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Caterpillar Cat 330D Excavator (Prefix GBC) Service Repair Manual (GBC00001 and up).pdf

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Caterpillar Cat 330D Excavator (Prefix GBC) Service Repair Manual (GBC00001 and up).pdf

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Service Repair Manual
Models
330D and 330D L Excavator
Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 330D L EXCAVATOR GBC
Configuration: 330D & 330D L Excavators GBC00001-UP (MACHINE) POWERED BY C9 Engine
Disassembly and Assembly
C9 Engines for Caterpillar Built Machines
Media Number -RENR9579-20 Publication Date -01/02/2015 Date Updated -15/08/2018
i04506590
Rocker Arm and Shaft - Install
SMCS - 1102-012
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 8T-2998 Lubricant -
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
1. Apply Tooling (A) to both ends of the pushrods.
2. Lubricate the pushrods with clean engine oil. Install the pushrods and the valve bridges.
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Illustration 1 g00953116
3. Position rocker shaft (4) on the cylinder head. Install bolts (1).
Illustration 2 g02685496
Rocker shaft hold down bolts tightening sequence
4. Tighten bolts (1) in the sequence shown. Tighten bolts (1) to standard torque.
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5. Apply Tooling (A) to each of the bottom faces of the rocker arms.
6. Position rocker arm adjustment screws (2) and tighten nuts (3). Adjust the valve lash of the
rocker arms. Refer to Testing and Adjusting, "Engine Valve Lash - Inspect/Adjust".
End By:
a. Install the valve mechanism cover. Refer to Disassembly and Assembly, "Valve Mechanism
Cover - Remove and Install".
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Thu Aug 13 20:18:13 UTC+0800 2020
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Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 330D L EXCAVATOR GBC
Configuration: 330D & 330D L Excavators GBC00001-UP (MACHINE) POWERED BY C9 Engine
Disassembly and Assembly
C9 Engines for Caterpillar Built Machines
Media Number -RENR9579-20 Publication Date -01/02/2015 Date Updated -15/08/2018
i02308888
Cylinder Head - Remove
SMCS - 1100-011
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 138-7575 Link Bracket 1
Start By:
a. Remove the rocker arm and shaft. Refer to Disassembly and Assembly, "Rocker Arm and
Shaft - Remove".
b. Remove the valve mechanism cover base. Refer to Disassembly and Assembly, "Valve
Mechanism Cover Base - Remove and Install".
c. Remove the fan drive. Refer to Disassembly and Assembly, "Fan Drive - Remove".
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on
Cat®
products.
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Dispose of all fluids according to local regulations and mandates.
1. Drain the coolant from the cooling system into a suitable container for storage or for
disposal. Refer to Operation and Maintenance Manual, "Cooling System Coolant (ELC) -
Change".
Illustration 1 g01156402
2. Remove bolts (1) and remove support assembly (2). Disconnect cable assembly (3).
Disconnect tube assembly (4).
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Caterpillar Cat 330D Excavator (Prefix GBC) Service Repair Manual (GBC00001 and up).pdf

  • 1. Service Repair Manual Models 330D and 330D L Excavator
  • 2. Shutdown SIS Previous Screen Product: EXCAVATOR Model: 330D L EXCAVATOR GBC Configuration: 330D & 330D L Excavators GBC00001-UP (MACHINE) POWERED BY C9 Engine Disassembly and Assembly C9 Engines for Caterpillar Built Machines Media Number -RENR9579-20 Publication Date -01/02/2015 Date Updated -15/08/2018 i04506590 Rocker Arm and Shaft - Install SMCS - 1102-012 Installation Procedure Table 1 Required Tools Tool Part Number Part Description Qty A 8T-2998 Lubricant - NOTICE Keep all parts clean from contaminants. Contaminants may cause rapid wear and shortened component life. 1. Apply Tooling (A) to both ends of the pushrods. 2. Lubricate the pushrods with clean engine oil. Install the pushrods and the valve bridges. 1/3(W) w 2020/8/13 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisw...
  • 3. Illustration 1 g00953116 3. Position rocker shaft (4) on the cylinder head. Install bolts (1). Illustration 2 g02685496 Rocker shaft hold down bolts tightening sequence 4. Tighten bolts (1) in the sequence shown. Tighten bolts (1) to standard torque. 2/3(W) w 2020/8/13 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisw...
  • 4. 5. Apply Tooling (A) to each of the bottom faces of the rocker arms. 6. Position rocker arm adjustment screws (2) and tighten nuts (3). Adjust the valve lash of the rocker arms. Refer to Testing and Adjusting, "Engine Valve Lash - Inspect/Adjust". End By: a. Install the valve mechanism cover. Refer to Disassembly and Assembly, "Valve Mechanism Cover - Remove and Install". Copyright 1993 - 2020 Caterpillar Inc. All Rights Reserved. Private Network For SIS Licensees. Thu Aug 13 20:18:13 UTC+0800 2020 3/3(W) w 2020/8/13 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisw...
  • 5. Shutdown SIS Previous Screen Product: EXCAVATOR Model: 330D L EXCAVATOR GBC Configuration: 330D & 330D L Excavators GBC00001-UP (MACHINE) POWERED BY C9 Engine Disassembly and Assembly C9 Engines for Caterpillar Built Machines Media Number -RENR9579-20 Publication Date -01/02/2015 Date Updated -15/08/2018 i02308888 Cylinder Head - Remove SMCS - 1100-011 Removal Procedure Table 1 Required Tools Tool Part Number Part Description Qty A 138-7575 Link Bracket 1 Start By: a. Remove the rocker arm and shaft. Refer to Disassembly and Assembly, "Rocker Arm and Shaft - Remove". b. Remove the valve mechanism cover base. Refer to Disassembly and Assembly, "Valve Mechanism Cover Base - Remove and Install". c. Remove the fan drive. Refer to Disassembly and Assembly, "Fan Drive - Remove". NOTICE Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting, and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids. Refer to Special Publication, NENG2500, "Dealer Service Tool Catalog" for tools and supplies suitable to collect and contain fluids on Cat® products. 1/4(W) w 2020/8/13 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisw...
  • 6. Dispose of all fluids according to local regulations and mandates. 1. Drain the coolant from the cooling system into a suitable container for storage or for disposal. Refer to Operation and Maintenance Manual, "Cooling System Coolant (ELC) - Change". Illustration 1 g01156402 2. Remove bolts (1) and remove support assembly (2). Disconnect cable assembly (3). Disconnect tube assembly (4). 2/4(W) w 2020/8/13 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisw...
  • 7. Illustration 2 g01156406 3. Disconnect harness assemblies (5), (6), and (7). 4. Disconnect tube assembly (8) from the turbocharger. 5. Disconnect hose assembly (9). 6. Remove bolts (10). 3/4(W) w 2020/8/13 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisw...
  • 8. Illustration 3 g01156425 Note: Use caution in order not to damage the tips of the injectors. 7. Attach Tooling (A) and a suitable lifting device onto cylinder head (11). The weight of cylinder head (11) is approximately 181 kg (400 lb). Remove cylinder head (11) and the gasket. Copyright 1993 - 2020 Caterpillar Inc. All Rights Reserved. Private Network For SIS Licensees. Thu Aug 13 20:19:09 UTC+0800 2020 4/4(W) w 2020/8/13 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisw...
  • 9. Shutdown SIS Previous Screen Product: EXCAVATOR Model: 330D L EXCAVATOR GBC Configuration: 330D & 330D L Excavators GBC00001-UP (MACHINE) POWERED BY C9 Engine Disassembly and Assembly C9 Engines for Caterpillar Built Machines Media Number -RENR9579-20 Publication Date -01/02/2015 Date Updated -15/08/2018 i05351278 Cylinder Head - Install SMCS - 1100-012 Installation Procedure Table 1 Required Tools Tool Part Number Part Description Qty A 138-7575 Link Bracket 1 NOTICE Keep all parts clean from contaminants. Contaminants may cause rapid wear and shortened component life. 1/5(W) w 2020/8/13 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisw...
  • 10. Illustration 1 g03389635 Illustration 2 g01156425 1. Place O-ring seal on engine block before installing the gasket. Position the gasket on the engine block. Attach Tooling (A) and a suitable lifting device onto cylinder head (11). The weight of cylinder head (11) is approximately 181 kg (400 lb). Position cylinder head (11) on the engine. 2. 2/5(W) w 2020/8/13 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisw...
  • 11. Illustration 3 g01156406 Illustration 4 g02963318 3. Apply clean engine oil to the threads of bolts (10) and under the bolt heads. Install bolts (10). 3/5(W) w 2020/8/13 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisw...
  • 12. 4. Torque the bolt (1) through bolt (26) in a numerical sequence to 130 ± 15 N·m (95 ± 11 lb ft). 5. Again torque the bolt (1) through bolt (26) in a numerical sequence to 130 ± 15 N·m (95 ± 11 lb ft). 6. Place a mark on bolt (1) through bolt (26). Rotate the bolt (1) through bolt (26) in the clockwise direction in a numerical sequence to 90 degrees (1/4 turn). 7. Loosen the bolt (1) through bolt (26) in a numerical sequence to 0 N·m (0 lb ft). 8. Repeat Step 3 through Step 6. 9. Torque the bolt (27) through bolt (31) in a numerical sequence to 28 ± 7 N·m (21 ± 5 lb ft). 10. Connect hose assembly (9). 11. Connect tube assembly (8) onto the turbocharger. 12. Connect harness assemblies (5), (6), and (7). Illustration 5 g01156402 13. Connect tube assembly (4). Connect cable assembly (3). Position support assembly (2) and install bolts (1). 4/5(W) w 2020/8/13 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisw...
  • 13. 14. Fill the cooling system with coolant. Refer to Operation and Maintenance Manual, "Cooling System Coolant (ELC) - Change" and Operation and Maintenance Manual, "Capacities (Refill)". End By: a. Install the fan drive. Refer to Disassembly and Assembly, "Fan Drive - Install". b. Install the valve mechanism cover base. Refer to Disassembly and Assembly, "Valve Mechanism Cover Base - Remove and Install". c. Install the rocker arm and shaft. Refer to Disassembly and Assembly, "Rocker Arm and Shaft - Install". Copyright 1993 - 2020 Caterpillar Inc. All Rights Reserved. Private Network For SIS Licensees. Thu Aug 13 20:20:05 UTC+0800 2020 5/5(W) w 2020/8/13 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisw...
  • 14. Shutdown SIS Previous Screen Product: EXCAVATOR Model: 330D L EXCAVATOR GBC Configuration: 330D & 330D L Excavators GBC00001-UP (MACHINE) POWERED BY C9 Engine Disassembly and Assembly C9 Engines for Caterpillar Built Machines Media Number -RENR9579-20 Publication Date -01/02/2015 Date Updated -15/08/2018 i06809044 Lifter Group - Remove and Install SMCS - 1209-010 Removal Procedure Table 1 Required Tools Tool Part Number Part Description Qty A FT-2730 Hook 1 Start By: a. Remove the cylinder head. Refer to Disassembly and Assembly, "Cylinder Head - Remove". NOTICE Keep all parts clean from contaminants. Contaminants may cause rapid wear and shortened component life. 1/3(W) w 2020/8/13 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisw...
  • 15. Illustration 1 g00953158 1. Use Tooling (A) to remove valve lifters (1). Place identification marks on the valve lifters for installation purposes. Installation Procedure Table 2 Required Tools Tool Part Number Part Description Qty A FT-2730 Hook 1 B 8T-2998 Lubricant 1 2/3(W) w 2020/8/13 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisw...
  • 16. Illustration 2 g00953158 1. Apply Tooling (B) to valve lifters (1) prior to installation. Use Tooling (A) to install valve lifters (1) in the original location in the cylinder block. End By: a. Install the cylinder head. Refer to Disassembly and Assembly, "Cylinder Head - Install". Copyright 1993 - 2020 Caterpillar Inc. All Rights Reserved. Private Network For SIS Licensees. Thu Aug 13 20:21:01 UTC+0800 2020 3/3(W) w 2020/8/13 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisw...
  • 17. Shutdown SIS Previous Screen Product: EXCAVATOR Model: 330D L EXCAVATOR GBC Configuration: 330D & 330D L Excavators GBC00001-UP (MACHINE) POWERED BY C9 Engine Disassembly and Assembly C9 Engines for Caterpillar Built Machines Media Number -RENR9579-20 Publication Date -01/02/2015 Date Updated -15/08/2018 i02274059 Camshaft - Remove SMCS - 1210-011 Removal Procedure Table 1 Required Tools Tool Part Number Part Description Qty A FT-2730 Hook 12 Start By: a. Remove the rocker arm and the shaft. Refer to Disassembly and Assembly, "Rocker Arm and Shaft - Remove". b. Remove the front cover. Refer to Disassembly and Assembly, "Front Cover - Remove". NOTICE Keep all parts clean from contaminants. Contaminants may cause rapid wear and shortened component life. 1. Use Tooling (A) to reposition the valve lifters out of the way of the camshaft. 2. Set the No. 1 piston to top center on the compression stroke. Refer to Testing and Adjusting, "Finding Top Center Position for No. 1 Piston". 1/3(W) w 2020/8/13 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisw...
  • 18. Illustration 1 g01032348 3. Ensure that the timing marks on camshaft gear (1) and idler gear (2) are aligned. 4. Remove bolts (3) and thrust plate (4) from the cylinder block. Illustration 2 g01032349 NOTICE Do not damage the lobes or the bearings when the camshaft is removed or installed. 2/3(W) w 2020/8/13 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisw...
  • 19. 5. Remove camshaft (5) from the cylinder block. Copyright 1993 - 2020 Caterpillar Inc. All Rights Reserved. Private Network For SIS Licensees. Thu Aug 13 20:21:56 UTC+0800 2020 3/3(W) w 2020/8/13 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisw...
  • 20. Thank you very much for your reading. Please Click Here. Then Get COMPLETE MANUAL. NO WAITING NOTE: If there is no response to click on the link above, please download the PDF document first and then click on it.
  • 21. Shutdown SIS Previous Screen Product: EXCAVATOR Model: 330D L EXCAVATOR GBC Configuration: 330D & 330D L Excavators GBC00001-UP (MACHINE) POWERED BY C9 Engine Disassembly and Assembly C9 Engines for Caterpillar Built Machines Media Number -RENR9579-20 Publication Date -01/02/2015 Date Updated -15/08/2018 i05278252 Camshaft - Install SMCS - 1210-012 Installation Procedure Table 1 Required Tools Tool Part Number Part Description Qty A FT-2730 Hook 12 B 8T-2998 Lubricant - NOTICE Keep all parts clean from contaminants. Contaminants may cause rapid wear and shortened component life. 1/4(W) w 2020/8/13 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisw...
  • 22. Illustration 1 g03356215 NOTICE Do not damage the lobes or the bearings when the camshaft is removed or installed. Note: During the installation of the camshaft, rotate the camshaft in both directions in order to prevent binding in the camshaft bearing bores. 1. Lubricate the camshaft lobes and the valve lifter bore with a 50/50 mixture of Tooling (B). Apply clean engine oil on the camshaft bearing journals. Carefully install camshaft (10) in the cylinder block. 2/4(W) w 2020/8/13 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisw...
  • 23. Illustration 2 g03356207 (5) Gear for the high-pressure fuel pump (6) Camshaft gear (7) Idler gear (8) Crankshaft gear (9) Timing marks NOTICE When installing the camshaft, make sure the number one cylinder is at top center of the compression stroke with the timing bolt installed in the flywheel. The camshaft timing is very important. The timing mark on the camshaft drive gear must line up with the timing mark on the idler gear. Refer to the Specifications Manual for more information. 2. Correct fuel injection timing and correct valve mechanism operation is determined by properly timing crankshaft gear (8) and camshaft gear (6) to idler gear (7). Also, high-pressure fuel pump gear (5) must be timed to camshaft gear (6). During installation of the front gear, timing marks (9) on idler gear (7) must be in alignment with the timing marks on crankshaft gear (8) and the timing marks on camshaft gear (6). The "0" mark on camshaft gear (6) must align with the timing mark on idler gear (7). The "V" mark on camshaft gear (6) must align with the "V" mark on fuel pump gear (5). 3/4(W) w 2020/8/13 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisw...