improvement mindset, of external or internal leaders to see if they but few actually do. The CEO or executive have personally experienced adversity, have agenda is so cluttered with execution, served others more than themselves, and have strategic planning, and meeting quarterly developed selfless character as a result. results that little time is actually devoted to upgrading systems, processes, procedures, One of the common traits revealed in the and even less to upgrading leadership. Level 5 leaders that Jim Collins discovered in his research for his epic book Good to Great But the mindset of continuous improvement was that all of those CEOs had experienced cannot succeed without a respect for people, some kind of hardship in life. This attribute or those precisely responsible for building (the crucible of life, if you will) produced the such cultures. For example, the companies rare combination of intense competitiveness who have embraced Lean or Six Sigma and selfless humility – perhaps the secret (such as UTC) recognize that high respect of genuine leadership. Indeed, the human for people (employees, customers, suppliers, compassion and empathy that comes from 08 HEIDRICK & STRUGGLES
  • 11. Indeed, the human triumphing over adversity may be the most compassion and empathy defining attribute of the next generation executive. that comes from Putting it into action: Shortly after triumphing over adversity Michael Iem joined Tandem Computers as a junior staff analyst, he became aware of may be the most defining the market trend away from mainframe computers to networks that linked workstations attribute of the next and personal computers. Iem realized that unless Tandem responded to the trend, its generation executive products would become obsolete (Initiative and Innovation). He had to convince Tandem’s managers that their old emphasis on mainframes was no longer appropriate (Influence) and then develop a system using new technology (Leadership, Change Catalyst). He spent four years showing off his new system to customers and company sales personnel before the new network applications were HOW MUCH TIME DO YOU SPEND ON REFLECTING fully accepted (Self-confidence, Self-Control, AND THINKING FORWARD, PER WEEK? Achievement Drive). Don’t spend any time 1% With the exception of Tandem, which has since been bought over by Hewlett-Packard, all the companies in our stories are still going Over 10 hours 11% on strong today. Much of the credit goes to strong leadership – and the attributes that 6 – 10 hours 24% served their leaders well when faced with challenges that no textbook can prepare you 3 – 5 hours 35% for. So even though few manufacturing leaders today have the resources or time to plan for all 1 – 2 hours 25% contingencies, they can take heart that there are leaders before them who have shown that Up to an hour 4% it is possible to “checkmate” when faced with seemingly impossible challenges. WHAT IS YOUR AVERAGE WORK WEEK TODAY? SOURCES OF STORIES GE, SAP: Businessweek Over 60 hours 18% “How Failure Breeds Success” Lexus:Wikipedia 56 – 60 hours 24% Xerox: i-Sight “Xerox’s Accounting Scandal Recovery Tactics” 51 – 55 hours 25% Tandem: Fortune Magazine “How to get Ahead in America” 46 – 50 hours 22% 41 – 45 hours 7% 1% 36 – 40 hours Varies widely/Not sure 2% Source: Heidrick & Struggles Global Manufacturing Survey 2011 (N: 295) HEIDRICK & STRUGGLES 09
  • 12. CONFESSIONS OF A CEO PERSONAL JOURNAL Name : Jonathan Peters Occupation : CEO, hydraulics manufacturer Experience : 25 years spanning engineering/commercial/procurement and general management functions, in three countries Location : Minnesota, USA Business : US$ 2.4 billion dollar business, 4 facilities in the US, plus Germany, Poland, Indonesia and China 21st December 2012 It’s a few days to Christmas but I am no mood to celebrate. We have a board meeting next Friday to discuss some critical issues for the business. Our feisty private equity investors are asking us to represent our 3 year plan – again! This just means more 18-hour days and previous little time for the family. Yet again, the future of our 4,200 employees looks like it is at stake even though we managed to weather the global financial crisis quite well. Yes, we foresaw all our latest challenges but did not expect them to materialize until 2014. Things are just happening too quickly these days! The past two years have certainly been challenging and tough. First it was the 2010 earthquake and tsunami in Japan that cut off shipment of key components. Fortunately, our main customers did not execute their right to heavy penalties and surcharges. Then our commercial director for Asia Pacific got poached to join a competitor, and we therefore lost our key link to the Chinese government. What’s more, China’s latest Five-Year Plan has meant that local manufacturers are being favoured over JVs like ours. We had to quickly buy into a local partner and set up a new entity in China. To make things worse, Titamech has just acquired a key distributor and a longtime supplier of ours in the US. Plus, we lost two of our most senior and loyal engineering leaders as they retired, and have not managed to find any replacements - internally or externally. And salaries have escalated by some 30% in certain parts of Asia. It’s no wonder our investors are worried. In a few days, I will have to answer some key strategic questions. 1. The costs for manufacturing back home are now comparable with that of our offshore centers. What will this mean for the longevity of our investments in Asia? 2. We have already achieved lean manufacturing in all of our plants. What will be next to take costs out and increase productivity? What will this entail? 3. Do rising logistics costs, complexities and the recent acquisitions by Titamech mean we now need to set up more regionally focused manufacturing hubs versus our global flexible system? 4. What on earth are we going to do with our talent pipeline, when we are losing our brightest stars in a not so sexy business? I miss the good old days when things were less frantic and more stable… It is coming to a point that it is hard to predict what is likely to happen in the next 2 years and planning has already been increased to a quarterly review basis. 10 HEIDRICK & STRUGGLES
  • 13. THE WRITING’S ON THE WALL now a prerequisite, requiring more savvy end-to-end supply chain optimization and The journal entry may be fictitious but any operational excellence across everything, global manufacturing leader will confess to from product and service development to delivery. Supply chain similar struggles and fears. Any experienced CEO like “John Peters” with over 25 years of All around the world, there is ever more management experience would have witnessed the Asian Crisis starting in ‘97, the dot.com burst, the pressure on margins on the one hand, but escalating costs and salaries on the is no longer aftermath of 9/11 and the Global Financial Meltdown, and would admit that these other. Over and above sourcing for avenues of low cost production, supply just a past few years must be some of the most challenging of his or her career. chain leadership has become vital to overall research and development as well stand-alone Market transparency and greater price sensitivity have led to lower customer loyalty, as new product creation. Products can be designed modularly for instance, so function at the same time that supply chain volatilities as to spread risk across the entire supply and uncertainties have increased irrevocably. chain by sharing material development The twin effects apply great pressures on cash and lead times with suppliers, thereby also flows, operational sustainability and profit increasing flexibility and reduce inventory. margins as well as the need for managerial This means that the entire global supply nimbleness. chain, including that of key partners, requires deft risk and opportunity Manufacturers have to depend on global management – but the leadership customers and new emerging markets expertise to do so is in very limited supply. for their growth and futures. But the Unfortunately, just as fixed capital such as increased prevalence of product and service office buildings and factories are not built commoditization through global competition in a day, neither is human capital. means that true differentiation in both the consumer and business-to-business segments Employee turnover is growing especially is key to survival. Regionally customized in emerging markets, as companies resort supply chains and product offerings are to poaching experienced executives as an HEIDRICK & STRUGGLES 11
  • 14. immediate respite to a shortage of grey hairs 1 INTEGRATED DECISION-MAKING and brain matter. CAPABILITIES Yet companies in some besieged sectors According to the Global Supply Chain or markets may find that even throwing Trends 2010-2012 survey, a substantial large chunks of money at great leadership number of survey participants said candidates won’t guarantee they will sign that problems with their supply chain their offer letters, when a competing offer organization prevented their companies from a high-growth emerging market is from capturing the benefits of the economic seen to promise greater career development recovery. Approximately 30% mentioned opportunities as well as autonomy and the lack of integration between supply chain management responsibilities. functions like product development and manufacturing. Many procurement and None of this is news to manufacturers. Many manufacturing vice presidents were said to of us are aware of such possible challenges be still making optimization decisions on a but lack the forecasting prowess, flexibility solo basis. and organization dexterity to anticipate them quickly enough. In fact, 74 percent of For better end-to-end optimization, CEOs the nearly 350 manufacturing and service need to consider placing all the different companies rated “demand volatility and/ aspects of supply chain management under or poor forecast accuracy” as one of the top one person’s remit. Manufacturers must challenges to supply chain flexibility in the integrate and empower their supply chain Global Supply Chain Trends 2010-2012 organizations in order to ensure that the survey by PRTM Management Consultants. right and most optimal decisions are made across the supply chain. A NEW LENS FOR CEOS 2 FORECASTING CAPABILITIES All this means that CEOs today need a sharper focus on some critical competencies With increased supply chain complexity and skills within their global supply chains. and volatility, manufacturers often find It is helpful for CEOs to start with a Human themselves juggling even more sudden Capital Audit, as part of standard business jolts in demand and supply than before. risk assessment and management. This Companies need supply chain leaders who entails focusing on four simple questions: are able to work directly and collaborate with key customers and first and second tier suppliers so as to better anticipate future needs and reduce unanticipated changes 1 What are the Business Priorities & the Business Context? in demand. Experienced leaders will able to bring on What leadership is required? the right tools and work towards enhancing 2 internal processes to gauge market demand What are the key gaps? in real time, rather than relying on historical 3 data to project future demand. How do we close the gap and keep it closed? 3 CROSS-CULTURAL 4 COMMUNICATION CAPABILITIES With supply chains crossing different Like our fictional “Jonathan Peters” character, geographies, the ability to develop a CEOs are best advised to ask themselves if consistent “global language” that binds their supply chain teams and structures are different teams of diverse backgrounds adequately geared up. They need to urgently and cultures to the same set of corporate assess the strength and capabilities of their values, while taking into account differences leadership pipeline before they rue the day in communications styles, mindsets and that “yet again, the future of their employees business cultures is paramount. looks like it is at stake”. 4 RISK MANAGEMENT CAPABILITIES Many manufacturing customers have amplified their efforts in asset management and have been shifting supply chain risks upstream to their suppliers. Manufacturers now find themselves having to divulge 12 HEIDRICK & STRUGGLES
  • 15. their financial status and having to manage their own risks much more tightly under The best ideas can originate from such scrutiny. any point over the global network 5 RELATIONSHIP BUILDING CAPABILITIES and should be incorporated across The need for close and long-term the entire organization, not just collaboration with and between customers, suppliers and partners is increasingly used within each region essential to survival. More than ever, supply chain leaders will need to listen intently to their different customer markets and collaborate with suppliers, in order to develop the higher number of products or variants needed to meet buyer expectations THE MANUFACTURING SEGMENT IN MY ORGANIZATION and make up for shrinking revenues. SPENDS ENOUGH TIME ON CREATING A RISK Another growing set of relationships to MITIGATION STRATEGY AND EXECUTION / RECOVERY manage is that of outsourcing partners, PLAN FOR EXTERNAL SHOCKS (SUCH AS QUEENSLAND as manufacturers increasingly outsource FLOODING, JAPAN EARTHQUAKE)? everything from product development, strategic and operational sourcing, to supply Strongly Agree 8% chain planning and shared services. The best ideas can originate from any point over the Agree 23% global network and should be incorporated across the entire organization, not just used within each region. This calls for keen Neither Agree nor Disagree 17% relationship building skills to develop new partnering concepts so as to manage product Disagree 42% development, manufacturing, transportation and inventories dexterously. Strongly Disagree 9% From demand planning and forecasting, Don’t Know 1% product development, supply chain planning, strategic sourcing, manufacturing, final assembly, warehousing and transportation and after sales returns and WHAT PROPORTION OF YOUR TIME DO YOU SPEND repair, are your talent management and ON CREATING A RISK MITIGATION STRATEGY AND retention strategies capable fully geared up EXECUTION / RECOVERY PLAN FOR EXTERNAL SHOCKS? with the competencies listed above? In which area is there a shortage of skills or experience? More than 20% 7% What will you have to do about it today? 16 – 20% 3% With early preparation, we trust you will only be writing positive entries in your personal journal or financial reports a few 11 – 15% 16% years down the road. 6 – 10% 28% Casey Kelly is the regional managing partner of 0 – 5% 44% the Supply Chain and Transportation & Logistics practices in Asia Pacific. He can be reached at None 2% ckelly@heidrick.com or +65 6332 5001. Source: Heidrick & Struggles Global Manufacturing Survey 2011 (N: 295) “Our most important strategic issue is to how to support Asia Pacific healthcare business growth in terms of supply chain management including demand forecasting to factory to ship to this region. The other is to how to develop more efficient processes including on-time delivery to customer and have appropriate inventory.” Participant in Heidrick & Struggles Global Manufacturing Survey 2011 HEIDRICK & STRUGGLES 13
  • 16. SECRET WEAPON: CCO CEOs in the business of manufacturing have turned their focus to growth through differentiation, and have come to acknowledge that in the long run, they won’t be able to cut their way to growth. Truly sustainable top and bottom-line growth can only come through integrated, customer-centric and market-facing business strategy and execution. The integration begins with a structured, informed approach to innovation, continues in the development of value-creating offerings, and ultimately ensures value delivery through superior commercialization skills. CLEARING THE ROAD BLOCKS organizational inertia, functional silos or lack of executive attention. In our conversations with senior executives, they often tell us that the toughest challenge in As a result, we’ve seen a dramatic increase in building a sustainable growth platform lies in organizations identifying the need for a single making sure that all the working parts in often executive leader, at the right hand of the CEO, complex systems work together harmoniously whose sole job is to drive growth and to ensure and synergistically. integrated commercial success – the chief commercial officer (CCO). Few organizations inherently have the incentives, processes, or, most importantly, “CCOs are basically tasked with driving the the leadership to enable them to harness the growth agendas of their organizations in an full power of their internal assets and drive unified manner, whether through sales, product sustained commercial success. As result, too development, R&D, marketing or supply many great ideas fail to translate into top and chain management. They are asked to answer margin line success; instead, they succumb to questions like “How can we achieve 40 percent 14 & STRUGGLES
  • 17. growth over next three years?”, “How should efforts. Here, the goal of the CCO is to assess we be leveraging our commercial operations the potential in-market response and quantify across the world?”, “What should our reach into the ROI of new concepts, and to lead a fully different customer industry verticals look like?”, integrated product development, marketing and or “How do we unify independent P&Ls?”. sales effort to efficiently achieve the commercial potential. The requests to place CCOs started as a stream back in 2008, and have since become a flood 3 MARKET UNDERSTANDING AND – particularly within the manufacturing sector. INSIGHT OF A TOP MARKETER Private equity firms are currently sourcing for CCOs more frequently than public traded Moreover, in an environment in which marketers are deriving great benefit from the use of such As the role of companies, but this will change as the role gains more prominence,” said John Abele, leader of Heidrick & Struggles’ global Marketing, tools as ROI/milestone-based product development, profit-pool analysis, sophisticated the CCO centers Sales & Strategy Officers practice. segmentation, and market, pricing and profitability analytics, it is critical that the efforts on developing COMPONENTS OF A SECRET WEAPON of both sales and marketing be strategically linked. and driving As the role of the CCO centers on developing and driving an integrated commercialization It is therefore not surprising that in many cases, the new CCO has a strong marketing an integrated foundation. Top marketers have long understood vision and engine for the enterprise, it requires a unique blend of skills and perspectives. the critical importance of marketing, branding commercialization and customer issues. Several consumer-oriented 1 BUSINESS STRATEGY AND ACUMEN companies have made recent efforts to centralize vision and engine commercial authority in one person to enhance OF A SENIOR LINE EXECUTIVE WITH P&L EXPERIENCE their ability to develop a powerful go-to-market for the enterprise, strategy for their global brands and businesses. In effect, the CCO is a highly experienced Given the ever-growing complexity of the ever- it requires executive who understands the workings of every potential lever of growth open to the more intertwined tasks of sales and marketing, B2B companies are also finding that a CCO a unique blend company and who has the integrative ability to drive the portfolio of functional capabilities who can effectively oversee the entire process has become essential. of skills and to produce maximum results. As such, a CCO must be an exceptionally strong leader who is 4 CUSTOMER RELATIONSHIP FOCUS perspectives equally adept at setting corporate strategy and AND DEAL SAVVY OF A SALES LEADER ensuring the implementation success of the initiatives, processes, incentives and resources Because of the continued proliferation of required to deliver the desired in-market results. both online and offline sales channels and the need to manage the customer relationship at The typical CCO must be capable and highly multiple touch points, sales is no longer the motivated to harness the inherent assets of direct relationship game it once was. Rather, the organization and lead an integrated effort sales leaders have become more analytical and to capitalize on them to achieve commercial consultative, focusing less on ‘selling’ and more success. They often hail from backgrounds in on generating top-level value creation and marketing and/or sales management and have ‘win-win’ deals while coordinating the customer risen to roles that incorporate P&L ownership contact portfolio. of a business or division. “In the industrial business-to-business (B2B) Above all, they have had significant experience environment, the foundation for most sales interfacing with customers either in sales roles transactions has traditionally been rooted in or as influential participants in the customer engineering, technology, relationships, or a relationship management and/or selling process. function of all three. But we must move beyond just focusing on that, now that we are While the core skills remain the same, the operating in a more competitive and faster balance of skills tends to vary a bit depending moving environment. on the company and industry. Sales in B2B technology industries for instance, 2 TECHNICAL EXPERTISE OF A used to be all about relationships; hard selling PRODUCT DEVELOPMENT AND was looked down upon. But the reality is that INNOVATION LEADER we need to copy the B2C approach to driving sales by measuring our sales people on hard We see many CCO positions arising in metrics such as the number of customer visits companies whose life-blood is innovation. and calls, number of leads and proposals and These companies have typically have strong win/loss ratios. R&D efforts and robust new-product pipelines, but the challenge has often been As a service business we also need to re-look how to successfully commercialize those at our customer touch points. What is the HEIDRICK & STRUGGLES 15
  • 18. customer experience – from the appearance of our service engineers to the reports and but for the next three to five years, and more. “Best-in-class CCOs extend their ears and This role can be of recommendations we deliver? McDonalds eyes beyond the confines of set categories, is an example from the B2C service space processes or practices. They tend to be critical importance that we all know. It’s not just the food you curious and inquisitive by nature, and are buy, but also the entire experience – from prepared to explore different solutions and significance the cleanliness of the restaurant to the in different environments. They are also customer-server interaction. Also, with tough negotiators and drivers of change. A background in law also comes in handy prominence the consumerization of technology, our customers are experiencing more and more when drafting commercial agreements clever solutions in their private lives. in Asia Pacific with all its different legal frameworks,” said Sean Robinson, They are expecting more from us too! Director, Teknicast. All this is not rocket science – it’s just not a traditional way of looking at driving B2B FINAL CHECKS sales and customer loyalty. But change is upon us,” said Mikael Norin, President of The visibility of CCOs in manufacturing Marine Services at Roll-Royce. companies will only increase, as the value of the role becomes more apparent. Their TOP FIVE success however will be cut short if two OPPORTUNITIES BEST-IN-CLASS SECRET WEAPONS important factors are not taken into (2012-2015) consideration. The best-in-breed CCOs are quickly Growth becoming a ‘secret weapon,’ creating Firstly, CCOs must negotiate the politics 92% Related significant competitive advantage, because of maneuvering changes across the entire of their purview and control of the entire commercial spectrum, maintaining an Finance 28% commercial process. Those we admire most appropriate balance while integrating Related are skilled at deepening their organization’s changes into a smoothly functioning whole. capacity to discover untapped market Innovation 19% Doing so requires a unique individual who opportunities and can ensure that a sustainable can wear many hats confidently, who looks value proposition is developed for both their at the commercialization process holistically, Demand 14% established brands and new products. who has experience with and thrives on the Related responsibility of a GM role, and who has the Human Capital Great CCOs also have a strong understanding 14% capacity for long-term strategic planning. Related of how the business works operationally and can negotiate skillfully with their Secondly, they need the full support of Source: Heidrick & Struggles Global manufacturing and supply chain teams, their CEOs or boards. “CEOs need gut Manufacturing Survey 2011 (N: 295) to achieve a balance between overall checks and ask themselves if they will be profitability and increased complexity. In willing to stand behind their CCOs, when short, commercial executives must be familiar tough actions are being recommended that “Our biggest opportunities lie in the with operational excellence as well as sales business unit directors may not be excited growth of the developing countries as and marketing. In developing go-to-market about. Many manufacturers will benefit from well as predicted rebound growth in strategies, they know which marketing levers CCOs who can gear things up a bit so as to the developed countries. The increase must be pulled and are adept at leveraging ensure long-term growth – or even survival. in urbanization and infrastructure customer relationship managers to create a This role can be of critical importance and needs around the globe are another powerful strategic and executional alignment significant prominence. Successful CCOs, opportunity.” of sales and marketing. They are able to help such as Marius Kloppers at BHP Billiton, Participant in Heidrick & Struggles craft and drive the commercial agenda not become successors to their CEOs,” global manufacturing survey 2011 just for the next quarter or the next year, advised Abele. 16 HEIDRICK & STRUGGLES
  • 19. THE AGE OF THE STRATEGIC CSO Companies are under pressure to reduce their use of potentially harmful substances materials The magnitude-9 earthquake in Japan on March 11, 2011 This global development is relatively new and has recently caught up in pace, brought on an enormous tsunami that destroyed all that stood particularly with stricter emphasis on EHS in its way, even properties and equipment located miles inland in mature markets, such as the European and considered ‘safe’. And as news of the environmental, Union’s REACH chemical policy as well as the Environmental Protection Agency health and safety (EHS) dangers emerged from the subsequent (EPA) or the Occupational Safety and damage to the Fukushima Dai-ichi nuclear plant, it’s hard not to Health Administration (OSHA) in the US. Companies are under pressure to reduce be thankful that more and more businesses and facility owners their use of potentially harmful substances are increasingly recognising the strategic role of EHS leaders – materials and be more responsible for the now often known as Chief Sustainability Officers (CSO). harm that such substances cause, if they want to export to these markets. Many business customers now also require suppliers to participate in sustainable sourcing and be ISO 14001 certified. HIT THE GROUND RUNNING Companies that want to comply with such demands face unique challenges when their factories or suppliers are based in the Asia Pacific region. Many manufacturers here operate in developing markets where infrastructures, regulations and industry standards to foster EHS practices have yet to catch up with the speed that sophisticated multi-billion dollar plants have sprouted up from their soil. Research from the 2010 Asian Sustainability RatingTM paper, for example, found the reporting on corporate environmental initiatives by Asia’s largest listed companies to be rather lacking, and to be particularly poor in resource-rich areas of Asia, such as China, India, Indonesia and Malaysia. Moreover, none of the respondents from Asia in the Heidrick & Struggles Global Manufacturing Survey 2011 chose Natural Disasters, Safety or Environmental issues as a major theme for them for 2012-2015. HEIDRICK & STRUGGLES 17
  • 20. Their primary focus is on the theme of capturing growth. And there is another reason why attention to environmental, health and safety in the Asia Pacific is critical. Businesses in this region are 25 times more likely to be hit by natural disasters than those in Europe or North America, according to the 2010 Asia-Pacific Disaster Report by the United Nations. Consequently, CSOs with Asia Pacific responsibilities have their roles cut out for them. CHANGE FOR GOOD There is hope that things in the region will change for the better, with the rise of more governmental and non-governmental efforts. The Shanghai Stock Exchange launched its ‘Shanghai Environmental Disclosure Guidelines’ in 2009, and the Singapore Exchange initiated a Policy Statement on Sustainability Reporting in 2010. Asian manufacturers also know all about the unwelcome impact of international 24-hour wired media and advocacy groups on manufacturing mal-practices and mishaps, even in far flung corners of Asia Pacific. At threat are the company’s reputation and stock price, not to mention the possibility of class-action lawsuits and cancelled orders from long-term customers. TABLE: 2010 ASIAN SUSTAINABILITY RATINGTM (ENVIRONMENT) On a more positive note, achieving best- Rank Country Total listed companies analyzed in-class EHS risk management means that 1st South Korea 57 companies can gain competitive advantages 2nd India 56 such as lower costs and the ability to enter new markets quickly without compliance 3rd Taiwan 50 problems. “For Santos it’s about operational 4th Singapore 28 excellence,” says Andrew Antony, head 5th Malaysia 20 of Environment, Health, Safety and 6th Philippines 20 Sustainability at Santos, a major Australian 7th Thailand 20 oil and gas company with interests in Asia 8th Indonesia 20 Pacific, the US, and the Middle East. “No 9th Hong Kong 63 incidents, no downtime, good productivity, good morale, and meeting regulator and 10th China 208 community expectations.” Source: 2010 Asian Sustainability RatingTM “Well planned, communicated, and executed initiatives can make all the difference in reducing risks and incidents,” says the VP of EHS of a large industrial company. “This could lead to lower insurance payments, less operational costs, lower workers’ compensation costs, avoidance of 18 HEIDRICK & STRUGGLES
  • 21. non-compliance and associated fines, and to assess and audit those systems with more. That is how you make the biggest vendors, suppliers, and distributors. impact on any company – reducing costs.” • Familiarity with technological and process Jim Schultz, the former Senior Vice President advances and an understanding of the Employee and Customer Engagement trends in EHS and the influences on the at Waste Management observes, “In my company and the industry segment. experience, a solid EHS programme has • Ability to communicate with community to be genuine, and it has to be driven leaders and activists and to communicate He or she must by a visionary leader who serves as the with the media in a crisis. central ‘change agent’ and catalyst to drive • Ability to develop and manage a understand employee engagement. This individual must be a visionary, a great communicator, and marketing campaign related to the EHS and sustainability aspects of the company’s human nature demonstrate enthusiasm. He or she must understand human nature and behaviour, performance, products, or liability. • Ability to hire, lead, develop, and inspire and behaviour, and be a master facilitator. Optics are critical, and so the EHS leader must report directly a diverse staff and to develop trusting relationships with a variety of company and be a master to the top officer of the company.” constituents before an issue becomes a problem. facilitator THE NEW BREED OF CSO FOR ASIA PACIFIC “This role requires change agents,” says Andrew Antony. “You need the management Not surprisingly, there has been a substantial skills required for any senior role, but applied rise in demand for a new breed of EHS to EHS it means the ability to establish and leaders around the world and particularly then implement a strategy, to introduce for the Asia Pacific region. No longer merely systems that effectively monitor and report, an audit and compliance manager, this new and the ability to manage, influence and lead breed of corporate leader works directly with people across the organization.” other top corporate leaders, frames EHS issues in strategic terms, and operates in the Organizations across the Asia Pacific will far broader context of environmental and definitely benefit from such leadership, social sustainability. as environment, health and safety standards grow to be on par with global levels. Based on our experience in advising manufacturing clients around the world, we note that the new world of EHS calls for a wide range of interdisciplinary and PERCENTAGE THAT SELECTED EHS ISSUES AS cross-functional competencies, including: MAJOR THEME (2012-2015) • A solid grounding in a wide range of Asia Pacific Total environmental, health and safety requirements, processes, procedures, Natural Disasters 0% 1.8% technologies, and, depending upon the scope of the operation, familiarity with Safety Issues 0% 1.8% these issues at the local, state, federal, Environmental 0% 0.8% regional, and international levels. • A knowledge of financial operations Source: Heidrick & Struggles Global Manufacturing Survey 2011 (N: 295, Asia Pacific: 63) that extends beyond budgeting to include project financing, corporate finance, an “More stringent environmental regulations have led us to design new products which understanding of how finance intersects will introduce new principles of manufacturing in our operations.” with EHS and sustainability, and the ability to make a business case Participant in Heidrick & Struggles Global Manufacturing Survey 2011 for a new direction. • Knowledge of the company’s processes, “Being a public listed company, the key effectiveness of the board is managing products, technologies and business market expectations on results so as to deliver on short term and longer term processes coupled with the ability to strategic investments for a sustainable business.” manage environmental and safety systems Participant in Heidrick & Struggles Global Manufacturing Survey 2011 within the company and the ability HEIDRICK & STRUGGLES 19
  • 22. THE MODERN PROJECT DIRECTOR Moving into new product areas? Just invested in multi-year construction projects across multiple countries? Implementing a new supply chain The need for management system that will monitor all internal as well as external nodes of the network? Projects have become so complex that no one professionals person can master all the technical challenges. with strong leadership skills Beyond cost estimation and scheduling to 2014, according to the 2010 Oil & Gas HR as well as contractor management and project monitoring, the new generation of Project Directors is Benchmark study by Schlumberger Business Consulting. technical expected to master the world of stakeholder management, corporate communications, The risk managed by a single Project know-how governance and leadership. Management skills and accountability are growing in importance. Director can represent a significant amount of a company’s entire portfolio risk and And the scarcity of Project Directors willing can therefore have a huge impact on the and able to take on these new demands is organization’s financial health as well as its compounding the human resources challenge for corporate image. The savvier corporations have many industries. Consider for instance, that the recognized this and acknowledge the need for oil and gas industry will lose 5,000 experienced professionals with strong leadership skills as geoscientists and petroleum engineers by well as technical know-how. 20 HEIDRICK & STRUGGLES