Monthly Maru A data report for Suzuki

1. MARU-A PARTS MONTHLY DATA Date: 03.07.23
Part Name: Pipe, Fuel Supplier Name: M/s ALBA
Part Number: 15811-55S00 Date of issue:
For the month of June,23
MARU-A item Method Frequency 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
Appearance Visual check 100% / / / / / / / / / / / / / / / / / / / / / / / / / / / /
Flaring Size n=5/Lot / / / / / / / / / / / / / / / / / / / / / / / / / / / /
Air Pressure Air Gun 100% / / / / / / / / / / / / / / / / / / / / / / / / / / / /
Pressure Resistance Sanoh Report Sanoh Report Attached
OK:
Prepared By Checked By Verified By
Vernier
Caliper/P.Projecto
r
NG：✕ No production：/

2. ALBA ENGINEERING
Appearance & Flaring Check sheet
PART NAME: Pipe, Fuel MARU A SPOT QTY.: DATE: 03.07.23
PART NUMBER: 15811-55S00 STD. REFERENCE: PART STAGE: Regular
MODEL: Y4J MONTH: June April,23
Sr.#. Description Standard
Date
Method Result Remarks
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31
1
APPEARANCE
100% / / / / / / / / / / / / / / / / / / / / / / / O O / / / / / Visual OK
2 As per Drawing n=5/Lot / / / / / / / / / / / / / / / / / / / / / / / O O / / / / / OK
3 100% / / / / / / / / / / / / / / / / / / / / / / / O O / / / / / Air Gun
Prepared By Checked By Verified By
Sample
Qty
Outer PVDF coating
crack, Flaws, Rust
&sticking of foreign
bodies not allowed
Flaring
Size
Vernier Caliper/
P.Projector
Air
Pressure
Cleaning of pipe at 80
psi

3. ALBA ENGINEERING COMPANY
Purpose:
1- Inspection & MARU "A" Check sheet.
Part Name: _____Pipe, Fuel
Part N0.
Model: ______Y4J
Date :
Sr.No.
Inspection
Standard Tool Frequency
Sample Units mm
Items 1 2 3 4 5 Remarks
Appearance Section
1
i
Appearance Visual
100%
OK
ii OK
iii 5mm round Marking Visual / CF OK
2 Resin Covering OK
Dimension Section P1side
3 Tube Dia VC 10.18 10.16 10.19 10.20 10.17 OK
4 Diameter D Ø 8 +0.2 -0.1 VC 8.07 8.09 8.06 8.07 8.06 OK
5 Diameter D Ø9.3 ± 0.3 VC 9.39 9.33 9.37 9.39 9.42 OK
6 Diameter D Ø 7.9 ± 0.3 VC 8.02 7.99 8.08 8.04 7.98 OK
7 Diameter D 3.2 ± 0.5 VC 3.29 3.33 3.37 3.31 3.33 OK
8 Diameter D 0.7±0.08 VC 0.76 0.74 0.77 0.76 0.78 OK
9 Resin Covering 30mm C.F 30 - - - - OK
10 Degree 28° ± 0.2° P. Projector
28.16 - - - - OK
Dimension Section P 7side
11 Dimension 1.6 ± 0.3 VC 1.63 1.61 1.58 1.62 1.6 OK
12 Radius 1 ± 0.5 Radius Gauge 0.6 0.50 0.40 0.60 0.5 OK
13 Dimension 22.5 ± 0.5 VC 22.63 22.66 22.67 22.62 22.63 OK
14 Dimension 1.2 ± 0.3 VC 1.27 1.29 1.33 1.31 1.30 OK
15 Diameter D Ø 7.95 ± 0.05 VC 7.95 7.99 7.93 7.96 7.97 OK
16 Diameter D Ø 11.1 ± 0.3 VC 11.09 11.13 11.10 11.11 11.13 OK
17 Diameter D 2.2±0.3 VC 2.27 2.31 2.35 2.30 2.29 OK
18 Resin Covering 50 mm C.F 50.00 50.00 50.00 50.00 50.00 OK
19 Leakage Test 1.96 MPa Sanoh Report Attached
20 80 psi Air Gun 100% OK
21 Bending Should Qualify on CF CF 5 Psc Per Lot OK
Approved By: Inspected By:
Tube Dia: Ø8.00mm
15811-55S00
No Burr, No Crack, No
Scratch on tube,
adhesion of foreign
particles inside fuel
passage
flaw or adhesion of
foreign particles
According to
Drawing
Ø 10 +0.4 -0.2
5 Psc Per Lot
First 2 pcs,
Middle 1 pc,
Last 2 pcs
1 Piece Per
Lot
5 Pcs/Day
First 2 pcs,
Middle 1 pc,
Last 2 pcs
Air Pressure Cleaning

4. ALBA ENGINEERING COMPANY
GAP ANALYSIS REPORT
ITEM CODE: 640153
DATE:
b a
c
Sr. No. CHECKING ITEM INSTRUMENT STD
ACTUAL ACTUAL ACTUAL ACTUAL ACTUAL JUD
1 BLOCK A CLAMP 0±0 0.0 0.0 0.0 ok
2
BLOCK B CLAMP 0±0 0.0 0.0 0.0 ok
MARKING ON CF 5±5 0.0 0.0 0.0 ok
3
BLOCK C(a)
Taper Gauge 3±3
2.2 3.4 2.5
ok
b 3.8 2.6 3.5
c 2.2 3.3 2.0
4
BLOCK C2(a)
Taper Gauge 3±3
3.5 2 3.4
ok
b 2.5 4.0 2.6
c 2.0 3.0 2.3
5
BLOCK D(a)
Taper Gauge 3±3
2.2 3.4 3.1
ok
b 3.8 2.6 2.9
c 3.3 2.5 3.0
6
BLOCK E
Taper Gauge 3±3 ok
a 4.0 2.9 3.8
b 2.6 3.1 2.2
c 2.5 3.0 2.7
PART NAME: PIPE ,FUEL PART No: 15811-55S00
MODEL: Y4J CUSTOMER: PAK SUZUKI
LOCAL
SAMPLE 1
LOCAL
SAMPLE 2
LOCAL
SAMPLE 3
LOCAL
SAMPLE 4
LOCAL
SAMPLE 5
A
F
E
C
B
J
G
H
K
L
M
N O
D
I

5. 7 BLOCK F CLAMP 0±0 0.0 0.0 0.0 ok
8
BLOCK G
Taper Gauge 3±3 ok
a 2.2 3.1 3.4
b 3.8 2.9 2.6
c 2.2 3.4 2.5
9
BLOCK H
Taper Gauge 3±3 ok
a 3.3 2.5 2
b 2.7 3.5 4.0
c 3.1 2.0 2.5
10
BLOCK I
Taper Gauge 3±3 ok
a 2.5 3.0 2.4
b 3.5 3.0 2.5
c 3.0 3.2 2.3
11
BLOCK J
Taper Gauge 3±3 ok
a 3.1 2.0 2.5
b 3.0 3.2 2.3
c 2.5 3.0 2.4
12 BLOCK K CLAMP 0±0 0.0 0.0 0.0 ok
13
BLOCK L
Taper Gauge 3±3 ok
a 2.2 3.1 3.4
b 3.8 2.9 3.6
c 2.4 3.6 2.5
14 BLOCK M CLAMP 0±0 0.0 0.0 0.0 ok
15 BLOCK N CLAMP 0±0 0.0 0.0 0.0 ok
16
BLOCK O
Taper Gauge 3±3 ok
a 3.5 2.3 3.0
b 2.5 3.7 3.0
c 2.0 3.4 3.0
ON CF 3±3 0.0 0.0 0.0 ok
INSPECTED BY :
Length block
(O)