1. Remove the transmission, torque converter, and transfer gears from the tractor. Lift the assembly weighing approximately 1320 kg onto stands.
2. Attach lifting brackets and remove the bolts and nuts securing the 340 kg transfer gears to the transmission. Separate the transfer gears and remove o-rings.
3. Remove the final o-ring seal from the transmission. Install the transfer gears by reversing the removal steps.
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Experiencing difficulty opening your BMW X3's hood? This guide explores potential issues like mechanical obstruction, hood release mechanism failure, electrical problems, and emergency release malfunctions. Troubleshooting tips include basic checks, clearing obstructions, applying pressure, and using the emergency release.
Symptoms like intermittent starting and key recognition errors signal potential problems with your Mercedes’ EIS. Use diagnostic steps like error code checks and spare key tests. Professional diagnosis and solutions like EIS replacement ensure safe driving. Consult a qualified technician for accurate diagnosis and repair.
What Does the PARKTRONIC Inoperative, See Owner's Manual Message Mean for You...Autohaus Service and Sales
Learn what "PARKTRONIC Inoperative, See Owner's Manual" means for your Mercedes-Benz. This message indicates a malfunction in the parking assistance system, potentially due to sensor issues or electrical faults. Prompt attention is crucial to ensure safety and functionality. Follow steps outlined for diagnosis and repair in the owner's manual.
What Does the Active Steering Malfunction Warning Mean for Your BMWTanner Motors
Discover the reasons why your BMW’s Active Steering malfunction warning might come on. From electrical glitches to mechanical failures and software anomalies, addressing these promptly with professional inspection and maintenance ensures continued safety and performance on the road, maintaining the integrity of your driving experience.
𝘼𝙣𝙩𝙞𝙦𝙪𝙚 𝙋𝙡𝙖𝙨𝙩𝙞𝙘 𝙏𝙧𝙖𝙙𝙚𝙧𝙨 𝙞𝙨 𝙫𝙚𝙧𝙮 𝙛𝙖𝙢𝙤𝙪𝙨 𝙛𝙤𝙧 𝙢𝙖𝙣𝙪𝙛𝙖𝙘𝙩𝙪𝙧𝙞𝙣𝙜 𝙩𝙝𝙚𝙞𝙧 𝙥𝙧𝙤𝙙𝙪𝙘𝙩𝙨. 𝙒𝙚 𝙝𝙖𝙫𝙚 𝙖𝙡𝙡 𝙩𝙝𝙚 𝙥𝙡𝙖𝙨𝙩𝙞𝙘 𝙜𝙧𝙖𝙣𝙪𝙡𝙚𝙨 𝙪𝙨𝙚𝙙 𝙞𝙣 𝙖𝙪𝙩𝙤𝙢𝙤𝙩𝙞𝙫𝙚 𝙖𝙣𝙙 𝙖𝙪𝙩𝙤 𝙥𝙖𝙧𝙩𝙨 𝙖𝙣𝙙 𝙖𝙡𝙡 𝙩𝙝𝙚 𝙛𝙖𝙢𝙤𝙪𝙨 𝙘𝙤𝙢𝙥𝙖𝙣𝙞𝙚𝙨 𝙗𝙪𝙮 𝙩𝙝𝙚 𝙜𝙧𝙖𝙣𝙪𝙡𝙚𝙨 𝙛𝙧𝙤𝙢 𝙪𝙨.
Over the 10 years, we have gained a strong foothold in the market due to our range's high quality, competitive prices, and time-lined delivery schedules.
The Future of Autonomous Vehicles | civilthings.com | Detailed informationgettygaming1
civilthings.com Present Autonomous vehicles, also known as self-driving cars, represent a groundbreaking advancement in transportation technology. These vehicles utilize sophisticated sensors, advanced software, and machine learning algorithms to navigate roads and transport passengers without human intervention. Major companies in the autonomous vehicle industry are investing heavily in the development and testing of these innovative machines, aiming to enhance safety, efficiency, and convenience on the roads.
The autonomous vehicle market is rapidly expanding, driven by technological progress and increasing consumer interest. With the advent of autonomous vehicle technology, the future of transportation promises significant changes, including reduced traffic accidents and lower emissions. However, the widespread adoption of autonomous vehicles faces challenges, such as regulatory hurdles, safety concerns, and public acceptance.
Autonomous vehicle regulations and legislation are evolving to address these issues, ensuring that the integration of self-driving cars into everyday life is smooth and secure. As the industry grows, news and trends related to autonomous vehicles continue to capture global attention. From the development of cutting-edge sensors to advancements in autonomous vehicle software, this sector is poised to revolutionize how we think about mobility.
Stay informed about the latest in autonomous vehicle technology, industry developments, and market trends to understand the profound impact these vehicles will have on our future.
Core technology of Hyundai Motor Group's EV platform 'E-GMP'Hyundai Motor Group
What’s the force behind Hyundai Motor Group's EV performance and quality?
Maximized driving performance and quick charging time through high-density battery pack and fast charging technology and applicable to various vehicle types!
Discover more about Hyundai Motor Group’s EV platform ‘E-GMP’!
In this presentation, we have discussed a very important feature of BMW X5 cars… the Comfort Access. Things that can significantly limit its functionality. And things that you can try to restore the functionality of such a convenient feature of your vehicle.
5 Warning Signs Your BMW's Intelligent Battery Sensor Needs AttentionBertini's German Motors
IBS monitors and manages your BMW’s battery performance. If it malfunctions, you will have to deal with an array of electrical issues in your vehicle. Recognize warning signs like dimming headlights, frequent battery replacements, and electrical malfunctions to address potential IBS issues promptly.
Why Is Your BMW X3 Hood Not Responding To Release CommandsDart Auto
Experiencing difficulty opening your BMW X3's hood? This guide explores potential issues like mechanical obstruction, hood release mechanism failure, electrical problems, and emergency release malfunctions. Troubleshooting tips include basic checks, clearing obstructions, applying pressure, and using the emergency release.
Symptoms like intermittent starting and key recognition errors signal potential problems with your Mercedes’ EIS. Use diagnostic steps like error code checks and spare key tests. Professional diagnosis and solutions like EIS replacement ensure safe driving. Consult a qualified technician for accurate diagnosis and repair.
What Does the PARKTRONIC Inoperative, See Owner's Manual Message Mean for You...Autohaus Service and Sales
Learn what "PARKTRONIC Inoperative, See Owner's Manual" means for your Mercedes-Benz. This message indicates a malfunction in the parking assistance system, potentially due to sensor issues or electrical faults. Prompt attention is crucial to ensure safety and functionality. Follow steps outlined for diagnosis and repair in the owner's manual.
What Does the Active Steering Malfunction Warning Mean for Your BMWTanner Motors
Discover the reasons why your BMW’s Active Steering malfunction warning might come on. From electrical glitches to mechanical failures and software anomalies, addressing these promptly with professional inspection and maintenance ensures continued safety and performance on the road, maintaining the integrity of your driving experience.
𝘼𝙣𝙩𝙞𝙦𝙪𝙚 𝙋𝙡𝙖𝙨𝙩𝙞𝙘 𝙏𝙧𝙖𝙙𝙚𝙧𝙨 𝙞𝙨 𝙫𝙚𝙧𝙮 𝙛𝙖𝙢𝙤𝙪𝙨 𝙛𝙤𝙧 𝙢𝙖𝙣𝙪𝙛𝙖𝙘𝙩𝙪𝙧𝙞𝙣𝙜 𝙩𝙝𝙚𝙞𝙧 𝙥𝙧𝙤𝙙𝙪𝙘𝙩𝙨. 𝙒𝙚 𝙝𝙖𝙫𝙚 𝙖𝙡𝙡 𝙩𝙝𝙚 𝙥𝙡𝙖𝙨𝙩𝙞𝙘 𝙜𝙧𝙖𝙣𝙪𝙡𝙚𝙨 𝙪𝙨𝙚𝙙 𝙞𝙣 𝙖𝙪𝙩𝙤𝙢𝙤𝙩𝙞𝙫𝙚 𝙖𝙣𝙙 𝙖𝙪𝙩𝙤 𝙥𝙖𝙧𝙩𝙨 𝙖𝙣𝙙 𝙖𝙡𝙡 𝙩𝙝𝙚 𝙛𝙖𝙢𝙤𝙪𝙨 𝙘𝙤𝙢𝙥𝙖𝙣𝙞𝙚𝙨 𝙗𝙪𝙮 𝙩𝙝𝙚 𝙜𝙧𝙖𝙣𝙪𝙡𝙚𝙨 𝙛𝙧𝙤𝙢 𝙪𝙨.
Over the 10 years, we have gained a strong foothold in the market due to our range's high quality, competitive prices, and time-lined delivery schedules.
The Future of Autonomous Vehicles | civilthings.com | Detailed informationgettygaming1
civilthings.com Present Autonomous vehicles, also known as self-driving cars, represent a groundbreaking advancement in transportation technology. These vehicles utilize sophisticated sensors, advanced software, and machine learning algorithms to navigate roads and transport passengers without human intervention. Major companies in the autonomous vehicle industry are investing heavily in the development and testing of these innovative machines, aiming to enhance safety, efficiency, and convenience on the roads.
The autonomous vehicle market is rapidly expanding, driven by technological progress and increasing consumer interest. With the advent of autonomous vehicle technology, the future of transportation promises significant changes, including reduced traffic accidents and lower emissions. However, the widespread adoption of autonomous vehicles faces challenges, such as regulatory hurdles, safety concerns, and public acceptance.
Autonomous vehicle regulations and legislation are evolving to address these issues, ensuring that the integration of self-driving cars into everyday life is smooth and secure. As the industry grows, news and trends related to autonomous vehicles continue to capture global attention. From the development of cutting-edge sensors to advancements in autonomous vehicle software, this sector is poised to revolutionize how we think about mobility.
Stay informed about the latest in autonomous vehicle technology, industry developments, and market trends to understand the profound impact these vehicles will have on our future.
Core technology of Hyundai Motor Group's EV platform 'E-GMP'Hyundai Motor Group
What’s the force behind Hyundai Motor Group's EV performance and quality?
Maximized driving performance and quick charging time through high-density battery pack and fast charging technology and applicable to various vehicle types!
Discover more about Hyundai Motor Group’s EV platform ‘E-GMP’!
In this presentation, we have discussed a very important feature of BMW X5 cars… the Comfort Access. Things that can significantly limit its functionality. And things that you can try to restore the functionality of such a convenient feature of your vehicle.
5 Warning Signs Your BMW's Intelligent Battery Sensor Needs AttentionBertini's German Motors
IBS monitors and manages your BMW’s battery performance. If it malfunctions, you will have to deal with an array of electrical issues in your vehicle. Recognize warning signs like dimming headlights, frequent battery replacements, and electrical malfunctions to address potential IBS issues promptly.
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Learn about Common Rail Direct Injection (CRDi) - the revolutionary technology that has made diesel engines more efficient. Explore its workings, advantages like enhanced fuel efficiency and increased power output, along with drawbacks such as complexity and higher initial cost. Compare CRDi with traditional diesel engines and discover why it's the preferred choice for modern engines.
Caterpillar Cat 621H WHEEL TRACTOR (Prefix HKK) Service Repair Manual (HKK00001 and up).pdf
1. Shutdown SIS
Previous Screen
Product: WHEEL TRACTOR
Model: 621H WHEEL TRACTOR HKK
Configuration: 621H OEM Wheel Tractor HKK00001-UP (MACHINE) POWERED BY C13 Engine
Disassembly and Assembly
621H, 623H and 627H Wheel Tractor-Scrapers Power Train
Media Number -KENR8883-02 Publication Date -01/06/2013 Date Updated -01/07/2013
i04496349
Torque Converter - Disassemble - Tractor
SMCS - 3101-015
Disassembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 2P-8312 Retaining Ring Pliers 1
B 1P-0510 Driver Group 1
C 6L-7283 Bolts 2
Start By:
a. Remove the torque converter.
Illustration 1 g01052899
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2. 1. Use Tooling (A) in order to remove retaining ring (1) from carriage support assembly (2).
Remove carriage support assembly (2) from hub (3). Use Tooling (B) and a suitable press in
order to remove the sleeve bearing from carriage support assembly (2).
Illustration 2 g00525303
2. Remove bolts (4) and the washers from torque converter impeller (5). Remove bolts (6), the
washers, and clamp plate (7) from impeller hub (8).
Illustration 3 g00525304
3. Install Tooling (C) in torque converter impeller (5). Use Tooling in order to remove torque
converter impeller (5) and impeller hub (8) from housing (9).
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3. Illustration 4 g00525305
4. Remove metal seal ring (10) from torque converter impeller (5). Remove impeller hub (8)
from torque converter impeller (5).
Illustration 5 g00525306
5. Remove thrust bearing (11) from carrier assembly (12).
Illustration 6 g00525308
Illustration 7 g00525309
6. Remove carrier assembly (12) and torque converter stator (13) as a unit from housing (9).
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4. 7. Position carrier assembly (12) and torque converter stator (13), as shown. Use Tooling (A)
in order to remove retaining ring (14) from torque converter stator (13). Remove thrust race
(15) from torque converter stator (13).
Illustration 8 g00525863
Personal injury can result from being struck by parts propelled by a
released spring force.
Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended tooling to
release the spring force.
8. Remove freewheel rollers (16) and freewheel springs (17) from freewheel cam (18).
Remove torque converter stator (13) from carrier assembly (12).
Illustration 9 g01080684
9. Use Tooling (A) in order to remove retaining ring (19) from torque converter stator (13).
Remove side plate (20) from torque converter stator (13).
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5. 10. Use Tooling (B) and a suitable press in order to remove freewheel cam (18) (not shown)
from torque converter stator (13).
Illustration 10 g01052916
11. Remove thrust bearing (21) from carrier assembly (12). Remove sleeve bearing (22) from
carrier assembly (12).
Illustration 11 g00525315
12. Remove torque converter turbine (23) and hub (3) as a unit from housing (9).
Illustration 12 g01052922
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6. 13. Remove thrust bearing (24) and thrust race (25) from hub (3).
Illustration 13 g00525320
14. Position torque converter turbine (23), as shown. Remove thrust race (26) from hub (3). Put
an alignment mark on torque converter turbine (23) and hub (3) for installation purposes.
Remove bolts (27) from torque converter turbine (23).
Illustration 14 g00525321
15. Remove clamp ring (28) and torque converter turbine (23) from hub (3).
Illustration 15 g00525322
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7. 16. Remove thrust bearing (29) and thrust race (30) from housing (9).
Illustration 16 g00528612
17. Remove bolts (31) and flange (32) from housing (9).
Illustration 17 g00525323
18. Remove sleeve bearing (33) from flange (32).
Copyright 1993 - 2021 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Sat Mar 27 07:09:34 UTC+0800 2021
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8. Shutdown SIS
Previous Screen
Product: WHEEL TRACTOR
Model: 621H WHEEL TRACTOR HKK
Configuration: 621H OEM Wheel Tractor HKK00001-UP (MACHINE) POWERED BY C13 Engine
Disassembly and Assembly
621H, 623H and 627H Wheel Tractor-Scrapers Power Train
Media Number -KENR8883-02 Publication Date -01/06/2013 Date Updated -01/07/2013
i07459845
Torque Converter - Assemble - Tractor
SMCS - 3101-016
Assembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 2P-8312 Retaining Ring Pliers 1
B 1P-0510 Driver Group 1
D 8T-5096 Dial Indicator Group 1
Illustration 1 g00528674
1. Use Tooling (B) and a suitable press to install sleeve bearing (33). Install sleeve bearing
(33) to flange (32).
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9. Illustration 2 g00528612
2. Install bolts (31) and flange (32) to housing (9). Tighten bolts (31) to a torque of
120 ± 15 N.m (89 ± 11 lb ft).
Illustration 3 g00525322
3. Install thrust race (30) and thrust bearing (29) to housing (9).
Illustration 4 g00525321
4. Install torque converter turbine (23) and clamp ring (28) to hub (3).
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10. Illustration 5 g06329533
5. Install bolts (27) to torque converter turbine (23). Tighten bolts (27) to a torque of
50 ± 7 N.m (37 ± 5 lb ft).
Illustration 6 g01052922
6. Install thrust race (25) and thrust bearing (24) to hub (3).
Illustration 7 g06329534
7. Install thrust race (26) to hub (3).
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11. Illustration 8 g00525315
8. Install torque converter turbine (23) and hub (3) as a unit to housing (9).
Illustration 9 g00528953
9. Use Tooling (B) and a suitable press to install sleeve bearing (22). Install sleeve bearing
(22) to carrier assembly (12).
10. Install thrust bearing (21) to carrier assembly (12).
Illustration 10 g01052912
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12. 11. Install side plate (20) to torque converter stator (13). Use Tooling (A) to install retaining
ring (19). Install retaining ring (19) to torque converter stator (13).
Illustration 11 g00525863
Personal injury can result from being struck by parts propelled by a
released spring force.
Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended tooling to
release the spring force.
12. Use Tooling (B) and a suitable press to install freewheel cam (18). Install freewheel cam
(18) to torque converter stator (13).
13. Install torque converter stator (13) to carrier assembly (12). Install freewheel springs (17)
and freewheel rollers (16) to freewheel cam (18). Always install new freewheel springs (17)
and freewheel rollers (16). Install freewheel springs (17) with the maximum number of
loops in freewheel springs (17) to the outside of freewheel cam (18). Torque converter
stator (13) should turn freely in the counterclockwise direction. Torque converter stator (13)
should not turn freely in the clockwise direction.
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13. Illustration 12 g00525309
14. Install thrust race (15) to torque converter stator (13). Use Tooling (A) to install retaining
ring (14). Install retaining ring (14) to torque converter stator (13).
Illustration 13 g00525308
15. Install carrier assembly (12) and torque converter stator (13) as a unit to housing (9).
Illustration 14 g00525306
16. Install thrust bearing (11) to carrier assembly (12).
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14. Illustration 15 g00525305
17. Install impeller hub (8) to torque converter impeller (5). Install metal seal ring (10) to torque
converter impeller (5).
Illustration 16 g00525303
18. Install clamp plate (7), the washers, and bolts (6) to impeller hub (8). Tighten bolts (6) to a
torque of 50 ± 7 N.m (37 ± 5 lb ft).
19. Install bolts (4) and the washers to torque converter impeller (5). Tighten bolts (4) to a
torque of 50 ± 7 N.m (37 ± 5 lb ft).
Illustration 17 g00525299
20. Use Tooling (B) and a suitable press to install the sleeve bearing in carriage support
assembly (2). Install the sleeve bearing until the sleeve bearing is flush with the outside
machined surface of carriage support assembly (2).
21. Install carriage support assembly (2) to hub (3). Use Tooling (A) to install retaining ring (1).
Install retaining ring (1) to carriage support assembly (2).
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15. Illustration 18 g01053220
22. Install Tooling (D) to the torque converter, as shown. The edge of Tooling (D) must be in
contact with the edge of carrier assembly (12), as shown. Move hub (3) up and down with a
screwdriver. The end play of hub (3) must be 0.13 to 1.96 mm (0.005 to 0.077 inch).
End By:
a. Install the torque converter.
Copyright 1993 - 2021 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Sat Mar 27 07:10:30 UTC+0800 2021
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16. Shutdown SIS
Previous Screen
Product: WHEEL TRACTOR
Model: 621H WHEEL TRACTOR HKK
Configuration: 621H OEM Wheel Tractor HKK00001-UP (MACHINE) POWERED BY C13 Engine
Disassembly and Assembly
621H, 623H and 627H Wheel Tractor-Scrapers Power Train
Media Number -KENR8883-02 Publication Date -01/06/2013 Date Updated -01/07/2013
i04573776
Transfer Gears - Remove and Install - Tractor, Off Chassis
SMCS - 3159-010
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 138-7574 Link Bracket 2
B 308-3471 Jack Stand Gp 1
Start By:
a. Remove the transmission, torque converter, and transfer gears.
b. Remove the speed sensor.
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17. Illustration 1 g02731531
1. Use Tooling (A) and a suitable lifting device to position transmission, torque converter, and
transfer gears (1) onto suitable cribbing and Tooling (B). The weight of transmission, torque
converter, and transfer gears (1) is approximately 1320 kg (2910 lb).
Illustration 2 g02731558
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18. Illustration 3 g02731561
2. Attach Tooling (A) and a suitable lifting device to transfer gears (2). The weight of transfer
gears (2) is approximately 340 kg (750 lb). Remove nuts (3) and the bolts. Separate transfer
gears (2) from transmission (4). Remove O-ring seals (5).
Illustration 4 g02731564
3. Remove O-ring seal (6).
Installation Procedure
1. Install transfer gears (2) in the reverse order of removal.
Copyright 1993 - 2021 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Sat Mar 27 07:11:26 UTC+0800 2021
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19. Shutdown SIS
Previous Screen
Product: WHEEL TRACTOR
Model: 621H WHEEL TRACTOR HKK
Configuration: 621H OEM Wheel Tractor HKK00001-UP (MACHINE) POWERED BY C13 Engine
Disassembly and Assembly
621H, 623H and 627H Wheel Tractor-Scrapers Power Train
Media Number -KENR8883-02 Publication Date -01/06/2013 Date Updated -01/07/2013
i04572074
Transfer Gears - Remove and Install - Tractor, In Chassis
SMCS - 3159-010
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 138-7575 Link Bracket 1
B 138-7574 Link Bracket 1
C - 1/2 - 13 NC by 1.5 inch Bolts 2
Hot oil and components can cause personal injury.
Do not allow hot oil or components to contact skin.
1. Start the machine. Turn the tractor so that the tractor is at a right angle to the scraper.
2. Remove the power train guard (transmission).
3. Remove the drive shaft.
4. Remove the speed sensor.
5. Remove gear pump (steering).
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20. 6. Remove piston pump (implement)
7. Remove the piston pump (elevator), if equipped.
8. Remove the transmission scavenge pump.
Illustration 1 g02731336
9. Disconnect clip (2) . Disconnect hose assemblies (3) and harness assembly (1) from filter
assembly (4).
10. Attach Tooling (A) and a suitable lifting device to filter assembly (4). The weight of filter
assembly (4) is approximately 36 kg (80 lb). Remove filter assembly (4).
Illustration 2 g02731337
11. Disconnect hose assemblies (5).
12. Remove hose assembly (8) and (11).
13. Remove tube assemblies (7) and (9).
14. Disconnect harness assembly (10) from transfer gears (6).
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21. Illustration 3 g02731365
15. Remove tube assembly (12).
Illustration 4 g02731366
Illustration 5 g02731367
16. Attach Tooling (A) and a suitable lifting device to transfer gears (6). The weight of transfer
gears (6) is approximately 318 kg (700 lb).
17. Remove bracket (14).
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22. 18. Remove nuts (13) and the bolts that secure transfer gears (6) to the transmission case. Use
Tooling (C) to remove transfer gears (6). Remove transfer gears (6).
Illustration 6 g02731368
19. Remove O-ring seals (15).
Illustration 7 g02731369
20. Remove O-ring seal (16).
Installation Procedure
1. Install transfer gears (6) in the reverse order of removal.
Copyright 1993 - 2021 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Sat Mar 27 07:12:22 UTC+0800 2021
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23. Shutdown SIS
Previous Screen
Product: WHEEL TRACTOR
Model: 621H WHEEL TRACTOR HKK
Configuration: 621H OEM Wheel Tractor HKK00001-UP (MACHINE) POWERED BY C13 Engine
Disassembly and Assembly
621H, 623H and 627H Wheel Tractor-Scrapers Power Train
Media Number -KENR8883-02 Publication Date -01/06/2013 Date Updated -01/07/2013
i07460047
Transfer Gears - Disassemble - Tractor
SMCS - 3159-015
Disassembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 439-3940 Bracket As 1
B
8B-7548 Push-Puller Tool Gp 1
8B-7551 Bearing Puller Gp 1
1P-0498 Drive Plate 1
C
5P-4170 Step Plate 1
1P-2321 Combination Puller 1
D
8B-7554 Bearing Cup Puller Gp 1
5P-4170 Step Plate 1
1P-0518 Drive Plate 1
E
8B-7560 Step Plate 1
5F-7345 Screw 1
8B-7554 Bearing Cup Puller Gp 1
F -
Bolts
3/8" - 16 NC by 3 inch
3
Start By:
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24. a. Remove the transfer gear case.
b. Remove the transmission oil filter base.
c. Remove the transmission scavenge pump.
d. Remove the transmission oil pump.
NOTICE
Keep all parts clean from contaminants.
Contamination of the hydraulic system with foreign material will
reduce the service life of the hydraulic system components.
To prevent contaminants from entering the hydraulic system, always
plug or cap the lines, fittings, or hoses as they are disconnected. Cover
any disassembled components and clean them properly before
assembly.
Clean the hydraulic system properly after any major component
exchange or especially after a component failure, to remove any
contamination.
1. Put identification marks on components for installation purposes.
Illustration 1 g02603076
2. Remove the bolts that secure bearing cage (1) to the transfer gear case. Use Tooling (F) to
separate bearing cage (1) from the transfer gear case.
3. Remove bearing cage (1) and shims (2) from the transfer gear case.
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25. Illustration 2 g02602859
4. Remove the bolts that secure bearing cage (3) to the transfer gear case. Use Tooling (F) to
separate bearing cage (3) from the transfer gear case.
5. Remove bearing cage (3) and shims (4) from the transfer gear case.
Illustration 3 g02603657
6. Remove gear assembly (5).
Illustration 4 g02603659
7. Remove tube (6) and gear assembly (7).
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26. Illustration 5 g02602876
8. Remove bearing cups (8) from the transfer gear case. Attach Tooling (A) and a suitable
lifting device onto the transfer gear case. The weight of the transfer gear case is
approximately 340 kg (750 lb). Turn over the transfer gear case. Remove Tooling (A).
Illustration 6 g01102873
9. Remove the bolts that secure bearing cage (9) to the transfer gear case. Use Tooling (F) to
separate bearing cage (9) from the transfer gear case.
10. Remove bearing cage (9), shims (10), and gear (11) from the transfer gear case.
Illustration 7 g00529214
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27. 11. Remove bearing cup (12) from the transfer gear case. Attach Tooling (A) and a suitable
lifting device onto the transfer gear case. Turn over the transfer gear case.
Illustration 8 g00529215
12. Remove bolts (13) that secure bearing cage (14) to the transfer gear case. If necessary, rotate
the gear until the three threaded holes are visible in bearing cage (14). Install Tooling (F)
through gear (15) and into bearing cage (14). Tighten Tooling (F) evenly until bearing cage
(14) and gear (15) separate from the transfer gear case. Remove bearing cage (14) and gear
(15) as a unit from the transfer gear case.
Illustration 9 g00529216
Illustration 10 g00529257
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28. 13. Remove retaining ring (16) from gear (15). Remove bearing (17) and bearing cage (14)
from gear (15).
Illustration 11 g01048544
14. Remove bearing (17) from bearing cage (14).
Illustration 12 g01048548
15. Remove bolts (19) and separate gear (20) from gear (11). Use Tooling (B) to remove
bearing cone (18). Remove bearing cone (18) from gear (11). Repeat the procedure for the
bearing cone on the opposite side of gear (11).
Illustration 13 g02660644
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29. Please write to us.
Our email:
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31. 16. Use Tooling (C) to remove bearing cone (21). Remove bearing cone (21) from gear (5).
Repeat the procedure for the bearing cone on the opposite side of gear (5).
Illustration 14 g02661176
17. Use Tooling (C) to remove bearing cone (21). Remove bearing cone (21) from gear (7).
Repeat the procedure for the bearing cone on the opposite side of gear (7).
Illustration 15 g02661799
18. Use Tooling (D) to remove bearing cup (23). Remove bearing cup (23) from bearing cage
(1). Remove O-ring seal (24) from bearing cage (1).
Illustration 16 g01048553
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32. 19. Remove bearing cup (25) from bearing cage (9).
Illustration 17 g02662017
20. Use Tooling (E) to remove bearing cup (26). Remove bearing cup (26) from bearing cage
(3). Remove O-ring seal (27) from bearing cage (3).
Illustration 18 g02603736
21. Remove the bolt that secure cover (28). Use Tooling (F) to remove cover (28). Remove
cover (28).
Illustration 19 g02603807
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33. 22. Remove the bolt that secure bearing cage (29). Use Tooling (F) to remove bearing cage (29)
and shims (30). Remove bearing cage (29) and shims (30).
Illustration 20 g02603842
23. Remove tube (31) and gear assembly (32).
Illustration 21 g02662457
24. Use Tooling (C) to remove bearing cone (33). Remove bearing cone (33) from gear (32).
Repeat the procedure for the bearing cone on the opposite side of gear (32).
Illustration 22 g02603857
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