This paper presents a full pre-industrial prototype implementation of an innovative system capable to
detects vehicles and classify them. This work study the architecture of a full autonomous road sensor
network that count and classify passing vehicles, reducing the impact of conventional wired systems in
roads, by dramatically reducing their installation and operational costs. The power supply can be supported
either by solar harvest or by none rechargeable batteries. For communications the IEEE 802.15.4 with
ZigBee on top are used to transmit digitalized vehicle’s magnetic analogue signatures up to a vehicles
classification server. This information is acquired using a magnetometer translating in voltage the variation
of the natural magnetic field of the earth caused by ferromagnetic components of a vehicle passing over the
sensor. Results show clearly that it is possible to distinguish vehicles magnetic signatures per model and
class even at different speeds.
Wireless Magnetic Sensor System Classifies Vehicles
1. Wireless Magnetic Based Sensor System
For Vehicles Classification
P. Ghislain(1)
, D. Carona(1)
, A. Serrador(1)
, P. Jorge(1)
, P. Ferreira(1)
, J. Lopes(2)
(1) Instituto Superior de Engenharia de Lisboa, Lisbon, Portugal,
(2)Brisa Inovação e Tecnologia, Lisbon, Portugal
35945@alunos.isel.pt, {dcarona, aserrador, pjorge, pferreira}@deetc.isel.ipl.pt, jlopes@brisa.pt
Keywords: Smart Road Sensor, Magnetometer, ZigBee, Vehicles Classification.
Abstract: This paper presents a full pre-industrial prototype implementation of an innovative system capable to
detects vehicles and classify them. This work study the architecture of a full autonomous road sensor
network that count and classify passing vehicles, reducing the impact of conventional wired systems in
roads, by dramatically reducing their installation and operational costs. The power supply can be supported
either by solar harvest or by none rechargeable batteries. For communications the IEEE 802.15.4 with
ZigBee on top are used to transmit digitalized vehicle’s magnetic analogue signatures up to a vehicles
classification server. This information is acquired using a magnetometer translating in voltage the variation
of the natural magnetic field of the earth caused by ferromagnetic components of a vehicle passing over the
sensor. Results show clearly that it is possible to distinguish vehicles magnetic signatures per model and
class even at different speeds.
1 INTRODUCTION
With the growing number of vehicles travelling
on roads, the need of road traffic control and
monitoring also increases. The available
technologies includes inductive loop, video image
processing, weight-in-motion, pneumatic tube,
piezoelectric, ultrasonic, acoustic, infrared and
magnetic sensors. Inductive loops have high
installation and operation costs. Camera image
processing requires expensive specialized processor
unit per equipment and is sensible to weather
conditions. The piezoelectric systems use a
transversal tube on the road, subject to a rapid
deterioration and not effective for highways. The
others techniques have a smaller range of application
than magnetic sensors [1].
The sensor technology used in this study is the
Anisotropic Magnetic Resistance (AMR) with a
magnetic resolution of one part in ten thousand of
the Earth magnetic field [2]. With such a good
precision, it has been clear during the development
that the quality of the electronic design plays an
important role to retain this level of precision. For
this application the Earth magnetic field has an
important advantage on previous magnetic
technologies: its presence anywhere on Earth.
Inductive loop requires the production of an artificial
magnetic field with significant energy consumption
and the connection of an external power supply. The
natural magnetic field may vary from 0.2 to 0.7
Gauss and its lines of forces are not horizontal but
oblique, changing place to place in strength and
inclination. The intensity of this field can vary with
the weather and the season. It has not the stability
neither the accuracy of the artificial inductive loop
[3]. This variability is a challenge that must solve
the developed device.
This prototype transmits data using a low bitrate
wireless communications with low energy
consumption. The sensor cost, installation and
operation of the proposed road sensor network is
expected to be much lower compared with the
inductive loop systems solutions. The control centre
that processes the vehicles magnetic signatures is a
fundamental sub-system in road management to
identify traffic load per vehicles
behaviour/profiles/classes. Figure 1, show the
laboratory prototype.
2. Figure 1: Developed Prototype.
The research work developed by ISEL laboratory in
vehicle classification methods based on many Smart
Road Sensors technologies [4][5][6] contributes to
the knowledge needed in some aspects of the work
presented. The study of magnetic sensor is a natural
development of this strategy. Works of other
research centres have been studied in order to gain
knowhow.[7][8][9].
To describe the work in more detail, this paper is
structured as follows: in Section 2, the system
architecture and each component implementation
overview is provided, in Section 3 results of the
performed tests are presented, while in Section 4
conclusions and future work are summarised.
2 ARCHITECTURE
The system architecture proposes for vehicle count
and classification the insertion of one sensor in the
centre of each motorway lane. On the road side, the
access point collects data from the sensors and
relays them to the WAN network of the road
operator via GPRS/3G or fixed network. The control
centre receives the sensor signature and processes it
in real time. Then an information system displays
the traffic load for each installed road sensor and
gives access to a statistical distribution of the
detected vehicle’s class.
The low cost of each detection point allows a
higher density of these road sensors and a much
better visualization of the traffic load.
Figure 2: System Architecture Overview.
The installation of the access point close to sensors
(Figure 2) decreases the wireless transmission power
to the lowest possible value, extending the sensor
battery live time.
2.1 Magnetometer
The selection criteria for the magnetic sensors for
this work were based on a set of principles:
sensitivity to the Earth magnetic field variation
caused by a ferromagnetic objects, the energy
consumption and the financial sensor cost.
Another important selection criterion was the ability
to restore the sensibility of the sensor via included
coils and a Set/Reset operation that only one
supplier offers. We chose the B component [2].
Reference A B C
Supply [V] 5-12 5-25 1.8-25
Current [mA] 10 5 1
Set/Reset Current [A] 3 0.5 0.5
Sensibility [mV/V/Gauss] 3.2 1 1
Resolution [µGauss] 27 85 120
Table 1: Comparison between sensors.
The family of Anisotropic Magneto-Resistances
(AMR), allows to measure the Earth magnetic field
with a precision below 0.5%. This background field
is quite permanent, suffering only small and slow
changes. Thus, the sensor includes an auto-
calibration algorithm that adapts the measures so
that this reference can be considered stable during a
period of time well suited to vehicle detection.
Vehicles metallic characteristics produces
typically a flux variation around 50% of the Earth
magnetic field, but the variation can be many times
this value with vehicles built with reinforced iron
parts. In those rare cases, the magnetic signature will
be partially saturated but still distinctive and usable
for classification.
The project also wanted to determine the overall
parameters offered by the technology and two
orthogonal magneto sensitive axes where important
to study the relation between the orientation of
magnetic field and the vehicle’s movement [2].
Modern vehicles include many ferromagnetic
components as show into the representation in
Figure 3 [3], for example the wheels axels, motor
components, transmission, gas escape are made of
steel or iron. Electric motors and alternator creates a
magnetic field. All those components concentrate or
disperse the Earth magnetic field and thus, create
detectable variations at the output of the AMR
sensor.
3. Figure 3: Vehicle magnetic signature [3].
The resistive elements of the sensor are placed in
a Wheatstone Bridge shown in Figure 4 that allows
to compare two tensions coming from two resistive
dividers. Each resistive divider is made of two
branches which are composed of 6 Permalloy
magneto-resistive elements oriented at 45º. Each
branch elements are positioned at 90º of their
companion branch elements. When a branch has
low magnetic resistance, its companion branch will
have a high one. Both dividers are in a mirrored
conformation and respond in an opposite way
allowing a maximum tension difference between
them.
Figure 4: Structure of the sensor [3].
Where Vb is the applied tension, in our case,
3.3V, Out+ and Out-, the tension of the two dividers
values Vb/2 when the magneto-resistance are equal,
therefore when there is no external magnetic field
applied. The output differential tension (Out+, Out-)
is equal to the ratio of the variation of the resistance
of one branch on the resistance of it, times the
applied tension Vb. It is a small voltage value of few
mV. On the influence of the Earth magnetic field, a
value of 0.5 Gauss creates a 2.5mV of differential
tension.
The magnetometer requires a correction of the bias
created by the local value of the magnetic field of
the Earth and an amplification of the differential
tension which gain should be between 500 and 2000.
Those values changes at each installation’s
location because the orientation of the main
magnetic sensor direction must be parallel to the
road traffic direction and therefore, the strength of
the Earth magnetic field is always different.
Two possibilities are available, the manual
configuration in place or the auto-calibration of the
sensor with a set of digital potentiometers. As the
Earth field can change on a long time scale, the
second option is a requirement for an industrial
solution.
2.2 Electronics components
The AMR sensor that provides a small tension
variation between two outputs must be followed by a
stage of OpAmps, operation amplifiers, that
provides a bias correction, a difference and an
amplification operation.
The 3 operations can be done in one circuit or
via many OpAmp in cascade, depending of
pretended level of precision. The signal is
conditioned to remain into the range of [0, VCC]
Volts, where VCC is the power supply voltage.
Those two tensions values are then redirect to a
microprocessor that can digitalize them, store the
data and after the end of the capture of a magnetic
signature, send it to the wireless radio
subcomponent.
The prospection of electronics components to
build a LR-WPAN, low rate wireless personal area
network, was limited essentially to the wireless
solution available for the ISM, Industrial Security
and Medical, band without licencing procedure.
The IEEE 802.15.4 compliant components offer
the better choice and we made a market research in
order to select a good and reliable solution. The
more advanced components offers a complete
System on a Chip solution, including a
microprocessor, a radio subcomponent and many
other features that target the component to specific
markets. The component that we choose accept the
digitalization of up to 8 analogue inputs, offer 8
Kbyes of RAM, um transceiver for 2.4 GHz IEEE
802.15.4 compliant, one OpAmp, two power
outputs[10]. It enables to shrink the sensor board and
its quality has been confirmed during the project.
2.3 ZigBee
To transmit wirelessly the collected information, the
IEEE 802.15.4 standard with ZigBee on top is
adopted because it was developed to operate in short
range communications and low power consumption
systems, supporting also high level networking
features.
4. Many protocols use IEEE 802.15.4 as their PHY
and datalink layer. WirelessHART, ISO110a,
ZigBee, 6loWPAN and a set of other proprietary
network layers.
ZigBee define in OSI, Open System
Interconnection, from the Network up to part of the
Application layer. In our work, we have not found a
specific ZigBee profile for sensors data capture
through the implementation of duty cycles; so, we
have developed a proprietary ZigBee profile and use
only the ZigBee Network layer.
Our communication features includes a
transport layer with data fragmentation, packet
resend, packet acknowledge if well received by the
ZigBee coordinator in the access point; the support
of many sensors for one coordinator and an
asynchronous serial gateway.
The coordinator firmware had also to be developed.
From what ZigBee Alliance announced and what
one could use without firmware development there
was a gap. This problem is attended through the set
of specifications that where launch since 2010 until
now by the ZigBee Alliance. Fabricants have
naturally a big problem with those specifications:
they require a lot of manpower to develop them and
the market look for very low cost solutions. For the
moment, those announced specifications are not
always available.
The ZigBee coordinator firmware that we have built,
suits for the project but is in a revision process to
adopt an architecture that allows the reception of
packet burst from ZigBee. A circular list of buffers
memorizes the incoming packets. The relay of them
is made asynchronously to the serial gateway. The
energy cost of the transfer of a signature is
maintained to the minimum with maximum speed.
The road sensor activates communications only
when it has data to send or after some seconds of
inaction. Data from the server and the access point
are access only at that moment.
The ZigBee stack is well suited for rapid
development project and has parameters that are
available to tune it to specific applications. The main
features that are offered are the automatic
association and re-association to the network
knowing that the coordinator chooses a channel that
is not known by the terminal equipment.
The ZigBee features used by the project are limited
and the use of the ZigBee stack is not mandatory.
Another Stack simpler and power saving, may be
proprietary, could also fit all the needs, without
license costs.
2.4 Orientation and attenuation
The orientation of the road sensor’s antenna
maximum radiate power should be in a quarter of
hemisphere in the direction of the road side as the
sensor is always oriented toward the vehicles
direction. Presently, it is plan to use an isotropic
ceramic antenna embedded into the cover of the road
sensor, allowing the coordinator installation
anywhere around. To increase radio link
performance it is recommended to use directional
antennas to support adverse weather like rain and
snow.
The coordinator must be oriented with a vertical
angle of a least 30º and must use a directive antenna.
For sharp angles the link attenuation rises quickly
because there is no line of sight between antennas.
In fact, the road sensor in located into a hole that is a
kind of wave guide and the isotropic radiation of the
ceramic antenna is affected and the majority of the
radiation goes vertically. Higher is the angle of the
coordinator, better is the reception.
The attenuation caused by the cover material has
taken our attention. We have made some attenuation
tests and determine that acrylic and glass could be
used for this application as well as asphalt which
present 1 dB/cm of attenuation. This is surprising
but asphalt is made of very long aliphatic chains and
is hydrophobic so the result is coherent with other
similar material like plastics. Modified asphalt with
the substitution of the gravel with adequate low
attenuation material can constitute a good cement to
embed the device into the road.
2.5 Power management
The sensor was designed to extend the battery live
time to the maximum, thus the device architecture is
modular and each part it is only active when strictly
necessary. The CPU remains always the master and
do not depend of external interrupt to wake-up. It is
the most convenient architecture and also the more
efficient. The CPU uses one output signal to suspend
the magnetometer and manage all internal functions.
The alternative architecture use an external
interrupt to wake-up the CPU, and to avoid the
appearance of an indeterminate state in which the
sensor would never wake-up, a more complex
electronic circuit is needed which increases the
power consumption and therefore this approach was
not taken into account.
The power management developed for the sensor
device is based on the electronic architecture and on
the firmware development.
When ZigBee do not communicate with the
network, no power is used to supply the radio
subcomponent. The road sensor wakes up
5. 92%
0%
20%
40%
60%
80%
100%
180 x 10 90 x 10 90 x 5 45 x 5 20 x 5
Energysavingratio
Maximal velocity x samples per vehicle meter
Normal
POWER_SAVING
periodically to check for incoming data or detect a
car, digitalize and send the magnetic signature and
check for incoming data. This optimization cut 75%
of the energy requirements of the SoC: from 32 mA
the consumption falls to 8 mA.
The ZigBee Stack provides elements to implement a
closed loop TX Power control but ZigBee don’t
implement it. Each received packet of 802.15.4
comes with a LQI, line quality indicator whish
calculus is based on the ED, Energy Detection, a
signal to noise parameter. The received LQI coming
from the coordinator is used by the road sensor to
manage dynamically the TX Power. This power
control is important to ensure the auto adaptation of
the road sensor to changing weather conditions
because heavy rains attenuate the radio signal and
require more TX power. And when weather
conditions turns better, the priority must be to
diminish TX power in order to minimize
transmission energy cost.
The link budget between the road sensor and the
coordinator must have an important power reserve.
ZigBee chip have a sensibility about 95 dBm. The
design of the antennas is essential to make a road
sensor system adaptable to any weather conditions:
traffic jam and accident happens during those
situations and the road sensor mission is to guaranty
full functioning state and information dispatch
without failures at that moment.
As the road sensor should only send data to the
right side of the motorway in right hand traffic
countries, the gain of its antenna can be better than 6
dBi which correspond to a quarter of hemisphere of
the isotropic antenna of 0 dBi. On the coordinator
side, it is very important to use an antenna with a
gain higher than 14 dBi, which is about a 60º BW,
Beam Wide at 3 dB. This combination offers more
than 20 dB total antennas gain that can constitute
part of the necessary power budget reserve. The
space diversity that some fabricants propose is
important if the application is sensible to multipath
but, for this open air application, few installations
may suffer from short distance attenuation due to the
lack of reflection of the transmitted signal.
In order to achieve better power saving, the
firmware has been compiled to activate the sleeping
mode automatic switching that ZigBee stack
provide. In the Figure 5, the Normal firmware shows
a power saving starting only with a low frequency
sampling. After an optimization of the firmware, we
compiled a version that processes much better this
switching and can achieve about 90% of saving,
switching from 8 mA without duty cycle to 0.7 mA.
Figure 5: Energy consumption with both firmware.
The research team believes that the firmware can be
still tuned to achieve better saving performance.
2.6 Power sources
With a power saving energy mode spending 0.7 mA,
this sensor represents a very low drain voltage
equipment enabling the use of none rechargeable
batteries. A set of 2x2 D Professional Long Duration
Alcaline Batteries offers a capacity of 33000 mAh at
2.2-3.3 V. The discharge per year is about 3% [11]
and this means about 4,94 years of useful life. A
lithium battery offers more than a 1.5 times the
capacity of an Alkaline and very low discharge
current. Lithium batteries are not stable when
exposed to temperatures higher than 60º C and
therefore should not be a first choice for a road
sensor in Portugal [12].
If the sensor architecture privilege precision and
3 directions orthogonal magnetic sensing, the energy
consumption is higher and the sensor must be
supplied by solar harvest power.
2.7 Power capture
To determine the size of the solar captor, it is
necessary to calculate the expectable energy power
received during the month and the place in Portugal
of lowest solar radiation. Hopefully, European
program PVGIS [13] provides this information for
any European Country, including Portugal.
After that, using a set of atenuation parameters,
our model gives a value of the minimum daily
average power that can be captured with
moncristaline or amorphous silicium cell. The ratio
of the necessary power on the capturable power per
m2
defines the minimal surface.
c
n
P
P
S
24
(1)
where,
Pc : is the daily average solar power per m2
available after the elimination of all
attenuations;
6. Pn : necessary power per hour for the sensor;
S : minimum surface for the solar captor in m2
.
This expression is expanded with the following
parameters:
cojindhdirtrcc
n
ffrRrRrP
P
S
))((
24
(2)
where,
Pr : daily average solar power radiation of the
location and month of lowest radiation in the
geographical area of installation;
rtrc : conversion percentage (1 minus losses)
accounting for temperature, reflection of the cell
surface and DC-DC conversion losses.
Typically 70%;
Rdir e Rind : percentage of direct and indirect
solar radiation, the sum of both equal 100%.
Used 50% for both. Use PVGIS estimation;
rh: conversion percentage due to the horizontal
position of the sensor. Used 72%;
rj: conversion percentage due to the window of
the sensor. Used 70%;
fo: osculation factor made by the passing vehicle
shadow. Used 92,5% ;
fc: conversion percentage of the solar cell. Used
15% and 8%;
For rh, the PVGIS provides an estimation that can be
used. The overall conversion performance is 5%
with monocrystalline Silicon and 2.7% with
amorphous cells.
The choice of a solar cell is facilitated by the
existence of DC-DC converters that accept low
voltage sources under 0.3 V, transform and regulate
an output tension of 3.3 or 5 V using charges pump
with an efficiency around 90% [14] and [15].
The MPP, Maximal Power Point, of the cell can be
obtained via a specific electronic circuit but the
efficiency is low for a single solar cell and a serial
load with the battery may be more effective and
simple.
For the rechargeable battery the horizon of 3
years maximum life expectancy is today a reality.
The use of super capacitors has been evaluated and it
is possible with one DC-DC converter at the output
extract about 80% of the capacity.
2.8 Firmware development
The selected component is a SoC that allows
inserting code into the processing of the ZigBee
stack. The firmware had to achieve a set of goals:
scan the magnetometer axis in the direction of
the traffic in order to detect passing vehicles,
start the scanning of the magnetic signature at a
rate that is adapted to an estimated speed in
order to minimize data size,
detects the end of the vehicle,
insert the start of curve data store in a circular
memory buffer,
adapts the rate of sampling from start to the first
vehicle’s axis,
send the data via ZigBee and finally
set/reset the magnetometer in order to maintain
its high anisotropy and magneto-resistance
sensitivity.
Maintenance processing of the road sensor includes:
the TX power management,
the control of the power of the magnetometer
and operational amplifiers,
auto calibrations and
Earth Magnetic Field detection.
The speed estimation (3) is made by the firmware
and based on the average distance between the start
of digitalisation and the first wheel of the car. As
each car model is different, this estimation will be
different among cars and trucks but it is expected to
always be similar for the same vehicle. This allows
having a reasonable and fixed amount of samples
per vehicle’s model, independent of the speed
capture. It is also a discriminant factor for the
pattern matching engine in the server and can help
the discovery of the car model.
t
d
Ves
(3)
Where:
Ves is the speed estimation;
d the distance between start and first axe;
Δt the duration of the between both;
The coordinator has been also a matter of attention
because the reception of packets depends of its
availability. The use of an input circular buffer list
waiting for the transmission on the serial gateway
was decisive for the coordinator radio reception
efficiency.
3 RESULTS
The first question to solve was the orientation of the
sensor. The reproducible effect on a magnetic axis is
achieved when the vehicle motion is in its direction.
This means that we do not orient the main magnetic
7. 0
0,5
1
1,5
2
2,5
3
0 20 40 60 80 100
MagnetometerYaxistension[V]
Samples
Signature
EMF
axis in the direction of the north magnetic pole that
would provide the best sensing amplitude, but
always in the traffic direction.
The parallel sensing direction, the 2nd
axe, has a
quite different measure of the Earth Magnetic Field
and its amplitude is different from the main axe. The
bias can be corrected via a supplementary OpAmp
for the calibration than the one of the main axis. If
the magnetic axes input signals are amplified with
different gain, it can be demonstrated that the vector
norm of the two orthogonal axes change if we turn
the sensor horizontally, for the same car. In other
word, using different gain on both magnetic axes can
produce different magnetic signature for the same
car when the road sensor is install in different
location. This must be ovoid in order to guaranty
information coherence. The 1-axes magnetometer
oriented in the direction of the traffic flux can
provide already much information, completely
coherent, with a much lower cost in processing and
energy.
Figure 6 and Figure 7 shows the forward
signature of a BMW and the parallel signature of the
same car.
Figure 6: Forward axis scanning.
Figure 7: Lateral axis scanning.
The tests on the algorithm that was designed
show a correct estimation of the Earth magnetic field
for both axes. The detection and scanning of the
magnetic signature is completed and well captured.
The vehicle count is therefore correct.
We verify that for a specific car model, at 20 up to
60 km/h, we receive about the same amount of fixed
samples validating the speed detection algorithm.
With other car model, we had the same result but
with a different number of samples for this car
model. Those results are encouraging because we
have still to turn better de definition of boundaries.
Figure 8: Main axis, vehicle at 20km/h.
Figure 9: Main axis, same vehicle at 40km/h.
Figure 10: Main axis, same vehicle at 60km/h
On the other hand, the variability of the curves
indicated that the signature has an important error
margin as it can be seen in the Figures 8 and 9.
We believe that a single axe magnetic sensor
correctly oriented in the flux traffic direction is
sufficient to characterize a vehicle model. We have
test with Van and others small cars and the magnetic
signature is very different car by car.
0 10 20 30 40 50
0
0,5
1
1,5
2
2,5
3
Samples
MagnetometerXaxistension[V]
0 10 20 30 40 50
0
0,5
1
1,5
2
2,5
3
Samples
MagnetometerXaxistension[V]
0 10 20 30 40 50
0
0,5
1
1,5
2
2,5
3
Samples
MagnetometerXaxistension[V]
8. The tuning of the parameters of our firmware
will allow defining an optimized set and achieving
easily a detection of vehicle classes as well as we
believe that the model detection is possible.
4 CONCLUSIONS
The firmware that has been developed process
well the magnetic signature capture and allow to
confirm that for each tested vehicle, there was a very
distinctive signature with however important
variation between successive tests for the same car.
The speed algorithm that we have developed
performs well and provides a discrimination factor
for the classification engine.
In our view, two sensors devices are possible: a
small sensor expect to measure 30 x 80 mm that
would only use one magnetometer axis and would
be powered by battery, with the advantage of having
a low cost production. It is expect, from the
consumption model and the test with
POWER_SAVING firmware, to achieve at least 5
years of permanent operation. The use of a special
asphalt cement to embed the sensor into the road is
also an option that is considered in order to turn very
simple, quick and cheap the insertion of the sensor
into the road.
Another sensor architecture proposed uses 3-
axes magnetometers and high precision
digitalization. It is expected to measure 125 x 80
mm. A solar cell would power the sensor with a
super capacitor to maintain the operation during the
worst month of the year in terms of solar radiation
power. Rechargeable batteries last only some years,
for this, we opt for super capacitors used at 80% of
the maximum charge voltage which provide about
10 years of live spanning. This sensor should be
inserted into a permanent chamber embed into the
road and be easily maintained, providing the best
precision available with this technology.
The next step of the research team will be the
study of the classification techniques.
ACKNOWLEDGEMENTS
Authors would like to thank Brisa Innovation
(Technological provider of the largest Portuguese
motorway operator), through the research and
development Smart Road Sensors project and to
ISEL’s research groups GIEST and M2A.
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