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Physicomathematical
modeling of a pulse atomizer
         Olga Kudryashova,
  Natalya Korovina, Boris Vorozhtsov
            IPCET SB RS

               HEMS
               2012                    HEMs 2012
PRACTICAL USE
o   Non-lethal weapon (NLW):
    screening smoke, stopping
    aerosols.
•



o   Sedimentation of harmful solid
    aerosols with preliminary
    dispersion of superfine liquid
    aerosols.



o   Firefighting on transport.
                                       2
                                     HEMs 2012
PROBLEM
Speed of the creation, superfine dispersion, autonomy.
          Destruction of liquid streams:       Cavitation:




            Pneumatic spray:               Ultrasonic nebulizer:
            - TOO large particles,         + Superfine,
            + HIGH speed,                  - LOW speed,
            + Autonomous                   - Demands an electricity

                                                                  3
                                                                HEMs 2012
DECISION
            Cavitation gives high dispersion.
            But how to create cavitation quickly?


To use energy of HEMS for creation of
cavitation and autonomy of the compressed
gas for liquid dispersion. Expected effect:
                  + HIGH Speed of the creation,
                  + Superfine dispersion,
                  + Autonomy.
            So, cavitation + dispersion by the compressed gas
                                                                  4
                                                                HEMs 2012
PREVIOUS MODEL OF ATOMIZER
The sprayer design is a
combination of a hydrodynamic
explosive tube and a centrifugal
atomizer (HEMs’2011).
+ HIGH dispersion (< 10 μm)
+ HIGH speed (< 1 sec)
+ Autonomy
                                    Figure 1 – Scheme of an explosive-type
BUT                                 centrifugal atomizer: the charge
                                    chamber 1 contains an explosive
- Dangerous to use for a large      charge. Gases (reaction products) push
volume of liquid.                   out, by means of a piston 2, water from
                                    a container 3. Water enters into a vortex
 Decision:                          chamber 5 through n of openings 4, and
 HEMs only for cavitation +         then escapes from a nozzle 6.
 dispersion by the compressed gas
                                                                        5
                                                                     HEMs 2012
STAGE 1: Shock wave                                          Cavitation
                                                 γ −1  Q
                                          pm = 
The pressure of the shock wave pm:
                                                     ÷ ,
where                                           γ  V1
Zm – the amplitude of particle displacement in the
    excited wave:                                 2Q
                                       Zm =              ,
   ω – the vibration frequency,               tρl S1ω 2c

   Q – the explosive transformation energy,
   V1 – charge chamber volume,
  L – the height of the water column,
  S1 – the cross-sectional area of the liquid column,        Figure 2 – Scheme of an
                                                             impulse atomizer
  γ – the adiabatic exponent of detonation products,
                                                             1 – compressed gas 1,
  c – the wave propagation velocity in the liquid (sound     2 – liquid container,
   velocity),                                                3 – membranes,
                                         Z    1 2Q           4 – openings for gas,
  Ml – liquid mass.                 Wo = m =
                                                π
                                             Lс M      l
                                                             5 – nuzzle,
   Cavitation begins at Wo>0,01                              6 – pre-nuzzle volume.
                                                                                  6
                                                                               HEMs 2012
MOVEMENT OF CAVITATED LIQUID
                                                            A
• Abramovich-Klyachko theory:            Ae =
                                                1 + λ / 2 ( S1 / S 2 − A )
                                                                           ,        S     S 1
                                                                               A =  1 − 1÷ 3
                                                                                    S    ÷ S n      (1)
                                                                                    2     2
• Geometrical parameter Ae (1),
                                                  1,05           2urin
  where S2 – the area of entrance         λ=
                                                  Re0,3
                                                        , _ Re =
                                                                  ν
                                                                                                     (2)
  openings, n – their number, S3 –
                                                                               2       γ+1 

  the area of nuzzle.                    vin =
                                                  1          2γ          pl  γ  pl  γ 
                                                                 pg ρ0  ÷ −  ÷ 
                                                                          ÷  ÷                     (3)
                                                 ρl S1      γ −1        p g   pg  
• The friction factor λ (2) is defined                                                     
  by speed of the incoming flow          Ae =
                                                    1−ε
                                                                                                     (4)
  (3).                                               ε3 / 2

• The effective cross-section                            (1 − ε) 8
                                         tg ϕ =                                                      (5)
  coefficient ε (4).                               (1 + 1 − ε) ε
• The spray angle φ (5).                 Dd                                         −0,1
                                              = 47,8A −0,6 ReП
                                                             −0,7
• The empirical formula for              Dnuz                                       1                (6)
  calculation of dispersion of an                    µ l2
                                          П1 =
  aerosol (6). Dd > 10 μm                         2rnuz ρ l σ

                                                                                                    7
                                                                                                  HEMs 2012
CAVITATION BUBBLES
Cavitation index:
 k = Vw/Ve≈0.8, where Ve – the  D13 = (1 − k ) Z m ,
                                                 3

element volume, Vw – the                                          Figure 3 – Cavitation elements:
liquid volume.                                                    bubbles and liquid in the liquid
At the moment of outflow             L(1 − k ) Q                               layer
                                D1 =
each bubble bursts into                 πс      Ml
                                                                                                  D4
droplets with a diameter equal
to the water layer thickness h.                                       D2                                h
                                     L(1 − k )                                               D3
The expansion is considered D1 =               Wo                     D1
                                         2
to occur instantaneously
(adiabatic process):
                                    1/ γ       1/3 γ   
                    D1    k   p      p                          a                    b
               Dd =     3    + m ÷ -  m ÷                 (7)
                    2  1 - k  patm   patm          
                                                                  Figure 4 – Cavitation element:
                                                                  a) before outflow, b) after outflow
  Dd~ 1…5 μm depending on
  shock wave pressure pm
                                                                                                  8
                                                                                               HEMs 2012
CRITERIA AND DISPERSION
           CHARACTERISTICS




Figure 5 – Dependence of the droplet diameter     Figure 6 – Dependence of a spray angle φ on
  (6) on parameters S1/S2 (1), S1/S3 (2), А (3)
                     1  2       1  3                  parameters S1/S2 (1), S1/S3 (2), А (3)
                                                                  1  2       1  3



S1/S2 – the relation of the area of section of the vortex chamber to the area of openings;
S1/S3 – the relation of the area of section of the vortex chamber to the nozzle area;
Abramovich parameter А.


                                                                                             9
                                                                                         HEMs 2012
AEROSOL DISPERSION AND Wo
       PARAMETER
To receive a high-
disperse aerosol
(diameter of drops
about 7-8 microns),
it is necessary to
create a condition
for cavitation
(Wo>0.01) but not to
allow too big pulse
impact on liquid
(Wo<0.09)

                         Figure 7 – Dependence of the droplet diameter on Wo:
                       calculated by (6) – aerodynamic mechanism (1) and by (7) –
                                        cavitation mechanism (2)

                                                                                    10
                                                                                HEMs 2012
CONCLUSIONS
• The physicomathematical model of a centrifugal
  pneumatic atomizer at pulse influence of HEMs is
  offered.
• Expressions for calculation of the defining parameters of
  atomization from input parameters of an atomizer are
  received.
• It is shown that for achievement higher dispersion of an
  aerosol it is necessary to provide pulse nature of impact
  on liquid; the dimensionless criterion of Wo defining the
  mechanism of an atomization is offered.
• The new atomizer is autonomy, gives a superfine
  aerosol for a shot time.
                                                          11
                                                         HEMs 2012
THANK YOU FOR ATTENTION
     HAPPY ATOMIZING!




                         12
                        HEMs 2012

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Physicomathematical modeling of a pulse atomizer

  • 1. Physicomathematical modeling of a pulse atomizer Olga Kudryashova, Natalya Korovina, Boris Vorozhtsov IPCET SB RS HEMS 2012 HEMs 2012
  • 2. PRACTICAL USE o Non-lethal weapon (NLW): screening smoke, stopping aerosols. • o Sedimentation of harmful solid aerosols with preliminary dispersion of superfine liquid aerosols. o Firefighting on transport. 2 HEMs 2012
  • 3. PROBLEM Speed of the creation, superfine dispersion, autonomy. Destruction of liquid streams: Cavitation: Pneumatic spray: Ultrasonic nebulizer: - TOO large particles, + Superfine, + HIGH speed, - LOW speed, + Autonomous - Demands an electricity 3 HEMs 2012
  • 4. DECISION Cavitation gives high dispersion. But how to create cavitation quickly? To use energy of HEMS for creation of cavitation and autonomy of the compressed gas for liquid dispersion. Expected effect: + HIGH Speed of the creation, + Superfine dispersion, + Autonomy. So, cavitation + dispersion by the compressed gas 4 HEMs 2012
  • 5. PREVIOUS MODEL OF ATOMIZER The sprayer design is a combination of a hydrodynamic explosive tube and a centrifugal atomizer (HEMs’2011). + HIGH dispersion (< 10 μm) + HIGH speed (< 1 sec) + Autonomy Figure 1 – Scheme of an explosive-type BUT centrifugal atomizer: the charge chamber 1 contains an explosive - Dangerous to use for a large charge. Gases (reaction products) push volume of liquid. out, by means of a piston 2, water from a container 3. Water enters into a vortex Decision: chamber 5 through n of openings 4, and HEMs only for cavitation + then escapes from a nozzle 6. dispersion by the compressed gas 5 HEMs 2012
  • 6. STAGE 1: Shock wave Cavitation γ −1  Q pm =  The pressure of the shock wave pm:  ÷ , where  γ  V1 Zm – the amplitude of particle displacement in the excited wave: 2Q Zm = , ω – the vibration frequency, tρl S1ω 2c Q – the explosive transformation energy, V1 – charge chamber volume, L – the height of the water column, S1 – the cross-sectional area of the liquid column, Figure 2 – Scheme of an impulse atomizer γ – the adiabatic exponent of detonation products, 1 – compressed gas 1, c – the wave propagation velocity in the liquid (sound 2 – liquid container, velocity), 3 – membranes, Z 1 2Q 4 – openings for gas, Ml – liquid mass. Wo = m = π Lс M l 5 – nuzzle, Cavitation begins at Wo>0,01 6 – pre-nuzzle volume. 6 HEMs 2012
  • 7. MOVEMENT OF CAVITATED LIQUID A • Abramovich-Klyachko theory: Ae = 1 + λ / 2 ( S1 / S 2 − A ) ,  S  S 1 A =  1 − 1÷ 3  S ÷ S n (1)  2  2 • Geometrical parameter Ae (1), 1,05 2urin where S2 – the area of entrance λ= Re0,3 , _ Re = ν (2) openings, n – their number, S3 –  2 γ+1  the area of nuzzle. vin = 1 2γ   pl  γ  pl  γ  pg ρ0  ÷ −  ÷   ÷  ÷ (3) ρl S1 γ −1  p g   pg   • The friction factor λ (2) is defined   by speed of the incoming flow Ae = 1−ε (4) (3). ε3 / 2 • The effective cross-section (1 − ε) 8 tg ϕ = (5) coefficient ε (4). (1 + 1 − ε) ε • The spray angle φ (5). Dd −0,1 = 47,8A −0,6 ReП −0,7 • The empirical formula for Dnuz 1 (6) calculation of dispersion of an µ l2 П1 = aerosol (6). Dd > 10 μm 2rnuz ρ l σ 7 HEMs 2012
  • 8. CAVITATION BUBBLES Cavitation index: k = Vw/Ve≈0.8, where Ve – the D13 = (1 − k ) Z m , 3 element volume, Vw – the Figure 3 – Cavitation elements: liquid volume. bubbles and liquid in the liquid At the moment of outflow L(1 − k ) Q layer D1 = each bubble bursts into πс Ml D4 droplets with a diameter equal to the water layer thickness h. D2 h L(1 − k ) D3 The expansion is considered D1 = Wo D1 2 to occur instantaneously (adiabatic process):  1/ γ 1/3 γ  D1  k  p   p   a b Dd = 3 + m ÷ -  m ÷ (7) 2  1 - k  patm   patm     Figure 4 – Cavitation element: a) before outflow, b) after outflow Dd~ 1…5 μm depending on shock wave pressure pm 8 HEMs 2012
  • 9. CRITERIA AND DISPERSION CHARACTERISTICS Figure 5 – Dependence of the droplet diameter Figure 6 – Dependence of a spray angle φ on (6) on parameters S1/S2 (1), S1/S3 (2), А (3) 1 2 1 3 parameters S1/S2 (1), S1/S3 (2), А (3) 1 2 1 3 S1/S2 – the relation of the area of section of the vortex chamber to the area of openings; S1/S3 – the relation of the area of section of the vortex chamber to the nozzle area; Abramovich parameter А. 9 HEMs 2012
  • 10. AEROSOL DISPERSION AND Wo PARAMETER To receive a high- disperse aerosol (diameter of drops about 7-8 microns), it is necessary to create a condition for cavitation (Wo>0.01) but not to allow too big pulse impact on liquid (Wo<0.09) Figure 7 – Dependence of the droplet diameter on Wo: calculated by (6) – aerodynamic mechanism (1) and by (7) – cavitation mechanism (2) 10 HEMs 2012
  • 11. CONCLUSIONS • The physicomathematical model of a centrifugal pneumatic atomizer at pulse influence of HEMs is offered. • Expressions for calculation of the defining parameters of atomization from input parameters of an atomizer are received. • It is shown that for achievement higher dispersion of an aerosol it is necessary to provide pulse nature of impact on liquid; the dimensionless criterion of Wo defining the mechanism of an atomization is offered. • The new atomizer is autonomy, gives a superfine aerosol for a shot time. 11 HEMs 2012
  • 12. THANK YOU FOR ATTENTION HAPPY ATOMIZING! 12 HEMs 2012