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Pharmaceutical Excipients – Part 1
March 2018
Philippe Tschopp – Founder www.pharmaexcipients.com
2www.pharmaexcipients.com
Part 1 Outline
a) Definitions
b) Regulations
c) Excipient Market
3www.pharmaexcipients.com
What are pharmaceutical Excipients?
4www.pharmaexcipients.com
“The word excipient is derived from the Latin excipere, meaning 'to except', which
is simply explained as 'other than'. Pharmaceutical excipients are basically
everything other than the active pharmaceutical ingredient. Ideally, excipients
should be inert, however, recent reports of adverse reactions have suggested
otherwise.” (Australian Prescriber)
“Pharmaceutical excipients are substances other than the active
pharmaceutical ingredient (API) that have been appropriately evaluated for
safety and are intentionally included in a drug delivery system.”
Pharmaceutical Excipient Definition
5www.pharmaexcipients.com
How many pharmaceutics do you know
which think that pharmaceutical drugs only
consist of API?
What is the average amount of excipients in a
solid dosage formulation?
How many different excipients do you find in
solid dosage formulation?
Excipients – what for?
6www.pharmaexcipients.com
What is the role of a pharmaceutical Excipient?
7www.pharmaexcipients.com
Main Roles of Pharmaceutical Excipients
Check Basics Chapter in : www.pharmaexcipients.com
8www.pharmaexcipients.com
What are the Ideal Pharma Excipient Properties?
9www.pharmaexcipients.com
Ideal properties of a Pharmaceutical Excipient
Check Basics Chapter in : www.pharmaexcipients.com
10www.pharmaexcipients.com
Where do you find information on pharmaceutical excipients how to
identify, test, release, etc.?
Pharmaceutical Excipients
11www.pharmaexcipients.com
Pharma Excipients are defined in the major pharmacopoeias:
• The European Pharmacopoeia (Ph. Eur.)
• United States Pharmacopeia– National Formulary (USP–NF)
• Japanese Pharmacopoeia (JP)
as well as in national pharmacopoeias. The industry standards are based
on the 3 major ones listed above.
Major Guidelines by FDA, EMA and other Health Authorities
Pharmaceutical Excipient Definition
12www.pharmaexcipients.com
NF contains excipients standards with references to allied reference materials.
*First published in 1888 by the American Pharmaceutical Association
**Shangraw, Ralph Ph.D., Drug Development and Industrial Pharmacy, 13(13), 2421-2439 (1987),
Compendial Standards for Excipients
History of the National Fomulary
History of National Formulary
U.S.P. (1820)
Drugs and
Excipients
The National
Formulary of
Unofficial
Preparations *
(1888) Drugs and
Excipients
U.S.P./N.F (1980)
(USP Drugs) (NF
Excipients**)
13www.pharmaexcipients.com
1888 National Fomulary Monograph
14www.pharmaexcipients.com
The first edition of the National Formulary (NF) originally named “The National
Formulary of Unofficial Preparations” was first published in 1888 by the
American Pharmaceutical Association.
USP was founded in 1820. However, instead of working in competition with the
USP, the NF served as a complement to it.
While the USP served to set standards for base drugs, the NF served to
standardize the higher-level or compound drugs which made use of more than
just one base drug. These included formulations and unofficial preparations for
widely sold products.
Background on the National Fomulary
15www.pharmaexcipients.com
USP today‘s activities
16www.pharmaexcipients.com
• Developing new monographs
• Pending monographs- http://www.usp.org/usp-nf/pending-
monographs
• Updating/modernizing existing monographs
• Harmonization of Excipient Monographs
• Reformatting (‘monograph redesign’)
USP today‘s activities
17www.pharmaexcipients.com
18 – 24 months
USP-NF Monograph Development
18www.pharmaexcipients.com
Harmonization of Excipient Monographs
19www.pharmaexcipients.com
Example: Carboxymethylcellulose Calcium
The PDG harmonized
standard for
Carboxymethylcellulose
Calcium reduced 37 non-
harmonized tests to 10
tests (Table 1), which
greatly helps industry
save resources and
improve efficiency.
Challenges and Opportunities in Developing
Up-to-Date USP–NF Excipient Monographs –
American Pharmaceutical Review, Jan 2016
20www.pharmaexcipients.com
Example: Tributylacetylcitrat
„Pharmazeutische Hilfsstoffe“ Peter C. Schmidt · Siegfried Lang
21www.pharmaexcipients.com
• International regulatory standards
• Cost reduction
• Reduced falsification possibilities
• Etc.
Importance of Harmonisation
27www.pharmaexcipients.com
Acquisitions & Merger Highlights of the last years
Company Action Company
Dupont Acquired Dow
Lonza Acquired Capsugel
Roquette Acquired Blanver
Colorcon Acquired NP Pharm
Rhodia Acquired Albright & Wilson
Innophos Acquired Rhodia
J. Rettenmaier Acquired Penwest Excipients
WR Grace Acquired Synthetech
Dow Acquired Wolff Cellulosics
J. Rettenmaier Aqcuired Demacsa
DMV/Fonterra Merges DFE formed
28www.pharmaexcipients.com
Excipient Market & Regulations
Value of Excipient in a pharmaceutical product?
500 mg Paracetamol
Maize starch, potassium sorbate,
purified talc, stearic acid, polyvidone,
starch pregelatinised, hypromellose
and triacetin.
29www.pharmaexcipients.com
Excipient Market & Regulations
API cost are approx 2-5% of the final price in a Pharmacy (AVP)
Manufacturing cost are approx. 9-14% of the final price (AVP)
30www.pharmaexcipients.com
The global pharmaceutical excipients market, a multibillion market, is
projected to expand at a healthy pace of 6.7 percent annually in the next
five years and reach $8.4 billion by 2019 (Markets and Markets, 2015).
This continued growth is largely driven by the increasing demand for
pharmaceutical products to serve an aging population and improve
healthcare worldwide. Despite the positive outlook, the industry itself
faces a variety of challenges to meet the expectations of the regulators,
end users/drug makers and ultimately the patients.
“Challenges Facing Pharmaceutical Excipients” March 2015 American Pharmaceutical Review
Excipient Market & Regulations
31www.pharmaexcipients.com
“Challenges Facing Pharmaceutical Excipients” March 2015 American Pharmaceutical Review
Excipient Market & Regulations
32www.pharmaexcipients.com
What are the most used excipients?
Excipient Market & Regulations
Magnesium Stearate
Microcrystalline Cellulose
Starch (corn)
Silicone Dioxide
Stearic Acid
Sodium Starch Glycolate
Talc
Sucrose
HPMC
OPA products
Croscarmellose
Hydroxypropyl Cellulose
Ethycellulose
Calcium Phosphate
Crospovidone
Shellac
Calcium Stearate
Glycerin
Lactose
Titanum Dioxide
Carboxymethylstarch
Gelatin
Acaia
33www.pharmaexcipients.com
“Major Excipients in US medicinal products as per “Pharmaceutical Excipients – The Past and Future - Ermens 2004-”
Excipient Market & Regulations
34www.pharmaexcipients.com
Apart from regulatory legislations, the pharmaceutical excipient industry
has long been taking their own steps to ensure the safety and quality of
excipients. Back in 1991, the industry formed the International
Pharmaceutical Excipients Council (IPEC), an industry group focusing
on harmonizing compendia, GMP and GDP standards for
pharmaceutical excipients internationally. Its publication of IPEC-PQG
(The Pharmaceutical Quality Group) GMP Guide 2006 and IPEC GDP
Guide 2006 have been recognized as industry standards and applied in
excipient manufacturing and distribution voluntarily. A new revised IPEC-
PQG GMP and IPEC GDP Guide was published by the end of 2017.
Excipient Market & Regulations
35www.pharmaexcipients.com
European Perspective
• 2011 Falsified Medicines Directive 2011/62/EU
Qualification of excipient suppliers
• 2014 Revision of EU GMP Part 1 Chapter 5
Production – starting materials, 5.29 excipients
• 2015 Guidelines on the formalized risk assessment for ascertaining
appropriate good manufacturing practice for excipients of medicinal
products for human use - to have been implemented by 21st March
2016 – see also: “The IPEC Risk Assessment for Pharmaceutical
Excipients. Part I - Risk Assessment for Excipient Manufacturers”
“EXCiPACT Presentation Making Pharmaceuticals, Birmingham May 2016”
Excipient Market & Regulations
36www.pharmaexcipients.com
2011/62/EU Falsified Medicines Directive, article 46 (f) :
‘The holder of the manufacturing authorisation shall ensure that the
excipients are suitable for use in medicinal products by ascertaining what
the appropriate good manufacturing practice is. This shall be ascertained
on the basis of a formalised risk assessment...’
Eudralex Vol 4, Part 1, Chapter 5 Starting Materials, section 5.27:
‘The selection, qualification, approval and maintenance of
suppliers....should be documented as part of the pharmaceutical quality
system. The level of supervision should be proportionate to the
risks.....The supporting evidence for each supplier / material approval
should be maintained.’
“EXCiPACT Presentaton Making Pharmaceuticals, Birmingham May 2016”
Excipient Market & Regulations
37www.pharmaexcipients.com
European Commission Guideline EC2015/C95/02 on the formalized
risk assessment for ascertaining appropriate good manufacturing
practice for excipients of medicinal products for human use ……to have
been implemented by the Manufacturing Authorisation Holder (MAH)
by 21st March 2016
• To determine the GMP required the MAH (the user) has to evaluate
the risks posed
• by the excipient in terms of the nature of the substance and
• by the approved suppliers who provide that substance
• These suppliers can be the Manufacturer of the excipient or a
Distributor
Excipient Market & Regulations
38www.pharmaexcipients.com
US perspective: Excipients are Drugs
• Federal Food, Drug and Cosmetic Act Section 501(a)(2)(B)
Adulteration Provision
“A drug shall be deemed adulterated - if... the methods used in, or the facilities or controls used for, its manufacture, processing,
packing, or holding do not conform to or are not operated or administered in conformity with current good manufacturing
practice to assure that such drug meets the requirements of this Act as to safety and has the identity and strength, and meets
the quality and purity characteristics, which it purports or is represented to possess.”
• Subject to inspection under FDA (Section 704(a)(1) of the Act)
however, inspections will only be conducted by special assignment or
for cause
“EXCiPACT Presentation Making Pharmaceuticals, Birmingham May 2016”
Excipient Market & Regulations
39www.pharmaexcipients.com
• Major excipient manufacturer are large chemical producers of which
the pharmaceutical application of their products is only a small part of
the business
• Altough excipients should be inert and “non-active” they make most of
the formulation and have more functionalities as initially thought of
• Complex supply chains need clarification for more security
Why all these Regulations?
40www.pharmaexcipients.com
MCC SSG Calcium Carbonate
Why all these Regulations?
41www.pharmaexcipients.com
Outline – Next Presentation part will be on
1 Introduction, Definitions, Regulations & Excipient Market
2 Types and manufacturers of Excipients
If you have any question please contact us at:
info@pharmaexcipients.com

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Excipients presentation-part 1-definition and regulation

  • 1. 1 Pharmaceutical Excipients – Part 1 March 2018 Philippe Tschopp – Founder www.pharmaexcipients.com
  • 2. 2www.pharmaexcipients.com Part 1 Outline a) Definitions b) Regulations c) Excipient Market
  • 4. 4www.pharmaexcipients.com “The word excipient is derived from the Latin excipere, meaning 'to except', which is simply explained as 'other than'. Pharmaceutical excipients are basically everything other than the active pharmaceutical ingredient. Ideally, excipients should be inert, however, recent reports of adverse reactions have suggested otherwise.” (Australian Prescriber) “Pharmaceutical excipients are substances other than the active pharmaceutical ingredient (API) that have been appropriately evaluated for safety and are intentionally included in a drug delivery system.” Pharmaceutical Excipient Definition
  • 5. 5www.pharmaexcipients.com How many pharmaceutics do you know which think that pharmaceutical drugs only consist of API? What is the average amount of excipients in a solid dosage formulation? How many different excipients do you find in solid dosage formulation? Excipients – what for?
  • 6. 6www.pharmaexcipients.com What is the role of a pharmaceutical Excipient?
  • 7. 7www.pharmaexcipients.com Main Roles of Pharmaceutical Excipients Check Basics Chapter in : www.pharmaexcipients.com
  • 8. 8www.pharmaexcipients.com What are the Ideal Pharma Excipient Properties?
  • 9. 9www.pharmaexcipients.com Ideal properties of a Pharmaceutical Excipient Check Basics Chapter in : www.pharmaexcipients.com
  • 10. 10www.pharmaexcipients.com Where do you find information on pharmaceutical excipients how to identify, test, release, etc.? Pharmaceutical Excipients
  • 11. 11www.pharmaexcipients.com Pharma Excipients are defined in the major pharmacopoeias: • The European Pharmacopoeia (Ph. Eur.) • United States Pharmacopeia– National Formulary (USP–NF) • Japanese Pharmacopoeia (JP) as well as in national pharmacopoeias. The industry standards are based on the 3 major ones listed above. Major Guidelines by FDA, EMA and other Health Authorities Pharmaceutical Excipient Definition
  • 12. 12www.pharmaexcipients.com NF contains excipients standards with references to allied reference materials. *First published in 1888 by the American Pharmaceutical Association **Shangraw, Ralph Ph.D., Drug Development and Industrial Pharmacy, 13(13), 2421-2439 (1987), Compendial Standards for Excipients History of the National Fomulary History of National Formulary U.S.P. (1820) Drugs and Excipients The National Formulary of Unofficial Preparations * (1888) Drugs and Excipients U.S.P./N.F (1980) (USP Drugs) (NF Excipients**)
  • 14. 14www.pharmaexcipients.com The first edition of the National Formulary (NF) originally named “The National Formulary of Unofficial Preparations” was first published in 1888 by the American Pharmaceutical Association. USP was founded in 1820. However, instead of working in competition with the USP, the NF served as a complement to it. While the USP served to set standards for base drugs, the NF served to standardize the higher-level or compound drugs which made use of more than just one base drug. These included formulations and unofficial preparations for widely sold products. Background on the National Fomulary
  • 16. 16www.pharmaexcipients.com • Developing new monographs • Pending monographs- http://www.usp.org/usp-nf/pending- monographs • Updating/modernizing existing monographs • Harmonization of Excipient Monographs • Reformatting (‘monograph redesign’) USP today‘s activities
  • 17. 17www.pharmaexcipients.com 18 – 24 months USP-NF Monograph Development
  • 19. 19www.pharmaexcipients.com Example: Carboxymethylcellulose Calcium The PDG harmonized standard for Carboxymethylcellulose Calcium reduced 37 non- harmonized tests to 10 tests (Table 1), which greatly helps industry save resources and improve efficiency. Challenges and Opportunities in Developing Up-to-Date USP–NF Excipient Monographs – American Pharmaceutical Review, Jan 2016
  • 21. 21www.pharmaexcipients.com • International regulatory standards • Cost reduction • Reduced falsification possibilities • Etc. Importance of Harmonisation
  • 22. 27www.pharmaexcipients.com Acquisitions & Merger Highlights of the last years Company Action Company Dupont Acquired Dow Lonza Acquired Capsugel Roquette Acquired Blanver Colorcon Acquired NP Pharm Rhodia Acquired Albright & Wilson Innophos Acquired Rhodia J. Rettenmaier Acquired Penwest Excipients WR Grace Acquired Synthetech Dow Acquired Wolff Cellulosics J. Rettenmaier Aqcuired Demacsa DMV/Fonterra Merges DFE formed
  • 23. 28www.pharmaexcipients.com Excipient Market & Regulations Value of Excipient in a pharmaceutical product? 500 mg Paracetamol Maize starch, potassium sorbate, purified talc, stearic acid, polyvidone, starch pregelatinised, hypromellose and triacetin.
  • 24. 29www.pharmaexcipients.com Excipient Market & Regulations API cost are approx 2-5% of the final price in a Pharmacy (AVP) Manufacturing cost are approx. 9-14% of the final price (AVP)
  • 25. 30www.pharmaexcipients.com The global pharmaceutical excipients market, a multibillion market, is projected to expand at a healthy pace of 6.7 percent annually in the next five years and reach $8.4 billion by 2019 (Markets and Markets, 2015). This continued growth is largely driven by the increasing demand for pharmaceutical products to serve an aging population and improve healthcare worldwide. Despite the positive outlook, the industry itself faces a variety of challenges to meet the expectations of the regulators, end users/drug makers and ultimately the patients. “Challenges Facing Pharmaceutical Excipients” March 2015 American Pharmaceutical Review Excipient Market & Regulations
  • 26. 31www.pharmaexcipients.com “Challenges Facing Pharmaceutical Excipients” March 2015 American Pharmaceutical Review Excipient Market & Regulations
  • 27. 32www.pharmaexcipients.com What are the most used excipients? Excipient Market & Regulations Magnesium Stearate Microcrystalline Cellulose Starch (corn) Silicone Dioxide Stearic Acid Sodium Starch Glycolate Talc Sucrose HPMC OPA products Croscarmellose Hydroxypropyl Cellulose Ethycellulose Calcium Phosphate Crospovidone Shellac Calcium Stearate Glycerin Lactose Titanum Dioxide Carboxymethylstarch Gelatin Acaia
  • 28. 33www.pharmaexcipients.com “Major Excipients in US medicinal products as per “Pharmaceutical Excipients – The Past and Future - Ermens 2004-” Excipient Market & Regulations
  • 29. 34www.pharmaexcipients.com Apart from regulatory legislations, the pharmaceutical excipient industry has long been taking their own steps to ensure the safety and quality of excipients. Back in 1991, the industry formed the International Pharmaceutical Excipients Council (IPEC), an industry group focusing on harmonizing compendia, GMP and GDP standards for pharmaceutical excipients internationally. Its publication of IPEC-PQG (The Pharmaceutical Quality Group) GMP Guide 2006 and IPEC GDP Guide 2006 have been recognized as industry standards and applied in excipient manufacturing and distribution voluntarily. A new revised IPEC- PQG GMP and IPEC GDP Guide was published by the end of 2017. Excipient Market & Regulations
  • 30. 35www.pharmaexcipients.com European Perspective • 2011 Falsified Medicines Directive 2011/62/EU Qualification of excipient suppliers • 2014 Revision of EU GMP Part 1 Chapter 5 Production – starting materials, 5.29 excipients • 2015 Guidelines on the formalized risk assessment for ascertaining appropriate good manufacturing practice for excipients of medicinal products for human use - to have been implemented by 21st March 2016 – see also: “The IPEC Risk Assessment for Pharmaceutical Excipients. Part I - Risk Assessment for Excipient Manufacturers” “EXCiPACT Presentation Making Pharmaceuticals, Birmingham May 2016” Excipient Market & Regulations
  • 31. 36www.pharmaexcipients.com 2011/62/EU Falsified Medicines Directive, article 46 (f) : ‘The holder of the manufacturing authorisation shall ensure that the excipients are suitable for use in medicinal products by ascertaining what the appropriate good manufacturing practice is. This shall be ascertained on the basis of a formalised risk assessment...’ Eudralex Vol 4, Part 1, Chapter 5 Starting Materials, section 5.27: ‘The selection, qualification, approval and maintenance of suppliers....should be documented as part of the pharmaceutical quality system. The level of supervision should be proportionate to the risks.....The supporting evidence for each supplier / material approval should be maintained.’ “EXCiPACT Presentaton Making Pharmaceuticals, Birmingham May 2016” Excipient Market & Regulations
  • 32. 37www.pharmaexcipients.com European Commission Guideline EC2015/C95/02 on the formalized risk assessment for ascertaining appropriate good manufacturing practice for excipients of medicinal products for human use ……to have been implemented by the Manufacturing Authorisation Holder (MAH) by 21st March 2016 • To determine the GMP required the MAH (the user) has to evaluate the risks posed • by the excipient in terms of the nature of the substance and • by the approved suppliers who provide that substance • These suppliers can be the Manufacturer of the excipient or a Distributor Excipient Market & Regulations
  • 33. 38www.pharmaexcipients.com US perspective: Excipients are Drugs • Federal Food, Drug and Cosmetic Act Section 501(a)(2)(B) Adulteration Provision “A drug shall be deemed adulterated - if... the methods used in, or the facilities or controls used for, its manufacture, processing, packing, or holding do not conform to or are not operated or administered in conformity with current good manufacturing practice to assure that such drug meets the requirements of this Act as to safety and has the identity and strength, and meets the quality and purity characteristics, which it purports or is represented to possess.” • Subject to inspection under FDA (Section 704(a)(1) of the Act) however, inspections will only be conducted by special assignment or for cause “EXCiPACT Presentation Making Pharmaceuticals, Birmingham May 2016” Excipient Market & Regulations
  • 34. 39www.pharmaexcipients.com • Major excipient manufacturer are large chemical producers of which the pharmaceutical application of their products is only a small part of the business • Altough excipients should be inert and “non-active” they make most of the formulation and have more functionalities as initially thought of • Complex supply chains need clarification for more security Why all these Regulations?
  • 35. 40www.pharmaexcipients.com MCC SSG Calcium Carbonate Why all these Regulations?
  • 36. 41www.pharmaexcipients.com Outline – Next Presentation part will be on 1 Introduction, Definitions, Regulations & Excipient Market 2 Types and manufacturers of Excipients If you have any question please contact us at: info@pharmaexcipients.com