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Indian Machine Tools Industry- Opportunities for US Companies

OVERVIEW

India ranks 17th in production and 12th in the consumption of machine tools in the world. The country
is set to become a key player in the global machine tools industry and is likely to see substantial high-
end machine tool manufacturing, even as China keeps its lead in lower end volumes. Several firms have
entered the Indian machine tools sector, or announced plans for joint ventures or wholly owned
subsidiaries in India.

Industry experts believe that the phenomenon is linked to the spurt in manufacturing, for which the
machine tools sector serves as the mother industry. Since the manufacturing capacity is stagnating and
the growth rate for the machine tools industry is falling in the developed economies, shifting machine
tool capacity to low-cost high skill geographies like India has become viable.

DOMESTIC MARKET

The Indian machine tools industry comprises of around 160 players in the organized sector and around
400 units in the small ancillary sector. Ten major Indian companies constitute almost 70 per cent of the
total production. The Government-owned Hindustan Machine Tools Limited (HMT) alone accounts for
nearly 32 per cent of machine tools manufactured in India. Approximately, 75 per cent of the Indian
machine tool producers are ISO certified. While the large organized players cater to India’s heavy and
medium industries, the small-scale sector meets the demand of ancillary and other units. Many machine
tool manufacturers have also obtained CE Marking certification, in keeping with the requirements of the
European markets.

The machine tools industry employs a workforce totaling 65,000 skilled and unskilled personnel. The
Indian Machine Tool Manufacturers’ Association (IMTMA) is the sole voice of the Indian machine tools
industry, its membership constituting over 90 per cent in the country.

The industry can be segmented in several ways:

    1. Based on how the metal is shaped, the industry can be classified into–metal cutting machines
       and metal forming machines. Metal cutting accounted for 87 per cent of the total output of
       machine tools in India in 2007-08.
    2. Based on how the tool selection/ movement is controlled, the industry can be classified into –
       CNC machines and conventional machines. CNC machine tools, which are highly productive and
       cost effective, comprised nearly 60 per cent of the machine tools produced in 2007-08.
    3. Based on the usage purpose, the industry can be classified into – general-purpose machines and
       special-purpose machines.

DEMAND OUTSTRIPS RESOURCES

The Indian machine tool industry though has its fair share of domestic manufacturers however it
remains a net importer of machine tools. Import in this sector has increased by 3.6 times in the fiscal
2008-09 over fiscal 2004-05. The major suppliers include Japan, Germany, Italy, Korea, China, and the




                   501 Fifth Avenue, Suite 302, New York, NY 10017 ● Tel: (646) 807-9290
       2010                                     www.ivgpartners.com                      Page 1 of 4
United States. There are no restrictions on the import of machine tool equipment to India. The total
duty for importing machine equipments is 8.1 percent


MARKET & OPPORTUNITIES

The major contribution of revenues, nearly 66 per cent, for the Indian machine tool industry comes from
metal cutting CNC machines. Within these, the major categories are Numerically Controlled (NC)
Machines and Flexible Manufacturing Systems (FMS). In the metal cutting conventional segment, there
are General Purpose Machines (GPMs) and Special Purpose Machines (SPMs). In the metal forming
sector, conventional machines are preferred and they contribute to around 9 per cent of revenues, in
comparison to 4 per cent for metal forming CNC machines.

The industry’s prospect mainly depends on the growth of the engineering sector. The user sectors of
machine tools are: automotive, auto ancillaries, railways, defense, agriculture, steel, fertilizers,
electrical, electronics, telecommunication, textile machinery, ball & roller bearings, industrial valves,
power-driven pumps, multi-product engineering companies, earth moving machinery, compressors and
consumer durables like washing machines, refrigerators, television sets, watches, dish washers, vacuum
cleaners, air conditioners, etc.

                                                                    2010
                               US$ Million         2008    2009
                                                                    est*
                               Market Size         1721    1690     2248
                               Local
                                                   423     317      845
                               Production
                               Exports             34      20       36

                               Imports (Global)    1332    1393     1438

                               Imports from US 333         348      360



Statistical data are unofficial estimates from trade sources
*2010 figures are estimates

Opportunities
The Indian machine tools sector offers several opportunities for investment and trade. Given the current
gap between demand and supply, there is a clear need for adding capacities in this sector. The industry
is moving towards increasingly sophisticated CNC machines, driven by demand from key user segments,
such as automobiles and consumer durables. Machine tool manufacturers need to develop capabilities
to cater to this demand and investments in this area could yield long-term benefits. At the same time,
R&D and design capabilities are also gaining importance, as critical success factors for the future and this
is an area that could see increased investment from Indian and global players. Few global automotive
players have already leveraged India as a design hub and this trend could extend to other manufacturing


                    501 Fifth Avenue, Suite 302, New York, NY 10017 ● Tel: (646) 807-9290
       2010                                      www.ivgpartners.com                      Page 2 of 4
sectors, such as, machine tools. Several Indian States offer attractive locations for setting up
manufacturing and R&D facilities in India.


Import Trends
A burgeoning Indian market and a capacity-constrained Indian machine tools industry resulted in a
zoom-phase for importers. Machine tool imports rose by 47 percent to register a total value of $1.4
billion. With this hike, imports captured nearly 75 % of the Indian market share.

The bulk of the imports comprised metal-cutting machine tools. And within this segment machining
centers, turning centers and grinding centers formed the largest chunk of imports. These three machine
tool categories captured 40 per cent of the total machine tool imports in 2009.

Source:US commercial guide




                   501 Fifth Avenue, Suite 302, New York, NY 10017 ● Tel: (646) 807-9290
       2010                                     www.ivgpartners.com                      Page 3 of 4
About IMaCS Virtus Global Partners

IMaCS Virtus Global Partners, Inc. (IVG Partners) offers advisory services to North American companies
and private equity funds seeking India related growth, investment and sourcing opportunities. Our
mission is to enable our clients to transform their business by adding India as a key part of their global
footprint. Our clients benefit from our local presence, strong relationships, knowledge of local business
practice, experience and financial expertise.

We provide India related Strategy & Roadmap Consulting, Partner/ Target Search, Operation Setup &
Support, Cross-border M&A Advisory, Project/ Bid Advisory and Transaction Advisory services.

Our team possesses a deep understanding of the business environment both in the US and India and is
well connected with companies, financial institutions, governmental agencies, and private equity firms
in both markets.

We have an established track record of over 15 years and 900 engagements providing advisory services
to a diversified client base across manufacturing, infrastructure, energy, technology, industrial
commodities, and retail. We also work with multilateral and bilateral government agencies, banks &
financial institutions, and regulators. We are headquartered in New York with eight offices in India.

Our Services

               Machine Tools Industry                      Manufacturing                 Projects

  India Strategy &                                     Operation Setup             Project and Bid
                            Partner Search
     Roadmap                                             & Support                    Advisory

 • Market , Demand &       • Partner Identification   • Business and Legal        • Public-Private
   Competition Analysis      & Due Diligence            Entity Setup                Partnerships
 • India Strategy &        • Structuring &            • Manufacturing Setup       • Bid Advisory for
   Investment Roadmap        Negotiating M&A, JV,       and Support                 Projects with Quasi-
 • Local Regulatory          Sourcing or Licensing    • Business Development        government
   Compliance                Agreement                  Roadmap and                 Companies
 • Product Positioning     • Transaction Advisory       Assistance                • Structuring Solutions
 • Location Assessment     • Technology/ IPR          • Sourcing & Distribution     to Address Payment
                             Protection                 Roadmap and                 and Other Risks
 • Sourcing Strategy
                           • Corporate                  Assistance                • Credit Risk Assessment
 • Operational Setup &
   Support                   Restructuring            • Regulatory Framework      • Pricing/ Costing Model




                     501 Fifth Avenue, Suite 302, New York, NY 10017 ● Tel: (646) 807-9290
       2010                                       www.ivgpartners.com                      Page 4 of 4
Our Representative Experience

BelowPreparationlist India entry strategy for a leading international EPC contractor.
       is a partial of of our water related engagements in India, for our North American, European and
IndianBusiness feasibility and India entry strategy for a leading North American Bank for the mortgage
       clientele:
      finance business in India
      Market analysis and Product pricing strategy for launch of commercial vehicles in India by a global
      OEM.
      Financial evaluation of vendors for an international automobile company setting up a joint venture
      in India.
      Formulating an India entry strategy and business plan for a global monoline insurance company.
      Market study and Commercial viability assessment for setting up a 150 MW Lignite Based Power
      Project in India for an international developer of power projects.
      Formulating an India entry strategy for a leading global bank.
      Assessment and Due diligence of joint venture partner for an international power project investor
      Market Assessment of commercial vehicles gearbox and seatbelts in India for a leading
      international auto-component manufacturer.
      Financial assessment and valuation of India based utility companies for an international strategic
      investor seeking acquisition of stake in a State Owned Public Sector Utility

Our Offices
 New York (HQ)                 New Delhi                        Mumbai                    Bangalore
 501 Fifth Avenue, Suite 302   Buildingo. 8, 2nd Floor, Twr A   Electric Mansion, FL 4,   Vayudooth Chambers,
 New York, NY 10017            DLF Cyber City, Phase-II         Appasaheb      Marathe    Fl 2, Trinity Circle
 Tel: (646) 807-9290           Gurgaon 122002                   Marg, Prabhadevi          15-16    MG     Road,
                                                                Mumbai 400 025            Bangalore 560 001
 Kolkata                       Chennai                          Pune                      Hyderabad
 FMC Fortuna, A-10, FL 3,      Karumuttu Centre, 5th Floor      5A, 5th Floor, Range      301, Concourse Fl 3
 234/3A AJC Bose Road          634 Anna Salai, Nandanam         Hills   Road,   Shivaji   No 7-1-58, Ameerpet
 Kolkata 700 020               Chennai 600 035                  Nagar, Pune 411 020       Hyderabad 500 016


Please visit our website www.ivgpartners.com. For further information, please contact:
    -   Anil Kumar in New York at akumar@ivgpartners.com or +001-646-807-9290
    -   Ravi Chauksey in Mumbai at rchauksey@ivgpartners.com or +91-8805988010




                      501 Fifth Avenue, Suite 302, New York, NY 10017 ● Tel: (646) 807-9290
        2010                                       www.ivgpartners.com                      Page 5 of 4

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US india machine tools industry opportunities

  • 1. Indian Machine Tools Industry- Opportunities for US Companies OVERVIEW India ranks 17th in production and 12th in the consumption of machine tools in the world. The country is set to become a key player in the global machine tools industry and is likely to see substantial high- end machine tool manufacturing, even as China keeps its lead in lower end volumes. Several firms have entered the Indian machine tools sector, or announced plans for joint ventures or wholly owned subsidiaries in India. Industry experts believe that the phenomenon is linked to the spurt in manufacturing, for which the machine tools sector serves as the mother industry. Since the manufacturing capacity is stagnating and the growth rate for the machine tools industry is falling in the developed economies, shifting machine tool capacity to low-cost high skill geographies like India has become viable. DOMESTIC MARKET The Indian machine tools industry comprises of around 160 players in the organized sector and around 400 units in the small ancillary sector. Ten major Indian companies constitute almost 70 per cent of the total production. The Government-owned Hindustan Machine Tools Limited (HMT) alone accounts for nearly 32 per cent of machine tools manufactured in India. Approximately, 75 per cent of the Indian machine tool producers are ISO certified. While the large organized players cater to India’s heavy and medium industries, the small-scale sector meets the demand of ancillary and other units. Many machine tool manufacturers have also obtained CE Marking certification, in keeping with the requirements of the European markets. The machine tools industry employs a workforce totaling 65,000 skilled and unskilled personnel. The Indian Machine Tool Manufacturers’ Association (IMTMA) is the sole voice of the Indian machine tools industry, its membership constituting over 90 per cent in the country. The industry can be segmented in several ways: 1. Based on how the metal is shaped, the industry can be classified into–metal cutting machines and metal forming machines. Metal cutting accounted for 87 per cent of the total output of machine tools in India in 2007-08. 2. Based on how the tool selection/ movement is controlled, the industry can be classified into – CNC machines and conventional machines. CNC machine tools, which are highly productive and cost effective, comprised nearly 60 per cent of the machine tools produced in 2007-08. 3. Based on the usage purpose, the industry can be classified into – general-purpose machines and special-purpose machines. DEMAND OUTSTRIPS RESOURCES The Indian machine tool industry though has its fair share of domestic manufacturers however it remains a net importer of machine tools. Import in this sector has increased by 3.6 times in the fiscal 2008-09 over fiscal 2004-05. The major suppliers include Japan, Germany, Italy, Korea, China, and the 501 Fifth Avenue, Suite 302, New York, NY 10017 ● Tel: (646) 807-9290 2010 www.ivgpartners.com Page 1 of 4
  • 2. United States. There are no restrictions on the import of machine tool equipment to India. The total duty for importing machine equipments is 8.1 percent MARKET & OPPORTUNITIES The major contribution of revenues, nearly 66 per cent, for the Indian machine tool industry comes from metal cutting CNC machines. Within these, the major categories are Numerically Controlled (NC) Machines and Flexible Manufacturing Systems (FMS). In the metal cutting conventional segment, there are General Purpose Machines (GPMs) and Special Purpose Machines (SPMs). In the metal forming sector, conventional machines are preferred and they contribute to around 9 per cent of revenues, in comparison to 4 per cent for metal forming CNC machines. The industry’s prospect mainly depends on the growth of the engineering sector. The user sectors of machine tools are: automotive, auto ancillaries, railways, defense, agriculture, steel, fertilizers, electrical, electronics, telecommunication, textile machinery, ball & roller bearings, industrial valves, power-driven pumps, multi-product engineering companies, earth moving machinery, compressors and consumer durables like washing machines, refrigerators, television sets, watches, dish washers, vacuum cleaners, air conditioners, etc. 2010 US$ Million 2008 2009 est* Market Size 1721 1690 2248 Local 423 317 845 Production Exports 34 20 36 Imports (Global) 1332 1393 1438 Imports from US 333 348 360 Statistical data are unofficial estimates from trade sources *2010 figures are estimates Opportunities The Indian machine tools sector offers several opportunities for investment and trade. Given the current gap between demand and supply, there is a clear need for adding capacities in this sector. The industry is moving towards increasingly sophisticated CNC machines, driven by demand from key user segments, such as automobiles and consumer durables. Machine tool manufacturers need to develop capabilities to cater to this demand and investments in this area could yield long-term benefits. At the same time, R&D and design capabilities are also gaining importance, as critical success factors for the future and this is an area that could see increased investment from Indian and global players. Few global automotive players have already leveraged India as a design hub and this trend could extend to other manufacturing 501 Fifth Avenue, Suite 302, New York, NY 10017 ● Tel: (646) 807-9290 2010 www.ivgpartners.com Page 2 of 4
  • 3. sectors, such as, machine tools. Several Indian States offer attractive locations for setting up manufacturing and R&D facilities in India. Import Trends A burgeoning Indian market and a capacity-constrained Indian machine tools industry resulted in a zoom-phase for importers. Machine tool imports rose by 47 percent to register a total value of $1.4 billion. With this hike, imports captured nearly 75 % of the Indian market share. The bulk of the imports comprised metal-cutting machine tools. And within this segment machining centers, turning centers and grinding centers formed the largest chunk of imports. These three machine tool categories captured 40 per cent of the total machine tool imports in 2009. Source:US commercial guide 501 Fifth Avenue, Suite 302, New York, NY 10017 ● Tel: (646) 807-9290 2010 www.ivgpartners.com Page 3 of 4
  • 4. About IMaCS Virtus Global Partners IMaCS Virtus Global Partners, Inc. (IVG Partners) offers advisory services to North American companies and private equity funds seeking India related growth, investment and sourcing opportunities. Our mission is to enable our clients to transform their business by adding India as a key part of their global footprint. Our clients benefit from our local presence, strong relationships, knowledge of local business practice, experience and financial expertise. We provide India related Strategy & Roadmap Consulting, Partner/ Target Search, Operation Setup & Support, Cross-border M&A Advisory, Project/ Bid Advisory and Transaction Advisory services. Our team possesses a deep understanding of the business environment both in the US and India and is well connected with companies, financial institutions, governmental agencies, and private equity firms in both markets. We have an established track record of over 15 years and 900 engagements providing advisory services to a diversified client base across manufacturing, infrastructure, energy, technology, industrial commodities, and retail. We also work with multilateral and bilateral government agencies, banks & financial institutions, and regulators. We are headquartered in New York with eight offices in India. Our Services Machine Tools Industry Manufacturing Projects India Strategy & Operation Setup Project and Bid Partner Search Roadmap & Support Advisory • Market , Demand & • Partner Identification • Business and Legal • Public-Private Competition Analysis & Due Diligence Entity Setup Partnerships • India Strategy & • Structuring & • Manufacturing Setup • Bid Advisory for Investment Roadmap Negotiating M&A, JV, and Support Projects with Quasi- • Local Regulatory Sourcing or Licensing • Business Development government Compliance Agreement Roadmap and Companies • Product Positioning • Transaction Advisory Assistance • Structuring Solutions • Location Assessment • Technology/ IPR • Sourcing & Distribution to Address Payment Protection Roadmap and and Other Risks • Sourcing Strategy • Corporate Assistance • Credit Risk Assessment • Operational Setup & Support Restructuring • Regulatory Framework • Pricing/ Costing Model 501 Fifth Avenue, Suite 302, New York, NY 10017 ● Tel: (646) 807-9290 2010 www.ivgpartners.com Page 4 of 4
  • 5. Our Representative Experience BelowPreparationlist India entry strategy for a leading international EPC contractor. is a partial of of our water related engagements in India, for our North American, European and IndianBusiness feasibility and India entry strategy for a leading North American Bank for the mortgage clientele: finance business in India Market analysis and Product pricing strategy for launch of commercial vehicles in India by a global OEM. Financial evaluation of vendors for an international automobile company setting up a joint venture in India. Formulating an India entry strategy and business plan for a global monoline insurance company. Market study and Commercial viability assessment for setting up a 150 MW Lignite Based Power Project in India for an international developer of power projects. Formulating an India entry strategy for a leading global bank. Assessment and Due diligence of joint venture partner for an international power project investor Market Assessment of commercial vehicles gearbox and seatbelts in India for a leading international auto-component manufacturer. Financial assessment and valuation of India based utility companies for an international strategic investor seeking acquisition of stake in a State Owned Public Sector Utility Our Offices New York (HQ) New Delhi Mumbai Bangalore 501 Fifth Avenue, Suite 302 Buildingo. 8, 2nd Floor, Twr A Electric Mansion, FL 4, Vayudooth Chambers, New York, NY 10017 DLF Cyber City, Phase-II Appasaheb Marathe Fl 2, Trinity Circle Tel: (646) 807-9290 Gurgaon 122002 Marg, Prabhadevi 15-16 MG Road, Mumbai 400 025 Bangalore 560 001 Kolkata Chennai Pune Hyderabad FMC Fortuna, A-10, FL 3, Karumuttu Centre, 5th Floor 5A, 5th Floor, Range 301, Concourse Fl 3 234/3A AJC Bose Road 634 Anna Salai, Nandanam Hills Road, Shivaji No 7-1-58, Ameerpet Kolkata 700 020 Chennai 600 035 Nagar, Pune 411 020 Hyderabad 500 016 Please visit our website www.ivgpartners.com. For further information, please contact: - Anil Kumar in New York at akumar@ivgpartners.com or +001-646-807-9290 - Ravi Chauksey in Mumbai at rchauksey@ivgpartners.com or +91-8805988010 501 Fifth Avenue, Suite 302, New York, NY 10017 ● Tel: (646) 807-9290 2010 www.ivgpartners.com Page 5 of 4